Twister / Twister Junior
Service Manual
Issued: 21.01.02
Page 15
13.2.1
Converting the standard vehicle(without lifter)
128
13.2.2
Conversion of vehicle with lifter
129
13.3
Retrofitting the lifter module to current safety standards
131
13.3.1
Instructions for retrofitting the lifter module:
131
13.3.2
Final inspection
132
14
TESTING AND REPAIR WORKS ON POWER SUPPLY
133
14.1
Testing battery voltage and charge testing
133
14.1.1
"Testing the individual voltage of the batteries"
133
14.1.2
Checking total voltage of the batteries in non-operative state and under load
134
14.2
30 Ah battery unit.
135
14.2.1
Disassembly of battery unit
136
14.2.2
Reassembly of the battery unit
136
14.3
40 Ah battery unit.
137
14.3.1
Disassembly of battery unit
138
14.3.2
Reassembly of the battery unit
138
14.4
Charge batteries.
139
14.4.1
General 139
14.4.2
Checks before charging
139
14.4.3
Charging procedure
140
14.4.4
Charging of fully discharged batteries
140
14.4.5
Performance test
141
15
TESTING AND REPAIR WORKS ON LIGHTING SYSTEM
142
15.1
Fault causes
142
15.2
Check lighting system
143
15.3
Disassemble / check headlight
144
15.3.1
Disassembly of headlights
144
15.3.2
Checking the headlights
144
15.3.3
Reassembly of headlights
145
15.4
Disassembling / checking rear lights
146
15.4.1
Disassembling rear lamps
146
15.4.2
Checking the rear lights
146
15.4.3
Reassembly of rear lights
146
15.5
Disassemble / check direction indicators
147
15.5.1
Disassembly of direction indicators
147
15.5.2
Checking the direction indicators
148
15.5.3
Reassembly of the direction indicators
148
15.6
Disassembling headlight / direction indicator unit completely
149
15.6.1
Disassembling the headlight
149
15.6.2
Reassembly of the headlight
149
15.6.3
Disassembly of the direction indicators
150
15.6.4
Reassembly of the direction indicators
150
15.6.5
Disassembly of the bulb holder
150
15.6.6
Reassembly of the bulb holder
150
15.7
Disassembling rear light and direction indicator unit completely
151
15.7.1
Disassembly of the rear light
151