KEEWAY 500ATV, Service Manual

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8. FRONT WHEEL, FRONT BRAKE ， SUSPENSION ， STEERING
8-10
Disassembly:
Note: Replacing the front shock absorber does not require removal of other parts.
Remove Bolt (24) and Nut (10)
Remove front right shock absorber.
Inspection:
Oil leakage, aged oil seal, damage → Replace
Installation:
Reverse the removal procedure for installation.
Refer to Front Right Shock Absorber for disassembly, installation and inspection of Front Left
Absorber.
Suspension Arms
Note: This vehicle has 8 suspension arms. The removal, disassembly, inspection and installation of the
8 arms are the same.
This service manual will only introduce the removal, disassembly, inspection and installation of
Front
Left Upper Arm, Front Left Lower Arm .
Refer to Front Left Upper Arm, Front Left Lower Arm for removal, disassembly, inspection and
installation of other suspension arms.
Front Right Arm
Disassembly
Remove:
--Front right absorber ( → 8-8)
--Bolt (23) and Nut (10);
--Bolt (6) and Nut (10)
--Bolt (6) and Nut (10)
Remove wheel, brake caliper and wheel hub before removing absorber;
Remove tie-rod before removing bolts;
Pull out front right knuckle from front right drive shaft before removing front right arm.
Inspection
Ball Pin
Check if upper
arm ball
(21) for front right upper arm (18) and lower
arm ball
for front right lower arm
(4) can turn freely in all directions.
Check clearance of upper and lower balls.
Clearance out of range, no free turning: → Replace Arm Ball
Right Knuckle
Inspection:
Damaged knuckle: → Replace
Check wheel hub bearing for free turning and clearance.
Bearing cannot turn freely or clearance out of range: → Replace