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Emerson Rosemount 2240S Reference Manual Download Page 37

Reference Manual

00809-0100-2240, Rev DA

2240S Installation

October 2017

27

2240S Installation

Section 4

Rosemount

™

2240S Installation

Safety messages  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 27
Installation considerations  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29
Mechanical installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 30
Electrical installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 33

4.1

Safety messages

Procedures and instructions in this section may require special precautions to ensure the safety of the
personnel performing the operations. Information that raises potential safety issues is indicated by a

warning symbol (

). Please refer to the following safety messages before performing an operation

preceded by this symbol.

Failure to follow safe installation and servicing guidelines could result in death or serious injury.

Make sure only qualified personnel perform the installation.
Use the equipment only as specified in this manual. Failure to do so may impair the protection provided
by the equipment.
Do not perform any service other than those contained in this manual unless you are qualified.
Substitution of components may impair Intrinsic Safety.
To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing.

Explosions could result in death or serious injury.

Verify that the operating environment of the transmitter is consistent with the appropriate hazardous
locations certifications.
Before connecting a hand held communicator in an explosive atmosphere, make sure the instruments
in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.
Do not remove the gauge cover in explosive atmospheres when the circuit is alive.

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Summary of Contents for Rosemount 2240S

Page 1: ...Reference Manual 00809 0100 2240 Rev DA October 2017 Rosemount 2240S Multi Input Temperature Transmitter ...

Page 2: ......

Page 3: ... started 16 2 5 Installation procedure 17 3Section 3 MST WLS Installation 3 1 Safety messages 19 3 2 Installation considerations 21 3 3 Multiple Spot Temperature sensor 22 3 3 1 Installation on fixed roof tanks 22 3 3 2 Installation on floating roof tanks 23 3 3 3 Custody transfer applications 24 3 4 Water Level Sensor 25 3 5 Installing a temperature sensor tube 26 4Section 4 Rosemount 2240S Insta...

Page 4: ...ration Operation 5 1 Safety messages 47 5 2 Introduction 48 5 2 1 Configuration procedure 48 5 2 2 Parameters 48 5 2 3 Configuration tools 49 5 3 Basic configuration 50 5 3 1 Temperature elements 50 5 3 2 Water Level Sensor calibration 53 5 3 3 Water Level Sensor measuring range 55 5 4 LED signals 60 5 4 1 Status LED 60 5 4 2 Communication LEDs 61 5 5 Switches and reset buttons 62 5 5 1 DIP Switch...

Page 5: ...put block 79 5 11 1CHANNEL 79 5 11 2XD_SCALE 79 5 11 3Application example 80 5 12Multiple Analog Input blocks 81 5 12 1Configure the MAI blocks 81 5 12 2Factory Supplied MAI blocks 81 5 13Resource block 82 5 13 1FEATURES and FEATURES_SEL 82 5 13 2MAX_NOTIFY 83 5 13 3Field diagnostic alerts 84 5 13 4Recommended actions for alerts 87 5 13 5Alarm priority 88 5 14475 Field Communicator menu tree 89 5 ...

Page 6: ...nt status for the WLS 125 6 3 5 Temperature element status 126 6 4 Resource block error and status messages 127 6 5 Transducer block error messages 127 6 6 Analog Input AI function block 128 6 7 Alerts 129 6 7 1 Viewing active alerts in AMS Device Manager 129 6 7 2 Viewing device status in AMS Device Manager 131 6 7 3 Recommended actions 132 6 8 Service tools in AMS Device Manager 134 6 8 1 Servic...

Page 7: ... 4 5 Class Basic or Link Master 142 A 4 6 Number of available VCRs 142 A 4 7 Links 142 A 4 8 Minimum slot time maximum response delay minimum intermessage delay 142 A 4 9 Blocks and Execution time 142 A 4 10Instantiation 142 A 4 11Conforming Foundation fieldbus 142 A 4 12Field Diagnostics support 142 A 4 13Action support wizards 142 A 4 14Advanced diagnostics 142 A 5 Electrical specifications 143 ...

Page 8: ...quipment in North America 149 B 4 USA 149 B 5 Canada 150 B 6 Europe 150 B 7 International 151 B 8 Brazil 151 B 9 EAC 151 B 10Japan 151 B 11Republic of Korea 152 B 12India 152 B 13Conduit plugs and adapters 152 B 13 1Conduit Plug Thread Sizes 152 B 13 2Thread Adapter Thread Sizes 152 B 14Custody Transfer 153 B 15Approval Drawings 153 CAppendix C FOUNDATION Fieldbus Block Information C 1 Resource bl...

Page 9: ...rts Any substitution of non recognized spare parts may jeopardize safety Repair e g substitution of components etc may also jeopardize safety and is under no circumstances allowed Rosemount Tank Radar AB will not take any responsibility for faults accidents etc caused by non recognized spare parts or any repair which is not made by Rosemount Tank Radar AB The products described in this document ar...

Page 10: ...viii Reference Manual 00809 0100 2240 Rev DA Title Page October 2017 Title Page ...

Page 11: ...re only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Explosions could result in death or serious injury Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications Before connecting a hand held communicator in an ...

Page 12: ...allation procedure Section 3 MST WLS Installation covers installation considerations as well as mechanical installation of multiple spot temperature and water level sensors Section 4 Rosemount 2240S Installation covers installation considerations as well as mechanical installation of the Rosemount 2240S Section 5 Configuration Operation describes how to configure the Rosemount 2240S by using tools...

Page 13: ...eless System 00809 0100 5200 Rosemount TankMaster WinOpi 303028EN Product data sheets Rosemount Tank Gauging System Data Sheet 00813 0100 5100 Rosemount 2460 System Hub Product Data Sheet 00813 0100 2460 Rosemount 2410 Product Data Sheet 00813 0100 2410 Rosemount 5900S Product Data Sheet 00813 0100 5900 Rosemount 5900C Product Data Sheet 00813 0100 5901 Rosemount 2240S Product Data Sheet 00813 010...

Page 14: ...1 5 Product recycling disposal Recycling of equipment and packaging should be taken into consideration and disposed of in accordance with local and national legislation regulations The label below is put on Rosemount Tank Gauging products as a recommendation to customers if scrapping is considered Recycling or disposal should be done following instructions for correct separation of materials when ...

Page 15: ...ious purposes After careful disassembly the wooden parts may be reused Metal waste may be converted 1 6 2 Energy recovery Products which have served their time may be divided into wood and metal components and the wood can be used as fuel in sufficient ovens Due to its low moisture content approximately 7 this fuel has a higher calorific value than ordinary wood fuel moisture content approximately...

Page 16: ...6 Reference Manual 00809 0100 2240 Rev DA Introduction October 2017 Introduction ...

Page 17: ...ster software as well as on the integral display of the tank hub and the Rosemount 2230 Graphical Field Display Data from a group of tanks is buffered by a Rosemount 2460 System Hub and is distributed to a Rosemount TankMaster PC or another host system whenever the system hub receives a request for data In case no system hub is included in the system the tank hub can communicate directly with the ...

Page 18: ... Components Figure 2 2 Rosemount 2240S components A Cover B Entries x 3 of type 14 NPT C Lock nut for connection of Multi Spot Temperature sensor and Water Level Sensors MST WLS D Cover screws x 4 E External ground screw F M32 Cable gland option for remote mounting A B C D E F ...

Page 19: ... transmitters for complete inventory control Such systems are easily expanded thanks to the modular design The Rosemount Tank Gauging system is a versatile system that is compatible with and can emulate all major tank gauging systems Moreover the well proven emulation capability enables step by step modernization of a tank farm from level gauges to control room solutions It is possible to replace ...

Page 20: ...Transmitter TRL2 Modbus Rosemount 2180 Field Bus Modem Rosemount 2460 System Hub Rosemount TankMaster PC Plant Host Computer Rosemount 644 644 Plant Host Computer NON HAZARDOUS AREA HAZARDOUS AREA Rosemount 2410 Tank Hub Rosemount 5900S Radar Level Gauge Tankbus Segment coupler CUSTODY TRANSFER INVENTORY TANK GAUGING OPERATIONAL CONTROL Rosemount 644 Temperature Transmitter Rosemount 2410 Tank Hub...

Page 21: ... Gateway Tankbus Segment coupler Emerson Wireless 775 THUM Adapter Rosemount 5900S Radar Level Gauge Rosemount 2240S Temperature Transmitter Rosemount 2230 Display Rosemount 3051S Pressure Transmitter Rosemount 2410 Tank Hub Rosemount 5900S Radar Level Gauge Rosemount TankMaster PC Rosemount 644 Temperature Transmitter Rosemount 644 Rosemount 644 Emerson Wireless 775 THUM Adapter Rosemount 2410 Ta...

Page 22: ...FER INVENTORY TANK GAUGING OPERATIONAL CONTROL PC 644 644 Segment coupler Segment coupler FOUNDATION Fieldbus Power Supply Rosemount 644 PC Rosemount 5900S Radar Level Gauge Rosemount 2240S Temperature Transmitter Rosemount 3051S Pressure Transmitter Rosemount 5900S Radar Level Gauge Rosemount 644 Temperature Transmitter Rosemount 5300 Level Transmitter Rosemount 5400 Rosemount 2240S Rosemount 223...

Page 23: ...d temperature transmitters in a buffer memory Whenever a request for data is received the system hub can immediately send data from the updated buffer memory for a group of tanks Measured and calculated data from one or more tanks is communicated via the Rosemount 2410 Tank Hub to the system hub buffer memory Whenever a request is received the system hub can immediately send data from a group of t...

Page 24: ...level inside a tank Different antennas can be used in order to meet the requirements of different applications The Rosemount 5900S can measure the level of almost any product including bitumen crude oil refined products aggressive chemicals LPG and LNG The Rosemount 5900S sends microwaves towards the surface of the product in the tank The level is calculated based on the echo from the surface No p...

Page 25: ...mount 3051S Pressure Transmitter near the bottom of the tank as a complement to a Rosemount 5900S Radar Level Gauge the density of the product can be calculated and presented One or more pressure transmitters with different scalings can be used on the same tank to measure vapor and liquid pressure Rosemount 2180 Field Bus Modem The Rosemount 2180 Field Bus Modem FBM is used for connecting a TankMa...

Page 26: ...the Tankbus 6 Configure the Rosemount 2460 System Hub if included in the system by using the TankMaster WinSetup configuration software 7 Configure the Rosemount 2410 Tank Hub by using the TankMaster WinSetup configuration software 8 Configure field devices such as the Rosemount 5900S and the Rosemount 2240S by using the TankMaster WinSetup configuration software To start up Rosemount Tank Gauging...

Page 27: ... mounting considerations for the 2240S Installation considerations on page 29 5 Power up the 2240S transmitter 4 Wire the 2240S transmitter Electrical installation on page 33 3 Install the 2240S transmitter Mechanical installation on page 30 1 Install the temperature sensor WLS Section 3 MST WLS Installation 6 Configure the 2240S transmitter Section 5 Configuration Operation ...

Page 28: ...18 Reference Manual 00809 0100 2240 Rev DA Overview October 2017 Overview ...

Page 29: ...esult in death or serious injury Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Do not perform any service other than those contained in this manual unless you are qualified To prevent ignition of flammable or combustible atmospheres disconnect power before servicing...

Page 30: ...S Installation High voltage that may be present on leads could cause electrical shock Avoid contact with leads and terminals Make sure the main power to the Rosemount 2240S is off and the lines to any other external power sources are disconnected or not powered while wiring the gauge ...

Page 31: ...ng the roof to move slightly upwards The weight has a shackle which allows the tube to follow the expansion preventing it from breaking Multiple Spot Temperature sensor MST Be careful with the flexible protection tube Temperature and Water Level Sensors should be located as far away as possible from heating coils and mixers In case the flexible tube is damaged please contact Emerson Automation Sol...

Page 32: ...as tight tube made of stainless steel which can be anchored to the tank bottom see Installing a temperature sensor tube on page 26 Up to 16 Pt100 temperature elements can be connected to a Rosemount 2240S Multi input Temperature Transmitter 3 3 1 Installation on fixed roof tanks On fixed roof tanks the MST is attached to a flange mounted on a suitable nozzle Figure 3 1 Installation of multiple spo...

Page 33: ...ks On floating roof tanks the temperature elements can be mounted in a still pipe as illustrated in Figure 3 2 or in other suitable roof openings Figure 3 2 Installation of multiple spot temperature elements in still pipe Maximum level Upper spot element First spot element 2 5 4 kg 5 5 8 8 lbs 100 mm 3 9 in Min 1 m 3 3 ft Min 1 m 3 3 ft ...

Page 34: ...ding on how the tanks are operated Figure 3 3 Recommended position of temperature elements for Custody Transfer applications Table 3 1 Number of spot sensors for various tube lengths Example 5 spot sensors and H 10 m A 10 5 1 2 5 m The position of a temperature element is measured from the Tank Zero Level See the Rosemount Tank Gauging System Configuration Manual for more information about how to ...

Page 35: ...e Figure 3 4 Water Level Sensor with integrated temperature sensors As an option the tube may be stabilized by putting a concentric weight above the WLS probe instead of at the end in order to ensure that measurements are performed as close to the tank bottom as possible Also the eyebolt at the end of the tube can be removed See also Water Level Sensor calibration on page 53 and Water Level Sensor...

Page 36: ... in Figure 3 5 Figure 3 5 Adjusting the temperature sensor tube 3 When the tube is placed on the nozzle adjust the vertical position with the lock nuts If a weight is placed at the end of the tube it should barely touch the tank bottom 4 Install the Rosemount 2240S Multi Input Temperature Transmitter see Mechanical installation on page 30 Note Ensure that the flexible protection tube is in a verti...

Page 37: ...h or serious injury Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Do not perform any service other than those contained in this manual unless you are qualified Substitution of components may impair Intrinsic Safety To prevent ignition of flammable or combustible atm...

Page 38: ...unt 2240S Installation High voltage that may be present on leads could cause electrical shock Avoid contact with leads and terminals Make sure the main power to the Rosemount 2240S is off and the lines to any other external power sources are disconnected or not powered while wiring the gauge ...

Page 39: ...dering information on page 146 When the Rosemount 2240S transmitter is installed in a hazardous area ensure that the installation requirements according to Hazardous areas on page 36 are complied with Ensure that the recommended cable glands conduits are used Ensure that the Tankbus is correctly terminated see Termination on page 37 Ensure that grounding is performed according to national and loca...

Page 40: ...the four screws and remove the cover 3 Remove the plug that protects the cable entry at the bottom of the 2240S transmitter housing 4 Attach the 2240S transmitter on top of the temperature sensor tube 5 Run the sensor wires into the terminal compartment 6 Tighten the nut on the 2240S transmitter by hand 7 Proceed with electrical installation of Tankbus temperature elements and water level sensor S...

Page 41: ... 1 Use the four nuts to fasten the bracket on a vertical pipe A suitable pipe size is 1 to 2 inches 2 Attach the Rosemount 2240S transmitter to the bracket 3 Secure the transmitter with the screw on top of the bracket 4 Proceed with electrical installation of Tankbus temperature elements and water level sensor See Electrical installation on page 33 x4 Bracket 1 2 inches Nuts Bracket Screw ...

Page 42: ...e wall to fit the hole pattern of the bracket 2 Attach the bracket to the wall by using the four M8 screws 3 Attach the Rosemount 2240S transmitter to the bracket 4 Secure the transmitter with the screw on top of the bracket 5 Proceed with electrical installation of Tankbus temperature elements and water level sensor See Electrical installation on page 33 70 mm 2 7 in 70 mm 2 7 in Ø 9mm 0 35 in 94...

Page 43: ...inal block compartment of the electronics housing Note Use the enclosed metal plugs to seal unused ports The plastic plugs mounted at delivery are not sufficient as seal Note It is recommended that a sealant of type PTFE is used to prevent water ingress and to enable future removal of the plug gland Figure 4 1 Cable Entry with NPT Threaded Gland Ensure that glands for the cable entries meet the fo...

Page 44: ...housing and three internal grounding screws located inside the housing see Figure 4 2 on page 34 The internal ground screws are identified by a ground symbol Use the external ground terminal on the transmitter to ground the housing Figure 4 2 Grounding Terminals Note Grounding the transmitter using the threaded conduit connection may not provide a sufficient ground Make sure the connection provide...

Page 45: ...electrical continuity to daisy chained Tankbus cables 4 4 4 Cable selection Use shielded twisted pair wiring for the Rosemount 2240S in order to comply with FISCO 1 requirements and EMC regulations The preferred cable is referred to as type A fieldbus cable The cables must be suitable for the supply voltage and approved for use in hazardous areas where applicable In the U S explosion proof conduit...

Page 46: ...0 976 Note 8 apply and the Rosemount 2240S can be connected to RTDs or other sensors located in Zone 0 However Rosemount 2240S with ATEX and IECEx Certifications as well as Zone classification in USA and Canada is also Ex coded Ex ia or AEx ia part of code for both FISCO and Entity installations In order to maintain this coding the Rosemount 2240S must be powered from a Power Supply coded Ex ia or...

Page 47: ...ture Transmitter also have built in terminators which can easily be enabled by inserting a jumper in the terminal block when necessary If the Rosemount 2240S is not the last device in the fieldbus network disconnect the termination jumper See Figure 4 6 on page 41 Segment design When designing a FISCO fieldbus segment a few requirements need to be considered Cabling has to comply with FISCO requir...

Page 48: ...The maximum distance between the Rosemount 2410 Tank Hub and the field devices on the tank depends on the number of devices connected to the Tankbus and the quality of cables See chapter Electrical Installation in the Rosemount 2410 Reference Manual for more information about cable selection power budget and the Tankbus See chapter Typical Installations in the Rosemount 2410 Reference Manual for m...

Page 49: ...are compliant with the FISCO or Entity parameters of the power supply Ensure that the short circuit protection of the Segment Coupler 2 matches the current consumption of the connected devices Figure 4 5 Example of a Non I S FOUNDATION Fieldbus System with Rosemount Devices 1 See Appendix B Product Certifications for Rosemount 2240S approval information 2 See the Rosemount 2410 Reference Manual Do...

Page 50: ...ation by using a jumper between terminals X3 and X4 as shown in Figure 4 6 on page 41 7 Use metal plugs to seal unused ports 8 In order to prevent water from entering the terminal compartment ensure the cover sealing is placed in the correct position 9 Attach and tighten the cover on the terminal compartment Ensure that the cover is fully engaged to meet explosion proof requirements and to prevent...

Page 51: ... Terminal Compartment A X1 Cable Shield B Internal grounding terminals C X2 Tankbus output D X3 Tankbus output E Jumper to invoke built in termination F X4 Tankbus terminator G Cable glands for Tankbus wires and temperature elements H X3 Tankbus input I X2 Tankbus input Daisy chain connection to other field devices page 42 C D E F A I H B G ...

Page 52: ...er sealing is placed in the correct position 8 Tighten the conduit cable glands Note that adapters are required for M20 glands A typical wiring diagram with a Rosemount 2240S is illustrated in Figure 4 7 In the example below the 2240S is daisy chained to a Rosemount 5900S Radar Level Gauge and a Rosemount 2230 Graphical Field Display Figure 4 7 Rosemount 2240S Wiring Diagram Ensure that there are ...

Page 53: ... the terminal compartment through the sleeve at the bottom of the Rosemount 2240S housing In case a Rosemount 2240S is mounted on a pipe or a wall see Mechanical installation on page 30 the sleeve and nut can be replaced by an M32 cable gland see Figure 2 2 on page 8 There are three wiring types that can be used for temperature elements connected to a Rosemount 2240S The number of elements that ca...

Page 54: ... on page 8 4 Connect the temperature sensor wires to the terminals marked 1 to 16 and a b c and d Refer to Figure 4 9 Figure 4 10 and Figure 4 11 depending on the sensor type and measurement method that is used 5 Connect the red green white and black water level sensor wires to the Sensorbus terminal as shown in Figure 4 8 6 Connect the shield on the water level sensor cable to one of the ground t...

Page 55: ...idual return must always be connected to the c and d terminals on left hand side of the terminal block Figure 4 10 3 wire Individual Spot Figure 4 11 4 wire individual Spot Up to 16 channels Common return d1 c1 b1 b2 b16 b3 T1 T2 T3 T16 Up to 16 channels b1 c1 c2 b2 d1 d2 b3 d3 c3 b16 d16 c16 Individual return T1 T2 T3 T16 Up to 16 channels a1 b1 c1 d1 c2 a2 b2 d2 a3 b3 a16 c3 b16 c16 d16 d3 Indiv...

Page 56: ...lation Cable color coding Table 4 3 Cable Colors for the Rosemount 565 566 765 Temperature Sensors Temperature Element Color T1 Brown T2 Red T3 Orange T4 Yellow T5 Green T6 Blue T7 Violet T8 Grey T9 White T10 Pink T11 Brown Black T12 Red Black T13 Orange Black T14 Yellow Black T15 Green Black T16 Blue Black ...

Page 57: ...ises potential safety issues is indicated by a warning symbol Please refer to the following safety messages before performing an operation preceded by this symbol Failure to follow safe installation and servicing guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impa...

Page 58: ...unt Tank Gauging System Configuration Manual As a separate device connected to the Tankbus of a Rosemount 2410 in an existing Rosemount Tank Gauging system The device is configured with a suitable tool such as TankMaster WinSetup As a separate device in a FOUNDATION fieldbus system AMS Device Manager may be used for configuration 5 2 2 Parameters Temperature elements The basic configuration includ...

Page 59: ...r is an Emerson Automation Solutions Rosemount Tank Gauging inventory management software package for installation and configuration of level gauging equipment The WinSetup package provides you with powerful and easy to use tools for installation and configuration see the Rosemount Tank Gauging System Configuration Manual For DeltaV users the DD can be found at www easydeltav com For other hosts t...

Page 60: ...the tank hub is connected to a Rosemount 2460 or a Rosemoutn 2160 Sensor type Spot or average sensor types are supported Temperature sensor element position in tank Specify the position of each temperature element in the tank see Temperature sensor element positions on page 51 Exclude spot sensor element from tank average temperature calculation You can exclude certain spot elements from the avera...

Page 61: ...ach sensor element Figure 5 1 Temperature sensor element positions Tank average temperature calculation You can exclude certain spot elements from the average temperature calculation This may be useful if for example the temperature close to the surface or close to the bottom of the tank deviates significantly from the temperature in the rest of the tank This may also be accomplished by setting an...

Page 62: ...tself resulting in large temperature gradients close to the product surface By specifying an Insert Distance temperature elements within this region can be excluded from average temperature calculations The Insert Distance function can also be used to compensate for inaccuracies in the measured temperature element positions in order to make sure that elements above the product surface are not incl...

Page 63: ...erform a new empty calibration In this case empty means that there is no water i e the sensor is fully immersed in oil Calibration procedure 1 Lift the Water Level Sensor from the bottom of the tank and ensure the sensor is covered by the product oil only 2 Wait five minutes 3 Press the WLS Calibration button A on the Rosemount 2240S transmitter for at least two seconds to start calibration see Fi...

Page 64: ...on The different phases of the calibration process are indicated by the LED inside the Rosemount 2240S housing as shown in Figure 5 4 Figure 5 4 Calibration status indicated by LED A Normal B Calibration starts 10 s C Calibration ongoing 10 s D Calibration OK 10 s E Calibration FAILED 10 s A B C A D E ...

Page 65: ...try for the water level sensor Level offset The Level Offset X referred to as the distance between Tank Zero Level and Water Zero Level needs to be considered when configuring the WLS X can be calculated from known tank distances as described in Converting from WLS to tank reference system on page 57 The various distances are illustrated in Figure 5 5 and Figure 5 7 on page 58 Tank Zero Level Tank...

Page 66: ...water level sensor which can be used to reduce the measurement range This can be useful in case there is no distinct interface between water and oil See the Rosemount Tank Gauging System Configuration Manual for information about how to configure the Dead Zones See also Figure 5 7 on page 58 Figure 5 6 WLS Measurement Limit and Dead Zones Upper dead zone Upper Measurement Limit Lower Measurement L...

Page 67: ... limits Conversion from the WLS reference system to the tank reference system is handled by the Rosemount 2240S transmitter In the tank reference system the Lower Sensor Limit 0 and the Upper Sensor Limit 100 are given by the following formulas Upper Sensor Limit 100 LA X Lower Sensor Limit 0 X where LA is the active length of the Water Level Sensor and X is the distance between the Water Zero Lev...

Page 68: ...t Limit F Tank Zero Level G Tank Reference Point H Upper Dead Zone I Lower Dead Zone K Upper Reference Point L distance between Water Zero Level and mark on the upper part of the WLS L1 Distance between the Tank Reference Point and the temperature sensor flange L2 Distance between the mark on the top of the WLS and the temperature sensor flange X Level offset R Tank Reference Height The distance b...

Page 69: ... Water Zero Level is located above the Tank Zero Level Table 5 2 WLS Configuration LSL Lower Sensor Limit USL Upper Sensor Limit LA Active Length Water Zero Level 0 is below Tank Zero Level X 0 Example LA 500 mm X 50 mm LSL 0 50 mm USL 100 500 50 450 mm Water Zero Level 0 is equal to Tank Zero Level X 0 Example LA 500 mm X 0 mm LSL 0 0 mm USL 100 500 mm Water Zero Level 0 is above Tank Zero Level ...

Page 70: ...by flashing every other second calibration of the water level sensor see Water Level Sensor calibration on page 53 error codes Figure 5 8 Status LED Error codes The status LED indicates error codes by using different blinking sequences In normal operation the LED flashes once every other second When an error occurs the LED flashes a sequence that corresponds to a code number followed by a five sec...

Page 71: ...S Multi input Temperature Transmitter when a Water Level Sensor WLS is connected two LED signals indicate that measurement and status information is communicated over the Sensor bus to the temperature transmitter two LEDs indicate that the temperature transmitter communicates with a Rosemount 2410 Tank Hub over the Tankbus Figure 5 9 Communication LEDs A WLS receive and transmit B Tankbus receive ...

Page 72: ...e from temperature elements For FOUNDATION fieldbus systems it enables simulation of Field Diagnostics alerts as well The write protect switch The Write Protect switch prevents unauthorized configuration changes by locking the Rosemount 2240S database registers Number Function Description 1 SIMULATE Enables simulation of temperature measurements and Field diagnostic alerts 2 WRITE PROTECT Enables ...

Page 73: ...ure Sensor tab in the 22XX ATD window In case the installation does not match the default setting for Auto Configuration you will have to configure the temperature sensor manually See configuration of ATD devices in the Rosemount Tank Gauging System Configuration Manual for more information Note Manual configuration may override the switch settings For more information on the various configuration...

Page 74: ...v DA Configuration Operation October 2017 Configuration Operation 5 5 2 Reset button Use the reset button to force a restart of the processor for more information see Reset and WLS calibration on page 112 Figure 5 11 Reset button A Reset A ...

Page 75: ... calculation weight factor You can specify a weight factor for each temperature element used in the tank average temperature calculation This allows you to rate selected temperature elements with a larger impact on the average temperature calculation than the other elements This is primarily used for LPG tanks Conversion methods When using a resistance temperature element the resistance values can...

Page 76: ...her block types to support the function blocks These are the Resource block and the Transducer block Resource blocks contain the hardware specific characteristics associated with a device they have no input or output parameters The algorithm within a resource block monitors and controls the general operation of the physical device hardware There is only one resource block defined for a device Tran...

Page 77: ...aling and limiting feed forward control override tracking alarm limit detection and signal status propagation The block supports two forms of the PID equation Standard and Series You can choose the appropriate equation using the MATHFORM parameter The Standard ISA PID equation is the default selection Input Selector block The Input Selector ISEL function block can be used to select the first good ...

Page 78: ...o valves or other actuators Analog output block The Analog Output function block accepts an output value from a field device and assigns it to a specified I O channel For further information refer to Analog Output block on page 79 and Analog output block on page 165 Function block summary The following function blocks are available for the Rosemount 2240S Series Analog Input AI Analog Output AO Mu...

Page 79: ...st system may provide a configuration tool specifically designed to designate a particular device as a backup LAS Otherwise this can be configured manually 5 8 2 Device addressing FOUNDATION fieldbus devices use addresses divided into four sub ranges as shown in Table 5 5 Table 5 5 Address Ranges for FOUNDATION Fieldbus Devices Address range decimal Address range hexadecimal Allocation 0 through 1...

Page 80: ...0 link objects are available Table 5 6 Communication Parameters Block Execution Times Table 5 7 Execution Times Network Parameter Value Slot Time 8 Maximum Response Delay 5 Minimum Inter PDU Delay 8 Block Execution time ms Multiple Analog Input MAI 15 Analog Input AI 10 Analog Output 10 Proportional Integral Derivative PID 15 Signal Characterizer SGCR 10 Integrator INT 10 Arithmetic ARTH 10 Input ...

Page 81: ...tinue to update This is typically the normal operating mode Out of Service OOS The functions performed by the block will not execute If the block has any outputs these will typically not update and the status of any values passed to downstream blocks will be BAD To make some changes to the configuration of the block change the mode of the block to OOS When the changes are complete change the mode ...

Page 82: ... information 5 9 3 Factory configuration The following fixed configuration of function blocks is provided Table 5 8 Available Function Blocks for the Rosemount 2240S Function Block Index Default Tag Available Analog Input 1 1 See Factory supplied AI blocks on page 75 for more information 1400 AI 1400 Default permanent Analog Input 1500 AI 1500 Default permanent Analog Input 1600 AI 1600 Default pe...

Page 83: ...ement Housing Temperature Auxiliary Device Value Water Level Pressure Average Liquid Temperature Average Vapor Temperature Tank Temperature Indirect Select indirect when the desired output is a calculated measurement based on the transmitter measurement e g level value displayed in percentage of full span based on measured product level The relationship between the transmitter measurement and the ...

Page 84: ...hat the sensor will see in the process Determine the inferred measurement values that correspond to the XD_SCALE 0 and 100 points and set these for the OUT_SCALE L_TYPE is Indirect Square Root When an inferred measurement is made based on the transmitter measurement and the relationship between the inferred measurement and sensor measurement is square root set the XD_SCALE to represent the operati...

Page 85: ... Auto OUT reflects the analog input measurement or the simulated value when simulation is enabled Out of Service O S The block is not processed FIELD_VAL and PV are not updated and the OUT status is set to Bad Out of Service The BLOCK_ERR parameter shows Out of Service In this mode you can make changes to all configurable parameters The target mode of a block may be restricted to one or more of th...

Page 86: ...ULATE switch 1 on the field device to the ON position see Switches and reset buttons on page 62 With simulation enabled the actual measurement value has no impact on the OUT value or the status 5 10 5 Filtering The filtering feature changes the response time of the device to smooth variations in output readings caused by rapid changes in input You can adjust the filter time constant in seconds usi...

Page 87: ...its of the PV and OUT parameters OUT_SCALE Indirect Square Root Indirect Square Root signal conversion takes the square root of the value computed with the indirect signal conversion and scales it to the range and units of the PV and OUT parameters When the converted input value is below the limit specified by the LOW_CUT parameter and the Low Cutoff I O option IO_OPTS is enabled True a value of z...

Page 88: ...e following parameters HI_PRI HI_HI_PRI LO_PRI LO_LO_PRI 5 10 8 Alarm priority Alarms are grouped into five levels of priority Table 5 11 Alarm Level Priority Priority Number Priority Description 0 The priority of an alarm condition changes to 0 after the condition that caused the alarm is corrected 1 An alarm condition with a priority of 1 is recognized by the system but is not reported to the op...

Page 89: ...k on page 165 for more information 5 11 1 CHANNEL Select the channel that corresponds to the desired sensor measurement Table 5 12 AO Block Channels for the Rosemount 2240S Table 5 13 Factory Supplied AO Block for the Rosemount 2240S 5 11 2 XD_SCALE The XD_SCALE includes three parameters 0 100 and engineering units Set the XD_SCALE to represent the unit for the AO block channel value AO Block Para...

Page 90: ...perature Transmitter configured for receiving level measurement data from a level device such as the Rosemount 5900S Radar Level Gauge Figure 5 15 Function block configuration of a Rosemount 2240S using DeltaV Control Studio Note that XD_SCALE units must be the same in the AI block and the AO block CAS_IN Remote set point value from another function block OUT Block output and status ...

Page 91: ... the desired sensor measurement Table 5 14 MAI Block Channels for the Rosemount 2240S Unit The MAI function block channel data will use the same unit as specified in the parameter TEMPERA TURE_UNIT in the Measurement Transducer block TB 1100 5 12 2 Factory Supplied MAI blocks The Rosemount 2240S is supplied with two pre configured MAI blocks according to Table 5 15 Table 5 15 Factory Supplied MAI ...

Page 92: ...ck functions include the hardware security switch the hardware and software write lock bits of the FEATURE_SEL parameter the WRITE_LOCK parameter and the DEFINE_WRITE_LOCK parameter The WRITE_LOCK parameter prevents modification of parameters within the device except to clear the WRITE_LOCK parameter During this time the block will function normally updating inputs and outputs and executing algori...

Page 93: ...erts are reported FEATURE_SEL HARDW_LOCK bit FEATURE_SEL SOFTW_LOCK bit SECURITY SWITCH WRITE_LOCK WRITE_LOCK Read Write Write access to blocks 0 off 0 off NA 1 unlocked Read only All 0 off 1 on NA 1 unlocked Read Write All 0 off 1 on NA 2 locked Read Write Function Blocks Only 0 off 1 on NA 2 locked Read Write None 1 on 0 off 1 1 The hardware and software write lock select bits are mutually exclu...

Page 94: ...o be detected as active for this alarm category Thus the same condition may be active in all some or none of the four alarm categories The parameter contains a list of conditions in the device which makes the device non operational that will cause an alarm to be sent Below is a list of the conditions with the highest priority first This priority is not the same as the FD_FAIL_PRI parameter describ...

Page 95: ...and is not user configurable 1 Device Simulation Active 2 Auxiliary Device Measurement Failure 3 Internal Temperature Out of Limits 4 Average Temperature Measurement Failure 5 Temperature Measurement Failure 6 Invalid Model Code 7 Configuration Error FD_OFFSPEC_MASK The FD_OFFSPEC_MASK parameter will mask any of the failed conditions listed in FD_OFFSPEC_MAP A bit on means that the condition is ma...

Page 96: ...ithin the device and is not user configurable Note that maintenance alarms are not enabled by default for the Rosemount 2240S Below is a list of the conditions 1 Auxiliary Device Measurement Close to Limit FD_MAINT_MASK The FD_MAINT_MASK parameter will mask any of the failed conditions listed in FD_MAINT_MAP A bit on means that the condition is masked out from alarming and being broadcast to the h...

Page 97: ... failed conditions listed in FD_CHECK_MAP A bit on means the condition is masked out from alarming and being broadcast to the host through the alarm parameter FD_CHECK_PRI FD_CHECK_PRI designates the alarming priority of the FD_CHECK_ALM see Alarm priority on page 78 The default is 0 and the recommended values are 1 or 2 FD_CHECK_ACTIVE The FD_CHECK_ACTIVE parameter displays which of the condition...

Page 98: ...ges to 0 after the condition that caused the alarm is corrected 1 An alarm condition with a priority of 1 is recognized by the system but is not reported to the operator 2 An alarm condition with a priority of 2 is reported to the operator but does not require operator attention such as diagnostics and system alerts 3 7 Alarm conditions of priority 3 to 7 are advisory alarms of increasing priority...

Page 99: ...Multi input Temp Transmitter 3 Water Level Sensor 4 Simulation Alerts 1 Temperature Sensor Setup 2 Water Level Sensor Setup 3 Restart Communication and Measurement 1 Active Alerts 2 Restart Reset 1 Measurement 2 Temp Element 1 8 3 Temp Element 9 16 1 Simulation Active 2 Alerts Simulation 3 Enable Disable Alert Simulation 4 Simulated Alerts 1 Avg Liquid Temp 2 Avg Vapor Temp 3 Avg Tank Temp 4 Temp ...

Page 100: ...nfigure the Rosemount 2240S in a FOUNDATION fieldbus system For more information on configuration parameters see Basic configuration on page 50 5 15 1 Starting the Guided Setup To configure the Rosemount 2240S in AMS 1 From the Start menu open the AMS Device Manager application 2 Open the View Device Explorer 3 Double click the FF network icon and expand the network node to view the devices 4 Righ...

Page 101: ...tarting the Measurement Setup wizard 7 Click the Guided Setup button to open the Guided Setup window 8 Click the desired sensor setup button to start the configuration wizard The Temperature Water Level Sensor Setup wizards facilitate configuration of the device for most common applications The wizard will put the device in Out of Service mode until the wizard is finished See the Configure Manual ...

Page 102: ...ot set to Out Of Service mode a warning message will appear that the device needs to be in Out Of Service mode in order to make configuration changes 10 Click the Next button to proceed The temperature transmitter will automatically be set to Out Of Service OOS mode and the Temperature Water Level Sensor Setup Units window appears ...

Page 103: ...p as described in Starting the Guided Setup on page 90 2 Choose the desired measurement unit for Temperature Parameters in the Multiple Analog Input MAI blocks and other blocks using temperature unit will be affected Note that parameters in the Analog Input block are not affected 3 Click the Next button to open the Temperature Sensor Setup Sensor Setup window ...

Page 104: ...ensors Sensor type See Basic configuration on page 50 for details on how to configure the temperature sensor FOUNDATION Fieldbus parameters TRANSDUCER BLOCK 1100 CONFIG_METHOD TRANSDUCER BLOCK 1100 CONVERSION_METHOD TRANSDUCER BLOCK 1100 SENSOR_CONNECTION TRANSDUCER BLOCK 1100 NUMBER_OF_SENSORS TRANSDUCER BLOCK 1100 SENSOR_TYPE 5 Click the Next button to open the Temperature Sensor Setup Sensor Po...

Page 105: ...pwards Enter the position of each element measured as the distance from the Zero Level Dipping Datum Plate to the temperature element If you use average temperature elements enter the position of the terminating level of each sensor element FOUNDATION Fieldbus parameters TRANSDUCER BLOCK 1300 INSERTION_DISTANCE TRANSDUCER BLOCK 1300 SENSOR_POSITION_N 7 Click the Finish button ...

Page 106: ...0100 2240 Rev DA Configuration Operation October 2017 Configuration Operation 8 In the Temperature Sensor Setup window click the Finish button and return to the Guided Setup tab 9 Continue with the Water Level Sensor Setup guide ...

Page 107: ...ration 5 15 3 Water level sensor setup 1 Start the Guided Setup as described in Starting the Guided Setup on page 90 2 Choose the desired measurement unit Note that parameters in the Analog Input block are not affected 3 Click the Next button to open the Water Level Sensor Setup Sensor Setup window ...

Page 108: ...ate and configure the Water Level Sensor These sections describe the tank geometry and how to calculate the Level Offset X parameter FOUNDATION Fieldbus parameters TRANSDUCER BLOCK 1100 SB_STATUS TRANSDUCER BLOCK 1100 WLS_CALIBRATION TRANSDUCER BLOCK 1100 SB_UPPER_DEAD_ZONE TRANSDUCER BLOCK 1100 SB_LOWER_DEAD_ZONE TRANSDUCER BLOCK 1100 WATER_LEVEL 5 Click the Finish button to finish the WLS config...

Page 109: ...5 4 Manual setup 1 From the Start menu open the AMS Device Manager application 2 Open the View Device Explorer 3 Double click the FF network icon and expand the network node to view the devices 4 Right click or double click the desired device icon to open a list of menu options 5 Select the Configure option ...

Page 110: ...vice 9 The Device tab lets you configure display units It also provides the option to write protect the Rosemount 2240S 10 In addition to the Device tab there are various tabs that give you access to options such as temperature sensor configuration and water level sensor configuration 11 When configuration is finished click the Send button to store the current configuration in the device database ...

Page 111: ...le inputs or outputs to the Resource Block The Main Transducer Block contains parameters for configuration of the Rosemount 2240S It contains device information including diagnostics and the ability to configure set to factory defaults and restart the Rosemount 2240S The Average Temperature Transducer Block contains parameters for configuration of average temperature calculations for the Rosemount...

Page 112: ...ails on how to view active alerts see Viewing active alerts in AMS Device Manager on page 129 To open the Alert Setup window 1 From the Start menu open the AMS Device Manager application 2 Open the View Device Connection View 3 Double click the FF network icon and expand the network node 4 Right click or double click the desired gauge icon to open the list of menu options 5 Select the Configure op...

Page 113: ...rts Failure Maintenance Required Out of Specification and Function Check will appear see Alert default settings on page 104 9 You may change the configuration for each error type by selecting the appropriate check box to match your requirements Note that it is possible to map an error condition to several alert categories if desired 10 See Alert default settings on page 104 for information on the ...

Page 114: ...Configuration for Multi input Temperature Transmitter FF I O board Table 5 19 Default Alert Configuration for FF I O Board Error type Default configuration Enabled Disabled Average Temperature Measurement Failure NA Disabled Configuration Error Out of Specification Enabled Database error Failure Enabled Internal Temperature Out of Limits Out of Specification Enabled Invalid Model Code Out of Speci...

Page 115: ...l Sensor Simulation alerts Table 5 21 Default alert Configuration for Simulation Error type Default configuration Enabled Disabled Auxiliary Device Error Failure Enabled Auxiliary Device Measurement Close to Limit NA Disabled Auxiliary Device Measurement Failure NA Disabled Error type Default configuration Enabled Disabled Device Simulation Active Out of Specification Enabled ...

Page 116: ...106 Reference Manual 00809 0100 2240 Rev DA Configuration Operation October 2017 Configuration Operation ...

Page 117: ...ssages before performing an operation preceded by this symbol Failure to follow safe installation and servicing guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Do not perform any service other than those contained in ...

Page 118: ...anced users can check that the Rosemount 2240S works properly The Holding Registers store various parameters such as configuration data used to control measurement performance By using the TankMaster WinSetup configuration tool most Holding Registers can be edited simply by typing a new value in the appropriate value input field To view Input or Holding Registers for a Rosemount 2240S do the follo...

Page 119: ...olding Registers can be edited simply by typing a new value in the appropriate Value input field Some Holding Registers marked grey in the Value column can be edited in a separate window In this case you can choose from a list of options or you can change separate data bits For more information see the RosemountTank Gauging System Configuration Manual 1 Note that Input Register data from the Rosem...

Page 120: ...the window is opened In the Value column a grey background color in a table cell means that the register is of either Bitfield or ENUM type An expanded Bitfield ENUM window can be opened for this type of register by double click ing the table cell If desired the values can be presented in hexadecimal format This applies to registers of the Bitfield and ENUM types Select the Show in Hex check box t...

Page 121: ... on page 126 A single fault will affect the measurement on all channels If one of the temperature elements fails for example caused by a short circuit to ground you can change the jumper setting to temporarily disable ground fault detection see Figure 6 1 Figure 6 1 Jumper for Ground Leakage Detection Note Ground fault detection should only be used as a temporary solution in case of a malfunctioni...

Page 122: ...nsor WLS Press the WLS Calibration push button S5 for at least two seconds to send a zero water level calibration command to the WLS While the calibration process is running the current status is indicated with the status LED see Status LED on page 60 See Water Level Sensor calibration on page 53 for more information on how to calibrate the WLS Resetting WLS to factory calibration The Rosemount 22...

Page 123: ...eration the LED flashes once every other second In case of an error the LED flashes a sequence that corresponds to the device error code number see Table 6 1 followed by a four second pause The code sequence is continuously repeated The following error codes can be presented by the LED Table 6 1 Status LED Error Codes See Device errors on page 124 for more information about the different error mes...

Page 124: ... An example of a flash sequence is illustrated in Figure 6 4 Example Error code 4 Other memory error is displayed as the following LED flash sequence Figure 6 4 Example of an Error Code Flash Sequence Note In case there are several simultaneous errors only the first detected error is indicated by the LED Seconds ...

Page 125: ...able connection To check a measuring channel 1 Connect the test terminals to the corresponding input terminals as shown in table Table 6 2 Table 6 2 Test terminal connections 2 Check the connected input channel It should read 0 0 3 C 4 wire independent spot 0 0 6 C 3 wire independent spot or 0 0 6 C 3 wire common return Figure 6 5 Test terminal for Temperature Elements 4 wire 3 wire 3 wire common ...

Page 126: ...ion The Rosemount 2240S has four yellow LEDs that indicate communication on the Sensor Bus and the Tankbus The two LEDs on the left indicate Receive and Transmit for the Sensor bus The two LEDs on the right indicate Receive and Transmit for the Tankbus Figure 6 6 Communication Status A Sensor bus B Tankbus Communication LEDs A B ...

Page 127: ...eck that the cable shield is continuous throughout the Tankbus network Check that the shield inside the instrument housing does not come into contact with the housing Check that there is no water in conduits Use shielded twisted pair wiring Connect wiring with drip loops Check the tank hub wiring Cables are too long Check that the input voltage on the device terminals is 9 V or more Hardware failu...

Page 128: ...ank Hub itself Check configuration of communication parameters for the Rosemount 2460 System Hub field ports Check that the correct communication channel is selected See the Rosemount Tank Gauging System Configuration Manual for more information on how to configure a system hub Incorrect configuration of Rosemount 2410 tank database Check the Rosemount 2410 s tank database ensure that the transmit...

Page 129: ...l for more information on how to configure the tank database of the Rosemount 2460 System Hub Incorrect tank database configuration of Rosemount 2410 Tank Hub Check the Rosemount 2410 tank database ensure that the device is available and mapped to the right tank Rosemount 2410 Tank Hub tank database check that the ATD Modbus address is equal to the 2410 Temp Modbus address in the Rosemount 2460 Sy...

Page 130: ...heck the Rosemount 2240S electronics see Test and simulation on page 115 Replace malfunctioning temperature elements Configuration can not be saved Write protection switch is set to the ON position Check write protection switch see DIP Switches on page 62 The Status LED is blinking error codes Rosemount 2240S transmitter temperature element or Water Level Sensor error Check the Rosemount 2240S for...

Page 131: ... view the current device status and search for the root cause of warnings and errors Figure 6 7 Device Status Input Registers in TankMaster WinSetup Detailed information about device status can be found in Input Registers 100 1 to 112 as shown in Table 6 4 1 Note that Input Register data from the Rosemount 2240S transmitter is temporarily stored in the Input Register database of the 2410 Tank Hub ...

Page 132: ... Measurement Error Bit 12 Configuration error See Device errors on page 124 for more information on the various error types Contact Emerson Automation Solutions Rosemount TankGauging service department for support Device warning Input register no 104 Bit 0 RAM Warning Bit 1 FPROM Warning Bit 2 HREG Warning Bit 3 SW Warning Bit 4 Other memory warning Bit 6 Reserved for Display warning Bit 7 Reserve...

Page 133: ...ter no 1050 1 Bit 0 stack is low 1 The register number refers to the internal Input Register in the Rosemount 2240S database Contact Emerson Automation Solutions Rosemount TankGauging service department HREG warning Input register no 1054 Bit 0 default Holding register values used SW warning Input register no 1056 Bit 1 stack low less than 10 left of stack Bit 2 software startup Bit 8 FF diagnosti...

Page 134: ... 5 Boot version Bit 6 Application checksum Bit 7 Application version Hreg error Input register no 1104 Bit 0 Checksum error Bit 1 Limit error out of range Bit 2 Software version error Bit 3 HREG read error Bit 4 HREG write error SW error Input register no 1106 Bit 0 Undefined software error Bit 1 Task not running Bit 2 Out of stack space Bit 3 Unused RAM access Bit 4 Divide by zero error Bit 5 Res...

Page 135: ...on Status Input register no 500 1 Bit 0 No Device Connected Bit 1 Device reports value under or above 15 Bit 2 Saturated Low Bit 3 Saturated High Bit 4 Relative Pressure Bit 7 Saturated Bit 8 In Calibration Mode Bit 11 Frozen Value Bit 12 Option Not Available Bit 13 Power Up Bit 14 SW HW Error Bit 15 Invalid 1 The register number refers to the internal Input Register in the Rosemount 2240S databas...

Page 136: ...unt 2240S database Status_1 Input register no 202 Status for temperature element 1 Bit 0 Not Connected or disabled by SW This causes the Temperature value to be 300 C Bit 1 Temperature is under the Lower Temperature Limit Bit 2 Temperature is above the Upper Temperature Limit Bit 3 Measured resistance is outside the linearization table This causes the Temperature value to be 300 C Bit 4 Sensor sho...

Page 137: ...ulation switch is in place This is not an indication that the I O blocks are using simulated data Device Fault State Set This bit is set when FAULT_STATE is active in device Memory Failure This bit is set when FD Electronics Failure condition is generated Lost Static Data This bit is set when NV checksum fails or NV is not initialized for static parameter Lost NV Data This bit is set when NV check...

Page 138: ...dition Name and Description 0 Other 1 Block Configuration Error the selected channel carries a measurement that is incompatible with the engineering units selected in XD_SCALE the L_TYPE parameter is not configured or CHANNEL zero 2 Link Configuration Error 3 Simulate Active Simulation is enabled and the block is using a simulated value in its execution 4 Local Override 5 Device Fault State Set 6 ...

Page 139: ...n the FD_xxx_ACTIVE parameter and can easily be listed by using the Service Tools option in AMS Device Manager See Field diagnostic alerts on page 84 for more information on the different alert types 6 7 1 Viewing active alerts in AMS Device Manager 1 From the Start menu open the AMS Device Manager application 2 Open the View Device Explorer View 3 Double click the FF network icon and expand the n...

Page 140: ...ypes of alerts can be shown Failure Out of Specification Maintenance Required and Function Check A brief description of the error is presented as well as the recommended action 8 Alerts are listed in order of priority beginning with Failure By scrolling down you will see Out of Specification Maintenance Required and Function Check alerts as well See Viewing device status in AMS Device Manager on p...

Page 141: ... 7 2 Viewing device status in AMS Device Manager To view a summary of active errors and warnings 1 Select the Maintenance option 2 Click the Device Status button This is an example of what it may look like See Alert setup on page 102 for details on how to setup alerts for the Rosemount 2240S temperature transmitter ...

Page 142: ...xiliary device Rosemount 2240S transmitter Electronics failure Main board The device has detected an irreversible electronics error 1 Replace the device Electronics failure FF I O board The device has detected an irreversible electronics error 1 Replace the device Memory failure FF I O board Configuration data has been corrupted or pending configuration changes have been lost due to loss of power ...

Page 143: ... Temp Sensor Device Status for information 2 Check that level input is valid 3 If Temperature Measurement Failure is active clear that alert first or exclude the faulty spot to enable average temperature calculations 4 Check average temperature configuration 5 Contact Emerson Automation Solutions Rosemount TankGauging service department Temperature measurement failure One or more of the temperatur...

Page 144: ...Manager supports a number of service functions for the Rosemount 2240S transmitter To access the various service tools 1 Start AMS Device Manager and open the View Device Explorer View 2 Double click the FF network icon and expand the network node to view the devices 3 Right click or double click the desired Rosemount 2240S device icon to open the list of menu options 4 Select Service Tools ...

Page 145: ...135 Reference Manual 00809 0100 2240 Rev DA Service and Troubleshooting October 2017 Service and Troubleshooting 5 In the Navigation Pane select the desired Service Tools option ...

Page 146: ...ice status 1 In AMS Device Manager open Service Tools as shown in Service tools window on page 134 2 In the Navigation Pane select the Maintenance A option 3 Select the Details B tab 4 Click the Device Status C button In addition to Device Status there are also buttons for WLS Device Information and Status as well as Temperature Sensor Device Status A B C ...

Page 147: ...100 2240 Rev DA Service and Troubleshooting October 2017 Service and Troubleshooting In the Device Status tab check boxes indicate the current status of the device grouped in separate categories See also Device status on page 121 ...

Page 148: ...3 Viewing input and holding registers To view Input or Holding registers for a Rosemount 2240S 1 In AMS Device Manager open Service Tools as shown in Service tools window on page 134 2 In the Navigation Pane select the Maintenance A option 3 Select the Advanced B tab 4 Click the Holding Input Registers C button A C B ...

Page 149: ...er 2017 Service and Troubleshooting 5 Select one of the tabs Holding Registers or Input Registers depending on what type of register you are interested in 6 Type a start value in the Start Holding Input Register field and press the Send button to get the current register values ...

Page 150: ...140 Reference Manual 00809 0100 2240 Rev DA Service and Troubleshooting October 2017 Service and Troubleshooting ...

Page 151: ... F A 1 3 Temperature measuring range Supports 200 to 250 C 328 to 482 F for Pt 100 A 1 4 Resolution 0 1 C 0 1 F according to API chapter 7 and 12 A 1 5 Update time 4 s A 2 General specifications A 2 1 Number of spot elements and wiring Up to 16 RTD spot elements or averaging sensors can be connected to a Rosemount 2240S Rosemount temperature water level sensors models 565 566 and 765 Three wiring ...

Page 152: ...Master LAS A 4 6 Number of available VCRs Maximum 20 including one fixed A 4 7 Links Maximum 40 A 4 8 Minimum slot time maximum response delay minimum intermessage delay 8 5 8 A 4 9 Blocks and Execution time 1 Resource block 3 Transducer blocks Temperature Register AVG_Temp 2 Multiple Analog Input MAI blocks 15 ms 6 Analog Input AI blocks 10 ms 1 Analog Output AO block 10 ms 1 Signal Characterizer...

Page 153: ...orts are enclosed in the delivery Optional M20 x 1 5 conduit cable adapter Cable glands in metal 14 NPT 4 pin male Eurofast connector or A size Mini 4 pin male Minifast connector A 6 3 565 566 765 connection M33 x 1 5 female threaded connection Optional An M32 adapter or M32 gland can be used if the Rosemount 2240S is installed away from the sensor A 6 4 Installation The Rosemount 2240S can be ins...

Page 154: ...177 mm 7 in 350 mm 13 8 in Nuts to adjust sensor position Adjustable threads 125 mm 4 92 in Min 150 mm 5 9 in to spot element Active length of WLS Standard 500 mm 1 6 ft Optional 1000 mm 3 3 ft Optional tag plate 195 mm 7 7 in 254 mm 10 0 in 143 mm 6 in 177 mm 7 in Optional mounting kit 244 mm 9 in Min 1000 mm 40 in to top spot element Tn T1 300 mm from eye bolt T1 T2 Tn ...

Page 155: ...ent Positions 177 mm 7 in 350 mm 13 8 in Maximum filling level Nuts to adjust sensor position Adjustable threads 125 mm 4 92 in Active length of WLS Standard 500 mm 1 6 ft Optional 1000 mm 3 3 ft Optional tag plate 195 mm 7 7 in 254 mm 10 0 in Tn minimum 1 0 m 40 in below maximum filling level T1 lowest temperature element minimum 1 0 m above tank bottom T1 T2 Tn ...

Page 156: ...emperature Elements Wiring 4 4 wire or 3 wire individual or common return 3 3 wire individual or common return 0 2 None for water level only no temperature sensors Auxiliary Inputs A 2 Rosemount 765 temperature and water level sensor input 0 None Tankbus Power and Communication F Bus powered 2 wire FOUNDATION fieldbus IEC 61158 Hazardous Location Certification I1 ATEX Intrinsic Safety I7 IECEx Int...

Page 157: ...T tag plate Q4 Calibration Certificate Typical Model Number 2240S P 16 4 A F I1 0 A 1 M ST 1 Temperature sensors of Pt 100 or Cu 90 type for use in 200 to 250 C 328 to 482 F can be connected to the Rosemount 2240S 2 Water level sensor only requires Number of Temperature Sensor Inputs code 00 Leads per Temperature Element code 0 and Auxiliary Inputs code A 3 Approval plate sealing kit and Eich adap...

Page 158: ...148 Specifications and Reference Data Specifications and Reference Data October 2017 Reference Manual 00809 0100 2240 Rev DA ...

Page 159: ...d Zone marked equipment in Divisions The markings must be suitable for the area classification gas and temperature class This information is clearly defined in the respective codes B 4 USA I5 Intrinsic Safety IS Certificate FM 3035518 Standards FM Class 3600 2011 FM Class 3610 2010 FM Class 3810 2005 ANSI ISA 60079 0 2013 ANSI ISA 60079 11 2013 ANSI ISA 60079 26 2011 ANSI IEC 60529 2004 ANSI NEMA ...

Page 160: ...Transmitter will not pass the 500Vrms dielectric strength test and this must be taken into account during installation B 6 Europe I1 ATEX Intrinsic Safety Certificate FM09ATEX0047X Standards EN 60079 0 2012 EN 60079 11 2012 EN 60079 26 2007 EN 60529 2013 Markings FISCO Field Device II 1 G Ex ia IIC T4 Ta 50 C to 70 C Entity FISCO IP66 IP67 II 2 1 G Ex ib ia IIC T4 Ta 50 C to 70 C FISCO IP66 IP67 S...

Page 161: ...lation B 8 Brazil I2 INMETRO Intrinsic Safety Certificate 11 IEx 0075X Standards ABNT NBR IEC 60079 0 2013 ABNT NBR IEC 60079 11 2013 Markings Ex ia IIC T4 Ga Entity Ex ib IIC ia IIC Ga T4 Gb FISCO Tamb 50 C a 70 C IP 66 67 Special Conditions for Safe Use X 1 See certificate for special conditions B 9 EAC IM Technical Regulations Customs Union EAC Intrinsic Safety Certificate RU C SE AA87 B 00350 ...

Page 162: ...gs II 2 G Ex de IIC Gb B 13 1 Conduit Plug Thread Sizes B 13 2 Thread Adapter Thread Sizes Special Conditions for Safe Use X 1 When the thread adapter or blanking plug is used with an enclosure in type of protection increased safety e the entry thread shall be suitably sealed in order to maintain the ingress protection rating IP of the enclosure See certificate for special conditions 2 The blankin...

Page 163: ...tugal Custody Transfer Certificate P12_101 12_31 Serbia Custody Transfer Certificate 393 7_0 01 2088 South Africa Custody Transfer Certificate SAEx S11 065 Switzerland Custody Transfer Certificate Zulassungszertifikat CH L 11127 01 Russia Custody Transfer GOST Pattern Approval Certificate SE C 29 004 A No 46866 5900S SE C 29 004 A No 49065 Rosemount Tank Gauging system Kazakhstan Custody Transfer ...

Page 164: ...154 Product Certifications Product Certifications October 2017 Reference Manual 00809 0100 2240 Rev DA ...

Page 165: ...l of the static data associated with the function block 02 TAG_DESC The user description of the intended application of the block 03 STRATEGY The strategy field can be used to identify grouping of blocks 04 ALERT_KEY The identification number of the plant unit 05 MODE_BLK The actual target permitted and normal modes of the block Target The mode to go to Actual The mode the block is currently in Pe...

Page 166: ...rt are possible They are the following 1 Run is the passive state of the parameter 2 Restart resource not used 3 Restart with defaults intended to reset parameters to default values i e their value before any configuration was done 4 Restart processor does a warm start of CPU 17 FEATURES Used to show supported resource block options The supported features are HARD_WRITE_LOCK_SUPPORT SOFT_WRITE_LOC...

Page 167: ...becomes an indicator of the jumper setting and is unavailable for software write protection When software write lock is selected and WRITE_LOCK is set no writings from anywhere else are allowed except to clear WRITE_LOCK Block input will continue to be updated 35 UPDATE_EVT This alert is generated by any change to the static data 36 BLOCK_ALM The block alarm is used for all configuration hardware ...

Page 168: ...cify the priority of this alarm category 60 FD_OFFSPEC_PRI 61 FD_MAINT_PRI 62 FD_CHECK_PRI 63 FD_SIMULATE This parameter allows the conditions to be manually supplied when simulation is enabled When simulation is disabled both the diagnostic simulate value and the diagnostic value tracks the actual conditions The simulate jumper is required for simulation to be enabled and while simulation is enab...

Page 169: ...gnored the device will eventually fail 81 ADVISE_ALM Alarm indicating advisory alarms These conditions do not have a direct impact on the process or device integrity 82 FAILED_ENABLE Enabled FAILED_ALM alarm conditions Corresponds bit for bit to the FAILED_ACTIVE A bit on means that the corresponding alarm condition is enabled and will be detected A bit off means the corresponding alarm condition ...

Page 170: ...MASK Mask of ADVISE_ALM Corresponds bit by bit to ADVISE_ACTIVE A bit on means that the condition is masked out from alarming This parameter is the Read Only copy of FD_MAINT_MASK FD_CHECK_MASK 92 ADVISE_ACTIVE Enumerated list of advisory conditions within a device All open bits are free to be used as appropriate for each specific device This parameter is the Read Only copy of FD_MAINT_ACTIVE FD_C...

Page 171: ...lock s output parameter OUT reflects the process variable PV value and status In Manual mode OUT may be set manually The Manual mode is reflected on the output status A discrete output OUT_D is provided to indicate whether a selected alarm condition is active Alarm detection is based on the OUT value and user specified alarm limits Table C 1 lists the AI block parameters and their units of measure...

Page 172: ...aring the Active status if the subcode has changed BLOCK_ERR 06 None This parameter reflects the error status associated with the hardware or software components associated with a block It is a bit string so that multiple errors may be shown CHANNEL 15 None The CHANNEL value is used to select the measurement value Refer to the appropriate device manual for information about the specific channels a...

Page 173: ...e values engineering units code and number of digits to the right of the decimal point associated with OUT PV 07 EU of XD_SCALE The process variable used in block execution PV_FTIME 18 Seconds The time constant of the first order PV filter It is the time required for a 63 change in the IN value SIMULATE 09 None A group of data that contains the current transducer value and status the simulated tra...

Page 174: ... the mode of the AI block to manual and adjust the output value or you can enable simulation through the configuration tool and manually enter a value for the measurement value and its status In both cases you must first set the SIMULATE switch 1 on the field device to the ON position see Switches and reset buttons on page 62 With simulation enabled the actual measurement value has no impact on th...

Page 175: ...Allows you to select how the I O signals are processed The supported I O options for the AO function block are SP_PV Track in Man Increase to Close and Use PV for BKCAL_OUT CHANNEL None Defines the output that drives the field device MODE None Enumerated attribute used to request and show the source of the set point and or output used by the block OUT EU of XD_SCALE The primary value and status ca...

Page 176: ...e allowed SP_RATE_DN EU of PV_SCALE per second Ramp rate for downward set point changes When the ramp rate is set to zero the set point is used immediately SP_RATE_UP EU of PV_SCALE per second Ramp rate for upward set point changes When the ramp rate is set to zero the set point is used immediately SP_WRK EU of PV_SCALE The working set point of the block It is the result of set point rate of chang...

Page 177: ...application of the block 3 STRATEGY The strategy field can be used to identify grouping of blocks This data is not checked or processed by the block 4 ALERT_KEY The identification number of the plant unit This information may be used in the host for sorting alarms etc 5 MODE_BLK The actual target permitted and normal modes of the block Target The mode to go to Actual The mode the block is currentl...

Page 178: ... n value displayed as floating point number INP_REG_n_INT_DEC Input register n value displayed as decimal number 45 74 DB_REG_n_TYPE Describes characteristics of holding register n Indicates requested value is displayed as a floating point decimal number DB_REG_n_FLOAT Holding register n value displayed as floating point number DB_REG_n_INT_DEC Holding register n value displayed as decimal number ...

Page 179: ...rget may take on Normal Most common mode for target 6 BLOCK_ERR This parameter reflects the error status associated with the hardware or software components associated with a block It is a bit string so that multiple errors may be shown 7 UPDATE_EVT This alert is generated by any change to the static data 8 BLOCK_ALM The block alarm is used for all configuration hardware connection failure or syst...

Page 180: ...or element type see Table C 7 34 SENSOR_TYPE Select if the multiple spot temperature sensor elements are of spot type or average type see Table C 8 35 SENSOR_CONNECTION Type of connection used for the multiple spot temperature sensor see Table C 9 36 TEMP_RANGE_MIN Minimum temperature supported by the temperature element A temperature value below this limit will set the temperature measurement to ...

Page 181: ...ange WLS Upper Dead Zone UDZ 81 SB_LOWER_SENSOR_LIMIT Auxiliary device lower sensor limit 82 SB_UPPER_SENSOR_LIMIT Auxiliary device upper sensor limit 83 USED_NUMBER_OF_SENSORS Used number of temperature sensor elements 84 USED_CONVERSION_METHOD Used conversion method 85 USED_SENSOR_TYPE Used sensor type 86 USED_SENSOR_CONNECTION Used connection sensor wiring 87 USED_TEMP_RANGE_MIN Used minimum te...

Page 182: ...C 11 Sensor Bus device ID VALUE CONVERSION_METHOD 0 User defined linearization table 1 User defined formula 2 PT100 3 CU90 4 User defined individual formula 5 CU90 US VALUE SENSOR_TYPE 0 Spot 1 Average VALUE SENSOR_CONNECTION 1 3 wires spot with common return 3 3 wires independent return 4 4 wires independent return VALUE CONFIG_METHOD 0 Reserved 1 Auto 2 Manual VALUE SB_DEVICE_ID 0 Nothing connec...

Page 183: ...nostic Device Alerts VALUE WLS_CALIBRATION 0x00000001 Empty calibration mode active 0x00000002 Full calibration mode active 0x00000004 WLS calibration 2 0x00000008 WLS calibration 3 0x00000010 Last calibration OK 0x00000020 Last calibration failed 0x00000040 Last calibration attempt denied Value Description No alarm active 0x00100000 Database error 0x00200000 Hardware error 0x00400000 Configuratio...

Page 184: ...th a block It is a bit string so that multiple errors may be shown 7 UPDATE_EVT This alert is generated by any change to the static data 8 BLOCK_ALM The block alarm is used for all configuration hardware connection failure or system problems in the block The cause of the alert is entered in the subcode field The first alert to become active will set the Active status in the Status parameter As soo...

Page 185: ...SERTION_ DISTANCE Insertion Distance This is the position offset for temperature sensors This offset is added to the configured position of each sensor 24 39 SENSOR_POSITION_1 SENSOR_ POSITION _16 Sensor Position for element no 1 to 16 Enter the position of each sensor element measured as the distance from the zero level dipping datum plate to the sensor element If average temperature sensor eleme...

Page 186: ... units Table C 15 Temperature Table C 16 Length Table C 17 lists supported units for Water Level Sensor WLS connected to the Sensor Bus Table C 17 Sensor Bus units Value Display Description 1000 K Kelvin 1001 deg C Degree Celsius 1002 deg F Degree Fahrenheit Value Display Description 1010 m Meter 1012 cm Centimeter 1013 mm Millimeter 1018 ft Feet 1019 in Inch Value Description 44 Feet 45 Meter 47 ...

Page 187: ...guration 63 Auto Sensor Configuration 50 Average 62 Average switch 63 Average temperature 52 Average Temperature Calculation 51 Average temperature sensor 62 Average Temperature Transducer Block 66 B Basic Configuration 50 Temperature elements 50 Water Level Sensor 53 Block Configuration AI Block 67 Block Execution Times 70 BLOCK_ERR 127 AI Block 128 C Cable selection 35 shield 40 Cable colors 46 ...

Page 188: ...ardous Areas 36 Element Positions 51 Empty calibration 53 Entity parameters 39 Error codes 60 Error messages 124 Errors 124 Eurofast adapter 33 Exclude spot sensor element 50 Exclude temperature element 52 Exclude temperature sensor element 133 F Factory Calibration 112 Factory calibration 53 FAIL_MAP 84 Failure alert 84 Failure alerts 84 Faulty temperature sensor 111 FD_CHECK_ACTIVE 87 FD_CHECK_A...

Page 189: ...ht Emitting Diodes 60 Link Active Scheduler 69 Live List 117 LO_LIM 78 LO_LO_LIM 78 LO_LO_PRI 78 LO_PRI 78 Log Setup button 110 LOW_CUT AI Block 77 Lower Dead Zone 56 Lower Measurement Limit 57 Lower Sensor Limit 55 58 59 M M32 Cable gland 8 MAI 81 MAI Block 81 MAI Block unit 81 MAI blocks factory supplied 81 pre configured 81 Main Label Device ID 159 Maintenance 136 138 Maintenance required alert...

Page 190: ...ded Wave Radar 14 Rosemount 5400 Radar Level Transmitter 14 Rosemount 5900S Radar Level Gauge 14 Rosemount 644 Temperature Transmitter 15 Rosemount TankMaster 13 S Segment Coupler 39 Segment design 37 Sensor Bus communication 116 Sensor tube 26 Sensor type 50 Sensor wires 30 Sensor wiring 50 Sensorbus 43 44 Sensorbus terminal 43 Shield 40 Shield wire 35 Signal Conversion Direct 77 Indirect 77 Simu...

Page 191: ... Sensor 21 43 53 configuration 48 57 units 176 Water level sensor 44 Water Level Sensor calibration 53 Water level sensor probe 25 Water Zero Level 55 Weight Factor 65 WinOpi 13 WinSetup 13 Wiring 43 Tankbus 40 temperature elements 43 WLS 21 25 WLS calibration 53 WLS Device Information and Status 136 WLS measurement status 125 Write Protect 62 Write protect 100 Write Protect Switch 62 WRITE_LOCK p...

Page 192: ...182 Reference Manual 00809 0100 2240 Rev DA Index October 2017 Index ...

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Page 194: ... 128461 65 6777 8211 65 6777 0947 Enquiries AP Emerson com Middle East and Africa Regional Office Emerson Automation Solutions Emerson FZE P O Box 17033 Jebel Ali Free Zone South 2 Dubai United Arab Emirates 971 4 8118100 971 4 8865465 RFQ RMTMEA Emerson com Linkedin com company Emerson Automation Solutions Twitter com Rosemount_News Facebook com Rosemount Youtube com user RosemountMeasurement Goo...

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