1. SERVICE INFORMATION
1-2
●
Protect your eyes by using proper safety glasses, goggles or face shields any time you hammer,
drill, grind, pry or work around pressurized air or liquids, and springs or other stored-energy
components. If there is any doubt, put on eye protection.
●
Use other protective wear when necessary, for example gloves or safety shoes. Handing hot or
sharp parts can cause severe burns or cuts. Before you grab something that looks like it can hurt
you, stop and put on gloves.
●
Protect yourself and others whenever you have the vehicle up in the air. Any time you lift the
vehicle, either with a hoist or a jack, make sure that it is always securely supported. Use jack
stands.
Make sure the engine is off before you begin any servicing procedures, unless the instruction tells
you to do otherwise. This will help eliminate several potential hazards;
●
Carbon monoxide poisoning from engine exhaust, Be sure there is adequate ventilation whenever
you run the engine.
●
Burns from hot parts or coolant. Let the engine and exhaust system cool before working in those
areas.
●
Injury from moving parts. If the instruction tells you to run the engine, be sure your hands, fingers
and clothing are out of the way.
Gasoline vapors and hydrogen gases from batteries are explosive. To reduce the possibility of a fire
or explosion, be careful when working around gasoline or batteries.
●
Use only a nonflammable solvent, not gasoline, to clean parts.
●
Never drain or store gasoline in an open container.
●
Keep all cigarettes, sparks and flames away from the battery and all fuel-related parts.
Conversion Table
Item
Example
Conversion
Pressure
200Kpa(2.00kgf/
cm
2
)
33kpa(250mmHg)
1kgf/
cm
2
=98.0665kpa
1kpa=1000pa
1mmHg=133.322Pa=0.133322Kps
Torque
18N· m(1.8kgf-m)
1kgf· m=9.80665N· m
Volume 419ml 1ml=1
cm
3
=1cc
1l=1000cm
3
Force 12N(1.2kgf)
1kgf=9.80665N
Summary of Contents for 500ATV
Page 1: ...Service Manual 500ATV 500ATV 2 4 4 ...
Page 16: ...1 SERVICE INFORMATION 1 14 ...
Page 17: ...1 SERVICE INFORMATION 1 15 1 ...
Page 18: ...1 SERVICE INFORMATION 1 16 ...
Page 32: ...2 Vehicle body Muffler 2 14 Visible Parts ...
Page 53: ...4 COOLING SYSTEM 4 7 Cooling System Chart 4 ...
Page 63: ...6 Engine Removal Inspection Installation 6 1 Wu Yang 500 CC engine maintenance manual 6 ...
Page 71: ......
Page 72: ......
Page 73: ...6 Engine Removal Inspection Installation 6 11 Engine information 6 ...
Page 190: ...11 BATTERY CHARGING SYSTEM 11 9 Layout for All Electricity Equipment in Vehicle ...
Page 192: ...12 IGNITION SYSTEM 12 2 Ignition System Diagram ...
Page 200: ...12 IGNITION SYSTEM 12 10 Layout for Ignition System Equipment in Vehicle ...
Page 212: ...13 Lighting Instruments Switches 13 12 500ATV Circuit Diagram ...