Buell XB 2010, Service Manual

Page: 205 / 714

2.28 DEFLECTORS
REMOVAL AND DISASSEMBLY
1. See Figure 2-169 . Remove fasteners (2) from clutch and
brake pivot shafts (3, 6) and pivot shaft risers (4).
2. Unsnap deflectors (1) from handlebar end caps (7).
3. Lift deflectors off of the pivot shafts (3, 6) and pivot shaft
risers (4).
4. Loosen pivot shaft riser (4) and jam nut (5) and remove
from both pivot shafts (3, 6).
5. Remove pivot shafts (3, 6) with levers.
ASSEMBLY AND INSTALLATION
1. Install brake and clutch levers with pivot shafts (3, 6). See
2.25 CLUTCH CONTROL and 2.10 FRONT BRAKE: SIX
PISTON CALIPER .
2. Install jam nuts (5) and tighten to 39-48 in-lbs (4.4-5.4
Nm).
3. Install pivot shaft risers (4) and tighten to 43-49 in-lbs
(4.8-5.5 Nm).
4. Spread deflectors (1) and place over the pivot shaft and
riser ends.
5. Snap deflectors onto handlebar end caps (7).
6. Install new deflector fasteners (2) and tighten to 24-36 in-
lbs (2.7-4 Nm).
2
2
7
6
5
4
2
1
1
3
5
4
2
7
sm00599
5. 1. Pivot shaft jam nut Deflectors
2. 6. Deflector fasteners (4) Brake pivot shaft
7. 3. Handlebar end caps Clutch pivot shaft
4. Pivot shaft riser
Figure 2-169. Deflectors: XB9SX, XB12SX, XB12X and XB12XT Models
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2010 XB Service: Chassis 2-125