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Amazone Cataya 3000 Special, Operating Manual

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Amazone Cataya 3000 Special Operating Manual Download Page 197

 

 

 

Maintenance and repairs

 

Cataya Special BAH0109-1 02.21

 

197

 

12.3.2  Visual check of the hydraulic hose lines and couplings 

 

 

Adhere to the inspection intervals,  
see section "Maintenance schedule", page 191. 

 

Check the hydraulic hose lines and coupling: 

 

Regularly check all the hydraulic hose lines and couplings for visible defects, damage, chafing 
points, wear, impurities, and aging. 

 

Have any defects on the hydraulic hose lines immediately repaired by a specialist workshop.  
Use only original AMAZONE hydraulic hose lines. 

 

Have the hydraulic hose lines checked for proper functioning by a specialist workshop at least 
every quarter. 

 

The hydraulic hose lines should not be used for longer than 6 years, including any storage time of 
maximum 2 years. The hydraulic hose line are marked with the manufacturing date, see section 
12.3.2.1. 

 

Even with proper storage and approved use, hoses and hose connections are subject to natural 
aging, thus limiting the duration of use. However, it may be possible to specify the length of use 
from experience values, in particular when taking the risk potential into account. In the case of 
hoses and hose lines made of thermoplastics, other guide values may be decisive. 

12.3.2.1  Date of manufacture of the hydraulic hose line 

The hydraulic hose lines are marked as fol-
lows: 

Fig. 241/... 

 (1)  Label of the manufacturer of the hydraulic 

hose line (A1HF) 

 (2)  Date of manufacture of the hydraulic hose 

line  
(20/02 = year / month = February 2020) 

 (3)  Maximum permitted operating pressure 

(210 bar). 

 

 

Fig. 241 

 

Summary of Contents for Cataya 3000 Special

Page 1: ...ting Manual az Pack top seed drill Cataya 3000 Special MG6937 BAH0109 1 02 21 Please read and observe this operating manual before initial operation of the implement Keep it in a safe place for future use en ...

Page 2: ......

Page 3: ... KG Postfach 51 D 49202 Tel Email Hasbergen Germany 49 0 5405 50 1 0 amazone amazone de Spare Parts Order Spare parts lists are freely accessible in the spare parts portal at www amazone de Please send orders to your AMAZONE dealer Formalities of the operating manual Type Cataya Special Document number MG6937 Compilation date 02 21 Copyright AMAZONEN WERKE H DREYER SE Co KG 2021 All rights reserve...

Page 4: ... only be rectified if problems are claimed immediately Before initial operation read and comply with the information in this operating manual and particularly the safety instructions Only after careful reading will you be able to benefit from the full scope of your newly purchased implement Please ensure that all the implement operators have read this operating manual before they put the implement...

Page 5: ...lements 33 2 16 5 Operation of the seed drill 34 2 16 6 Cleaning maintenance and repair 34 3 Loading and unloading the implement upon delivery 35 4 Product description 37 4 1 Components of the AMAZONE seeding combination 37 4 2 Equipment variations of the Cataya pack top seed drill 38 4 3 Assembly groups of the Cataya pack top seed drill 40 4 4 Safety and protective equipment 42 4 5 Overview Suppl...

Page 6: ...ulter pressure hydraulically actuated with seed rate increase 84 5 17 TwinTeC Special double disc coulter 86 5 17 1 Seed placement depth TwinTeC Special 88 5 17 2 Coulter pressure TwinTeC Special 89 5 18 Coulter lift Soil tillage without seeding 90 5 19 Exact following harrow 91 5 19 1 Exact following harrow tine position 92 5 19 2 Exact following harrow pressure 93 5 20 Tramlines 94 5 20 1 Tramli...

Page 7: ...te 147 8 4 1 4 Determining the gearbox setting using the calculating disc rule 149 8 4 2 Calibrating the seed rate Implements with AmaDrill 2 control terminal or Implements with ISOBUS system 150 8 4 3 Adjusting the automatic seed rate increase 151 8 5 Star wheel Working and transport position 152 8 6 RoTeC Control coulter 153 8 6 1 Adjusting and checking the seed placement depth 153 8 6 1 1 Adjus...

Page 8: ...the implement 194 12 2 2 Safety when working on the hydraulic system 195 12 3 Repairs 196 12 3 1 Visual inspection of the upper and lower link pins 196 12 3 2 Visual check of the hydraulic hose lines and couplings 197 12 3 2 1 Date of manufacture of the hydraulic hose line 197 12 3 3 Check the chain tension 198 12 3 4 Bottom flaps check basic position 199 12 3 5 Vario gearbox check the oil level 2...

Page 9: ...1 1 Safety when working on hydraulic hose lines 231 12 6 2 Checking and readjusting the TwinTeC disc bearings 232 12 6 2 1 Checking the TwinTeC disc bearings 232 12 6 2 2 Readjusting the TwinTeC disc bearings 232 12 6 3 Checking replacing the TwinTeC inner scraper 234 12 6 4 Checking replacing the TwinTeC baffle lip 235 12 6 4 1 Installation instruction Removing the TwinTeC seed line 236 12 6 5 Ch...

Page 10: ... on differences in the specifications figures or descriptions If you want to sell the implement ensure that the operating manual is supplied with the implement The operating manual describes the operation and maintenance of the implement provides important information on safe and efficient handling of the implement is an integral part of the implement and should always be kept with the implement o...

Page 11: ...mbols on the implement in a legible state to replace damaged warning symbols Obligations of the user Before starting work anyone charged with working with on the machine is obliged to comply with the basic workplace safety instructions and accident prevention regulations to read and understand the General safety information section of this operating manual to read the section Warning symbols and o...

Page 12: ...e shall be available to the operator at the latest on conclusion of the contract Guarantee and liability claims for damage to peo ple or property will be excluded if they can be traced back to one or more of the following causes Improper use of the implement Improper installation commissioning operation and maintenance of the implement Operation of the implement with defective safety equipment or ...

Page 13: ...death or serious physical injury WARNING Indicates a medium risk which could result in death or serious physical injury if not avoided If the instructions are not followed then this may result in death or serious physical injury CAUTION Indicates a low risk which could cause minor or medium level physical injury or damage to property if not avoided IMPORTANT Indicates an obligation to special beha...

Page 14: ...nce personnel Check all the available safety equipment regularly 2 4 Safety and protective equipment Before starting up the implement each time all the safety and protection equipment must be properly attached and fully functional Check all safety and protection equipment regularly Faulty safety equipment Faulty or disassembled safety and protection equipment can lead to dangerous situations 2 5 I...

Page 15: ... Instructed persons are those who have been instructed in their assigned tasks and in the possi ble risks in the case of improper behaviour have been trained if necessary and have been in formed about the necessary protective equipment and measures 3 Persons with specialised technical training shall be considered as a specialist Due to their spe cialist training and their knowledge of the appropri...

Page 16: ...k Check all the bolted connections for tightness On completion of the maintenance work check the function of the safety and protective devices 2 10 Design changes You may make no changes expansions or modifications to the implement without the authorisation of AMAZONEN WERKE This also applies when welding support parts Any extension or conversion work shall require the written approval of AMAZONEN...

Page 17: ...nd spare parts from third parties there is no guarantee that they have been designed and manufactured in such a way as to meet the requirements placed on them AMAZONEN WERKE shall accept no liability for damage caused by the use of non approved spare and wear parts or aids 2 11 Cleaning and disposal Handle and dispose of any materials used carefully in particular when carrying out work on lubricat...

Page 18: ...idual dangers At these points there are permanent or unexpected dangers A warning symbol consists of two fields Field 1 Shows the danger in a triangular safety symbol Field 2 Shows instructions for avoiding the danger Explanatory text beside the warning symbol The text beside the warning symbol describes 1 The dangers e g Laceration or amputation hazard 2 The consequence of non compliance with the...

Page 19: ... crushing of fingers hand by accessi ble moving parts of the implement This hazard can cause extremely serious injuries resulting in the loss of limbs Never reach into the danger area when the trac tor engine is running with the universal joint shaft or hydraulic electronic system connected MD 082 Risk of falling when riding the implement on treads or platforms Causes serious potentially fatal inj...

Page 20: ...g with the universal joint shaft hydraulic or electronic systems con nected MD 089 Risk of crushing the entire body due to stand ing under suspended loads or raised imple ment parts Causes serious potentially fatal injuries any where on the body It is forbidden to stand under suspended loads or raised implement parts Maintain an adequate safety distance from any suspended loads or raised implement...

Page 21: ...ngers can cause extremely serious and potentially fatal injuries Maintain a sufficient distance from electrical overhead cables when swinging any parts of the implement in and out Rated voltage Safety distance from transmission lines up to 1 kV over 1 up to 110 kV over 110 up to 220 kV over 220 up to 380 kV 1 m 3 m 4 m 5 m MD 095 Before commissioning the machine read and observe the operating manu...

Page 22: ...rying out any maintenance or repair work on the hydraulic hose lines If you are injured by hydraulic fluid contact a doctor immediately MD 097 Risk of crushing the entire body when stand ing in the lifting area of the 3 point hitch when the 3 point hydraulic system is being operated Causes serious potentially fatal injuries any where on the body It is forbidden to stand in the lifting area of the ...

Page 23: ...nal start up and rolling away before any intervention in the imple ment Depending on the type of intervention read and understand the information in the rele vant sections of the operating manual MD 150 Danger of your fingers and hands being cut or cut off by moving parts involved in the working process This hazard can cause extremely serious injuries resulting in the loss of limbs Never open or r...

Page 24: ...y fatal injuries any where on the body Transportation without a correctly fitted road safety bar is forbidden Install the road safety bar provided before start ing transportation MD 157 The stability of the solo implement is guaran teed only if the empty implement is supported on the parking supports Always set the empty implement down so that it is stable on a horizontal parking area with a firm ...

Page 25: ...General Safety Instructions Cataya Special BAH0109 1 02 21 25 2 13 1 Position of warning symbols The following figures show the arrangement of the warning symbols on the implement Fig 1 Fig 2 ...

Page 26: ...afe working environment Failure of important implement functions Failure of prescribed methods of maintenance and repair Risk to people through mechanical and chemical influences environmental hazard through leakage of hydraulic fluid 2 15 Safety conscious working In addition to the safety instructions in this operating manual the generally applicable national occupa tional health and safety and a...

Page 27: ...on of the metering units or other implement components caused by wheel move ments or radar pulses 2 16 1 General safety instructions and accident prevention instructions In addition to these instructions also comply with the generally valid national and safety and ac cident prevention regulations The warning symbols attached on the implement provide important instructions for safe operation of the...

Page 28: ...the vehicles and may only move between the vehicles when both are at a standstill Before the implement is connected to or disconnected from the tractor s three point hydraulic system secure the operating lever of the tractor hydraulic system so that unintentional raising or lowering is impossible When coupling and uncoupling implements move the support equipment if equipped to the appropriate posi...

Page 29: ...f the mounted towed implement and the permissible axle and drawbar loads of the tractor If necessary drive only with a partially filled tank It is forbidden to stand in the working area of the implement It is forbidden to stand in the turning and swivel range of the implement There are crushing and shearing hazards on implement parts actuated by external force e g hydraulically Only operate implem...

Page 30: ...ctor plus mounted towed implement Check the brake power before moving off When turning corners with the mounted or towed implement take the wide sweep and centrifugal mass of the implement into account Before transporting the implement ensure sufficient side locking of the tractor lower links if the implement is attached to the three point hydraulic system or lower links of the tractor Before road...

Page 31: ...rking brake take out the ignition spanner Have the hydraulic hose lines checked for proper functioning by a specialist at least once a year Replace the hydraulic hose lines if they are damaged or worn Use only original AMAZONE hy draulic hose lines The hydraulic hose lines should not be used for longer than six years including any storage time of maximum two years Even with proper storage and appr...

Page 32: ...erminal If there is accidental earth contact there is a danger of explosion Risk of explosion Avoid sparking and naked flames in the area of the battery The implement may be equipped with electronic components whose function can be influenced by electromagnetic radiation from other devices Such interference can pose risks to people if the following safety information is not observed In the case of...

Page 33: ...tractor do not exceed the permissible total tractor weight the permissible tractor axle loads The permissible load bearing capacities of the tractor tyres Observe the max payload of the mounted implement and the permissible axle loads of the trac tor Always ensure that the tractor lower links are adequately locked against sideways movement before transporting the implement When travelling on publi...

Page 34: ... switched off the implement plug is disconnected from the tractor e g ISOBUS plug the drive is switched off the tractor engine is at a standstill the ignition spanner has been removed Regularly check the nuts and bolts for a firm seat and retighten them as necessary Secure the raised implement or raised implement parts against unintentional lowering before performing any cleaning maintenance or re...

Page 35: ...ment with a crane only at the marked locations DANGER Compliance with this information is essential for your safety Only load the implement when it is mounted on the soil tillage implement It is not permitted to load the implement while it is standing on the parking supports Load the implement only when the hopper is empty Pay attention to the required tensile strength of the sling Do not walk und...

Page 36: ...so that there is no chance of the sling mak ing contact in particular with the seed hopper or the cover of the seed hopper Fig 4 Required rope lengths Rope at the front Fig 4 1 3000 mm Rope at the rear Fig 4 2 2500 mm Fasten the 2 slings on the marked fastening points Fig 5 1 on the pack top seed drill 1 sling on the upper coupling point Fig 5 2 of the soil tillage implement Secure the combination...

Page 37: ...ription Cataya Special BAH0109 1 02 21 37 4 Product description 4 1 Components of the AMAZONE seeding combination Fig 6 A AMAZONE soil tillage implement B AMAZONE roller C AMAZONE pack top seed drill Cataya Special ...

Page 38: ...38 Cataya Special BAH0109 1 02 21 4 2 Equipment variations of the Cataya pack top seed drill Fig 7 Cataya 3000 Special equipped with star wheel metering drive Fig 8 Cataya 3000 Special equipped with electric metering drive ...

Page 39: ...Product description Cataya Special BAH0109 1 02 21 39 Fig 9 Cataya 3000 Super mounted on CombiDisc 3000 ...

Page 40: ...ups of the Cataya pack top seed drill Fig 10 1 Seed hopper 2 Loading board 3 Control centre 4 Metering 5 Star wheel 6 RoTeC Control coulters optionally WS coul ters or TwinTeC Special coulters 7 Exact following harrow 8 Track marker installed on the soil tillage implement ...

Page 41: ...ing wheel 3 Seed housing 4 Bottom flap Fig 11 1 Seeding shaft 2 Lay shaft drives the tramline metering wheels 3 Gear wheel on the seeding shaft drives the lay shaft 4 Wrap spring clutch uncouples the countershaft drive when cre ating tramlines Fig 12 1 Gear wheels on the lay shaft drive the tramline metering wheels Fig 13 ...

Page 42: ...r shaft The charging sieve can only be opened with the central key Fig 15 1 Function flap Prevents contact with the chain drive of the seeding and agitator shafts The function flap can only be opened with the central key Fig 16 1 Cover Prevents contact with the rotating shafts and gear wheels when the metering unit is activated The cover can only be opened with the central key Fig 17 ...

Page 43: ...s 4 5 1 Supply cable Description Function Implement plug Data transfer implement job computer control terminal Plug 7 pin Connection to the lighting system for road travel 4 5 2 Identification of the hydraulic hose lines All hydraulic hose lines have handles with col oured markings and a code number or code let ter to assign the respective hydraulic function to the pressure line of a tractor contr...

Page 44: ...arker Lifting and lowering alternating Tramline marker Lifting and lowering depending on the tramline counter green Single acting Coulter pressure 2 pins serve as stops Seed rate increase Exact following harrow pressure 2 pins serve as stops Double acting Coulter lift via hydr top link The symbols show the type of actuation for the tractor control units Latched for a permanent oil circulation Actu...

Page 45: ... facing warning sign on the left has 1 Rear light on the left with tail light brake light turn signal 2 Reflector red 3 Reflector yellow Without illustration The rear facing warning sign on the right is ac cordingly equipped with a rear light on the right and two reflectors red and yellow Fig 21 1 Number plate holder 2 Licence plate lighting Fig 22 Fastened on soil tillage implement 1 2 front faci...

Page 46: ... operated by one person Slopes can be travelled Across the slope Direction of travel to left 10 Direction of travel to right 10 Up down the slope Up the slope 10 Down the slope 10 Intended use also includes compliance with all the instructions in this operating manual adherence of inspection and maintenance work exclusive use of genuine AMAZONE spare parts Other uses to those specified above are f...

Page 47: ...rame KW 3000 520 125 AMAZONE Wedge ring roller KW 580 2 tube system roller frame KW 3000 580 125 KW 3000 580 150 KW 3000 580 125 KW 3000 580 150 AMAZONE Wedge ring roller KWM 600 Matrix tyre profile 2 tube system roller frame KWM 3000 600 125 KWM 3000 600 150 KWM 3000 600 125 KWM 3000 600 150 AMAZONE Trapeze ring roller TRW 500 2 tube system roller frame TRW 3000 500 125 TRW 3000 500 150 TRW 3000 ...

Page 48: ...onstruction reasons Here the safety regulations from the corresponding section are appli cable No one may remain in the danger area of the implement while the tractor engine is running with the universal joint shaft hydraulic system connected the tractor and implement are not protected against unintentional start up and rolling away The user may only move the implement or switch or move the tools ...

Page 49: ...d the CE mark on the implement The CE mark indicates compliance with the stipulations of the valid EU directives Fig 25 The following information is specified on the ra ting plate and the CE mark 1 Implement number 2 Vehicle identification number 3 Product 4 Permissible technical implement weight 5 Model year 6 Year of manufacture Fig 26 ...

Page 50: ...ed km h 5 6 Maximum working speed km h 8 RoTeC Control coulter Number of rows 24 20 Row spacing cm 12 5 15 0 Medium working speed km h 5 8 Maximum working speed km h 10 Permissible total weight KG 2440 Hydraulic fluid 51524 HLP68 Electrical system 12 V 7 pin Standard equipment 4 11 Noise production data The details for the workplace related emission values sound pressure level can be found the ope...

Page 51: ...ower link ball and the centre of gravity of the rear mounted implement combination Rear mounted implement combinations with Cataya Special always have the same dis tance d Fig 27 Distance d 1 05 m The permissible total weight GH of the implement combination is obtained from the sum of the weights Permissible total weight of the pack top seed drill see rating plate Total weight of the soil tillage ...

Page 52: ...rting at 81 kW 110 HP Electrical equipment Battery voltage 12 V volts Lighting socket 7 pin Hydraulic sys tem Tractor control units See section Overview Supply cable hydraulic hose lines page 43 Maximum operating pressure 210 bar Tractor pump output at least 10 l min at 150 bar Hydraulic oil for supplying the implement see section Technical specifications page 50 4 13 Operating pressure of the hyd...

Page 53: ...l tillage implement can deflect upwards To do so the soil tillage implement is supported on the roller and is no longer rigidly connected to it The seed falls into the seed furrows prepared by the coulters Fig 29 2 The seed is metered by the seed metering wheels in the seed housings The seeding shaft is driven either by an electric motor or a star wheel Fig 29 3 If the seeding shaft is driven by a...

Page 54: ...rollers see section Approved AMAZONE implement combinations page 47 The AMAZONE PW tooth packer roller has good self propulsion and with its on grip teeth it achieves full area reconsolidation of the surface The tooth packer roller is designed for universal use Fig 30 The AMAZONE KW wedge ring roller has a wide range of application Its design enables reconsolidation in strips on virtually all soil...

Page 55: ... ly good features The wedge ring roller with ma trix tyre profile has particularly good self propulsion and produces lots of fine soil to fill the seed rows Fig 32 The AMAZONE TRW trapeze ring roller recon solidates the soil in strips On light soils the good load bearing capacity of the roller prevents the trapeze rings from sinking in too deep Fig 33 ...

Page 56: ... marker Other functions can be found in the AmaLog operating manual Fig 34 5 2 AMAZONE AmaDrill 2 control terminal Implements with a seeding shaft drive motor without ISOBUS system can be equipped with the AmaDrill 2 control terminal The AmaDrill 2 control terminal with job comput er is used to control and monitor the seed drill One of these functions is the speed regulation of the electric motor ...

Page 57: ...nation can be equipped with the ISOBUS system Implements with the ISOBUS system have a job computer that is installed in a protected position on the implement The job computer con trol the hydraulic cylinders and electric motors monitors the implement functions and implements the inputs on the control terminal made by the tractor driver The ISOBUS system makes it possible to connect the implement ...

Page 58: ... 5 AMAZONE TwinTerminal The communication with the control terminal in the tractor cab takes place through the TwinTer minal The TwinTerminal can be used on imple ments with ISOBUS system The TwinTerminal Fig 38 is located in the con trol centre and saves the tractor driver the walk over to the tractor cab e g when starting the calibration procedure or entering the collected calibrated quantity Du...

Page 59: ... under the seed hopper Keep all operating manuals or a copy in the case on your implement to avoid operating errors Fig 39 5 7 Central key During adjustment work the central key Fig 40 1 is used to loosen and fasten bolts and nuts In parking position the central key is inserted in the transport bracket on the soil tillage implement and is secured with a linch pin Fig 40 ...

Page 60: ...AmaLog control terminal Fig 41 The working and transport position of the star wheel can be adjusted Use of the star wheel requires teaching in the pulses over a calibration distance of 100 m in particu lar before initial use in event of different soils slippage if the actual seed rate differs from the calibrated seed rate in event of deviation between the displayed and the actual worked area The i...

Page 61: ...orking speed the worked area the speed of the seeding shaft drive motor For a constant seeding rate at different forward speeds Use of the radar sensor requires teaching in of the pulses over a calibration distance of 100 m namely before initial use in event of different soils if the actual seed rate differs from the calibrated seed rate in event of deviation between the displayed and the actual w...

Page 62: ... protects the metering wheels from damage caused by foreign objects in the seed When filling manually the sieve grating serves as a loading aid It is forbidden to step onto the sieve grid The clamping device Fig 44 1 prevents open ing of the sieve without tools and accidental reaching into the rotating agitator shaft It is possible to carry 2 reserve sacks on the sieve grid when the hopper cover i...

Page 63: ...the same time the control terminal displays a warning message This warning message is intended to remind the tractor driver to refill the seeds in due time The height of the low level sensor is adjustable when the seed hopper is empty Fig 45 The fastening height of the low level sensor depends on the filled material Cereals and legumes attach the sensor in the upper area Fine seed types e g rapese...

Page 64: ...ves the seeding shaft with the metering wheels Fig 46 The Vario gearbox in the control centre is used for adjusting the desired seed rate The Vario gearbox has a gearbox setting lever Fig 47 1 With this lever the rotational speed of the seeding shaft is adjusted for application of the desired seed rate Fig 47 The following are adjustable the desired seed rate with the gear control lever Fig 47 1 t...

Page 65: ...rive chain Z34 The chain wheel 34 cogs drives the drive chain Fig 49 Extending the Vario gearbox adjustment range for very high seed rates When the gearbox setting lever constantly points to a scale value higher than 80 with coarse seeds remove the drive chain from the chain wheel Z 34 34 cogs Replace the double chain wheel Z16 34 with double chain wheel Z16 50 If necessary you can order the doubl...

Page 66: ...upply is interrupted to the me tering wheel that is not required The corre sponding sliding shutter seals the hopper open ing The metering wheel conveys the seed to the edge of the bottom flap Fig 51 6 The metered seed travels through the seed tube to the seed ing coulter Fig 51 Before beginning seeding the following values depending on the seed type must be taken from the Table Setting values pag...

Page 67: ...Rapeseed 7 Mustard fodder radish 8 Grass Example Seed Rye Bottom flap position TGW below 50g 1 Bottom flap position TGW above 50 g 2 Metering wheel coarse metering wheel Sliding shutter position open Agitator shaft driven Calibrate the seed rate after each adjustment The calibration procedure simulates the later field pass In doing so the seeding shaft speed required to spread the desired seed rat...

Page 68: ...2 driven Dinkel Coarse open 2 driven Oats Coarse open 2 driven Rapeseed Fine open 1 2 standstill Caraway Fine open 1 standstill Mustard Fodder radish Fine open 1 standstill Phacelia Coarse open 1 driven Phacelia Fine open 1 driven Turnips Fine open 1 standstill Grass Coarse open 2 driven Beans small TGW less than 400 g Coarse open 4 driven Beans large TGW up to 600 g Beans open 3 driven Beans larg...

Page 69: ...open 1 driven Millet Coarse open 1 driven Lupins Coarse open 4 driven Lucerne Coarse open 1 driven Lucerne Fine open 1 driven Oilseed wet dressed Coarse open 1 standstill Oilseed wet dressed Fine open 1 standstill Red clover Fine open 1 standstill Soy Coarse open 4 driven Sunflowers Coarse open 2 driven Vetches Coarse open 2 driven Rice Coarse open 3 driven ...

Page 70: ...sliding shutters for the coarse metering wheels are closed see section Slide gate page 72 Fig 53 5 12 1 2 Bean metering wheel The bean metering wheel Fig 54 is used to meter large beans and peas So as not to damage the seed they are trans ported by bean metering wheels with elastic lobes made of high quality plastic When seeding with the bean metering wheels the sliding shutters of the fine meteri...

Page 71: ... 55 The bottom flap lever Fig 56 1 adjusts the bot tom flap shaft The bottom flap lever can lock into one of 8 posi tions into a group of holes Fig 56 2 The bot tom flap lever is triggered when the knob is pressed Fig 56 The required bottom flap position depending on the seed can be found in the Setting val ues table page 68 To empty the seed housing swing the bottom flap lever Fig 57 1 clockwise ...

Page 72: ...er position of the active metering wheels can be found in the Setting values table page 68 Fig 59 Each sliding shutter Fig 59 can latch into one of the three positions A Open B 3 4 open C Closed 5 12 1 5 Agitator shaft support When seeding spelt type seed the stirring ele ments on the rotating agitator shaft Fig 60 1 prevent faulty seeding caused by seed blockage in the seed hopper The agitator sh...

Page 73: ... shaft speed depending on the seeded area the required seed rate will be spread during the later field pass Always calibrate the seed rate during the initial operation when changing the sort if the seed type is identical but the grain size grain shape specific weight and dressing are dif ferent after changing from the coarse metering wheel to the fine metering wheel or bean metering wheel and vice...

Page 74: ...ring calibration the seed is collected in a bucket Fig 61 1 under the seed housings Fig 61 The collapsible bucket Fig 62 1 is used to transfer the collected seed The folding bracket Fig 62 3 beside the steps is used to hang up the digital scale Fig 62 2 Fig 62 ...

Page 75: ...or bottom slotted hole When you move the lever Fig 63 1 down al ways swivel the lever past the catch all the way to the stop Then push the lever back and allow it to engage at the bottom Fig 63 Top lever lock The flaps Fig 64 1 guide the metered flow of seed into the seed tubes Fig 64 2 to the coul ters Fig 64 Bottom lever lock The flaps Fig 65 1 guide the metered flow of seed into the collection ...

Page 76: ...eeding operation Fig 66 5 13 1 Calibration Implements with star wheel drive When calibrating the seed rate the later field pass is simulated by rotating the seeding shaft The seeding shaft is rotated with the central key Fig 67 1 in the control centre The seed metered in the process is collected and weighed With the values from the simulated area e g 1 40 ha and the weight of the collected seed th...

Page 77: ...eel and drive chain depends on the seed rate Z 16 Very low seed rates Z 34 Normal seed rates Z 50 Very high seed rates C Calibration on 1 40 ha or 1 10 ha The usual area for the calibration test is 1 40 ha With very low seeding rates e g with rapeseed it is recommended to perform the calibration test for 1 10 ha D E Recommended gearbox lever position for the first calibration When seeding with coa...

Page 78: ...ration value pul 100m for Cataya Special with star wheel Fig 69 If the calibration value you have determined differs from the standardized calibration value pul 100 m recalculate the number of crank turns for calibrating the seed rate Crank turns Crank turns from table x Determined calibration value pul 100 m Calibration value from the table pul 100 m Then calibrate the seed rate with the calculat...

Page 79: ...ue from the table Fig 70 You can also find the table in the control centre Legend A Number of seed rows on the seed drill B Seeding with fine metering wheels C Seeding with coarse metering wheels D Seeding with bean metering wheels E Total volume V cm3 of all metering wheels Fig 70 The calibration is started by pressing the button on the control terminal in the tractor cab or the calibration butto...

Page 80: ... prevents the coulter outlet clogging when the seed drill is set down Fig 72 5 14 1 Band seeding shoe WS coulters can be equipped with band seeding shoes Band sowing improves the competition condi tions for the growing wheat plants The precondi tion is a well tilled seedbed Band seeding shoe II Fig 73 1 is particularly well suited for light to medium soils The inclined sole compresses the planting...

Page 81: ... the high coulter pressure the coulter runs very smoothly and accurately maintains the seed placement depth The depth control discs wheels see below are used for limiting the seed placement depth cleaning the rear side of the steel disc Fig 74 3 Fig 74 The Control 25 depth control wheel Fig 75 1 with a 25 mm wide contact area enables shallow seeding with increased coulter pressure on light soils F...

Page 82: ... depth control disc wheel see Fig 77 can be engaged in 3 holes on the coulter removed if the seed placement depth is not reached Hole Placement 1 Shallow 2 3 Seeding without depth control disc depth control wheel Deep Fig 77 The handle Fig 78 1 is used to adjust the depth control disc wheel Fig 78 ...

Page 83: ... or hydraulically The hydraulically actuated coulter pressure adjustment allows the coulter pressure to be adapted to the soil during operation when changing to heavy soil or vice versa 5 16 1 Coulter pressure adjustment manually actuated The coulter pressure is adjusted with the central key Fig 79 1 Insert the central key on the spindle Fig 79 2 and adjust the coulter pressure by turning the spin...

Page 84: ...hen the coulter pressure is increased The coulter pressure is adjusted with a pin Fig 81 1 The second pin Fig 81 2 serves as a stop for the hydraulic cylinder on heavy soil Fig 81 The scale Fig 82 3 serves as orientation for adjusting the pins Fig 82 If pressure is applied on the tractor control unit green 1 the coulter pressure increases and the stop rests against the second pin In floating posit...

Page 85: ...il to heavy soil and vice versa At the same time more seed can be spread when the implement is equipped with the AmaDrill 2 control terminal or the ISOBUS system and an adjustable sensor When the pointer Fig 83 1 is aligned with the sensor Fig 83 3 when the coulter pressure is in creased more seed will be spread The increased rate can be set in 5 increments on the control terminal If the desired r...

Page 86: ...seed furrow opened by the double discs The double disc coulters are supported on the press rollers Fehler Verweisquelle konnte nicht gefunden werden 2 and therefore precisely maintain the seed placement depth The rubberised press rollers close the seed furrow The displaced soil beside the double disc coulters is levelled by the harrow tines Fehler Verweisquelle konnte nicht gefunden wer den 3 Fig ...

Page 87: ...re Set working depth of the soil tillage implement Adjustment of the harrow tines The placement depth and the coulter pressure can be adjusted independently from one another The coulter pressure can reach 40 kg per coulter The central key is used to adjust the placement depth of the coulter set and the coulter pressure The press rollers are cleaned by adjustable scrapers Fig 85 1 Fig 85 ...

Page 88: ...ndles to the same position Fig 86 Turn clockwise deeper placement Turn counter clockwise shallower placement Fig 87 The scale Fehler Verweisquelle konnte nicht gefunden werden 1 displays the set working depth in percent The linch pin Fehler Verweisquelle konnte nicht gefunden werden 2 fixes the set position Adjusting the mounting position of the press rollers Adjust the mounting position of the pr...

Page 89: ...ed pressure depends on the soil type soil moisture weather conditions and the crop The coulter pressure is adjusted with the central key Fig 79 1 Insert the central key on the centre spindle Fig 79 2 and adjust the coulter pressure by turning the spindle Fig 89 Turn clockwise more coulter pressure Turn counter clockwise less coulter pressure Fig 90 The scale Fehler Verweisquelle konnte nicht gefun...

Page 90: ...ut seeding For soil tillage without seeding the coulters can be hydraulically lifted out of the soil Fig 91 With the hydraulically adjustable top link Fig 92 1 the seed drill is swivelled on the roller The double acting tractor control unit green 3 green 4 serves to actuate the top link Fig 92 ...

Page 91: ...echanically or hydraulically The exact following harrow pressure determines the tillage intensity of the exact following harrow and depends on the soil texture Before driving in reverse always life the seed drill and pay attention to obstacles Stop immedi ately if there is a collision while driving in re verse If a slight collision occurs the exact fol lowing harrow tines deflect upwards from the ...

Page 92: ...x act following harrow should lie horizontally on the ground and 5 8 cm clearance underneath Fig 95 The exact following harrow is fastened on the implement with two brackets Adjust the distance A from the exact following harrow tines to the ground by rebolting the exact following harrow brack ets or Fig 96 cranking with the central key Fig 97 1 if each of the brackets is equipped with a toothed ra...

Page 93: ...igher the linch pin is insert ed in the group of holes the greater the exact following harrow pressure Fig 99 Adjust the exact following harrow pressure so that all seed rows are evenly covered with earth The exact following harrow pressure can be adapted to the soil during operation when changing from light soil to heavy soil and vice versa The second linch pin Fig 99 3 in the adjuster segment ma...

Page 94: ...inal depending on the equip ment the wrap spring clutch Fig 101 1 receives an electrical pulse the lay shaft Fig 101 2 does not rotate the tramline coulters do not deposit any seeds on the ground Fig 101 The tramline metering wheels Fig 102 1 can rotate freely on the seeding shaft The tramline metering wheels are driven by the gear wheels Fig 102 2 on the lay shaft When creating tramlines the lay ...

Page 95: ... e g fertiliser spreader and or field sprayer which are used on the seeded field The data for configuring tramline control must be entered on the control terminal see control terminal operating manual If the tramline counter C shows the number 0 a tramline is being created The track width a of the tramline corresponds to that of the cultivating tractor and is adjustable The wheelmark width c of th...

Page 96: ...r Fig 104 Wheelmark width Fig 105 c of the cultivat ing tractor Distance from the plant row to the track Fig 105 c After entering the cultivating implement data on the control terminal the tramline metering wheels that can be switched off are designated e g row 5 to 7 and row 19 to 21 The display can call for the conversion of meter ing wheel into tramline metering wheels or vice versa Fig 105 ...

Page 97: ... required tramline spacing and the working width of the seed drill Other tramline rhythms can be found in the control terminal Tramline rhythm Seed drill working width 3 0 m 3 5 m 4 0 m Tramline spacing working width of the fertiliser spreader and field sprayer 3 9 m 12 m 4 12 m 16 m 5 15 m 20 m 6 18 m 21 m 24 m 7 21 m 28 m 8 24 m 28 m 32 m 9 27 m 36 m 2 12 m 16 m 21 18 m 21 m 24 m Fig 106 ...

Page 98: ...es Read the required values from the graph and enter the values as required on the control terminal Column A Working width of the seed drill 3 m Column B Tramline spacing working width of the fertiliser spreader 24 m Column C Tramline rhythm 3 Column D Tramline counter 2 The tramline counter for the first field pass can be found under the lettering START ...

Page 99: ...Structure and function Cataya Special BAH0109 1 02 21 99 Fig 107 ...

Page 100: ...d the seeding shaft is driven by the right side of the implement The implement has a seeding shaft coupling at the centre of the implement Fig 109 1 and a lay shaft coupling Fig 109 2 for one sided switch ing on and off of the seeding and lay shaft at the centre of the implement Using the couplings the seed supply to the coul ters on one side of the implement can be inter rupted On implements with...

Page 101: ...mline that has just been created This makes the tramlines visible before the seed has germinated Fig 110 Fig 111 The following are adjustable the track width of the tramline the working intensity of the track discs The track discs are raised if no tramline is creat ed Fig 110 tramline marker with short track disc carrier Fig 111 tramline marker with long track disc carrier ...

Page 102: ...doing so the active track marker creates a track Fig 113 1 on the field When the track markers are properly adjusted the next row is automatically connected when the tractor driver passes over the centre of the cre ated track Fig 113 2 Fig 113 When transporting the implement and turning at the end of the field both track markers must be raised Fig 114 Mechanical locking of the track markers is req...

Page 103: ...illuminated Fig 115 5 26 Coulter array lighting Working at night with the coulters is particularly well illuminated with the coulter array lighting Fig 116 5 27 Camera system The camera at the rear of the combination increases safety when manoeuvring e g to the loading vehicle The monitor is characterised by the clear glare free representation of multiple camera images simul taneously The camera s...

Page 104: ...table for the task The tractor and implement must meet the national road traffic regulations Vehicle owner and vehicle operator are responsible for compli ance with the statutory provisions of the national road traffic reg ulations WARNING Risk of contusions cutting catching drawing in and knocks in the area of hydraulically or electrically actuated components Do not block the operator controls on...

Page 105: ... achieves the required braking delay with the machine connected Requirements for the suitability of a tractor are in particular the permissible total weight the permissible axle loads the permissible drawbar load at the tractor coupling point the load capacity of the installed tyres the permissible trailer load must be sufficient You can find this data on the rating plate or in the vehicle docu me...

Page 106: ...hed implement or drawbar load of the hitched implement This note applies only to Germany If having tried all possible alternatives it is not possible to comply with the axle loads and or the permissible total weight then a survey by an officially recognised motor traffic expert can with the approval of the tractor manufacturer be used as a basis for the responsible authority to issue an exceptiona...

Page 107: ...d implement or front ballast or meas urement a1 m Distance from the centre of the front axle to the centre of the lower link coupling point Refer to the tractor operating manual or measure a2 m Distance from the centre of the lower link coupling point to the centre of gravity of the front mounted implement or front ballast distance from the centre of gravity See the technical data for the front mo...

Page 108: ...axle load specified in the tractor operating manual 6 1 1 4 Calculation of the actual total weight of the combined tractor and implement H L V tat G T G G In the table section 6 1 1 7 enter the numeric value for the calculat ed actual total weight and the permissible total tractor weight specified in the tractor operating manual 6 1 1 5 Calculation of the actual rear axle load of the tractor TH ta...

Page 109: ...ability and insufficient tractor steering and brake power It is forbidden to couple the implement to the tractor used as the basis for calculation if one of the actual calculated values is greater than the approved value there is no front weight if necessary attached to the tractor for the required minimum front ballast GV min ballast your tractor with weights at the front or rear if the tractor a...

Page 110: ...ring of raised unsecured implement parts unintentional starting and rolling away of the tractor implement combination Secure the tractor and the implement against unintentional start ing and rolling before any intervention in the implement It is forbidden to make any intervention in the implement such as installation adjustment troubleshooting cleaning mainte nance and repairs while the implement ...

Page 111: ...t The pack top seed drill can be parked solo on the parking supports Fig 118 mounted on the soil tillage implement Fig 119 This section describes the coupling and uncoupling of the soil till age implement on the tractor the coupling an uncoupling of the pack top seed drill onto the soil tillage implement Fig 120 ...

Page 112: ...unit or other implement components caused by star wheel movement or radar pulses WARNING Risk of crushing due to unintentional starting and rolling away of the tractor and implement when coupling or uncoupling the implement When coupling or uncoupling the implement secure the tractor and implement against unintentional starting and rolling away before en tering the danger area between the tractor ...

Page 113: ...ose lines observe the coloured markings with the code number or code letters on the hydraulic plugs Check the compatibility of the hydraulic fluids before connecting the implement to the hydraulic system of your tractor Do not mix any mineral oils with biological oils Observe the maximum permitted hydraulic fluid pressure of 210 bar Only couple clean hydraulic plugs Minor oil contamination with pa...

Page 114: ...control units into the float position 3 Connect the hydraulic lines In doing so observe the labels on the hy draulic lines see section 4 5 Fig 121 7 1 2 Disconnecting the hydraulic hose lines 1 Put the tractor control units into the float position 2 Disconnect the hydraulic plug and hang it in the hose cabinet Fig 122 ...

Page 115: ...s of the tractor and the implement are the same Whenever you couple the implement check the coupling parts such as the top link pin for visible defects Replace the coupling parts in the event of clearly visible wear Secure coupling parts such as the top link bolt with a linch pin so that they do not accidentally detach WARNING Risk of contusions when coupling the implement and standing between the...

Page 116: ...GER When the tractor control units are actuated several hydraulic cylinders could be operated at the same time depending on the switch position Direct people out of the danger area Risk of injury from moving parts During operation the tractor control unit yellow is actuated more frequently than any other tractor control unit Assign the connections of the tractor control unit yellow to an easily ac...

Page 117: ...tes when the star wheel moves Couple the soil tillage implement and the tractor refer to the Soil tillage implement operating manual Fig 123 Only for combinations without star wheel The top link of the soil tillage implement is equipped with the analogue working position sen sor Fig 124 1 which transmits the pulses to switch the electric motor for the metering roller drive on and off A spring load...

Page 118: ...ig 125 2 coupling pieces can be found in parking position on the soil tillage implement They serve as a me chanical lock after coupling the combination 2 Direct persons away from the danger area between the soil tillage implement and the pack top seed drill 3 Drive the soil tillage implement in reverse towards the pack top seed drill parked on the parking supports Fig 126 ...

Page 119: ... implement under the seed drill Fig 127 2 Fig 127 5 Pick up the seed drill with the catch hooks 6 Apply the tractor parking brake switch the tractor engine off and remove the ignition key 7 Secure the connection with two coupling pieces Fig 128 1 Fig 128 8 Position and secure each coupling piece with 2 linch pins Fig 129 1 Fig 129 ...

Page 120: ...m with the length dimension can also be found on your implement 11 Tighten the lock nut for the top link length adjustment Fig 130 KE KX KG with single tube roller frame KE KX KG soil tillage implements and Cataya Special Top link length 620 mm KE KX KG with double tube roller frame KE KX KG soil tillage implements and Cataya Special Top link length 680 mm Fig 131 CombiDisc compact disc cultivator...

Page 121: ...age implement The parking supports do not have a locking device When transporting the combination the parking supports can accidentally wander out of the mounts and become a risk for other road users Only implements with star wheel drive 15 Move the star wheel arm Fig 134 1 into working position 15 1 Hold on tight to the spring loaded star wheel arm 15 2 Remove the safety pin for the tube Fig 134 ...

Page 122: ...nt and screw them onto the holders on the seed drill Establish all of the connections and check the lighting system for proper function Fig 136 17 Establish the electric and hydraulic connections between the soil tillage implement and the seed drill the tractor and soil tillage implement Instructions for connecting the implement cable can be found in the Control terminal operating manual ...

Page 123: ...he coulters and harrow into working position see sec tion Moving the coulters and exact follow ing harrow into working position page 171 3 Set the combination down on a level park ing area with firm ground Fig 137 4 Ensure that the combination does not roll away 4 1 Apply the tractor parking brake switch off the engine and remove the ignition key 4 2 Place e g 2 pieces of square timber Fig 138 1 o...

Page 124: ...the seed drill coulters are lifted see section Soil tillage without seeding page 170 3 Park the combination on a level surface with solid ground 4 Empty the hopper 5 Move the combination into transport position see section Moving the seeding combination into transport position page 172 6 Set the coulter pressure to 0 see section Coulter pressure page 156 7 Apply the tractor parking brake switch th...

Page 125: ...tor parking brake switch off the engine and remove the ignition key 13 3 Unlock both coupling pieces To do so remove the linch pin 2 linch pins Fig 142 1 secure one coupling piece Fig 142 13 4 Remove both coupling pieces Fig 143 1 Fig 143 To park re insert both coupling pieces Fig 143 1 after the implements have been disconnected and secure them 14 On implements with TwinTeC Special coul ters adju...

Page 126: ...lease the top link Fig 145 1 Fig 145 18 Direct persons away from the danger area between the soil tillage implement and the pack top seed drill 19 Lower the soil tillage implement until the seed drill cannot touch Fig 146 2 the catch hooks Fig 146 1 when driving up to it Fig 146 ...

Page 127: ...wards no one is permitted to stand between the tractor and the implement It is forbidden to climb onto the loading board when the implement is standing on the parking supports risk of tip ping You can unscrew the warning signs showing to the rear Fig 148 1 together with the lighting off of the seed drill and screw them onto the holders on the soil tillage imple ment Establish all of the connection...

Page 128: ...etting the tramline track width page 209 the track discs of the tramline marker to the track width of the cultivating tractor see section Moving the tramline marker into working transport position page 167 Fig 149 7 5 Checking the tramline wheelmark width When the implement is delivered or when buying a new cultivating tractor check that the tramline is set to the wheelmark width Fig 150 a of the ...

Page 129: ... before working on the implement Wait for the implement to stop before entering the implement dan ger area WARNING Before adjustment maintenance and repair work if not specified otherwise couple the implement combination and tractor lower the implement combination onto level solid ground apply the tractor parking brake switch off the control terminal switch off the tractor engine remove the igniti...

Page 130: ...d drill is coupled to the soil tillage implement CAUTION Only step onto the loading board via the steps Climbing onto the loading board without using the steps can lead to serious injuries due to falling Always fold up the steps before starting operation or road transport DANGER A latch Fig 151 represents the mechanical transport locking mechanism for the steps Check the latch arrow for proper sea...

Page 131: ...ps when the seed drill is cou pled to the soil tillage implement 1 Hold onto the steps 2 Release the mechanical transport lock see above for the steps 3 Unfold the steps Fig 152 The steps are automatically locked when folded up 4 Check the latch see above for proper seating after folding in the steps Fig 153 ...

Page 132: ...er suspended loads implement parts when filling the hopper caused by unin tentional lowering Always put the implement combination down on the ground before filling the hopper Never stand under full Big Bags Always open Big Bags from a safe position next to the Big Bag DANGER Dressing dust is toxic and must not be inhaled or come into contact with the body Dressing dust can escape when filling the ...

Page 133: ...en 1 and 4 Fig 154 2 Always engage the bottom flap lever in the group of holes Fig 154 In transport position the track markers are locked and rest closely on the pack top seed drill To ensure that the seed drill cover does not collide with the track markers both track markers must be unlocked before opening the seed drill cover refer to the Soil tillage implement operating manual After being unloc...

Page 134: ... onto the loading board using the steps 7 Open the seed hopper cover The handle strip Fig 156 1 is used to open the seed hopper cover Fig 156 8 Switch on the interior lighting Fig 157 of the hopper for working at night Fig 157 The interior lighting is switched with the driv ing lights of the tractor ...

Page 135: ... Fig 159 2 according to the de sired residual seed quantity 9 3 Tighten the wing nuts Fig 159 1 10 Close the charging sieve Fig 159 With small fill quantities e g when seeding rapeseed sometimes the low level sensor is not covered with seed The control terminal reports Low fill level even though the seed hopper is sufficiently filled Switch off the warning messages by pushing the low level sensor ...

Page 136: ...BigBags with a filling auger 12 Close the seed hopper cover 13 Fold up the steps A latch represents the mechanical transport locking mechanism for the steps Check the latch for proper seating see section 8 1 page 130 14 If known enter the filling quantity kg on the control terminal only possible with a suitable control terminal Fig 160 ...

Page 137: ...139 2 Calibrate the seed rate see section Calibrating the seed rate page 141 8 3 1 Bottom flap position This setting affects the seeding rate Calibrate the seed rate after the adjustment 1 Set the bottom flap lever Fig 161 1 in the group of holes Fig 161 2 at the value from the table see page 68 Always engage the bottom flap lever Fig 161 If the desired seed rate is not achieved with spelt and oth...

Page 138: ...tering wheels 1 Set all of the coarse metering wheel sliding shutters Fig 162 1 and engage at the ta ble value page 68 2 Close all of the fine metering wheel sliding shutters Fig 162 2 Fig 162 Seeding with fine metering wheels 1 Set all of the fine metering wheel sliding shutters Fig 163 1 and engage at the ta ble value page 68 2 Close all of the coarse metering wheel slid ing shutters Fig 163 2 F...

Page 139: ...und in the table Setting values page 68 8 3 3 1 Agitator shaft support implements with star wheel drive Seeding with agitator shaft support Insert the safety pin for the tube Fig 164 1 in the hollow drive shaft and secure it Fig 164 Seeding without agitator shaft support Insert the safety pin for the tube Fig 165 1 in parking position in the hole of the auxiliary shaft and secure it Fig 165 ...

Page 140: ... see section 12 4 1 page 202 2 Insert the safety pin for the tube Fig 166 1 into the hollow drive shaft Fig 166 2 and secure 3 Close the function flap Fig 166 Seeding without agitator shaft support 1 Open the function flap see section 12 4 1 page 202 2 Insert the safety pin for the tube Fig 167 1 into the agitator shaft Fig 167 2 and se cure 3 Close the function flap Fig 167 ...

Page 141: ...ombination on a level surface 3 Secure the tractor against unintentional start up and unintentional rolling away Do not switch off the tractor power supply if your implement is equipped with an ISOBUS system or is equipped with a seeding shaft drive motor The tractor power supply is required to operate the control terminal and the seeding shaft drive motor 4 Open the bracket Fig 168 1 Fig 168 ...

Page 142: ...g 169 6 Guide the metered seed into the collection buckets 6 1 Push the lever Fig 170 1 downward in the slotted hole to the stop and then push it back until the lever engages Fig 170 A flag shows that the lever Fig 170 1 is engaged at the bottom of the slotted hole 7 Fill at least 1 3 of the seed hopper volume with seed except for fine seed see section Fill the seed hopper page 132 For fine seed r...

Page 143: ...he seed rate Implements with AmaDrill 2 control terminal or Implements with ISOBUS system page 150 After calibration Instructions 9 After calibration put the empty two part collection bucket Fig 171 1 together and push it into the holder up to the stop with the opening facing down Fig 171 10 Close the bracket Fig 172 1 Fig 172 The bracket cannot be closed if the collection bucket is not properly a...

Page 144: ...ever Fig 173 1 in the top of the slotted hole Fig 173 A flag Fig 174 1 is visible until the lever is engaged at the top of the slotted hole The flag should not be visible during seeding operation Fig 174 Repeat the calibration after seeding on approx 1 hectare ...

Page 145: ...ation If the tramline counter is on 0 no seed will be delivered from the tramline metering wheels an incorrect gearbox position is determined through incorrect calibration values 3 Undo the locking knob Fig 175 1 4 The gearbox setting value required for the first calibration is provided in the table Fig 176 5 Place the pointer Fig 175 2 of the gear control lever on the required gearbox ad justment...

Page 146: ...ld later on 7 1 Insert the central key Fig 177 1 on the hexagon 7 2 Using the central spanner turn the seeding shaft to the left until the seed falls into the collection bucket from all of the seed housings Fig 177 7 4 Empty the two part collection bucket Fig 178 1 into the seed hopper put together and push it into the holder up to the stop with the bucket opening facing up Fig 178 ...

Page 147: ...to the left by the specified number of crank turns see table Fig 68 page 77 Fig 179 8 2 Unfold the bracket Fig 180 1 for weighing the collected seed rate 8 3 Weigh the content of the collection bucket in the collapsible bucket Fig 180 Check the scales to ensure the display is accurate taking the weight of the collapsible bucket into account ...

Page 148: ...lly not achieved with the first calibration Using the calibra tion values from the first calibration determine the required gearbox setting values for the desired seed rate kg ha using the calculating disc rule see section Determining the gearbox setting us ing the calculating disc rule Seite 149 10 Extend the adjustment range of the Vario gearbox see section Extending the range of the Vario gearb...

Page 149: ...calibration 70 Calculated seed rate after the first calibration 175 kg ha Desired seed rate 125 kg ha 1 Set the calibration values above one anoth er on the calculating disc rule Calculated seed rate 175 kg ha Fig 181 A Gearbox setting value 70 Fig 181 B 2 Read the gearbox setting value for the de sired seed rate Desired seed rate 125 kg ha Fig 181 C Gearbox setting value 50 Fig 181 D 3 Set the le...

Page 150: ...US software or AmaDrill 2 2 2 Empty the two part collection bucket Fig 182 1 into the seed hopper as semble and push it into the holder up to the stop with the opening facing up Fig 182 3 Calibrating the seed rate 3 1 Calibrate the seed drill based on the operating manuals ISOBUS software or AmaDrill 2 3 2 Unfold the bracket Fig 183 1 for weighing the collected seed rate 3 3 Weigh the content of t...

Page 151: ...e adjustment on the control terminal 3 Apply pressure to the hydraulic cylinder tractor control unit green 1 4 Move the sensor Fig 184 1 in the elon gated slot until the sensor and pointer Fig 184 2 are aligned 5 Tighten the bolt Fig 184 3 6 Put the tractor control unit green 1 into float position Fig 184 7 Set the desired increased rate on the control terminal see AmaDrill 2 operating manual ISOB...

Page 152: ...safety pin for the tube Fig 185 2 and secure Fig 185 Transport position Insert the star wheel in the transport bracket and secure it with a linch pin Fig 186 1 Fig 186 DANGER Before transport put the star wheel in the transport bracket and secure it In working position the star wheel protrudes into the traffic space and exceeds the permissible transport width see section Legal regula tions and saf...

Page 153: ...igher coulter pressure generally maintains the seed placement depth more continuously 2 Seed approx 30 m to 50 m at working speed 3 Expose the seed at a number of points 4 Check the seed placement depth 5 Repeat the procedure until the desired seed placement depth is achieved 6 If the desired placement depth cannot be achieved by adjusting the coulter pressure adjust all depth control discs wheels...

Page 154: ... discs wheels equally as described in this section Engaging the depth control disc wheel in one of the holes on the coulter 1 Read the required hole for the depth control disc wheel from the table Fig 77 page 82 2 Insert the shoulder of the depth control disc wheel into the required hole The lever Fig 187 1 is used to actuate the depth control disc wheel 3 Adjust all of the depth control discs whe...

Page 155: ...e locking mechanism Fig 188 3 In doing so the shoulder engages in the slotted hole Fig 188 2 of the coulter 2 Move the depth control disc wheel in the slotted hole Fig 188 2 until the depth control disc wheel engages in the locking mechanism A light knock on the centre of the disc helps to latch it into position 3 Using the lever pull the shoulder out of the slotted hole and insert it in the requi...

Page 156: ...nt depth after every adjustment 8 8 1 Coulter pressure adjustment manual adjustment 1 Insert the central key Fig 190 1 on the adjustment spindle Fig 190 2 and adjust the coulter pressure see section Coulter pressure adjustment manually actuated page 83 2 After use insert the central key in the transport bracket so that it is not lost during operation Fig 190 ...

Page 157: ... actuated the stop Fig 191 1 of the hydraulic cylinder moves against 2 pins Fig 191 2 and limits the stroke of the hydraulic cylinder Fig 191 1 Retract the hydraulic cylinder 1 1 Actuate the tractor control unit green 1 2 Insert a pin Fig 192 1 above the stop in the adjuster segment and secure with a linch pin Fig 192 2 Fig 192 3 Extend the hydraulic cylinder 3 1 Actuate the tractor control unit g...

Page 158: ...ent depth using the central key Fig 194 see page 88 3 Adjust the mounting position of the press rollers see page 88 4 Seed approx 30 m to 50 m at working speed 5 Expose the seed at a number of points 6 Check the seed placement depth 7 Readjust the seed placement depth as described above if the desired seed placement depth is not reached 8 Insert the central key into the transport bra cket see page...

Page 159: ...the pin Fehler Verweisquelle konnte nicht gefunden werden 1 and secure with spring lock washers The pin serves as a reverse safety Fehler Verweisquelle konnte nicht gefunden wer den 2 Fig 196 Steep harrow tine setting Insert the pin Fehler Verweisquelle konnte nicht gefunden werden 1 and secure with spring lock washers The pin serves as a reverse safety Fehler Verweisquelle konnte nicht gefunden w...

Page 160: ...d hole Fig 198 8 9 2 3 Putting the harrow tines into parking position Harrows that are not needed Fehler Verweis quelle konnte nicht gefunden werden 1 can be put into parking position Fig 199 1 Before each adjustment raise the imple ment until the harrow tines are directly above the ground but not touching it 2 Remove the pins Fehler Verweisquelle konnte nicht gefunden werden 2 3 Swivel the harrow...

Page 161: ...seed placement depth after the adjustment Coulter pressure 1 Adjust the coulter pressure using the central crank Fehler Verweisquelle konnte nicht gefunden werden see page 88 2 Check the seed placement depth after each adjustment see section 10 6 1 page 181 3 Insert the central crank into the transport bracket see section 5 7 page 59 Fig 201 ...

Page 162: ...ct following harrow tines The figure shows the adjustment mechanism clamped with the clamping lever Fig 203 1 1 Insert the central key Fig 203 2 on the hexagon and hold tight 2 Release the adjustment mechanism 2 1 Swivel the clamping lever Fig 203 1 in the direction of the arrow 3 Set the distance A see section 5 19 1 page 92 by turning the central key Fig 203 2 Fig 203 4 Lock the setting with the...

Page 163: ...ated at the same time 1 Tension the tension springs of the exact following harrow with the lever Fig 204 1 Fig 204 2 Insert a safety pin for the tube Fig 205 1 into a hole underneath the stop Fig 205 2 3 Relieve the lever Only exact following harrow with hydraulic pressure adjustment 4 Insert a safety pin for the tube Fig 205 3 into a hole above the stop Fig 205 5 Fasten the lever Fig 206 1 in the...

Page 164: ...e pushed outwards Clamp the square tubes with the outer harrows after every adjustment The central key Fig 207 2 is used to tighten the bolts Fig 207 8 10 4 2 Moving the exact following harrow into transport position The outer tines of the exact following harrow can exceed the permissible transport width during transport and protrude into the traffic area see section Legal regulations and safety p...

Page 165: ...njury Only remove the mechanical lock for the track marker immediately before beginning field work WARNING Direct people out of the danger area The track markers and tramline markers can be swivelled simultane ously when actuating the tractor control unit Operate the track markers according to the Soil tillage implement operating manual The required track marker length can be found in the table Wo...

Page 166: ...eding shaft coupling Fig 209 1 and a lay shaft coupling Fig 209 2 at the centre of the implement The couplings serve to switch off half of the seeding shaft and counter shaft at the centre of the implement To work with half the working width move the coupling of the seeding shaft axially and turn up to the stop in the direction shown by the arrow The pin Fig 209 3 then latches into the notch Make ...

Page 167: ... 3 Withdraw the pin Fig 211 2 The pin is secured with a spring cotter pin Fig 211 3 4 Swivel the track disc carrier into working position Fig 211 5 Fix the track disc carrier in working positi on using a pin and secure it Fig 212 6 Set the tramline counter to 0 7 Lower the track discs 7 1 Actuate the tractor control unit yel low 8 Apply the parking brake switch the motor off and remove the ignitio...

Page 168: ...ansport position The tramline counter may not display 0 The hydraulic cylinder has lifted the track disc carrier 1 Lift the track disc carrier Fig 214 1 by hand and secure it in the transport bracket with a pin 2 Secure the pin Fig 214 2 with a spring cotter pin Fig 214 3 Fig 214 Fig 215 ...

Page 169: ...wo part road safety bar Fig 216 1 over the tine tips of the exact follow ing harrow 2 Fasten the road safety bar with spring holders Fig 216 2 to the exact following harrow Fig 216 8 14 2 Moving the road safety bar into parking position Insert the road safety bars Fig 217 1 into each other Fig 217 Attach the assembled road safety bar to the transport bracket Fig 218 2 with the spring holders Fig 2...

Page 170: ...operating manual Only seed drills with star wheel 2 Move the star wheel to transport position see section Star wheel Working and transport position page 152 If the star wheel remains in the star wheel arm it can touch the ground Ground con tact activates the seed metering unit Fig 219 All types 3 Instruct persons to get out of the danger area between the tractor and the imple ment 4 Put the tracto...

Page 171: ...ractor and the implement 2 Swivel the seed drill 2 1 Keep actuating the tractor control unit green 4 until the hydraulic cylinder Fig 222 1 is extended up to the stop Only seed drills without star wheel 1 Switch on the control terminal see Control terminal operating manual Only seed drills with star wheel 2 Move the star wheel into working position see section Star wheel Working and transport posi...

Page 172: ...igit 3 Fold and lock the track markers Page 165 4 Move the pulse wheel to the transport position Page 152 5 Move the tramline markers to the transport position Page 167 6 Move the exact following harrow into transport position Page 164 7 Move the road safety bar of the exact following harrow into transport position Page 169 8 Empty the seed hopper if one of the permissible values for the total tra...

Page 173: ...el Transport width Transport height In Germany and in many other countries the transportation of a implement combination up to 3 0 m width mounted on the tractor is permissible The max transport height of 4 0 m must not be exceeded Max permissible speed The max permissible speed 1 is 40 km h for tractors with mounted implements In particular on bad roads and ways driving may only take place at a c...

Page 174: ...are firmly secured with original linch pins against uninten tional release DANGER Risk of personal injury from cutting and impacts caused by unin tentional lowering of the track marker during transportation Before road transport visually check that the track markers are se cured in the transport position DANGER The parking supports may not be inserted in the mounts on the seed drill during transpo...

Page 175: ... trac tor lower link so that the mounted or towed implement cannot swing back and forth WARNING Danger of breaking during operation insufficient stability and insufficient tractor steering and braking power on improper use of the tractor These risks pose serious injuries or death Observe the permissible total weight of the mounted implement com bination and the permissible axle and drawbar loads o...

Page 176: ...ements folded out protrude to the side in the area of the traffic and put other road users at risk Moreover the permissible transport width of 3 m is exceeded Push the outer harrow elements into the main tube of the exact fol lowing harrow before you perform any transport journeys CAUTION Switch off the control terminal during road transport If the control terminal is switched on there is a risk o...

Page 177: ...e protective equipment is fully installed WARNING Risk of slipping stumbling or falling due to unauthorised climb ing onto the implement and or carrying persons on the imple ment the loading board or the steps It is forbidden to ride on the implement and or climb on the imple ment when it is in operation Instruct persons to get off the loading board before starting the im plement WARNING Risk of c...

Page 178: ...Page 197 Check all the components of the hydraulic system for leaks Check the chain tension Section 12 3 3 Page 198 Check all bolted connections for tight fit Section 12 8 Page 238 10 2 Work floodlights The work floodlights Fig 225 1 are switched on the ISOBUS control terminal or with a light switch on the power cable The power cable is inserted in 3 pin stand ard socket in the tractor cab Fig 225...

Page 179: ...he parking position Page 169 2 Move the exact following harrow into working position Page 164 3 Move the star wheel into working position Page 152 4 Move the tramline marker into working position Page 167 10 5 Work commencement 1 Put the implement into working position at the beginning of the field 2 Adjust the length of the top link Fig 227 1 The setting lengths can be found in section Coupling P...

Page 180: ... be made so that the electric motor that drives the seeding shaft starts rotating as soon as the seed drill coulters penetrate into the soil comes to a stop as soon as the seed drill coulters come out of the soil Fig 228 10 Actuate the tractor control unit yellow Lower the active track marker Advance the tramline control Creation of tramlines if required Lowering the tramline marker if necessary 1...

Page 181: ... speed have been covered after changing from light to heavy soil and vice versa after setting the coulter pressure after readjusting the RoTeC depth control discs wheels hourly e g each time the seed hopper is refilled after converting the WS coulters for band seeding Check the seed placement depth RoTeC 8 6 1 8 9 1 153 158 TwinTeC Special Check the tillage intensity of the exact following harrow ...

Page 182: ...rker 2 Operate the control unit for the tractor lower link Raise the combination 3 Turn the combination The coulter and harrow must not contact the ground during turning Raising the combination before turning at the end of the field interrupts the seed supply by stopping the seeding shaft After turning at the end of the field 1 Start 2 Operate the control unit for the tractor lower link Lower the ...

Page 183: ...nual After passing the obstacle lower the track marker and check the tramline counter Correct it if neces sary After actuating the tractor control unit for the track markers several times check the tramline counter and correct it if necessary Damage due to the track marker when folding Track marker sections can shear off when colliding with an obstacle Track marker sections in a sheared off state ...

Page 184: ...nsecured track markers could unintentionally move to the working position and cause serious injury Empty and clean the seed housing after operation Seed residues can germinate in seed housings that are not emptied and cleaned This can strongly impede the rotation of the metering wheels and causes deviations between the set and actual seed rate The icon Fig 229 should remind the tractor driver to e...

Page 185: ...ect the implement plug e g ISOBUS plug Risk of accident due to unintentional activation of the metering units or other implement components caused by star wheel movement or radar pulses DANGER Dressing dust is toxic and must not be inhaled or come into contact with the body Dressing dust can escape when filling the implement when emptying the implement when cleaning and removing dressing dust Wear...

Page 186: ...the stop with the bucket opening facing up Fig 231 5 Leave the bottom flap lever Fig 232 1 in the same hole group Fig 232 2 as during the last seeding operation 6 Guide the seed into the collection bucket by swivelling the flaps 6 1 Push the lever Fig 232 3 downward in the slotted hole to the stop and then push it back until the lever engages Fig 232 7 All sliding shutters Fig 233 1 are opened Fig...

Page 187: ...r the last seeding operation as soon as the collection bucket is full Fig 234 10 Empty the collection bucket Fig 235 1 11 Repeat the procedure until the seed hopper and the seed housing are empty Fig 235 12 To empty the metering wheels like for cali bration turn the central key to the left or briefly run the seeding shaft drive mo tor see ISOBUS operating manual Fig 236 Then open the bottom flap l...

Page 188: ...g 14 Push the collection bucket Fig 237 1 into the bracket with the opening facing down Fig 237 15 Close the bracket Fig 238 1 Fig 238 16 Lock the bottom flap lever Fig 239 1 in hole 8 if the implement will be parked for a longer period 17 Push up the lever Fig 239 2 and allow it to engage Fig 239 ...

Page 189: ...away before eliminating faults on the implement Wait for the implement to stop before entering the implement dan ger area CAUTION Before working on the implement couple the pack top seed drill and the soil tillage implement lower the implement combination onto level solid ground apply the tractor parking brake switch off the control terminal switch off the tractor engine remove the ignition spanne...

Page 190: ...d the worked area and the required seed rate the pulses from the radar sensor or the star wheel are required over a calibration distance of 100 m Field surfaces change during work e g when changing from dry light soil to wet heavy soil This can also alter the calibration value Pulse 100 m If there are differences between the set and actual seed rate the calibration value Puls es 100 m has to be re...

Page 191: ...he implement if required Section 12 2 1 Page 194 Every week Vario gearbox check the oil level Section 12 3 5 Page 200 Specialist work shop Check readjust the TwinTeC disc bearings Section Fehler Verweisquelle konnte nicht ge funden werden Specialist work shop Checking replacing the TwinTeC baffle lip Section Fehler Verweisquelle konnte nicht ge funden werden Every month Check readjust replace the ...

Page 192: ...d repairs 192 Cataya Special BAH0109 1 02 21 shop This inspection has to be recorded by the operator Page 230 Check the chain tension Section 12 3 3 Page 198 Bottom flaps check basic position Section 12 3 4 Page 199 ...

Page 193: ... rolling away before working on the implement Wait for the implement to stop before entering the implement dan ger area CAUTION Before adjustment maintenance and repair work couple the pack top seed drill and the soil tillage implement lower the implement combination onto level solid ground apply the tractor parking brake switch off the control terminal switch off the tractor engine remove the ign...

Page 194: ...er open or remove the safety equipment in the hopper when the seeding shaft agitator shaft are running or as long as the seeding shaft agitator shaft can be unintentionally driven 12 2 1 Safety when cleaning the implement DANGER Dressing dust is toxic and must not be inhaled or come into con tact with the body Wear protective clothing breathing mask safety glasses and gloves when filling the imple...

Page 195: ...e legal regulations for handing and disposing of cleaning agents Do not clean any electrical components with high pressure cleaners Never aim the cleaning jet of the high pressure cleaner directly on lubrication points and bearings rating plates warning signs stickers and design foils Pay particular attention to the hydraulic hose lines during clean ing Do not exceed a jet pressure of 120 bar Alwa...

Page 196: ...r link pins Adhere to the inspection intervals see section Maintenance schedule page 191 WARNING Risk of contusions catching and knocks when the implement unexpectedly releases from the tractor Check the upper and lower link pins for visible defects whenever the implement is coupled Replace worn top and lower link pins ...

Page 197: ...should not be used for longer than 6 years including any storage time of maximum 2 years The hydraulic hose line are marked with the manufacturing date see section 12 3 2 1 Even with proper storage and approved use hoses and hose connections are subject to natural aging thus limiting the duration of use However it may be possible to specify the length of use from experience values in particular wh...

Page 198: ...ls see section Maintenance schedule page 191 1 Open the function flap see section 12 4 1 page 202 2 Relieve the chain drive 3 Pull the chain down in the marked area 4 Push the chain up in the marked area 5 Measure the difference Fig 242 Maximum chain sagging 8 mm 6 Tension the drive chain 7 Close the function flap Fig 243 ...

Page 199: ...r is full 2 Empty the seed housing see section Emptying the seed hopper and seed housing page 185 3 Set the bottom flap lever Fig 244 1 in the group of holes Fig 244 2 at scale value 1 Fig 244 4 Check whether the prescribed distance A is adhered to in every seed housing Fig 245 The distance A Fig 245 between the bottom flap and metering wheel is 0 1 mm to 0 5 mm 5 Set the prescribed distance with ...

Page 200: ...schedule page 191 1 Position the implement on a horizontal sur face 2 Check the oil level Fig 246 The oil level must be visible in the oil sight glass Fig 246 1 There is no need to change the oil The oil filler neck Fig 246 2 is used to top up the Vario gearbox Refer to the table for the grade of transmission oil required see section Oils and greases page 237 ...

Page 201: ...scraper The distance between the press roller and the scraper is approx 3 mm over the entire perimeter of the press roller Readjusting replacing the scraper After loosening the hexagon nut Fehler Ver weisquelle konnte nicht gefunden werden 2 move the scraper Fehler Verweisquelle konn te nicht gefunden werden 1 to an equal distance from the clean press roller Fehler Verweisquelle konnte nicht gefun...

Page 202: ...e protective equipment is fully installed 12 4 1 Open the function flap 1 Open the function flap Fig 248 1 with the central key Fig 248 2 1 1 Insert the central key in the hexagon Fig 248 1 2 Briefly turn clockwise in the direction of the arrow until the function flaps opens The lock closes automatically when the function flap is closed Fig 249 ...

Page 203: ...tting and repair work After the setting work close the cover and allow the lock to engage 1 Open the cover Fig 250 1 1 1 Put on the central key Fig 250 2 and move it slightly upwards do not turn the spanner Fig 250 1 2 The clamping device Fig 251 1 is opened 1 3 Open the second clamping device and fold the cover Fig 251 2 down The lock closes automatically when the cover is closed Fig 251 ...

Page 204: ...horoughly clean and dry the coulters To prevent rust protect the coulters with an environmen tally friendly anti corrosion agent Set the coulter pressure to 0 see section Coulter pressure page 156 Lock the bottom flap lever Fig 252 1 in hole 8 if the implement will be parked for a longer period If the bottom flaps are left shut there is the risk of mice trying to get into the seed hop per because ...

Page 205: ...n creating tram lines the lay shaft LS does not rotate The tramline metering wheels Fig 254 3 do not spread any seed The hexagon socket screw Fig 254 4 of the gear wheel Fig 254 1 engages in the groove of the lay shaft LS To prevent damage the hexagon socket screws Fig 254 5 of the gear wheel Fig 254 2 and metering wheel Fig 254 3 on the seeding shaft SS may not engage in the groove of the seed in...

Page 206: ...nes are being created No Yes Hexagon socket screw 4 engages in the shaft groove yes1 No No no3 Hexagon socket screw 5 engages in the shaft groove yes1 yes1 no3 Hexagon socket screw 6 engages in the shaft groove yes2 yes2 1 Screw the hexagon socket screw into the shaft groove and then loosen by rotation so that the metering wheel can move on the seeding shaft with a slight twist angle 2 Tighten the...

Page 207: ...witch off the control terminal 2 Open the cover see section 12 4 2 page 203 Fig 256 The lay shaft bearings Fig 256 2 keep the lay shaft Fig 256 1 in work ing position 3 Hold the lay shaft tightly and open all of the lay shaft bearings Fig 257 1 4 Fold down the lay shaft Fig 257 2 careful ly Fig 257 ...

Page 208: ...ings Fig 258 2 of the drive spur gear on the seeding shaft with the spur gear of the wrap spring clutch Fig 258 3 Close all of the lay shaft bearings Fig 259 1 4 Check the function of the tramline control 4 1 When the control terminal displays Create tramlines the tramline meter ing wheel must come to a stop 5 Close the cover see section 12 4 2 page 203 Fig 259 ...

Page 209: ... the track width should be changed the old tramline metering wheels Fig 261 1 must be converted to metering wheels and old metering wheels to tramline metering wheels depending on the required track width Fig 261 Conversion of one metering wheel to a tramline metering wheel see section 12 5 2 5 page 211 Conversion of one tramline metering wheel to a metering wheel see section 12 5 2 6 page 213 ...

Page 210: ...um of 5 tramline metering wheel can be switched off on each side of the implement Fig 262 If the wheelmark width should be changed the number of adjacent tramline metering wheels Fig 263 1 must be changed Fig 263 Creating a wider track Increase the number of adjacent tramline metering wheels see section 12 5 2 5 page 211 Creating a narrower track Reduce the number of adjacent tramline metering whe...

Page 211: ...a tramline metering wheel Fig 264 1 Fold down the lay shaft see section 12 5 2 1 page 207 2 Loosen the hexagon socket screw Fig 265 1 until the future tramline metering wheel can rotate freely on the seeding shaft Fig 265 If the Allen screw Fig 265 1 is screwed out too far the seed hous ing can be damaged 3 Install a gear wheel Fig 266 1 on the seeding shaft and couple with the tramline metering w...

Page 212: ...t Fig 267 5 Install one gear wheel Fig 268 1 on the lay shaft For quick installation the gear wheel has two parts Screw the two halves of the gear wheels onto the lay shaft with 2 bolts Fig 268 2 Fig 268 6 Mesh the gear wheel pairings together 7 Tighten the hexagon socket screws Fig 269 1 of the gear wheels on the lay shaft without tension until axial shifting of the gear wheels is ruled out In do...

Page 213: ...no longer meshed with the gear wheel on the seeding shaft 12 5 2 7 Conversion of a tramline metering wheel to a metering wheel by shifting the gear wheel on the lay shaft 1 Loosen the hexagon socket screw Fig 270 2 of the gear wheel on the lay shaft Shift the gear wheel Fig 270 1 on the lay shaft until the gear wheel pairings no longer touch 2 Tighten the hexagon socket screw Fig 270 2 in the groo...

Page 214: ...272 1 on the lay shaft and on the seeding shaft Fig 272 2 1 Loosen 2 bolts Fig 273 2 and re move the halves of the gear wheel Fig 273 1 Fig 273 3 Screw the hexagon socket screw Fig 274 1 of the old tramline metering wheel in to the seeding shaft groove and then loosen by rotation so that the metering wheel can move on the seeding shaft with a slight twist angle 4 Check whether the metering wheel i...

Page 215: ...drive with an electric motor see section 12 5 3 2 page 220 Changing the metering wheels affects the seed rate The seed rate must be calibrated afterwards 12 5 3 1 Changing the metering wheel Seeding shaft drive with star wheel This section describes the changing of the metering wheels when the seeding shaft is driven by a star wheel 1 Set the bottom flap lever Fig 275 1 in the group of holes at sc...

Page 216: ...reely on the seeding shaft Fig 277 Removing the right half of the seeding shaft 4 Two adjustment rings rest closely on a seed housing Thus they secure the right half of the seeding shaft axially Loosen the hexagon socket screws Fig 278 1 of the adjustment rings Note The seeding shaft coupling connect ing the two halves of the seeding shaft are not shown Fig 278 5 Loosen the hexagon socket screws F...

Page 217: ...ding shaft half Fig 280 1 out of the right implement side part Fig 280 Removing the left half of the seeding shaft 7 Remove the bolt Fig 281 1 The bolt secures the left half of the seeding shaft axially Fig 281 8 Pull out the left half of the seeding shaft Fig 282 2 Fig 282 ...

Page 218: ...ring wheels in the seed housings 9 Remove the cleaning flaps Fig 283 1 9 1 The cleaning flap is released when pressing on the raised surface see ar row 10 Change the metering wheels in the seed housings Fig 283 The fine and coarse metering wheels are illustrated Fig 284 Fig 284 ...

Page 219: ...mportant The hexagon socket screws Fig 286 1 of the metering wheels have a slight circum ferential backlash in the seeding shaft groove Install the tramline metering wheels according to the section Adjusting the tramline control page 205 The tramline metering wheels can rotate freely on the seeding shaft Fig 286 Check the hexagon socket screws for proper seating on the metering wheels and gear whe...

Page 220: ...ering wheels from fine and coarse metering wheels to bean metering wheels and vice versa when the seeding shaft is driven by an electric motor 1 Set the bottom flap lever Fig 287 1 in the group of holes at scale value 8 Fig 287 2 Fig 287 2 Fold down the lay shaft Fig 288 1 see section 12 5 2 1 page 207 3 Loosen the hexagon socket screw of the seeding shaft gear wheel Fig 288 2 Fig 288 ...

Page 221: ...emove the drive chain Fig 289 5 1 Release the chain tensioner 5 2 Remove the drive chain Fig 289 Do not adjust the hexagon socket screw Fig 290 1 of the metering wheels They have a slight circum ferential backlash in the seeding shaft groove The tramline metering wheels can rotate freely on the seeding shaft Fig 290 ...

Page 222: ... secure the right half of the seeding shaft axially Loosen the hexagon socket screws Fig 291 1 of the adjustment rings Note The seeding shaft coupling connect ing the two halves of the seeding shaft are not shown Fig 291 7 Loosen the hexagon socket screws Fig 292 1 of the seeding shaft coupling Fig 292 8 Pull the seeding shaft half Fig 293 1 out of the right implement side part Fig 293 ...

Page 223: ...0109 1 02 21 223 Removing the seeding shaft half that is driven by the electric motor 9 Loosen the hexagon socket screw Fig 294 1 of the tensioning bearing Fig 294 10 Pull the seeding shaft half Fig 295 1 out of the implement side part Fig 295 ...

Page 224: ...1 Remove the cleaning flaps Fig 296 1 11 1 The cleaning flap is released when pressing on the raised surface see ar row 12 Change the metering wheels in the seed housings Fig 296 The fine and coarse metering wheels are illustrated Fig 297 Fig 297 The fine and bean metering wheel are illustrated Fig 298 Fig 298 ...

Page 225: ...ws Fig 299 1 of the metering wheels have a slight circum ferential backlash in the seeding shaft groove Install the tramline metering wheels according to the section Adjusting the tramline control page 205 The tramline metering wheels can rotate freely on the seeding shaft Fig 299 Check the hexagon socket screws for proper seating on the metering wheels and gear wheels see Table Fig 255 to prevent...

Page 226: ... position of the roller chain is marked with the numbers Z16 and Z34 see Fig 300 The roller chain runs either on chain wheel Z16 or chain wheel Z34 For certain spread rates the double chain wheel Z16 34 can be replaced by a double chain wheel Z16 50 Fig 300 1 Loosen the bolt Fig 301 1 and remove the cover Fig 301 2 Fig 301 ...

Page 227: ...ig 303 1 3 2 Pull the spring loader lever Fig 303 2 forward until the pin Fig 303 3 is re leased 3 3 Carefully relieve the spring loaded lev er Fig 303 2 Fig 303 12 5 4 1 Extending the range of the Vario gearbox by moving the double chain wheel on the drive shaft 4 Move the double chain wheel on the shaft and secure with the safety pin for the tube Fig 304 1 in the second hole Fig 304 2 Fig 304 ...

Page 228: ... screw of the eccentric disc Fig 305 1 6 Turn the eccentric disc until the drive shaft is released Fig 305 7 Remove the hexagonal bolt Fig 306 1 8 Carefully pull out the drive shaft Fig 306 2 9 Catch the double chain wheel Fig 306 3 and replace it The double chain wheel with a different number of cogs is installed in the reverse sequence Fig 306 10 Secure the double chain wheel with the safety pin...

Page 229: ...th the spring pin Fig 309 1 counterclockwise 13 With the spring loaded lever Fig 309 2 engage the pin Fig 309 3 in one of the 3 holes depending on the active gear wheel Gear wheel z 16 Hole A Gear wheel z 34 Hole B Gear wheel z 50 Hole C Fig 309 14 Fasten the cover Fig 310 2 with the bolt Fig 310 1 15 Calibrate the seed rate Fig 310 ...

Page 230: ...rised state or when bent e g layer separation bubble formation pinching bends Leak points Tighten the screwed connections if necessary Damage or deformation of the hose assembly sealing function restricted minor surface damage is not a reason for replacement Movement of the hose out of the valve chest Corrosion of valve chest reducing the function and strength rating Installation requirements not ...

Page 231: ... exceeded When connecting a hydraulic hose line to moving parts the hose length must be measured such that the smallest approved bending radius is not undershot over the whole range of movement and or the hydraulic hose line is not over tensioned Attach the hydraulic hose lines onto the specified attachment points There avoid hose clips which impair the natural movement and length changes of the h...

Page 232: ... the TwinTeC disc bearings With increasing wear of the seeding discs the distance between the seeding discs also increases To ensure that worn seeding discs touch each other slightly again the distance can be restored by repo sitioning the spacer discs 1 Loosen all of the countersunk head screws Fehler Verweisquelle konnte nicht ge funden werden 1 and remove the see ding disc Fehler Verweisquelle ...

Page 233: ...elle konnte nicht gefunden werden 3 tightening torque 100 Nm Please note that the central bolt can be equipped with a right hand or left hand thread see above The TwinTeC coulters can be equipped with plastic bearing housings or steel bearing housings When screwing in the countersunk screws pay attention to the correct tightening torque Only TwinTeC coulter with plastic bearing housing Fehler Verw...

Page 234: ...nance schedule page 191 Checking the inner scraper Check the inner scraper Fehler Verweisquelle konnte nicht gefunden werden 1 for wear Replace the inner scraper if worn Replacing the inner scraper It is not necessary to remove the seed line and the seeding discs Pull off the inner scraper Fehler Verweisquelle konnte nicht gefunden werden 1 and replace it Fig 314 ...

Page 235: ...ehler Verweis quelle konnte nicht gefunden werden 2 remove the socket Fehler Verweisquelle konnte nicht gefunden werden 3 and replace the baffle lip Fehler Verweisquel le konnte nicht gefunden werden 1 Fig 315 If the seed placement depth cannot be maintained under difficult soil conditions you can remove the baffle lip and replace it with the seed catcher Fehler Verweisquelle konnte nicht gefunden...

Page 236: ... necessary to dismount the seeding discs to remove the seed line 1 Loosen the bolt 2 Pull the seed line out of the rotation lock 12 6 5 Checking replacing the TwinTeC press roller Adhere to the inspection intervals see section Maintenance schedule page 191 Checking the press roller Check the press roller for wear Replace worn press rollers Replacing the press roller 1 Loosen the bolts 2 Replace th...

Page 237: ...esignation ARAL Aralub HL2 FINA Marson L2 ESSO Beacon 2 SHELL Ratinax A The lubrication points on the implement are marked with the symbol Fig 319 Fig 319 Carefully clean the grease nipple and grease gun before lubrication so that no dirt is pressed into the bearings Press the dirty grease completely into the bearings and replace it with new grease 12 7 2 Vario gearbox gear oil Vario gearbox Total...

Page 238: ...18 19 86 120 145 M 12x1 5 90 125 150 M 14 22 135 190 230 M 14x1 5 150 210 250 M 16 24 210 300 355 M 16x1 5 225 315 380 M 18 27 290 405 485 M 18x1 5 325 460 550 M 20 30 410 580 690 M 20x1 5 460 640 770 M 22 32 550 780 930 M 22x1 5 610 860 1050 M 24 36 710 1000 1200 M 24x2 780 1100 1300 M 27 41 1050 1500 1800 M 27x2 1150 1600 1950 M 30 46 1450 2000 2400 M 30x2 1600 2250 2700 Tightening torques for r...

Page 239: ... marking 0040 Yellow 1 marking 0060 Green 1 marking 0130 Coulter pressure throttle 0140 Coulter pressure Tramline marker 0310 Tramline marker solenoid valve 0320 Tramline marker left side 0330 Tramline marker right side 0340 Tramline marker throttle check valve 0350 Tramline marker throttle 0360 Yellow marking 0510 Harrow pressure 0610 Hydraulic top link coulter lift 0630 Top link throttle 0640 To...

Page 240: ...Hydraulic diagram 240 Cataya Special BAH0109 1 02 21 Fig 321 ...

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Page 243: ...H DREYER SE Co KG Postfach 51 D 49202 Hasbergen Gaste Germany Tel 49 0 5405 501 0 email amazone amazone de http www amazone de ...

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