1. SERVICE INFORMATION
1-9
Screwing moment of important bolts
Engine
:
Sequence
number
Item Thread
diameter mm
Torque
(
N·m
)
Remark
1 CRANKCASE
M8×88 25
2 SPARK
PLUG
M14×1.25 20
3 SHIFT CAM/ SECONDARY
SHAFT/SECONDARY SHAFT
M8×32 30
4 REAR
COVER,BEARING
M8×28 25
5
OIL PUMP INSTALLING BOLTS
M6×50/M6×45
10
6
UPPER LEFT COVER
M6×32
10
7 MAGNETO
COVER
M6×30 10
8 SEAT,MAGNETO
M6×25 10
9 COVER,WATER
PUMP
M6×28 10
10 CYLINDER
HEAD/
HOLDER,BEARING/
FRONT COVER,BEARING
M6×22 10
11
SIDE COVER, CYLINDER HEAD/ OIL
STRAINER/ CAMSHAFT/
M6×20 10
12 CVT
COVER,LEFT(LOWER)
M6×18
10
13
GEAR POSITION SENSOR/ SHEAVE DRUM
ASSY/ HANDLE ASSY
M6×16 12
14
SHEAVE DRUM ASSY /THERMOSTAT/
TEMPERATURE SWITCH
M6×10 12
15 MAGNETO
STATOR
M5×12
6
16 GEARSHIFT
SPRING
M14×26 30
17 PRIMARY
SHEAVE
ASSY
M12×160 80
18 CYLINDER
M10×78 65
19 CYLINDER
M10×70 65
20 HEAD
CYLINDER,ASSY
M10×190 70
21 DRAIN
BOLT
M10×16 30
22 SECONDARY
SHEAVE
ASSY
M10×100 80
23 FLANGE,OUTPUT
M16
100
24 CRANKSHAFT
ASSY
M28×1.5 55
25
DRIVE BEVEL GEAR
M16
300
26 FLYWHEEL
ASSY
M16
75
27
IMPELLER ASSY,WATER PUMP
M7 10
28 OIL
PIPE,INLET
M12×30 35
29
OIL PIPE A/ OIL PIPE B
M10×28
35
30
OIL PIPE A/ OIL PIPE B
M12×43
35
31 CRANKCASE
M6×105 10
1
Summary of Contents for 500ATV
Page 1: ...Service Manual 500ATV 500ATV 2 4 4 ...
Page 16: ...1 SERVICE INFORMATION 1 14 ...
Page 17: ...1 SERVICE INFORMATION 1 15 1 ...
Page 18: ...1 SERVICE INFORMATION 1 16 ...
Page 32: ...2 Vehicle body Muffler 2 14 Visible Parts ...
Page 53: ...4 COOLING SYSTEM 4 7 Cooling System Chart 4 ...
Page 63: ...6 Engine Removal Inspection Installation 6 1 Wu Yang 500 CC engine maintenance manual 6 ...
Page 71: ......
Page 72: ......
Page 73: ...6 Engine Removal Inspection Installation 6 11 Engine information 6 ...
Page 190: ...11 BATTERY CHARGING SYSTEM 11 9 Layout for All Electricity Equipment in Vehicle ...
Page 192: ...12 IGNITION SYSTEM 12 2 Ignition System Diagram ...
Page 200: ...12 IGNITION SYSTEM 12 10 Layout for Ignition System Equipment in Vehicle ...
Page 212: ...13 Lighting Instruments Switches 13 12 500ATV Circuit Diagram ...