Brooks LF80C Product Manual Download Page 153

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Brooks Automation
278580 Revision A

141

LF80C ZeniD RFID Reader

8 Service and Troubleshooting

Product Manual

8.1 General

S e r v i c e a n d T r o u b l e s h o o t i n g

This chapter gives you an overview of the following topics:

General

Qualified Troubleshooting Personnel

Safety Instructions

Error Codes

Error Display with LED

Reader Does Not Respond

Reset

Power Cut

Protocol Switching

Software Releases

Customer Service

8 . 1

G e n e r a l

Follow the instructions specified in the safety chapter

Follow the general safety information in the chapter

Safety

Instructions.

The RFID reader and its components must be serviced by the

manufacturer only!

If errors occur, follow the instructions in this section. Do not

carry out any error eliminating measures other than the ones

described in this section!

If you are uncertain about errors and their handling, contact

the manufacturer, see

Visit us online: www.brooks.com.

Have the serial number of the RFID reader ready as shown on

the label (see

Device Label) when contacting the

manufacturer!

Summary of Contents for LF80C

Page 1: ...LF80C ZeniD RFID Reader Product Manual 278580 Revision A ...

Page 2: ...Brooks Automation ii 278580 Revision A LF80C ZeniD RFID Reader Product Manual This page intentionally left blank ...

Page 3: ...TopLigner Tube Auditor Ultimate Blue VAC 407 VacuTran VersaPort WaferEngine and the Brooks logo are trademarks of Brooks Automation Inc AcuTran AquaTrap Asyst Celigo Conductron Convectron the Cool Solutions logo Crossing Automation Cryodyne Cryotiger Cryo Torr Fusion GOLDLink Guardian GUTS Helix Leapfrog MagnaTran MapTrak Marathon Marathon 2 Marathon Express Micro Ion MiniConvectron On Board Polyc...

Page 4: ...131 7066 http cn brooks com Taiwan 886 3 5525225 http tw brooks com Korea 82 31 288 2500 http kr brooks com Singapore 65 6464 1481 http www brooks com Contact Technical Publications directly Technical Publications brooks com This technology is subject to United States export Administration Regulations and authorized to the destination only diversion contrary to U S law is prohibited Original manua...

Page 5: ...x 33 0 4 76 18 91 98 Brooks Japan K K HEADQUARTERS Nisso Bldg No 16 10F 3 8 8 ShinYokohama Kohoku ku Yokohama Kanagawa 222 0033 Tel 81 45 477 5570 Fax 81 45 477 5571 Brooks Automation Inc AIM Servicios Administrativos S de RL de CV Carretera Huinalá km 2 8 Parque Industrial Las Américas 66640 Apodaca NL Mexico Tel 52 81 8863 6363 Brooks Automation Ltd TAIWAN HEADQUARTERS 5F 5 No 32 Tai Yuen Street...

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Page 7: ...ion A vii LF80C ZeniD RFID Reader Product Manual R e v i s i o n H i s t o r y Part Number 278580 Product Name LF80C ZeniD RFID Reader Product Manual Revision ECO Number Date Explanation of Changes A 94411 3 24 2017 Initial Release ...

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Page 9: ...afety Instructions 7 4 1 Archiving 7 4 2 Symbols and Signal Words 7 4 3 Area of Application and Symbols 8 4 3 1 Safety Symbols in compliance with 4844 2 8 4 3 2 Warning Symbols 9 4 3 3 Prohibition Symbols 9 4 3 4 Other Symbols 9 4 4 Obligations 10 4 4 1 Operating Company s Obligations 10 4 4 2 Operating Personnel s Obligations 10 4 5 ESD Instructions 11 4 6 Residual Risks 11 4 7 Additional Informa...

Page 10: ...the Antenna 32 6 5 2 Available Antenna Types 33 6 5 3 Dimensions for Planning 34 6 6 Power Supply 36 6 7 Terminal Connection 36 6 8 Ethernet Connection 38 6 9 External Input and Output 39 6 10 Commissioning 40 6 10 1 Required Operating Conditions 40 6 10 2 Tuning 40 7 Operation 41 7 1 Operating Personnel 41 7 2 Operation of the ASC I1 Protocol 41 7 2 1 Structure of the Communication Protocol 41 7 ...

Page 11: ...am Function 146 8 5 Error Display with LED 147 8 5 1 Power LED Does Not Light Up 147 8 5 2 Error LED Lights Up in Test Mode 147 8 6 Reader Does Not Respond 148 8 7 Reset 148 8 8 Power Cut 148 8 9 Protocol Switching 149 8 10 Software Releases 149 8 11 Customer Service 149 9 Dismantling and Storage 151 9 1 Dismantling 151 9 2 Storage 151 10 Transport and Disposal 153 10 1 Transport 153 10 2 Disposal...

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Page 13: ...an overview of the following topics Î Model Î Designated Use Î Incorrect Use 1 1 Model LF80C ZeniD Serial number e g 1106MIS12051 Part number TLG E2B 1O00 S0 00EB Manufacturer Brooks Automation Inc 46702 Bayside Parkway Fremont CA 94538 Tel 1 510 661 5000 Fax 1 510 661 5166 Website www brooks com For information on the label see Î Device Label ...

Page 14: ...ion Before using the device the user should ensure that the national approval requirements for use are met 1 3 Incorrect Use Incorrect use which can endanger the device the user and third parties includes the use of the device contrary to its intended use Î Designated Use modifying extending or reconstructing the device without first consulting Brooks Automation operating the device when there are...

Page 15: ...ss B digital device in accordance with part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications However there is no gu...

Page 16: ...dress of the person established in the Community authorized to compile the relevant technical documentation Brooks Automation Germany GmbH Ernst Ruska Ring 11 07745 Jena Germany The manufacturer declares x That this product fulfills all the relevant provisions of Directive 1999 5 EC R TTE Directive on Radio Equipment and Telecommunication Terminal Equipment x The product is in conformity with the ...

Page 17: ...erty are excluded if they can be attributed to one or more of the following causes incorrect use of the device disregard of the information in the product manual unauthorized structural modifications of the device insufficient maintenance and repairs disasters due to foreign objects or force majeure 3 2 Objectives of the Operating Instructions These product manual serves as support and contain all...

Page 18: ...ed and if required trained by a specialist as to the tasks assigned to them the possible risks of incorrect behavior and the required safety equipment and safety measures Specialized Personnel Persons who can evaluate the work assigned to them and recognize possible risks based on their specialized training knowledge experience and familiarity with the relevant standards Area of responsibility Com...

Page 19: ...and Signal Words The following symbols and signal words are used in this documentation The combination of a pictograph and a signal word classifies the respective safety information The symbol can vary depending on the type of danger Symbol Signal word Description Death DANGER This signal word must be used if death or irreversible damage to health can occur if the hazard information is not followe...

Page 20: ...afety symbols in accordance with DIN 4844 2 are used in the corresponding passages in the text of this product manual and require special attention depending on the combination of signal word and symbol No damage ATTENTION This signal word warns of malfunctions and may only be used if no damage to health can occur IMPORTANT This signal word indicates cross references and ways in which operations a...

Page 21: ...hazardous electrical voltage Warning against electromagnetic radiation Warning against flammable materials Warning against potentially explosive atmosphere Warning against electrostatically sensitive components Unauthorized access is prohibited Fire open flame and smoking is prohibited Switching is prohibited Prohibition Dispose of packing material according to regulations Recycling Important info...

Page 22: ...er the supervision of an experienced person Â Personnel must have understood the product manual Have this confirmed by signature Â Precisely establish responsibilities according to the various task areas operation installation Â Operating personnel must be committed to immediately reporting to their superior any identifiable safety deficiencies which occur WARNING Risk of injuries due to insuffici...

Page 23: ...ce Â Disconnect the power supply prior to removing or adding components Â Discharge your body and all tools used prior to contacting any components on the interior of the device Â Touch electronically sensitive parts carefully and at the corners DANGER Risks from electric current Electrical energy remains in lines equipment and devices even when the device is switched off Only allow qualified elec...

Page 24: ...essories and cables from the manufacturer Troubleshooting that is not described in Chapter Î Service and Troubleshooting may only be performed by the manufacturer People with hearing aids should be aware that the radio signals emitted by the device can cause annoying noises in the hearing aid Do not connect the device to power supplies such as normal household electrical outlets The device should ...

Page 25: ...se only the replacement parts that were specified by the manufacturer Unauthorized spare parts can result in fire electric shock or other hazards Rules and regulations The provisions of the accident prevention regulations of the government safety organizations always apply to all work on the device The following must also be observed applicable legally binding accident prevention regulations appli...

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Page 27: ...em that uses FM transmissions The basic item is a transponder that works as a forgery proof electronic identity disk The reading unit of the system sends an energy impulse via the antenna The capacitor of the passive battery free transponder is charged by this impulse After that the transponder returns a signal with the stored data The total reading cycle takes less than 100 ms Since a sight conne...

Page 28: ...ng Elements Product Manual 5 2 Indicating and Operating Elements 1 2 3 4 5 6 7 9 10 11 12 13 14 15 8 1 External Output LED 9 Test mode button 2 Read button 10 Test LED 3 Status LEDs 11 Read LED 4 Write button 12 Tuning button 5 Traffic LED 13 Tuning LED 6 Power LED 14 Antenna LED 7 Link LED 15 Input LED 8 Write LED ...

Page 29: ... 3 Inside View 5 3 Inside View 1 2 3 4 5 6 7 8 9 10 11 12 13 1 External input 8 Assembly hole 2 Port for antenna 9 Power supply port 3 External output 10 Ethernet interface with PoE 4 Assembly hole 11 Assembly hole 5 Tuning LED 12 RS232 interface 9 pin Sub D female plug 6 LF module 13 Assembly hole 7 Fuse ...

Page 30: ...is depending on the sensor triggered automatic reading The LED remains on until the read operation is complete The LED goes off if the reader receives confirmation that the page was read or if an error message occurs If the host does not return confirmation after the page was read the LED remains on until either a new read process is started and successfully completed or until the device is reset ...

Page 31: ...if not the LED does not light up Link and Traffic LED Link LED LED is on Link OK Traffic LED LED is flashing Rx or Tx activity Test LED The test mode is used to check the most important reader features reading or writing which are operated by pressing the corresponding button in test mode To switch the reader to test mode press the Test mode button and keep it pressed for at least five seconds The...

Page 32: ...ture 25 C to 70 C 13 F to 158 F Permissible humidity at 50 C 122 F 25 80 Transmitting frequency 134 2 kHz Max field strength in 3 m distance 110 dB μV m Typ period of charging impulse 50 ms Max repeat of reading 4 s Max repeat of programming 1 s Protection class IP 40 Housing material ABS Weight about 440 g Fuse 400 mA T Serial interface RS232 300 Bd 115 2 kBd Ethernet interface 10 100 BaseT IEEE ...

Page 33: ... on top Label at the side 5 5 2 Power Supply and Current Input www brooks com Made in XXXX 1 Serial number example 2 Part number 3 MAC address Description Min Type Max Unit Voltage reverse polarity protected 18 24 30 V DC Current with without presence sensor power up process excluded 70 95 mA Reading writing impulse Rod antenna without with presence sensor Micro antenna without with presence senso...

Page 34: ...evice is installed immediately and the cable is therefore only bent one single time a bending radius of 33 mm is permitted Material PVC Approvals VDE IEC UL Highly flexible cable suitable for energy chains Diameter 6 mm Bending radius 60 mm Material PVC Approvals VDE IEC UL Standard cable Diameter 4 1 mm Bending radius 41 mm If the device is installed immediately and the cable is therefore only be...

Page 35: ...Material PVC Approvals VDE IEC UL IMPORTANT Special antennas with other highly flexible cables are available upon request Quantity Description 1 RS232 RFID reader 1 Mounting set 1 Accompanying letter IMPORTANT For available or required accessories e g antennas adapters and cables see Î Accessories IMPORTANT For additional information software drivers etc our extensive download area is available to...

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Page 37: ...ow the general safety instructions in the chapter Î Safety Instructions CAUTION The device is designed for indoor use in an industrial setting only Installation is only allowed in an interior room at a constant temperature between 0 C 32 F and 50 C 122 F and a relative humidity between 25 and 80 Never use the device near or in water Never pour liquids of any type over the device If the device shou...

Page 38: ...te vicinity of electrical equipment such as medical devices monitors telephones TV sets magnetic disks and metal objects This could result in reduced read and write ranges Never use the device in explosive areas such as paint warehouses CAUTION Do not use the device in areas where it is exposed to vibrations or shocks ATTENTION The installation location must be adequately illuminated during the in...

Page 39: ...e must also be unpacked in clean room conditions Disposing of the packaging material CAUTION Installation is to be carried out by specially trained personnel only If you are uncertain about their qualification contact the manufacturer CAUTION Operating the device without special training can result in damage to the reader and or connected devices The packaging material consists of cardboard and fo...

Page 40: ...Installation dimensions ATTENTION The mounting surface must be stable non flammable dry and clean If necessary clean it before installing the device The device must be installed so that air can freely circulate vertically through the heat sink and the operating and environmental conditions specified under Î Technical Data are met at all times 3 54 ...

Page 41: ...ur expanding rivets and a drilling template Four cylinder head screws M4 EU UNC 8 32 USA Four dowels in case of wall mounting Appropriate screwdriver Drilling machine with fitting drill Assembly Â Drill four holes using the enclosed drilling template Â When mounting the device on a wall insert four dowels Â Insert four expanding rivets into the two mounts as shown in the image Â Plug the mounts in...

Page 42: ...Screw the device onto the assembly surface Â Connect the device as described in the section Î Indicating and Operating Elements CAUTION Static electricity can damage electronic components in the device All persons installing or maintaining the device must be trained in ESD protection When removing the housing lid note that the housing lid may be connected to the case with a cable Remove the lid ca...

Page 43: ...ng template enclosed Drilling machine with fitting drill Assembly Â Drill four holes using the enclosed drilling template Â When mounting the device on a wall insert four dowels Â Unscrew the four housing lid screws Â Carefully remove the lid Â Screw the device onto the assembly surface using the four assembly holes inside the case Â Screw the housing lid back onto the device Â Connect the device ...

Page 44: ...er can only be used properly if the transponder is located within the individual reading writing range of the antenna If the transponder is very close to the antenna the transponder may be detuned by the metal of the antenna and a reading writing is not possible We recommend keeping a minimum distance between transponder and antenna of about 10 mm Transponder parallel to the axis of the antenna Tr...

Page 45: ...ntenna Types Different types of antennas are available on request Perpendicular The illustration shows the optimal position of the transponder if it is perpendicular to the axis of the antenna Perpendicular frame antenna The illustration shows the optimal position of the transponder if it is perpendicular to the axis of a frame antenna ...

Page 46: ...5 3 Dimensions for Planning Rod antenna Mini antenna a1 Length of antenna cylinder 125 mm a2 Complete mounting dimensions cable with 90 angle 150 mm b1 Diameter of antenna cylinder 23 0 mm a1 Length of antenna cylinder 68 mm a2 Complete mounting dimensions cable with 90 angle 85 mm b1 Diameter of antenna cylinder 10 0 mm ...

Page 47: ...ns cable with 90 angle 60 mm b1 Diameter of antenna cylinder 10 0 mm a1 Distance between mounting holes length 148 mm a2 Length of frame antenna 161 mm a3 Complete mounting dimensions length cable screwing at the side 210 mm b1 Distance between the mounting holes width 70 mm b2 Width of frame antenna 120 mm c1 Height of frame antenna 19 mm c2 Complete mounting dimensions height cable screwing at t...

Page 48: ...ly the power LED lights up If the LED does not light up please refer to chapter Î Visit us online www brooks com 6 7 Terminal Connection Ethernet interface M12 d coded DANGER Risk of death due to dangerous voltage Risks exist when supplying the device with the incorrect voltage Only use cables plugs and adapters supplied by the manufacturer Observe power ratings of the technical data Î Technical D...

Page 49: ... Connection Sub D female plug RS232 interface 2 The serial interface is a Sub D female plug 9 pin a serial connection line switched 1 1 can be used Parameters of the serial interface PIN DB9 1 NC 2 TxD 3 RxD 4 NC 5 GND 6 NC 7 NC 8 NC 9 NC Baud rate 19 200 Data bits 8 Stopp bit 1 Parity EVEN ASCII NONE SECS ...

Page 50: ...alues IP address 169 254 MAC5 MAC6 Gateway 169 254 MAC5 254 Subnet mask 255 255 255 0 Primary DNS Server IP 0 0 0 0 Secondary DNS Server I 0 0 0 0 MAC address MAC1 MAC2 MAC3 MAC4 MAC5 MAC6 The Brooks Device Discoverer Tool can be used to find a device in the network and to change the network settings easily After sending a configuration message the tool requests the device configuration password P...

Page 51: ...RFID Reader 6 Installation Product Manual 6 9 External Input and Output 6 9 External Input and Output ATTENTION External input must be a floating contact The current consumption of the sensor must not exceed 200 mA The LED output current is approx 10 mA ...

Page 52: ...it must be calibrated so that it can communicate with the transponder Â An antenna must be connected correctly to the reader Â The power supply must be connected Â The transponder must be located within the individual reading writing range of the antenna Â A host must be connected to the reader Â Press the Tuning button see Î Indicating and Operating Elements The Tuning LED lights up and goes off ...

Page 53: ...ich an address from 0 to E can be assigned When the reader is delivered the address is 0 After each command to the reader a defined response is sent We recommend waiting for this response before sending a new command 7 2 2 Package Contents General remarks Each package includes a package header three characters a message two or more characters and the end of the package five characters CAUTION The ...

Page 54: ...rce address as well as information The message length describes the number of characters of a message The reader is preset with 0 when delivered Package header Start Length 1 Length 2 Start Start character ASCII character S Length 1 High byte package length hexadecimal ASCII character 0 F Length 2 Low byte package length hexadecimal ASCII character 0 F Message Command Address Information Command A...

Page 55: ...haracter ASCII character no 13 hexadecimal 0D Checksum 1 High byte XOR logic of all data package header message and end character ASCII 0 F Checksum 2 Low byte XOR logic of all data package header message and end character ASCII 0 F Checksum 3 High byte addition of all data package header message and end character ASCII 0 F Checksum 4 Low byte addition of all data package header message and end ch...

Page 56: ...otocol Commands Command Description X Î X Read data W Î W Write data R Î R Automatic read G Î G Request parameter value P Î P Set parameter E Î E Error message H Î H Heartbeat V Î V Query software version L Î L Lock a page of the transponder I Î I Set tuning of the RF module J Î J Request tuning settings of RF module A Î A Sensor event N Î N Reset ...

Page 57: ...SCII 12345678 8 bytes Tag data in HEX 0x31 0x32 0x33 0x34 0x35 0x36 0x37 0x38 Data in message 3132333435363738 16 ASCII characters For more information on error codes and the corresponding correcting actions please refer to Î Error Codes Defines the page of the transponder for a read or write action The two ASCII characters 2 bytes define the page number of the tag in decimal format Example page 1...

Page 58: ... code is always 0000 Contains the hexadecimal serial number of the reader This number has 4 ASCII characters The serial number is also shown on the label of the reader Example 1234 The last 5 characters of the complete serial number of the device are interpreted as decimal number Converted to hexadecimal this is the 2 byte serial number which is transmitted as 4 ASCII characters Example The decima...

Page 59: ...than one page value 98 or 99 the protocol is repeated For the end of reading the reader sends an additional package The message includes the command x and the source address 0 E If the reading fails the reading is repeated in the defined time frame Î Parameter 3 0x03 Î Parameter 4 0x04 If it fails again the reader sends an error message no tag 4 to the host If the sensor check is activated the sta...

Page 60: ... writing is repeated in the defined time frame Î Parameter 3 0x03 Î Parameter 4 0x04 If it fails again the reader sends an error message no tag 4 to the terminal If the sensor check is activated the status of a floating contact connected to the external input is checked before a reading process writing process is triggered If it is not connected the error message NOTAG is sent otherwise the write ...

Page 61: ... Reading again not possible tag sends error message no tag 4 to the host The delay time for the presence sensor is configurable Î Parameter 0 0x00 An automatic reading is only possible if all messages that have to be confirmed have been confirmed by the previous read or if the waiting period Î Parameter 5 0x05 has expired after the last sending Î Parameter 6 0x06 If the sensor check is activated t...

Page 62: ...est the value of all public parameters of the device The reader sends an individual protocol package for each available public parameter After the last parameter the reader finally sends an additional package The message includes the command g and the source address 0 E Host Reader CMD Reader ID G 1 byte Reader Host CMD Reader ID Parameter No Parameter value g 1 byte 1 byte 2 bytes ...

Page 63: ...on of the ASC I1 Protocol P Set parameter Command P can be used to change the value of individual parameters After successfully changing a parameter the device sends a confirmation message Host Reader CMD Reader ID Parameter No Parameter value P 1 byte 1 byte 2 bytes Reader Host CMD Reader ID p 1 byte ...

Page 64: ... I1 Protocol Product Manual E Error message If an error occurs the device sends an error message with the corresponding error code to the host For more information on error codes and the corresponding correcting actions please refer to Î Error Codes Reader Host CMD Reader ID Error ID e 1 byte 1 byte ...

Page 65: ...the reader The reader responds with his serial number and a response code The response code is part of the protocol but is not used for this device The response code is always 0000 Because of compatibility with other systems the heartbeat is also allowed with the address F Host Reader CMD Reader ID H 1 byte Reader Host CMD Reader ID Serial No Response code h 1 byte 4 bytes 4 bytes ...

Page 66: ...ommand V is used to request the installed software version of the RFID reader The 8 characters of the software version are described by 16 ASCII characters Each character is described in HEX format represented by 2 ASCII characters see section Î Message Examples Host Reader CMD Reader ID V 1 byte Reader Host CMD Reader ID Software version v 1 byte 16 bytes ...

Page 67: ...till could not be locked an error message NoTag 4 is sent to the host If the page was already locked the successful feedback follows just as at the first locking If the sensor check is activated the status of a floating contact connected to the external input is checked before a reading process writing process is triggered If the sensor is not triggered the error message NOTAG is sent otherwise th...

Page 68: ...0 Parameter structure from C0 to C5 For the calibration of the antenna exclusively the automatic calibration calibration value 0x04 should be used as in this case the antenna sends and receives optimally that means with maximal range For special cases for example reading and writing range shall be reduced it can be necessary that the efficiency of the antenna has to be reduced by connecting or dis...

Page 69: ...ng capacitors The response message contains the current status of the capacitors in hexadecimal format Each capacitor can be addressed by one bit This bit is used to activate 1 or disable 2 a capacitor Parameter structure from C0 to C5 Host Reader CMD Reader ID J 1 byte Reader Host CMD Reader ID Tuning j 1 byte 2 bytes Hex value Bin value Meaning 00 0000 0000 no capacitor is set 3F 0011 1111 all c...

Page 70: ... Parameter 7 0x07 is activated 01 the reader reports the release event of the external sensor The event message must be confirmed by the host If the host does not send an acknowledge message the message is repeated Î Parameter 6 0x06 in the defined time frame Î Parameter 5 0x05 Reader Host CMD Reader ID A 1 byte Host Reader CMD Reader ID a 1 byte ...

Page 71: ...rotocol N Reset The command N performs a reset of the reader hardware and software After the reset the device sends a confirmation message If the power to the device has been turned on hardware reset the host is informed about it RS232 interface only Host Reader CMD Reader ID N 1 byte Reader Host CMD Reader ID n 1 byte ...

Page 72: ...99 deactivate sensor 1 If the sensor check is activated the status of a floating contact connected to the external input is checked before a reading process writing process is triggered If it is not connected the error message NOTAG is sent otherwise the read respectively write process is started 2 E respectively F in ID Bit 0 3 of the reading ID Default 00 read only one page Parameter 2 0x02 Read...

Page 73: ...ice waits this time before sending again the message to be confirmed The number of repeats is defined in Î Parameter 6 0x06 01 99 0 1 s Default 45 4 5 s Parameter 6 0x06 RS232 max repeat If the host does not send the expected confirmation message the device repeats the message according the value of this parameter After that an error message is sent 00 never ending 01 99 number of attempts Default...

Page 74: ...ecksum 53 30 32 48 30 0D 13A Only low significant bytes are used 3A 3 A X Read data read page 1 of multipage transponder X001 x0013232323232323232 Command X Reader ID 0 Page 01 Data 3232323232323232 ASCII 22222222 ASCII HEX Description S 53 start character 0 30 high byte message length 2 32 low byte message length H 48 first character message value 0 30 second character message target address CR 0...

Page 75: ...A host is a computer or network of computers that exchanges information with the equipment to perform execute the production The standard does not define the data contained within a message The meaning of messages must be determined through a message contents standard such as SEMI Equipment Communication Standard E5 SECS II This standard provides the means for independent manufacturers to produce ...

Page 76: ...ce SECS I Character structure Data is transmitted or received in a serial bit stream of 10 bits per character at one of the specified data rates The standard character has one start bit 0 8 data bits and one stop bit 1 All bit transmissions are of the same duration SECS I performs no parity or other verification of the individual bytes Block transfer protocol The gateway uses an interpretation of ...

Page 77: ...rse bit R bit signifies the direction of a message The R bit msb is set to 0 for messages to the equipment and to 1 for messages to the host The device ID is a definite number to contact the reader The device ID consists of the 8 bit gateway ID bit 0 bit 7 which is identical with the last two characters of the reader s serial number and a 5 bit fixed reader number bit 8 bit 14 0x01 Of course the I...

Page 78: ...l messages can be sent in one block the block number always has the value 1 The system bytes in the header of each message for a given device ID must meet the following requirements The system bytes of a primary message must be distinct from the bytes of all currently open transactions initiated from the same end of the communications link The system bytes of the reply message are required to be t...

Page 79: ...he other message When both the host and the equipment try to send at the same time the host must cancel its inquiry because the host is working in slave mode It must first receive the equipment message because the reader is the master Only then can the host send its message For more detailed information about all possible cases see SEMI E4 SEMI Equipment Communication Standard 1 Message Transfer S...

Page 80: ...eaders connected to the network via one or several HOST PCs But one HSMS reader can only be connected to one HOST at a time Use the Brooks Device Discoverer to change the TCP IP settings 7 3 4 HSMS Implementation HSMS defines the procedure for all message exchanges between entities across the TCP IP The HSMS Connection Status Diagram The HSMS status machine is illustrated in the diagram below The ...

Page 81: ...r TCP IP communication Not connected Action depends on connection procedure to be used active or passive 2 Not connected A TCP IP connection is established for HSMS communication Connected Not selected None 3 Connected Breaking of TCP connection Not connected HSMS only permits termination of the connection when the connection is in the Not selected sub status 4 Not selected Successful completion o...

Page 82: ...es across the TCP IP connection established according to the procedures in the previous section As explained in the overview once the connection is established the two entities establish HSMS communications with the Select procedure The data messages may be exchanged in any direction at any time When the entities wish to end HSMS communication the Deselect or Separate procedure is used to terminat...

Page 83: ...as a single continuous stream of bytes in the following order The minimum possible message length is 10 header only The maximum possible message length depends on SECS I Number of bytes Description 4 bytes Message length MSB first Specifies the number of bytes in the message header plus the message text 10 bytes Message header 0 n bytes Message text Format is further specified by P type field of m...

Page 84: ...der byte 2 is used in different ways for different HSMS messages For control messages it contains 0 or a status code For a data message it contains the W bit and SECS stream Header byte 3 contains 0 or a status code for control messages For data messages it contains the SECS function P type is an 8 bit unsigned integer value which occupies byte 4 of the message header message header and message te...

Page 85: ...ot used 5 Linktest req 11 255 Reserved not used Message header Message type bytes 0 1 Session ID byte 2 byte 3 byte 4 P type byte 5 S type bytes 6 9 System bytes Message text Data message no R bit W bit and SECS stream SECS Function 0 0 Primary Unique Reply Same as primary Text Select req 0 0 0 1 Unique None Select rsp Same as req 0 Select status 0 2 Same as req None Deselect req 0 0 0 3 Unique No...

Page 86: ... code 0 127 7 bits and a function code 0 255 8 bits Each combination of stream and function represents a unique message identification SECS II defines the structure of messages into entities called items and lists of items These data structures define the logical divisions of the message as distinct from the physical division of the message transfer protocol An item is an information packet that h...

Page 87: ...ode Format Meaning Example 00 01 List List element with the number of the Length data elements L2 A Hello B 0x00 11 25 Boolean 1 byte Boolean false 00 true 01 Boolean1 0x00 10 21 Binary Byte sequence of the length Length B1 0x01 20 41 ASCII Printable ASCII characters A Hello 31 65 I1 1 byte signed integer I1 123 32 69 I2 2 byte signed integer I2 12345 34 71 I4 4 byte signed integer I4 2147483647 3...

Page 88: ...d S2F14 Request parameter S2F15 and S2F16 Set parameter S2F19 and S2F20 Reset send Stream 3 Material status S3F5 and S3F6 Cassette found send S3F7 and S3F8 Cassette lost send S3F11 and S3F12 Read MID at I O port S3F13 and S3F14 Return read MID S3F65 and S3F66 Write MID at I O port S3F67 and S3F68 Return write success S3F73 and S3F74 Lock MID at I O port S3F75 and S3F76 Return lock success Meaning ...

Page 89: ... more information on error codes and the corresponding correcting actions please refer to Î Error Codes According to SEMI E99 carrier ID read writer functional standard for SECS I and SECS II protocol the RFID Reader LF80C ZeniD supports these defined stream 18 messages Stream 18 Equipment status S18F1 and S18F2 Read attribute request S18F3 and S18F4 Write attribute request S18F5 and S18F6 Read re...

Page 90: ...ode 0 No error 0 Error not accepted Where used S5F2 Name A unique name for this data item This name is used in the message definitions Format The permitted item format code which can be used for this standard data item Item format codes are shown in hex and octal as described in the chapter Î Data items The notification 3 indicates any of the signed integer formats 30 31 32 34 Description A descri...

Page 91: ...t generally reset bit 8 1 Alarm is set Where used S5F1 Alarm identifier 0 No error 1 Auto read failed the reader is engaged 2 External read failed the reader is engaged 3 External write failed the reader is engaged 4 No tag could be recognized when the sensor was covered or the carrier had been removed prematurely sensor uncovered 5 Invalid command or parameter detected 6 Unknown error 7 Reserved ...

Page 92: ...s information about the sensor or sensors is also transmitted during a reader error message The information should be interpreted as follows ALTX 0 Initiator of an error message 0 Sensor 0 1 Sensor 1 not available F Cannot be assigned ALTX 1 Status of sensor 0 0 Sensor not occupied 1 Sensor is occupied E Sensor status is not available F Sensor not defined ALTX 2 Status of sensor 1 0 Sensor not occ...

Page 93: ...ECID_09 parameter 9 Î Heartbeat time1 ECID_11 parameter 11 Î ReaderID ECID_12 parameter 12 Î HeadID ECID_20 parameter 20 Î Sensor delay for presence sensor ECID_22 parameter 22 Î Sensor triggered action for presence sensor ECID_23 parameter 23 Î Triggered read frequency ECID_24 parameter 24 Î r w max repeat ECID_25 parameter 25 Î Transponder type ECID_26 parameter 26 Î Sensor activity ECID_27 para...

Page 94: ...regard to an RFID Reader LF80C ZeniD the head attribute definition HeadStatus is equal to the OperationalStatus of the CIDRW The HeadID is also 01 and equal to the CIDRW Configuration attribute Where used S18F1 S18F3 Description Value of the specified attribute CIDRW attribute definitions Configuration Number of heads 01 AlarmStatus Current CIDRW sub status of ALARM STATUS 0 NO 1 ALARMS Operationa...

Page 95: ...g status MT Maintenance status Where used S18F13 Description A vector or string of unformatted data Multipage transponder DATA area depends on the MID area can be page 1 page 17 Read write transponder DATA correspond to 8 byte MID Read only transponder DATA correspond to 8 byte MID Where used S18F6 S18F7 Description Total bytes to be sent The DATALENGTH corresponds to the quantity of bytes that ar...

Page 96: ...age 17 Start the reading or writing on the following page of a multipage transponder 01 page 1 81 Locked page 1 11 page 17 91 Locked page 17 Read only transponder F0 Read only the one page Read write transponder F1 Read or write only the one page Where used S18F5 S18F7 Acknowledge code for new reader constant 0 Parameter was set successfully 1 Parameter could not be set Where used S2F16 Parameter ...

Page 97: ... Status request value On Reader is on Off Reader is off Flash LED flashes Where used S18F13 Equipment model number Where used S1F2 Material format code 20 The material port number corresponds to the sensor number and status Where used S3F5 S3F7 SECS message block header associated with message block in error Where used S9F1 S9F3 S9F5 S9F7 S9F9 LEDNR Format A LEDSTATE Format A MDLN Format A 6 MF Fo...

Page 98: ...ponds to DATA fix Where used S18F10 S18F11 Material ID acknowledge code 0 Material ID acknowledged the presence sensor was the initiator 1 Not defined 2 Material ID acknowledged reaction on externally triggered action the message cannot be related to any sensor 2 Material ID not acknowledged The data item port number PTN indicates the initiator Where used S3F14 S3F68 Material ID acknowledge code 2...

Page 99: ... read note the following 0x01 1 page 1 0x81 129 locked page 1 0x11 17 page 17 0x91 146 locked page 17 Read only transponder 0xF0 240 Read one page only Read write transponder 0xF1 241 Read or write one page only Where used S3F11 The transponder data that has been read or will be written The PAGEDATA corresponds to the value of a transponder page PAGEDATA 0 Corresponds to the page number The value ...

Page 100: ...ween the two sensors The initiator represents the number of the sensor that has caused the message Default Only sensor 0 is defined Sensor 0 bit 0 bit 2 The current status of sensor 0 is described in three bits 0 Sensor not occupied 1 Sensor occupied 7 Sensor not defined Sensor 1 bit 3 bit 5 defined for future developments The current status of sensor 1 is described in three bits 0 Sensor not occu...

Page 101: ...set could be done 1 Reset could not be done Where used S2F20 Reset code 1 Power up reset 2 Software reset Where used S2F19 Stored SECS message block header Only the last message is stored which must still be confirmed by the host Where used S9F9 Software version Where used S1F2 RAC Format B 1 RIC Format B 1 SHEAD Format B 10 SOFTREV Format A max 6 ...

Page 102: ...at or value HE Hardware error ID reader writer head fault ID reader writer head is powered off TE Tag error Where used S18F2 S18F4 S18F6 S18F8 S18F10 S18F12 S18F14 Description Indicates an action to be performed by the subsystem Used to differentiate between the different subsystem commands indicated ChangeStatus Change status GetStatus Get status Reset Reset CIDRW PerformDiagnostics Perform diagn...

Page 103: ... OperatingStatus and HeadStatus see data item ATTRVAL Where used S18F2 S18F4 S18F8 S18F10 S18F12 S18F14 Description Identifies where a request for action or data is to be applied Alternatively you can use the HeadID See also reader parameter definitions data item ECV parameter 7 8 and 12 The 4 ASCII character TARGETID is changeable only changeable for LF80C devices and defined in parameter 7 and 8...

Page 104: ... byte 9 0x09 Î Heartbeat time 11 0x0B Î ReaderID 12 0x0C Î HeadID 20 0x14 Î Sensor delay for presence sensor 22 0x16 Î Sensor triggered action for presence sensor 23 0x17 Î Triggered read frequency 24 0x18 Î r w max repeat 25 0x19 Î Transponder type 26 0x1A Î Sensor activity 27 0x1B Î Watchport for presence sensor 28 0x1C Î Transmitter level read mode 29 0x1D Î Transponder load duration read mode ...

Page 105: ...0 255 Default Last two characters of hex serial number The default gateway ID corresponds to parameter 8 TARGETID low byte For more details see Î Parameter 8 0x08 36 0x24 Î Lock membrane keyboard 37 0x25 Î MID area 38 0x26 Î Test after software reset 39 0x27 Î Transmitter level write mode 40 0x28 Î Transponder load duration write mode 41 0x29 Î Delay time between read cycles 42 0x2A Î CarrierIDOff...

Page 106: ...00 Baud Default 192 19 200 Baud see accompanying letter of the reader Parameter 2 0x03 Inter character timeout T1 1 100 1 10 s Default 5 0 5 s Parameter 3 0x03 Block protocol timeout T2 2 250 1 10 s Default 10 1 s Parameter 4 0x04 Reply timeout T3 1 120 1 s Default 45 45 s Parameter 5 0x05 Inter block timeout T4 This parameter is ineffective if the used messages are not larger than one block 1 120...

Page 107: ... the parameter 7 has the default value 0x12 Parameter 8 0x08 TARGETID low byte Low byte of the predefined TARGETID The TARGETID is changeable The default value is delivered from the serial number The following example shows the relation between serial number and default TARGETID serial number 0203MIS04660 The last 5 characters of the serial number are to be interpreted as a decimal device counter ...

Page 108: ... to TARGETID 00 31 Default 0x01 The head ID is predefined as 0x01 Of course the ID can be changed within the valid scope Parameter 20 0c14 Sensor delay for presence sensor Delay time for sensor signal to start an automatic read 0 255 1 10 s Default 10 1 s Parameter 22 0x16 Sensor triggered action for presence sensor 0 Read all transponders 1 Read page 1 of a multipage transponder 17 Read page 17 o...

Page 109: ...he RFID reader offers the option of deactivating the connected sensor 0 Sensor not activated 1 Sensor activated Default 1 Parameter 27 0x1B Watchport for presence sensor Enables a message to the host if a cassette FOUP is detected on the I O port or if it is removed from the I O port A sensor is required to use this option 0 Report nothing 1 Report cassette FOUP is removed 2 Report cassette FOUP i...

Page 110: ...he operation If the parameter is set to defined values 0x00 0x40 the reader starts the adjustment In case of automatic adjustment the reader requires up to two seconds During this time the reader cannot receive any serial data 00 0x3F Range of manual adjustment read mode only 0x40 Start automatic adjustment read and write mode Parameter 32 0x20 Auto adjust value write mode The influence of interfe...

Page 111: ...red Default 0 sensor is covered Parameter 35 0x23 Special features After a hardware reset the reader offers an automatic read if the presence sensor is covered bit 0 value 0 Execute auto read after reset if sensor is covered value 1 Execute no auto read after reset if sensor is covered default bit 1 value 0 Execute a sensor triggered auto read default value 1 Execute no sensor triggered auto read ...

Page 112: ...re reset 1 Initial test after software reset Default 0 No initial test after software reset Parameter 39 0x27 Transmitter level write mode The intensity of the field strength to load a transponder during a write process The default value 1 should not be changed 0 Reduced field strength 1 Maximum field strength Default 1 Maximum field strength Parameter 40 0x28 Transponder load duration write mode ...

Page 113: ...na the reading module will approach the boundary conditions There is no problem if you read only a few pages or if you have a break between two readings all pages If you want to read all pages continuously without any break please use the default value 00 20 50 ms Default 2 100 ms Parameter 42 0x2A CarrierIDOffset Defines the offset of the CID within the CID field MID area Î Parameter 37 0x25 The ...

Page 114: ...bility with older versions MID length is variable for writing to the tag Reading up to the first non visible ASCII character 1 Fixed CID length to meet the new standard revision Length of MID in the tag must be the same as the reader settings If there is a non visible ASCII character within the CID field an error occurs Default 1 Parameter 45 0x2D MIDFormat Defines the physical format of the MID d...

Page 115: ...values a customer code can be assigned by BROOKS to set several parameter values via one parameter The following parameters are defined 00 Sets the following parameters Reader complies with the last revisions of SEMI E99 0303 03 Sets the following parameter Reader complies with older reader versions before the revision of SEMI E99 0303 Page 2 9 A B C 0x00 0x00 0x00 0x00 Memory address 15 14 13 12 ...

Page 116: ...tandard interface increases the interchangeability of a carrier ID reader writer so that users and equipment suppliers have a wide choice Scope The interface standard addresses the functional requirements for a generic carrier ID reader writer interface with an upstream controller The specification includes the required behavior and required communications for a carrier ID reader and writer The sp...

Page 117: ...col Status models To facilitate independent control of the individual heads there are two separate status models defined one for the CIDRW subsystem and one for each individual head The BROOKS reader combines the CIDRW subsystem with the head The status model for the BROOKS reader is displayed in the status model below ...

Page 118: ...he CIDRW status model Always active when the CIDRW is powered on IDLE No service is being performed All heads are idle INITIALIZING The CIDRW is carrying out initialization and a self diagnostic Presence or absence of alarms is initially determined in this status NO ALARMS No alarm condition exists OPERATING Normal operating status where reading and or writing operations can be performed OPERATING...

Page 119: ...ved BUSY None 5 BUSY All services request that effect IDLE None 6 IDLE A user selects the MAINTENANCE status and all heads are IDLE MAINTENANCE None The upstream controller may send a request or the operator may set a switch to select the MAINTENANCE status Maintenance and setup activities may now be performed 7 MAINTENANCE A user selects the OPERATING status and all heads are IDLE IDLE None The u...

Page 120: ...ces can be performed by the reader when the reader is in various individual statuses Service Write ID Write data Set attributes Reset Read ID Read data Perform diag Request status Request attributes Change status Reader status INIT IDLE BUSY X X X X X X X X X MANT X X X X X X X X IMPORTANT Note that the CIDRW may not be able to communicate when in initializing status after power up or reset servic...

Page 121: ... reply Establishes if the gateway reader or host is online S1F1 W Header only S1F2 ON LINE DATA host reader The host signals that it is online S1F2 L 2 A 6 MDLN A 6 SOFTREV S1F2 ON LINE reader host The reader signals that it is online S1F2 L 2 A 6 MDLN A 6 SOFTREV S1F15 REQUEST OFF_LINE host reader reply The reader is requested to change the communication status to offline The reader can only be s...

Page 122: ...ABORT TRANSACTION reader host Used instead of an expected reply to abort a transaction Function 0 is defined in every stream and has the same meaning in every stream S2F0 W Header only S2F13 EQUIPMENT CONSTANT REQUEST host reader reply The host requests an attribute from the reader S2F13 W L 1 U1 1 ECID S2F14 EQUIPMENT CONSTANT DATA reader host The reader sends the requested attribute to the host ...

Page 123: ...SET ACKNOWLEDGE reader host The reader acknowledges the reset This message is only displayed in case of a power up reset RIC 2 S2F20 B 1 RAC Material status S3F0 ABORT TRANSACTION reader host Used instead of an expected reply to abort a transaction Function 0 is defined in every stream and has the same meaning in every stream S3F0 W Header Only S3F5 CASSETTE FOUND SENT reader host reply The reader...

Page 124: ...l available S3F7 W L 3 B 1 MF B 1 PTN B 9 PAGEDATA a zero length PAGEDATA indicates that no PAGEDATA is available case of error S3F8 CASSETTE LOST ACKNOWLEDGE host reader The host acknowledges the cassette lost message S3F8 B 1 ACKC3 S3F11 READ MID AT I O PORT host reader reply The host requests the reader to read the PAGEDATA of the given PAGE_ID S3F11 W B 1 PAGE_ID S3F12 READ ACKNOWLEDGE reader ...

Page 125: ...5 WRITE MID AT I O PORT host reader reply The host requests that the reader write the PAGEDATA S3F65 W B 9 PAGEDATA S3F66 WRITE ACKNOWLEDGE reader host The reader only acknowledges the receipt of the write command The write acknowledge is sent later S3F66 L 2 B 1 MIDRA B 9 PAGEDATA S3F67 RETURN WRITE SUCCESS reader host reply The reader reports the successful writing of the transponder The reader ...

Page 126: ... the receipt of the locking command only The locking acknowledgment is sent later S3F74 L 2 B 1 MIDRA B 9 PAGEDATA S3F75 RETURN LOCK SUCCESS reader host reply The reader reports the successful locking of the given page The reader sends information about the presence sensor S3F75 W B 1 PTN S3F76 LOCK SUCCESS ACKNOWLEDGE host reader The host acknowledges the receipt of the lock success message S3F75...

Page 127: ... byte B 1 ALID alarm ID A MAX 40 ALTX alarm text S5F2 ALARM REPORT ACKNOWLEDGE host reader The host acknowledges an alarm S5F2 B 1 ACKC5 System errors S9F1 UNRECOGNIZED DEVICE ID reader host The device ID in the message block header does not correspond to expected device ID S9F1 B 10 MHEAD S9F3 UNRECOGNIZED STREAM TYPE reader host The reader does not recognize the stream type in the message block ...

Page 128: ...corresponding correcting actions please refer to Subsystem control and data S18F1 READ ATTRIBUTE REQUEST RAR host reader reply This message requests the current values of specific attributes of the subsystem component indicated in the TARGETID S18F1 W L 2 1 TARGETID 2 L n 1 ATTRID1 n ATTRIDn S18F2 READ ATTRIBUTE DATA RAD reader host This message returns the current values of the requested attribut...

Page 129: ...s of the component specified in the TARGETID S18F3 W L 2 1 TARGETID 2 L n 1 L 2 1 ATTRID1 2 ATTRVAL1 n L 2 1 ATTRIDn 2 ATTRVALn S18F4 WRITE ATTRIBUTE ACKNOWLEDGE WAA reader host This message acknowledges the success or reports the error of the request to write attribute data to the subsystem indicated in the TARGETID S18F4 L 3 1 TARGETID 2 SSACK 3 L 1 L s 1 STATUS1 s STATUSs If the ATTRID of the S...

Page 130: ...cated in the TARGETID or to acknowledge the result of the request S18F6 L 3 1 TARGETID 2 SSACK 3 DATA If the TARGETID is unknown a communication error CE occurs S18F7 WRITE DATA REQUEST WAR host reader reply This message requests to write data to the subsystem component indicated in the TARGETID DATASEG may be used to indicate a specific section of the data area to be written or overwritten S18F7 ...

Page 131: ...S18F8 L 3 1 TARGETID 2 SSACK 3 L 1 L s 1 STATUS1 s STATUSs If the TARGETID is unknown a communication error CE occurs S18F9 READ ID REQUEST RIR host reader reply This message is used to request the subsystem indicated by the TARGETID to read the MID S18F9 W TARGETID S18F10 READ ID DATA RID reader host This message returns a requested material identifier MID as read by the subsystem indicated in th...

Page 132: ...ost This message acknowledges the success or error of writing the MID to the subsystem indicated in the TARGETID S18F12 L 3 1 TARGETID 2 SSACK 3 L 1 L s 1 STATUS1 s STATUSs If the TARGETID is unknown a communication error CE occurs S18F13 SUBSYSTEM COMMAND REQUEST SCR host reader reply This message is used to request the subsystem indicated in the TARGETID to perform a specific action S18F13 W L 3...

Page 133: ...00 00 01 80 00 00 01 Incoming Length byte 00 00 00 0A Incoming Select rsp FF FF 00 00 00 02 80 00 00 01 Outgoing Length byte 00 00 00 0A Outgoing Linktest req FF FF 00 00 00 05 80 00 00 02 Incoming Length byte 00 00 00 0A Incoming Linktest req FF FF 00 00 00 05 80 00 00 01 Outgoing Length byte 00 00 00 0A Outgoing Linktest rsp FF FF 00 00 00 06 80 00 00 01 Incoming Length byte 00 00 00 0A Incoming...

Page 134: ...T 04 10 30 47 Outgoing Length Byte 10 10 30 47 Outgoing Header 01 FF 01 02 80 01 00 01 00 01 10 30 47 Outgoing Data 01 02 41 00 41 00 10 30 47 Outgoing Checksum 0B 02 10 30 47 Incoming ACK 06 S1F1 Message from the host to the reader Host to Reader S1F1 10 29 00 Outgoing ENQ 05 10 29 00 Incoming EOT 04 10 29 00 Outgoing Length Byte 0A 10 29 00 Outgoing Header 01 FF 81 01 80 01 00 00 00 01 10 29 00 ...

Page 135: ...ng Length Byte 0D 10 32 54 Incoming Header 81 FF 01 10 80 01 00 00 00 02 10 32 54 Incoming Data 21 01 00 10 32 54 Incoming Checksum 02 36 10 32 54 Outgoing ACK 06 Message S1F17 sets the reader online Host to Reader S1F17 10 33 24 Outgoing ENQ 05 10 33 24 Incoming EOT 04 10 33 24 Outgoing Length Byte 0A 10 33 24 Outgoing Header 01 FF 81 11 80 01 00 00 00 04 10 33 24 Outgoing Checksum 17 02 10 33 24...

Page 136: ...m 03 7E 10 34 01 Outgoing ACK 06 The host requests the reader parameter 1 transmission rate The reader sends the value C0 192 that confirms the 19200 baud New Reader attribute send with S2F15 Host to Reader S2F15 10 39 32 Outgoing ENQ 05 10 39 32 Incoming EOT 04 10 39 32 Outgoing Length Byte 14 10 39 32 Outgoing Header 01 FF 82 0F 80 01 00 00 00 07 10 39 32 Outgoing Data 01 01 01 02 A5 01 14 Param...

Page 137: ...g Header 81 FF 02 14 80 01 00 00 00 1C 11 26 48 Incoming Data 21 01 00 RAC 11 26 48 Incoming Checksum 02 55 11 26 48 Outgoing ACK 06 The reader sends the message S3F5 after the sensor detects a cassette Reader to Host S3F5 15 51 45 Incoming ENQ 05 15 51 46 Outgoing EOT 04 15 51 46 Incoming Length Byte 12 15 51 46 Incoming Header 81 FF 83 05 80 01 00 03 00 04 15 51 46 Incoming Data 01 02 21 01 20 M...

Page 138: ...1 46 Outgoing Data 21 01 00 ACKC3 15 51 46 Outgoing Checksum BD 01 15 51 46 Incoming ACK 06 The material ID acknowledgment MIDAC depends on the sensor state PTN The initiator was the sensor 0 and the host acknowledges with 0 The reader sends the message S3F7 after the cassette was removed from the sensor Reader to Host S3F7 15 51 52 Incoming ENQ 05 15 51 52 Outgoing EOT 04 15 51 52 Incoming Length...

Page 139: ...oming Checksum 04 8A 16 42 58 Outgoing ACK 06 The device ID in the message block header does not correspond to the device ID in the reader detecting the error The reader detects a wrong stream number and sends the S9F3 message Host to Reader S4F1 20 03 20 Outgoing ENQ 05 20 03 20 Incoming EOT 04 20 03 20 Outgoing Length Byte 0A 20 03 20 Outgoing Header 01 FF 84 01 80 01 00 00 00 08 20 03 20 Outgoi...

Page 140: ...oing Header 01 FF 81 03 80 01 00 00 00 06 19 54 43 Outgoing Checksum 0B 02 19 54 43 Incoming ACK 06 Reader to Host S9F5 19 54 43 Incoming ENQ 05 19 54 43 Outgoing EOT 04 19 54 43 Incoming Length Byte 16 19 54 43 Incoming Header 81 FF 09 05 80 01 00 00 00 07 19 54 43 Incoming Data 21 0A 01 FF 81 The wrong message header 19 54 43 Incoming Data 03 80 01 00 00 00 06 19 54 43 Incoming Checksum 04 4C 19...

Page 141: ...5 16 49 00 Outgoing EOT 04 16 49 00 Incoming Length Byte 0E 16 49 00 Incoming Header 81 FF 02 0E 80 01 00 00 00 36 16 49 00 Incoming Data 01 01 A5 00 16 49 00 Incoming Checksum 02 EE 16 49 00 Outgoing ACK 06 Reader to Host S9F7 16 49 00 Incoming ENQ 05 16 49 00 Outgoing EOT 04 16 49 00 Incoming Length Byte 16 16 49 00 Incoming Header 81 FF 09 07 80 01 00 07 00 1F 16 49 00 Incoming Data 21 0A 01 FF...

Page 142: ... 16 Incoming Checksum 02 84 20 07 16 Outgoing ACK 06 Host to Reader S9F9 20 08 01 Incoming ENQ 05 20 08 01 Outgoing EOT 04 20 08 01 Incoming Length Byte 16 20 08 01 Incoming Header 81 FF 09 09 80 01 00 00 00 02 20 08 01 Incoming Data 21 0A 81 FF 81 The stored header 20 08 01 Incoming Data 01 80 01 00 00 00 01 20 08 01 Incoming Checksum 04 C3 20 08 01 Outgoing ACK 06 After sending the S1F1 message ...

Page 143: ...5 76 65 6C 15 19 31 Outgoing Checksum CD 02 15 19 31 Incoming ACK 06 Reader to Host S18F2 15 19 31 Incoming ENQ 05 15 19 31 Outgoing EOT 04 15 19 31 Incoming Length Byte 44 15 19 31 Incoming Header 81 FF 12 02 80 01 00 00 00 03 15 19 31 Incoming Data 01 04 41 04 31 32 33 34 TARGETID 1234 41 02 4E 4F SSACK NO 01 04 41 02 30 31 Configuration 01 41 01 30 Alarmstatus 0 41 04 49 44 4C 45 OperationalSta...

Page 144: ... 6C 53 74 61 74 75 73 41 04 4D 41 4E 54 01 02 SoftwareRevisionLevel V1 0 0 41 15 53 6F 66 74 77 61 72 65 52 65 76 69 73 69 6F 6E 4C 65 76 65 6C 41 06 56 31 2E 30 2E 30 17 11 07 Outgoing Checksum F2 02 17 11 07 Incoming ACK 06 Reader to Host S18F4 17 11 07 Incoming ENQ 05 17 11 07 Outgoing EOT 04 17 11 07 Incoming Length Byte 2D 17 11 07 Incoming Header 81 FF 12 04 80 01 00 00 00 04 17 11 07 Incomi...

Page 145: ...02 30 38 DATASEG 08 A9 02 00 08 DATALENGTH 0x08 17 52 17 Outgoing Checksum 91 02 17 52 17 Incoming ACK 06 Reader to Host S18F6 17 52 17 Incoming ENQ 05 17 52 17 Outgoing EOT 04 17 52 17 Incoming Length Byte 20 17 52 17 Incoming Header 81 FF 12 06 80 01 00 00 00 08 17 52 17 Incoming Data 01 03 41 04 31 32 33 34 TARGETID 1234 41 02 4E 4F SSACK NO 41 08 30 31 32 33 34 35 36 37 DATA 01234567 17 52 17 ...

Page 146: ...46 47 48 DATA ABCDEFGH 13 14 15 Outgoing Checksum 1A 02 13 14 15 Incoming ACK 06 Reader to Host S18F8 13 14 16 Incoming ENQ 05 13 14 16 Outgoing EOT 04 13 14 16 Incoming Length Byte 2D 13 14 16 Incoming Header 81 FF 12 08 80 01 00 00 00 18 13 14 16 Incoming Data 01 03 41 04 31 32 33 34 TARGETID 1234 41 02 4E 4F SSACK NO 01 01 01 04 STATUS L4 41 02 4E 45 PMInformation NE 41 01 30 Alarmstatus 0 41 0...

Page 147: ... to Host S18F10 14 31 32 Incoming ENQ 05 14 31 32 Outgoing EOT 04 14 31 32 Incoming Length Byte 37 14 31 32 Incoming Header 81 FF 12 0A 80 01 00 00 00 2D 14 31 32 Incoming Data 01 04 41 04 31 32 33 34 TARGETID 1234 41 02 4E 4F SSACK NO 41 08 4E 72 2E 30 30 31 32 33 MID Nr 00123 01 01 01 04 STATUS L4 41 02 4E 45 PMInformation NE 41 01 30 Alarmstatus 0 41 04 49 44 4C 45 OperationalStatus IDLE 41 04 ...

Page 148: ...oming ENQ 05 16 46 23 Outgoing EOT 04 16 46 23 Incoming Length Byte 2D 16 46 23 Incoming Header 81 FF 12 0C 80 01 00 00 00 66 16 46 23 Incoming Data 01 03 41 04 31 32 33 34 TARGETID 1234 41 02 4E 4F SSACK NO 01 01 01 04 STATUS L4 41 02 4E 45 PMInformation NE 41 01 30 Alarmstatus 0 41 04 4D 41 4E 54 OperationalStatus MANT 41 04 4E 4F 4F 50 HeadStatus NOOP 16 46 23 Incoming Checksum 08 BD 16 46 23 O...

Page 149: ... 13 02 17 12 29 Incoming ACK 06 Reader to Host S18F14 17 12 29 Incoming ENQ 05 17 12 29 Outgoing EOT 04 17 12 29 Incoming Length Byte 2D 17 12 29 Incoming Header 81 FF 12 0E 80 01 00 00 00 67 17 12 29 Incoming Data 01 03 41 04 31 32 33 34 TARGETID 1234 41 02 4E 4F SSACK NO 01 01 01 04 STATUS L4 41 02 4E 45 PMInformation NE 41 01 30 Alarmstatus 0 41 04 4D 41 4E 54 OperationalStatus MANT 41 04 4E 4F...

Page 150: ...ng Checksum A1 02 11 45 34 Incoming ACK 06 Reader to Host S18F14 11 45 34 Incoming ENQ 05 11 45 34 Outgoing EOT 04 11 45 34 Incoming Length Byte 2D 11 45 34 Incoming Header 81 FF 12 0E 80 01 00 00 00 3F 11 45 34 Incoming Data 01 03 41 04 31 32 33 34 TARGETID 1234 41 02 4E 4F SSACK NO 01 01 01 04 STATUS L4 41 02 4E 45 PMInformation NE 41 01 30 Alarmstatus 0 41 04 49 44 4C 45 OperationalStatus IDLE ...

Page 151: ...1 02 30 31 DATASEG 01 A9 02 00 08 DATALENGTH 0x08 13 44 33 Outgoing Checksum B8 02 13 44 33 Incoming ACK 06 Reader to Host S18F6 13 44 33 Incoming ENQ 05 13 44 33 Outgoing EOT 04 13 44 33 Incoming Length Byte 18 13 44 33 Incoming Header 81 FF 12 06 80 01 00 00 00 40 13 44 33 Incoming Data 01 03 41 04 31 32 33 34 TARGETID 1234 41 02 43 45 SSACK CE 41 00 DATA 13 44 33 Incoming Checksum 04 78 13 44 3...

Page 152: ...234 41 02 30 31 DATASEG 01 A9 02 00 08 DATALENGTH 0x08 17 29 25 Outgoing Checksum C5 02 17 29 25 Incoming ACK 06 Reader to Host S18F6 17 29 27 Incoming ENQ 05 17 29 27 Outgoing EOT 04 17 29 27 Incoming Length Byte 18 17 29 27 Incoming Header 81 FF 12 06 80 01 00 00 00 43 17 29 27 Incoming Data 01 03 41 04 31 32 33 34 TARGETID 1234 41 02 54 45 SSACK TE 41 00 DATA 17 29 27 Incoming Checksum 04 8C 17...

Page 153: ...ervice 8 1 General Follow the instructions specified in the safety chapter Follow the general safety information in the chapter Î Safety Instructions Â The RFID reader and its components must be serviced by the manufacturer only Â If errors occur follow the instructions in this section Do not carry out any error eliminating measures other than the ones described in this section Â If you are uncert...

Page 154: ...r and or connected devices All antenna resonant circuit components carry high voltages WARNING When spare parts are required use only manufacturer specified parts Unauthorized substitution of parts can result in fire electric shock or other hazards Electrostatic charges can damage electronic components within the device ESD protective measures must be applied when opening the device Î ESD Instruct...

Page 155: ...nder or antenna is installed no readable tag within the reading range put a transponder into the antenna range verify type and function of the transponder antenna is not connected correctly check antenna connection antenna and transponder are in a bad orientation check orientation between antenna and transponder see Î Antenna Installation antenna is not tuned perform an antenna tuning disturbing f...

Page 156: ...ite protected check page number to write replace tag with new one msg len message too long or too short or message is not received completely length of message is longer than shown at the length byte check message length check length byte no valid end sign of message end sign 0xD detected check syntax of message not all characters are transmitted Intercharacter timeout check syntax of messages che...

Page 157: ...rameters for MID area corresponding to tran sponder data area for the MID reader is still busy with a former read or write request wait until the former request is done incorrect reader mode for operation switch to correct mode MANT for writing MID CE Communi cation error syntax error of mes sage ore message for mat or incorrect value data sent with a com mand are wrong check syntax and data of co...

Page 158: ...o n Description Possible cause Correcting action S9F1 unrecognized DeviceID message with wrong Devi ceID was sent to the reader send a message with the correct DeviceID can be taken from the S9F1 message S9F3 unrecognized stream type message with a unknown stream type was sent to the reader check stream function syntax of the message S9F5 unrecognized function type message with a unknown function ...

Page 159: ...lace it with a fuse specified by the manufacturer Â If the above measures do not solve the problem leave the reader disconnected and contact the manufacturer Â Press the tuning button Â If the OK LED does not light up the transponder is not within the reading writing range of the antenna Install the antenna closer to the transponder see individual antenna ranges www brooks rfid com If this does no...

Page 160: ...the interface connection cable is undamaged and correctly connected to both reader and host Â Check the status as indicated by the LED Â Download the test software from the Internet www brooks com Service Download Follow the instructions Â If these measures do not solve the problem contact the manufacturer Â In the case of a malfunction a hardware reset can be performed by switching the power supp...

Page 161: ...LED does not change and light up Release the buttons to start the reader with the new protocol type 8 10 Software Releases 8 11 Customer Service For Technical Support Location GUTS Contact Number North America 1 800 FOR GUTS 1 800 367 4887 1 978 262 2900 Europe 49 1804 CALL GUTS 49 1804 2255 4887 Japan 81 45 477 5980 China 86 21 5131 7066 Taiwan 886 3 5525225 Korea 82 31 288 2500 Singapore 65 6464...

Page 162: ...Brooks Automation 150 278580 Revision A 8 Service and Troubleshooting LF80C ZeniD RFID Reader 8 11 Customer Service Product Manual This page intentionally left blank ...

Page 163: ...e following topics Î Dismantling Î Storage 9 1 Dismantling 9 2 Storage Store the reader and its components in a clean and dry environment with the power supply disconnected Make sure the contacts remain clean Observe the necessary storage conditions Â Remove the power supply device Â Remove all cables Â Loosen and remove the mounting screws Â Remove the device from the installation area ...

Page 164: ...Brooks Automation 152 278580 Revision A 9 Dismantling and Storage LF80C ZeniD RFID Reader 9 2 Storage Product Manual This page intentionally left blank ...

Page 165: ...ng use a firm cardboard box Use adequate padding material to protect the device on all sides 10 2 Disposal Disconnect the electronic components from the case and dispose of them as follows the case as plastic trash the electronic components antennas and cables as electronic waste The device and its components are made of various materials Dispose of these materials separately and observing the leg...

Page 166: ...Brooks Automation 154 278580 Revision A 10 Transport and Disposal LF80C ZeniD RFID Reader 10 2 Disposal Product Manual This page intentionally left blank ...

Page 167: ...This chapter gives you an overview of the following topics Î Antennas Î Plugs Î Cables Î Mounting Brackets Î Mounting Brackets 11 1 Antennas 11 1 1 Available Types xx cable length Type Part No Picture Micro antenna ANT 1Mxx ANT 1Mxx Mini antenna ANT 1Kxx ANT 1Kxx Rod antenna ANT 1Sxx ANT 1Sxx Frame antenna ANT 1Rxx ANT 1Rxx ...

Page 168: ...d only read write multipage If you use a multipage transponder the diagrams are only valid for page 1 of the multipage transponder Reading range micro antenna ________ Transponder parallel to antenna Transponder vertical to antenna ATTENTION If the transponder is very close to the antenna the transponder may be de tuned by the metal of the antenna and reading writing is not possible We recommend k...

Page 169: ...oks Automation 278580 Revision A 157 LF80C ZeniD RFID Reader 11 Accessories Product Manual 11 1 Antennas Writing range micro antenna ________ Transponder parallel to antenna Transponder vertical to antenna ...

Page 170: ...oks Automation 158 278580 Revision A 11 Accessories LF80C ZeniD RFID Reader 11 1 Antennas Product Manual Reading range mini antenna ________ Transponder parallel to antenna Transponder vertical to antenna ...

Page 171: ...oks Automation 278580 Revision A 159 LF80C ZeniD RFID Reader 11 Accessories Product Manual 11 1 Antennas Writing range mini antenna ________ Transponder parallel to antenna Transponder vertical to antenna ...

Page 172: ...ooks Automation 160 278580 Revision A 11 Accessories LF80C ZeniD RFID Reader 11 1 Antennas Product Manual Reading range rod antenna ________ Transponder parallel to antenna Transponder vertical to antenna ...

Page 173: ...ooks Automation 278580 Revision A 161 LF80C ZeniD RFID Reader 11 Accessories Product Manual 11 1 Antennas Writing range rod antenna ________ Transponder parallel to antenna Transponder vertical to antenna ...

Page 174: ...oks Automation 162 278580 Revision A 11 Accessories LF80C ZeniD RFID Reader 11 1 Antennas Product Manual Reading range frame antenna ________ Transponder parallel to antenna Transponder vertical to antenna ...

Page 175: ...oks Automation 278580 Revision A 163 LF80C ZeniD RFID Reader 11 Accessories Product Manual 11 1 Antennas Writing range frame antenna ________ Transponder parallel to antenna Transponder vertical to antenna ...

Page 176: ...emale power plug angled KBV WK Cable plug ext sensor metal KS SENS1 Cable plug ext output metal KS LED1 Type Part No Picture RS 232 serial communication cable RSK9 10 1 000 mm RSK9 20 2 000 mm RSK9 60 6 000 mm RSK9 10 RSK9 20 RSK9 60 Power supply cable KBV24 05 500 mm KBV24 10 1 000 mm KBV24 20 2 000 mm KBV24 30 3 000 mm KBV24 60 6 000 mm KBV24 05 KBV24 10 KBV24 20 KBV24 30 KBV24 60 ...

Page 177: ...Brooks Automation 278580 Revision A 165 LF80C ZeniD RFID Reader 11 Accessories Product Manual 11 4 Mounting Brackets 11 4 Mounting Brackets Type Part No Picture Mounting set for standard housing RMS 01 ...

Page 178: ...Brooks Automation 166 278580 Revision A 11 Accessories LF80C ZeniD RFID Reader 11 4 Mounting Brackets Product Manual This page intentionally left blank ...

Page 179: ...sage 47 Ethernet 38 External sensor 19 F FCC Rules 3 Floating contact 39 Frame antenna 22 35 G G Request parameter value 50 H H Heartbeat 53 High byte 42 Housing without mounts 30 HSMS message format 71 HSMS message format summary 73 Humidity 25 I IP address 38 J J Request tuning 57 L L Lock a page of the transponder 55 Low byte 42 M MDLN 85 Message 41 Message block structure 64 Message set 76 MF ...

Page 180: ...0 Parameter 39 Transmitter level write mode 100 Parameter 4 r w max repeat 61 Parameter 4 Reply timeout T3 94 Parameter 40 Transponder load duration write mode 100 Parameter 41 Delay time between read cycles 101 Parameter 42 CarrierIDOffset 101 Parameter 43 CarrierIDLength 102 Parameter 44 FixedMID 102 Parameter 45 MIDFormat 102 Parameter 5 Inter block timeout T4 94 Parameter 5 RS232 repeat time 6...

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