Buell XB 2010, Service Manual

Page: 418 / 714

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4
3
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2
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1. Shoe, chain adjuster
2. Chain adjuster screw
3. Chain adjusting locknut
4. Primary cover
Figure 5-4. Primary Chain Adjuster
INSTALLATION
1. Remove foreign material from magnetic drain plug. Apply
LOCTITE 565 thread sealant and install plug and tighten
to 14-30 ft-lbs (19-40.7 Nm).
2. Wipe gasket surface clean. Install new gasket on primary
cover.
NOTE
If re-using fasteners, apply one or two drops of LOCTITE 243.
3. Install primary cover and gasket onto left crankcase half
using mounting bolts.
3
1
2
4
5
6
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11
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Figure 5-5. Primary Cover Tightening Sequence (Typical)
4. See Figure 5-5 . Tighten fasteners to 100-120 in-lbs (11.3-
13.6 Nm) in sequence shown.
5. See Figure 5-3 . Install new shifter lever oil seal (19).
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3
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1. Cable end
2. Coupling
3. Outer ramp and hook
4. Lockplate
5. Spring
Figure 5-6. Clutch Release Mechanism
6. See Figure 5-6 . Fit coupling (2) over cable end (1) with
rounded side inboard and the ramp connector button out-
board. With retaining ring side of ramp assembly facing
inward, place hook of ramp (3) around coupling button
and rotate assembly counterclockwise until tang on inner
ramp fits in slot of primary cover.
7. Thread locknut on adjuster screw until slot of screw is
accessible with a screwdriver. Fit nut hex into recess of
outer ramp and turn adjuster screw counterclockwise.
8. Adjust clutch. See 1.9 CLUTCH/TRANSMIS-
SION/PRIMARY FLUID, Adjustment .
9. Adjust primary chain tension. See 1.10 PRIMARY CHAIN .
10. Fill transmission to proper level with fresh lubricant. See
1.9 CLUTCH/TRANSMISSION/PRIMARY FLUID .
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5-6 2010 XB Service: Drive/Transmission