Table 3-4. Valve Spring Specifications
SERVICE WEAR LIMITS
NEW COMPONENTS
VALVE SPRING
61.2 kg
135 lbs
Exhaust 1.850 in. (closed)
141.5 kg
312 lbs
Exhaust 1.300 in. (open)
Table 3-5. Rocker Arm Specifications
SERVICE WEAR LIMITS
NEW COMPONENTS
ROCKER ARM
0.0889 mm
0.0035 in.
0.0127-0.0508 mm
0.0005-0.0020 in.
Shaft fit in bushing (loose)
0.635 mm
0.025 in.
0.076-0.330 mm
0.003-0.013 in.
End clearance
0.102-0.0559 mm
0.004-0.002 in.
Bushing fit in rocker arm (tight)
0.0889 mm
0.0035 in.
0.018-0.056 mm
0.0007-0.0022 in.
Rocker arm shaft fit in rocker cover (loose)
Table 3-6. Piston Ring and Piston Pin Specifications
SERVICE WEAR LIMITS
NEW COMPONENTS
PISTON
0.813 mm
0.032 in.
0.178-0.508 mm
0.007-0.020 in.
Compression ring gap (top and
2nd)
1.651 mm
0.065 in.
0.229-1.321 mm
0.009-0.052 in.
Oil control ring rail gap
0.1651 mm
0.0065 in.
0.0508-0.1143 mm
0.0020-0.0045 in.
Compression ring side clearance
(top)
0.1651 mm
0.0065 in.
0.0406-0.1041 mm
0.0016-0.0041 in.
Compression ring side clearance
(2nd)
0.2388 mm
0.0094 in.
0.0406-0.1930 mm
0.0016-0.0076 in.
Oil control ring side clearance
0.02540 mm
0.00100 in.
0.00127-0.01143 mm
0.00005-0.00045 in.
Pin fit (loose, at room temperature)
Table 3-7. Cylinder Head Specifications
SERVICE WEAR LIMITS
NEW COMPONENTS
CYLINDER HEAD
0.0838-0.0508 mm
0.0033-0.0020 in.
Valve guide in head (tight)
0.0889-0.0254 mm
0.0035-0.0010 in.
Valve seat in head (tight)
0.152 mm total
0.006 in. total
0.152 mm total
0.006 in. total
Head gasket surface (flatness)
Table 3-8. Cylinder Specifications
SERVICE WEAR LIMITS
NEW COMPONENTS
CYLINDER
0.051 mm
0.002 in.
Taper
0.076 mm
0.003 in.
Out of round
0.152 mm
0.006 in.
Warpage, top (gasket surfaces)
0.203 mm
0.008 in.
Warpage, base (gasket surfaces)
88.9203 mm
3.5008 in.
88.8441 mm
3.4978 in.
Bore diameter ±0.0002 in., standard
3-4 2010 XB Service: Engine
Summary of Contents for XB 2010
Page 1: ...2010 Buell XB Models Service Manual 99490 10Y 2009 Buell Motorcycle Company ...
Page 4: ...Blank Text Here ...
Page 6: ...NOTES ...
Page 22: ...NOTES ...
Page 78: ...1 56 2010 XB Service Maintenance NOTES ...
Page 80: ...NOTES ...
Page 268: ...NOTES ...
Page 306: ...sm00134 Figure 3 46 Valve Spring Compressor HOME 3 38 2010 XB Service Engine ...
Page 338: ...sm00207 Figure 3 98 Flanged Oil Line HOME 3 70 2010 XB Service Engine ...
Page 364: ...3 96 2010 XB Service Engine NOTES ...
Page 366: ...NOTES ...
Page 410: ...4 44 2010 XB Service Fuel System NOTES ...
Page 412: ...NOTES ...
Page 472: ...5 60 2010 XB Service Drive Transmission NOTES ...
Page 474: ...NOTES ...
Page 488: ...sm00366 Figure 6 13 Boot Gap HOME 6 14 2010 XB Service Electrical ...
Page 570: ...6 96 2010 XB Service Electrical NOTES ...
Page 572: ...NOTES ...
Page 596: ...NOTES ...
Page 610: ......
Page 620: ...B 24 2010 XB Service Appendix B Wiring NOTES ...
Page 622: ...NOTES ...
Page 626: ...C 4 2010 XB Service Appendix C Conversions NOTES ...
Page 628: ...NOTES ...
Page 666: ...D 38 2010 XB Service Appendix D Hose and Wire Routing NOTES ...
Page 668: ...NOTES ...
Page 674: ...E 6 2010 XB Service Appendix E Active Intake Japanese Models NOTES ...
Page 675: ...TABLE OF CONTENTS SUBJECT PAGE NO F 1 GLOSSARY F 1 APPENDIX F GLOSSARY ...
Page 676: ...NOTES ...
Page 680: ...F 4 2010 XB Service Appendix F Glossary NOTES ...
Page 706: ...XXVI TORQUE VALUES NOTES ...