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ABB ScreenMaster RVG200, Operating Instructions Manual

The ABB ScreenMaster RVG200 is a versatile and reliable process graphic recorder for monitoring and analyzing data. To ensure uninterrupted operation, a detailed Battery Replacement Procedure is available in the free manual provided on our website. Download it now from manualshive.com to keep your RVG200 functioning flawlessly.

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ScreenMaster RVG200

Paperless recorder

Appendix B – MODBUS TCP / MODBUS 485

158

OI/RVG200-EN

Channel number / MODBUS coil

Signal

1

2

3

4

5

6

7

8

9

10

11

12

Channel Fail
Status

Read only

1101

1201

1301

1401

1501

1601

1701

1801

1901

2001

2101

2201

Alarm A

Read only

1102

1202

1302

1402

1502

1602

1702

1802

1902

2002

2102

2202

Alarm B

Read only

1103

1203

1303

1403

1503

1603

1703

1803

1903

2003

2103

2203

Alarm C

Read only

1104

1204

1304

1404

1504

1604

1704

1804

1904

2004

2104

2204

Alarm D

Read only

1105

1205

1305

1405

1505

1605

1705

1805

1905

2005

2105

2205

Alarm A
Acknowledge

Read / Write

1106

1206

1306

1406

1506

1606

1706

1806

1906

2006

2106

2206

Alarm B
Acknowledge

Read / Write

1107

1207

1307

1407

1507

1607

1707

1807

1907

2007

2107

2207

Alarm C
Acknowledge

Read / Write

1108

1208

1308

1408

1508

1608

1708

1808

1908

2008

2108

2208

Alarm D
Acknowledge

Read / Write

1109

1209

1309

1409

1509

1609

1709

1809

1909

2009

2109

2209

Totalizer A
Stop/Go

Read / Write

1110

1210

1310

1410

1510

1610

1710

1810

1910

2010

2110

2210

Totalizer A Reset

Read / Write

1111

1211

1311

1411

1511

1611

1711

1811

1911

2011

2111

2211

Totalizer A Wrap

Read only

1112

1212

1312

1412

1512

1612

1712

1812

1912

2012

2112

2212

Totalizer A First
Stage

Read only

1113

1213

1313

1413

1513

1613

1713

1813

1913

2013

2113

2213

Totalizer A
Flowrate Fail

Read only

1114

1214

1314

1414

1514

1614

1714

1814

1914

2014

2114

2214

Totalizer B
Stop/Go

Read / Write

1115

1215

1315

1415

1515

1615

1715

1815

1915

2015

2115

2215

Totalizer B Reset

Read / Write

1116

1216

1316

1416

1516

1616

1716

1816

1916

2016

2116

2216

Totalizer B Wrap

Read only

1117

1217

1317

1417

1517

1617

1717

1817

1917

2017

2117

2217

Totalizer B First
Stage

Read only

1118

1218

1318

1418

1518

1618

1718

1818

1918

2018

2118

2218

Totalizer B
Flowrate Fail

Read only

1119

1219

1319

1419

1519

1619

1719

1819

1919

2019

2119

2219

Channel Type

Read only

1120

1220

1320

1420

1520

1620

1720

1820

1920

2020

2120

2220

Digital Value

Read only

1121

1221

1321

1421

1521

1621

1721

1821

1921

2021

2121

2221

Table B.10 Channel digital signals (channels 1 to 12)

Summary of Contents for ScreenMaster RVG200

Page 1: ...CFR part 11 USB connections simplify operation and operator interaction by enabling the use of peripheral equipment such as a keyboard mouse or barcode scanner Ethernet communications enable easy integration to an existing network and the inbuilt FTP and web server functionality enable automatic process data collection from remote stations For more information Further publications for the ScreenMa...

Page 2: ...der in process automation technology we offer customers application expertise service and support worldwide We are committed to teamwork high quality manufacturing advanced technology and unrivalled service and support The quality accuracy and performance of the Company s products result from over 100 years experience combined with a continuous program of innovative design and development to incor...

Page 3: ... Installation 10 3 1 Siting 10 3 2 Mounting 12 3 3 Electrical connections 14 3 3 1 Accessing the recorder s connection terminals 15 3 3 2 Analog input relay hybrid connections 16 3 4 Analog digital input module 18 3 4 1 Thermocouple 18 3 4 2 Resistance thermometer RTD 18 3 5 Power supply connections 19 3 6 2 lead temperature transmitter connections 20 3 7 Relays 21 3 8 MODBUS module 21 3 8 1 Host ...

Page 4: ...ay 33 4 6 Log views 34 4 6 1 Alarm event log 34 4 6 2 Totalizer log 35 4 6 3 Audit log 36 4 7 Operator menu system 37 4 8 Electronic signatures 48 5 Logging 49 5 1 Logging access 49 5 1 1 Password entry 51 5 2 Logging menu 52 6 Archiving 54 6 1 Introduction 54 6 2 Sample rates 55 6 3 Archive file types 55 6 4 Archive filenames 56 6 5 Channel data file creation 56 6 6 Log file creation 56 6 7 Data ...

Page 5: ... 5 Batch recording 85 7 9 Channel configuration 86 7 9 1 Recording channel setup 86 7 9 2 Analog input configuration 90 7 9 3 Digital input configuration 94 7 9 4 Alarm configuration 95 7 9 5 Totalizer configuration 102 7 9 6 Fo sterilization optimization configuration 108 7 10 I O module configuration 112 7 10 1 Analog inputs 112 7 10 2 Relay modules 114 7 10 3 Hybrid modules 115 7 10 4 Ethernet ...

Page 6: ...torage capacity 170 C 1 Internal storage capacity 256 MB flash memory 170 C 2 Internal storage capacity 2 GB flash memory 170 C 3 External storage capacity 170 Appendix D Units 171 Appendix E Batch recording 173 E 1 Introduction 173 E 2 Operation 174 E 2 1 Overview 174 E 2 2 Starting a batch manually 174 E 2 3 Stopping a batch manually 176 E 2 4 Historical review 176 E 3 Configuration 177 E 3 1 En...

Page 7: ...points must be observed Up to 240 V AC may be present Be sure to isolate the supply before removing the terminal cover Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in conditions of high pressure and or temperature Safety advice concerning the use of the equipment described in this manual or any relevant Material Safety Data Sheets where a...

Page 8: ...ot contain any substance that causes undue harm to the environment and must be disposed of in accordance with the Directive on Waste Electrical and Electronic Equipment WEEE It must not be disposed of in Municipal Waste Collection Functional earth ground terminal Alternating current supply only Direct current supply only This symbol when noted on a product indicates a potential hazard which could ...

Page 9: ... in member states and other countries limits the use of six hazardous substances used in the manufacturing of electrical and electronic equipment Currently monitoring and control monitors do not fall within the scope of the RoHS Directive however ABB has taken the decision to adopt the recommendations in the Directive as the target for all future product design and component purchasing ...

Page 10: ...tegrated Bargraph view Indicator overview of all recording channels 3 logs record alarm events totalizer values and system configuration changes MODBUS TCP communicate with MODBUS master and slave devices over an ethernet LAN MODBUS RS485 optional enables communication with MODBUS master devices over a 2 or 4 wire RS485 network Internal flash memory for the storage of recorded data The ability to ...

Page 11: ...nications analog sources Communications digital sources Digital sources Instrument logs Process groups 2 to 6 Alarm Event log Totalizer log Audit log Views provide a window on the stored data Alarm Event log Totalizer log Audit log Records all alarm transitions and operator messages Records all totalizer activity Records all system activity If totalizer option enabled Configuration data Configurat...

Page 12: ...EC for EMC regulations this product must not be used in a non industrial environment Cleaning The front of the recorder can be hosed down if it has been installed in a panel correctly see Fig 3 4 page 13 Warm water and a mild detergent can be used Fig 3 1 General siting requirements A Close to sensors B At eye level location C Avoid vibration Keep distance to a minimum Sensors ...

Page 13: ...m direct sunlight rain snow and hail Select a location away from strong electrical and magnetic fields If this is not possible particularly in applications where mobile communications equipment is expected to be used screened cables within flexible earthed metal conduit must be used IP66 NEMA 4X A Within temperature limits B Within humidity limits C Environmental protection standards 5 to 95 RH D ...

Page 14: ...N 3 2 Mounting Dimensions in mm in Fig 3 3 Mounting dimensions RVG200 Terminal cover 145 0 5 7 152 3 6 0 145 0 5 7 20 5 0 8 117 4 6 7 5 0 3 30 0 1 2 4 0 0 16 Panel cut out dimensions 138 0 1 0 5 43 0 04 0 30 0 1 2 minimum 138 0 1 0 5 43 0 04 0 30 0 1 2 minimum 21 5 0 85 ...

Page 15: ...nsert the recorder into the panel cut out c Fit upper and lower panel clamps d Tighten the clamping screws evenly and securely to a torque of 20 Nm 177 lbf in Caution Correct tightening of the clamping screws is critical in order to ensure proper compression of the panel seal and achieve the IP66 NEMA 4X hose down rating Fig 3 4 Installing the recorder 2 3 1 3 4 4 AC power supply earth ground stud...

Page 16: ...4 AWG The recorder conforms to Installation Category II of IEC 61010 All connections to secondary circuits must have basic insulation After installation there must be no access to live parts for example terminals Terminals for external circuits are for use only with equipment with no accessible live parts If the recorder is used in a manner not specified by the Company the protection provided by t...

Page 17: ...Installation OI RVG200 EN 15 3 3 1 Accessing the recorder s connection terminals Referring to Fig 3 5 1 Press the terminal cover release plate in recess A 2 Pull terminal cover B away from the recorder body Fig 3 5 Removing terminal cover A B ...

Page 18: ...t exceeding 20 each mA input types to ensure loop continuity when the recorder is switched off fit a suitably rated diode for example type 1N4148 or equivalent using an external cold junction any channel can be used as the external cold junction for any thermocouple When a thermocouple channel is using an external cold junction RTD the thermocouple channel must have the shorting link RVG200 0118 f...

Page 19: ...6 Electrical connections 3 11 10 9 8 7 6 5 4 1 2 18 17 16 15 14 13 12 3 11 10 9 8 7 6 5 4 1 2 18 17 16 15 14 13 12 3 11 10 9 8 7 6 5 4 1 2 13 12 L N Tx Tx Tx Rx 3 11 10 9 8 7 6 5 4 1 2 18 17 16 15 14 13 12 A E D C B Tx Rx 1 2 3 4 5 6 1 2 3 4 5 Analog or digital outputs Tx PSU Digital inputs Inputs 1 to 6 Communications common A B C D Analog Input Input 1 RTD R Module positions A B C D Relay C D Hy...

Page 20: ...ote Tighten analog digital input terminal screws to a torque of 0 1 Nm 0 9 lbf in Compensating cable BS1843 ANSI MC 96 1 DIN 43714 BS4937 Part No 30 Thermocouple type Case Case Case Case Ni Cr Ni Al K Brown Blue Red Yellow Red Yellow Red Green Green Green White Green Ni Cr Cu Ni E Violet White Violet Nicrisil Nisil N Orange Blue Orange Orange Red Orange Pink White Pink Pt Pt Rh R and S White Blue ...

Page 21: ... 7 Power supply connections Note Tighten power supply terminal screws to a torque of 0 1 Nm 0 9 lbf in L N 1 2 3 3 4 5 Warning Use fuse rating 500 mA maximum Type T IR 100 A UL category Neutral Fuse AC supply 100 to 240 V AC 50 60 Hz Line DC supply Warning Use fuse rating 2 5 A maximum Type T Fuse 24 V DC ...

Page 22: ...ter connections 1 _ _ _ _ 2 3 1 2 3 4 1 2 3 4 24 V DC Current limited to 22 8 mA maximum 2 wire transmitter Input 1 A B C D Analog input Using an external 24 V power supply 2 wire transmitter Analog or digital output 1 Tx PSU 1 Analog or digital output 2 Tx PSU 2 Input 1 Using an internal Tx power supply or hybrid board C D Hybrid A B C D Analog input ...

Page 23: ...mmunications The serial interface option module uses the MODBUS Remote Terminal Unit RTU Master Slave protocol An appropriate RS422 485 communications driver must fitted to the host Master computer It is strongly recommended that the interface has galvanic isolation to protect the computer from lightning damage and to increase signal immunity to noise pick up 3 8 2 2 or 4 wire connection MODBUS se...

Page 24: ...stallation 22 OI RVG200 EN Fig 3 10 4 wire connection 8 9 10 11 12 13 Terminal block E Host computer COM GND 1 8 k pull up resistor 1 8 k pull down resistor Tx Tx Rx Rx 0 V 5 V B B A A GND 1 8 k pull down resistor 0 V 1 8 k pull up resistor 5 V ...

Page 25: ... wire systems with multiple slaves must be made in parallel as shown in Fig 3 9 page 21 When connecting cable screens ensure that ground loops are not introduced The maximum serial data transmission line length for both RS485 systems is 1200 m 3937 ft The types of cable that can be used are determined by the total line length Up to 6 m 20 ft standard screened or twisted pair cable Up to 300 m 984 ...

Page 26: ...assed the start up screen is displayed At the end of the start up sequence the recorder displays the Operator view that was displayed when the recorder was powered down 4 2 Front panel features Key to Fig 4 1 a Case securing screw b Door release c Door lock d Tamper evident seal attachment point e USB port f Service port g SD card slot h Archiving active indicator light do not remove media when li...

Page 27: ...n OI RVG200 EN 25 4 3 Navigating views and groups Fig 4 2 Navigating groups and views Note Only process groups and views that are enabled are displayed Swipe on View Press Select Group icon Press Select View icon Change group Change view within group ...

Page 28: ...y d Touch to return to previous menu e Touch to scroll up and down and highlight an item in the list f Touch to discard changes and return to the Operator display g Touch to accept changes and return to the Operator display h Selected list item Note An item can also be selected directly by touching it i Selected tick box item j Touch to select deselect all Fig 4 3 Operator menu overview 2 3 1 4 5 ...

Page 29: ...I RVG200 EN 27 4 4 1 Navigating menus Fig 4 4 Navigating menus Display Operator menu icons page 1 of 2 Display Operator menu icons page 2 of 2 Exit Operator menus return to previous view Exit display Display associated menus Accept settings Access dialog ...

Page 30: ...enMaster RVG200 Paperless recorder 4 Operation 28 OI RVG200 EN 4 5 Operator views 4 5 1 Chart view Fig 4 5 Vertical and horizontal chart views 1 2 4 5 6 12 14 13 3 8 9 15 16 11 10 7 17 Horizontal Horizontal ...

Page 31: ...tor message or electronic signature displayed for 1 second i Operator message annotation see Note 3 page 30 j Alarm event annotation see Note 3 page 30 k Touch an indicator to display a pop up showing all available information for that channel Touch the pop up to close it l Scale bar m Engineering units n Current date and time o Status icons see Note 4 page 30 p Alarm active icon q Process group n...

Page 32: ...e annotations are not shown on the chart unless enabled see Chart Annotation on page 43 and Section 7 8 2 page 82 If Alarm event annotation is enabled and an alarm becomes active an alarm event icon is displayed at the point at which the alarm occurred together with the alarm time and tag for example 11 58 00 1 1A High Level If more than one alarm occurs in the same sample period and a second alar...

Page 33: ... j Touch an indicator to display a pop up showing all possible information for that channel Touch the pop up to close it k Alarm trip level not shown for slow and fast rate alarms l Alarm active icon m Process group name n Maximum minimum and average totalizer values Fig 4 6 Indicator view 1 2 3 4 5 6 7 8 9 12 11 10 14 13 Note Do not remove media when the archiving active indicator light is lit se...

Page 34: ...gineering range low value j Touch a bargraph or its associated indicator to display a pop up showing all possible information for that channel Touch the pop up to close it k Engineering range high value l Alarm active icon m Process group name n Maximum minimum and average totalizer values Fig 4 7 Bargraph view 1 2 3 4 6 7 8 9 12 13 14 10 5 11 Note Do not remove media when the archiving active ind...

Page 35: ... with the first configured channel in process group 1 at the top left of the screen This is followed by the remaining channels in process group 1 then process group 2 channels process group 3 channels etc Note The overview display provides an overview of all configured recording channels in all configured process groups Fig 4 8 Overview display ...

Page 36: ...o view the next page of data g Newest data h Alarm acknowledged i Oldest data touch the screen here to view the previous page of data j Global alarm icon Note The Alarm Event log view provides an historical log of all alarm events in the sequence in which they occurred When the number of entries in the Alarm Event log has reached 500 the oldest data is overwritten by the newest Entries are renumbe...

Page 37: ...s page of data Note The Totalizer log view is displayed only if the Totalizer option has been enabled in the software The Totalizer log view provides an historical log of totalizer activity To view the current totalizer status choose the Indicator view When the number of entries in the Totalizer log has reached 500 the oldest data is overwritten by the newest Entries are renumbered so that the num...

Page 38: ...previous page of data c Newest data d Touch the screen here to view the next page of data Note The Audit log view provides an historical log of system activity When the number of entries in the Audit log has reached 200 the oldest data is overwritten by the newest Entries are renumbered so that the number of the oldest entry is always 00 Fig 4 11 Audit log 1 2 3 4 ...

Page 39: ... Touch to display the Chart view for the selected group Indicator View Touch to display the Indicator view for the selected group Bargraph View Touch to display the Bargraph view for the selected group Alarm Log Touch to display the alarm log Totalizer Log Note Greyed out if totalizer software option is not enabled Touch to display the Totalizer log Audit Log Touch to display the audit log Overvie...

Page 40: ...continuous Alarm Event icon see item p in Fig 4 5 page 28 Note If an alarm in any other process group is active the Global Alarm status icon continues to be displayed in the status bar If an active alarm in any other process group is unacknowledged the icon is surrounded by a red flashing border If Acknowledge Timeout is set to On see Section 7 9 4 page 101 and the alarm condition for an acknowled...

Page 41: ...es see Section 7 7 7 page 79 or one User Defined Message to the Alarm Event log If user defined is selected a data entry keyboard is displayed to enable the message to be entered see Fig 7 6 page 65 The selected or user defined message is displayed briefly on screen If Operator Messages annotation is selected see Chart Annotation on page 82 the message is also added to the chart Note When the reco...

Page 42: ... the Logging menu see Section 5 1 page 49 The current value is replaced by when the historical data is invalid for example when recording was stopped If the trace at the cursor position represents more than one sample the indicators flash between the maximum and minimum values of those samples Menu options remain active enabling the screen interval to be changed different scales and channels to be...

Page 43: ...lable The recorder exits historical review mode automatically after 15 minutes if the screen is not touched Select Batch Select to move to data recorded in the recorder s onboard memory for a specific batch see Appendix E 2 4 page 176 Oldest data in internal memory Adjust the slider to adjust the goto target date and time Touch to accept changes and return to Chart view Touch to discard changes an...

Page 44: ...l and horizontal chart views Note A Please Wait message appears in the status bar while the recorder retrieves data from storage Selecting a different screen interval does not affect the rate at which data is sampled When in historical review mode changing the screen interval causes the time at the cursor position to change Maximum screen interval Sample rate setting Vertical chart view Horizontal...

Page 45: ... displayed at the corresponding position on the scale bar Select Auto Scroll to display the scale for each enabled channel in turn for 36 seconds Trace Select Chart views only Note Greyed out if the Trace select menu enable is not selected see page 83 Touch to hide individual channel traces to improve chart clarity Traces are identified by the Channel Number for example Channel 1 1 and its tag Not...

Page 46: ...ayed group Service Chart indicator bargraph and overview display views only Touch to display the sub menu Instrument Status Touch to display the Instrument Status screen providing the following information Software version System version Serial number Instrument tag Archive time remaining Archive Media Operating time IP or MAC Address Options enabled version of the software currently installed ver...

Page 47: ...s result based on current inputs Touch to pause the calculation Touch to exit Diagnostics Maths Note Greyed out if Math Logic software option is not enabled Touch to display the sub menu MathsBlock 1 to 9 Touch relevant icon to diagnose the math block Note Unconfigured math blocks are greyed out Touch to run the calculation and display its result based on current inputs Touch to pause the calculat...

Page 48: ...not selected see page 84 Touch to reset the totalizer value to the totalizer preset value Show Statistics Show Totalizers Indicator and overview display views only Note Greyed out if the Show totalizers statistics menu enable is not selected see page 84 Touch Show Statistics Show Totalizers to toggle between the totalizer value display and totalizer statistics display totalizer maximum minimum and...

Page 49: ...um and minimum values are reset whenever the current configuration has been changed or is re saved Filter Select Alarm Event and Totalizer log views only Select the entries to be displayed in the log Indicates entries selected Note Hiding and displaying log entries does not affect the recording of events in the log All selected alarm event transitions from inactive to active from active to acknowl...

Page 50: ...ction 5 1 1 page 51 If more than one process group is enabled see Section 7 7 1 page 68 assign the signature to one or more groups Create a new signature or Select one of 7 previously defined signatures see Note below Valid Password Entered Create new signature or edit an existing one Electronic signature is entered into alarm log If operator message annotation is enabled see page 82 the electroni...

Page 51: ...et to Basic and Logging Security is set to Off access to the Logging facility is unrestricted If Security System is set to Basic and Logging Security is set to On access to the Logging facility is protected by a single password for all users Refer to Fig 5 1 to access Logging If Security System is set to Advanced and Logging Security is set to On access to the Logging facility is protected by a un...

Page 52: ...leges are removed and the following message is displayed If this occurs access privileges can be reinstated only by the system administrator User 1 If the system administrator s access privileges have been removed the security system must be disabled using the internal configuration security switch to gain access to the configuration Enter password see Section 5 1 1 page 51 Logging security enable...

Page 53: ...uch Password change successful Note If is touched at any stage before the new password is confirmed the password change operation is cancelled and the following message is displayed Password expired Passwords can be configured to expire at pre determined intervals If a password is time expired this screen is displayed automatically Enter a new password as described above Change Password Operator 1...

Page 54: ...newer data but is not available for archiving unless Reset archiving see page 53 is selected Offline Note Greyed out if the recorder has been placed in historical review mode Logging is on line Touch to set logging off line and stop the archiving process Recording of channel data into internal memory continues uninterrupted but archiving to the selected storage media is suspended until logging is ...

Page 55: ...s Recording can also be controlled using digital sources see Sections 7 8 1 page 80 and 7 9 1 page 86 Note The Primary and Secondary icons below are greyed out if recording has been stopped via a digital signal Primary Touch to switch to recording at the primary sample rate set during configuration see page 81 Secondary Touch to switch to recording at the secondary sample rate set during configura...

Page 56: ... assuming the amount of data recorded remains the same Archive media online green icon number indicates used Do not remove external media while online Archive media offline grey icon Archive media 100 full archiving stopped green icon flashing red cross Note To avoid loss of archive data always set logging off line before changing the storage media type selection see Section 7 7 2 page 70 or remov...

Page 57: ...Event log files EX0 One per recorder The historical record of the alarm events plus the history of any operator messages Totalizer log files TX0 One per recorder The historical record of all totalizer and associated statistical values Audit log files AX0 One per recorder The historical entries from the audit log Batch log files BX0 One per process group Batch information associated with a process ...

Page 58: ...files Start Date _ Start Time _ Serial Number _Ch Group _ Channel _Analogue000 For example 20130516_160838_3K10000123456_CH1_02_Analogue0000 DXO Digital channeldata files Start Date _ Start Time _ Serial Number _Ch Group _ Channel _Analogue000 For example 20130516_160838_3K10000123456_CH1_02_Digital0000 DXO Alarm Event log files Start Date _ Start Time _ Serial Number _alarm For example 20130516_1...

Page 59: ...integrity When data is saved to the archive media it is checked automatically to verify that the data stored on the media matches exactly what is stored in the internal memory Each block of data in the channel data files has its own data integrity check This enables the integrity of the data stored on the archive media to be verified when it is viewed using the Company s DataManager Pro software p...

Page 60: ...r external media is removed before logging is set off line 6 10 Backing up archived data It is advisable to back up critical data stored on archive media on a regular basis The recorder s internal memory provides a buffer for the most recent data so if data stored on archive media is lost it can be re archived see Reset archiving page 53 To ensure that all required data is available for re archivi...

Page 61: ...ured for one of two levels of password protection Basic security Up to 4 users Each user is assigned a unique 4 digit security code for Configuration level access Optional security code protection of access to the logging facility Advanced security Up to 40 users Each user is assigned a unique password of up to 20 characters Each user is assigned configuration and or logging access privileges Each...

Page 62: ...tected 1 Set the internal security switch to the Configuration level not protected position see Fig 7 3 page 62 2 Access the Configuration level see Figs 7 1 and 7 2 pages 60 and 61 respectively 3 Make changes to parameters as detailed in Figs 7 5 and 7 6 pages 64 and 65 respectively Fig 7 1 Accessing the configuration level Configuration level protected see Section 7 2 page 59 Configuration level...

Page 63: ...lt settings see Note 1 below Edit the current configuration Changes are not implemented until saved on exit from the Configuration level Touch to open the selected configuration file Open a configuration saved previously to internal or external storage up to 16 configurations can be stored in internal memory see Note 1 below Alternatively open one of the QuickStart templates Cancel and return to t...

Page 64: ...recorder to its case and secure with jacking screw B 6 Refit tamper evident seal A if required 7 Restore the power supply to the recorder Note The internal security switch is used to access the Configuration level when Configuration security is set to Internal switch protected Do Not use the switch to access the Configuration level when Configuration security is set to Password protected default s...

Page 65: ...nd repeat step 2 d Repeat steps 2 and 3 as required e When all changes are complete touch to return to the system configuration menu f Touch the next configuration icon required and repeat steps 2 to 5 g When all configuration changes are complete touch to exit the Configuration level refer to Section 7 6 page 66 Note Only enabled process groups and their associated channel options and enabled sof...

Page 66: ...ter value d Edit button e Sub menu f Higher level windows remain visible to identify location within the configuration structure g Selection list h Touch an option or use and to select it Touch to accept the selection i Touch to close a menu j Touch to go to next previous channel Note The appropriate data entry box is displayed automatically Fig 7 5 Locating parameter settings 1 2 3 4 5 6 7 8 9 10...

Page 67: ...hted when the OK button is touched e Cursor f Touch the keypad keyboard characters to enter them at the cursor position g Delete backspace h Spacebar i Alternative characters see Appendix F page 180 j Shift key Refer to Appendix F page 180 for further information regarding character use Note Tags with a high percentage of capital letters and wide characters such as W or M may appear truncated in s...

Page 68: ...he creation of new data files Touch to accept the changes or to reject them c Touch to export the current configuration to selected storage media see Note 2 on page 67 d Touch to return to the Configuration level to continue configuring the recorder e Touch to discard all changes and return to the Operating level Fig 7 7 Exiting configuration mode 1 2 3 5 4 Configuration change causes the internal...

Page 69: ...channel is changed the engineering range parameter for any channel is changed A channel tag parameter is changed The number of process groups is changed A previously disabled channel is enabled Touching suspends recording briefly while the new configuration is implemented Note 2 If changes are made to the current configuration and Export Configuration is selected the configuration file complete wi...

Page 70: ...age Select the language to be used to display standard user prompts and menu items Note A new language selection does not take effect until the configuration is saved Global alarm ack source Select a signal source used to acknowledge all active alarms in both Process Groups simultaneously Refer to Appendix A page 146 for a description of the available sources Note This signal is edge triggered A r...

Page 71: ...ing character use in tags Note When reviewing data the instrument tag is used to identify the source of the data therefore it is important to ensure that the instrument tag is unique to each recorder Options enabled Displays the optional functionality Totalizers and or Math and Logic and or Batch recording enabled on the recorder If this parameter is changed internally recorded data files are recr...

Page 72: ... Rear USB Internal Flash Note SD Card is selected by default Wrap When set to On archive wrap deletes automatically the oldest archived data file from external archive media when the media approaches its maximum capacity When set to Off archiving stops automatically when external archive media is full No files are deleted Archiving Groups Select the process group s to archive ...

Page 73: ...n capture facility is disabled automatically Brightness Adjust screen brightness Overview Display When set to Enabled an overview of all configured recording channels can be viewed on one screen see Section 4 5 4 page 33 Overview Alarm Ack When set to Enabled the Operator can acknowledge alarms from the Overview display Chart View Timer When set to Enabled the operator view reverts to the Chart vi...

Page 74: ...iately in the dialog box is touched Touch in the dialog box to exit date and time setup without saving changes Touching when exiting the Configuration level see Fig 7 7 page 66 does not reset the clock to its previous setting Setting an earlier date or time results in the loss of all data currently in the internal buffer memory past that date Data archived to external media is unaffected If an ear...

Page 75: ...ope The start and end of the daylight saving period in Central Europe is calculated automatically The clock is incremented automatically by 1 hour at 2 00am on the last Sunday in March and decremented automatically by 1 hour at 2 00am on the last Sunday in October Auto Custom The start and end of the daylight saving period can be configured manually for regions that do not follow either the USA or...

Page 76: ...hibited for all users once the changes have been saved and made active Access to the Configuration level is then achieved only by setting the internal security switch to the Configuration level not protected position see Fig 7 3 page 62 Security Options Note Displayed only if Security system is set to Advanced Logging security When set to On access to the Logging level is protected by each user s ...

Page 77: ...l passwords expire After this period of time all users must change their passwords Inactive user disabling Enter the time period after which an inactive user s access privileges are de activated A user is considered inactive if their password has not been used A user is de activated by removal of their access privileges and can be re activated only by the System Administrator User 1 Password failu...

Page 78: ...cess this parameter User 2 to 4 User 1 can enter names and associated passwords to enable up to 3 additional users access to the Configuration level Note If enabled by User 1 another user can access their associated parameter and change the Name Password and Access settings However if Access is set to Disabled by that user and the configuration saved only User 1 can restore that user s access priv...

Page 79: ...gn Logging Batch see Appendix E page 173 and Alarm acknowledge access privileges as required see also page 78 Note Full Configuration level access privileges for User 1 cannot be disabled User 1 Password Enter a password for User 1 View Edit Other Users The System Administrator User 1 can view and or change the user name access privileges and password for any other user Select the user to be viewe...

Page 80: ... the Configuration level The selected user is unable to make any configuration changes but can load preset configurations from external media The selected user is able to Change alarm trip points hysteresis and time hysteresis settings Make input adjustments for analog input boards Load configurations from external media only The selected user is allowed full configuration access with the exceptio...

Page 81: ...ag Enter the message text 20 characters maximum Refer to Appendix F page 180 for further information regarding character use in tags Source ID Select a signal source used to trigger the operator message Refer to Appendix A page 146 for a description of the available sources Note This signal is edge triggered A rising edge inactive to active or a falling edge active to inactive triggers the additio...

Page 82: ...ng character use in tags Note Each process group tag must be unique Recording enable source Select a signal source to enable disable recording of all channels in the current Process Group Refer to Appendix A page 146 for a description of the available sources Note This signal is edge triggered A rising edge inactive to active enables recording A falling edge active to inactive disables recording O...

Page 83: ...s and 60 minutes Refer to Appendix C page 170 for full details of internal memory and external archive media storage capacity Note Sample rates are set using one of the following combinations of units Minutes or minutes and seconds Seconds 125ths of seconds minutes and seconds must first be set to zero The rate at which data is displayed in the Chart views is set separately see Screen interval on ...

Page 84: ...ial setting can be changed by the Operator if Chart annotation select is enabled in the Chart view menu enables see Menu Enables page 83 Chart divisions Enter the number of major and minor chart divisions to be displayed on the chart and its scale bar Enter the number of major vertical divisions to be displayed Enter the number of minor vertical divisions to appear between the major chart division...

Page 85: ...or to activate one of 24 pre configured messages or a user defined message Enables the Operator to acknowledge any alarms associated with the current group Enables the Operator to display the scale for one enabled channel or all channels in turn on the scale bar at the top of the chart Enables individual chart traces to be displayed or hidden Enables the Operator to change the amount of data displ...

Page 86: ...nts Set to On to add the alarm trip point indicators to the bargraphs Menu enables Select the menu items to be accessible from the Indicator view Operator message Totalizer stop go Totalizer reset Show totalizers statistics Alarm acknowledge Enables the Operator to activate one of 24 pre configured messages or a user defined message Enables the Operator to start and stop the totalizers Enables the...

Page 87: ...and min Alarm trips Max min and alarm trips Menu enables Select the menu items to be accessible from the Bargraph view Operator message Alarm acknowledge Max min reset Enables the Operator to activate one of 24 pre configured messages or a user defined message Enables the Operator to acknowledge any alarms associated with the current group Enables the Operator to reset the maximum and minimum valu...

Page 88: ...he required channel to Off see Section 7 9 2 page 90 Trace color Zone Select the color used to display the trace and its tag on Chart and Indicator views 24 colors are available Each recording channel can be configured to position its trace in one of 9 specific zones in the Chart views in order to separate traces that would otherwise be very close to each other Select one of the pre defined zones ...

Page 89: ...e based on process conditions at the time of sampling The average value of the analog signal since the previous sample The minimum value of the analog signal since the previous sample The maximum value of the analog signal since the previous sample Two values are recorded to capture the maximum and minimum signal values since the previous sample This allows the memory use to be extended by permitt...

Page 90: ...he Chart Indicator Bargraph and Overview Display views Log logarithmic scale displayed in the Chart view current value readings displayed in exponential format For example 2 4E 4 2 4 x 10 4 is displayed in the Chart Indicator Bargraph and Overview Display views When set to Log the Chart view s scale bar and graduations are displayed in logarithmic format with the input signal plotted linearly on t...

Page 91: ...at in which the process value is to be displayed Exponential Standard displays all values in the form x xE y where x is any number from 0 to 9 and 99 is out of range display all values in exponential form as above except those that fall within the low and high limits Note The following parameters are displayed only if Numerical Display is set to Standard Low Limit Enter the low limit in engineerin...

Page 92: ...ed for process connections If Volt free Digital Input or 24V Digital Input is selected the input channel becomes a digital input channel see Section 7 9 3 page 94 Select Off to disable an analog input Warning Ensure that the appropriate electrical connections have been made see Section 3 3 page 14 Linearizer Type Select the linearizer type used to condition the input signal before it is sampled No...

Page 93: ...he same module an automatic cold junction device must be fitted to the channel the automatic cold junction will be read from the configured analog signal Electrical range low Electrical range high Note These parameters are displayed only if Type has been set to millivolts milliamps Volts or Resistance Set the required electrical range The range of the electrical input signal is determined by the i...

Page 94: ... 140 1650 J 100 900 140 1650 K 100 1300 140 2350 L 100 900 140 1650 N 200 1300 325 2350 R S 18 1700 0 3090 T 250 300 400 570 Pt100 200 600 325 1100 Power 5 2 99999 to 999999 Power 3 2 Square Root Custom Linearizer 1 Custom Linearizer 2 Linear Table 7 3 Limits of engineering ranges If this parameter is changed internally recorded data files are recreated and unarchived data is lost Due to the displ...

Page 95: ...ically Tag Enter the tag name to be displayed in the Chart Bargraph and Indicator views and used to identify the channel in archive files 20 characters maximum Refer to Appendix F page 180 for further information regarding character use in tags Filter time constant Set the time period over which the process variable is to be filtered prior to being sampled 0 to 60 seconds Fault detect level Set a ...

Page 96: ...ter the tag to be displayed on channel indicators when the digital signal is active 6 characters maximum Refer to Appendix F page 180 for further information regarding character use in tags Digital off tag Enter the tag to be displayed on channel indicators when the digital signal is inactive 6 characters maximum Refer to Appendix F page 180 for further information regarding character use in tags ...

Page 97: ...h Low latch alarms Trip point Process variable Alarm on Alarm off Alarm on Alarm off Low process High process Hysteresis Hysteresis Trip point Process variable Alarm on Alarm off Hysteresis Alarm latched Alarm acknowledged by Operator High latch alarm action Trip point Process variable Alarm on Alarm off Hysteresis Alarm latched Alarm acknowledged by Operator Low latch alarm action ...

Page 98: ...e Timeout on page 101 Fig 7 13 High Low annunciate alarms Trip point Process variable Alarm on Alarm off Hysteresis Alarm acknowledged by Operator High annunciate alarm action Trip point Process variable Alarm on Alarm off Hysteresis Alarm acknowledged by Operator Low annunciate alarm action ...

Page 99: ... becomes active slow rate alarm becomes inactive new period starts Deviation below limit at end of time period slow rate alarm becomes active new period starts Deviation below limit at end of time period fast rate alarm becomes inactive slow rate alarm becomes active Deviation exceeded fast rate alarm becomes active slow rate alarm becomes inactive new period starts Deviation below limit at end of...

Page 100: ...e goes above trip point but alarm is not activated because alarm delay time has not expired Process variable goes below trip hysteresis point therefore alarm is de activated Process variable goes above trip point alarm is activated alarm is enabled and delay time has expired Alarm enable signal is switched on Alarm delay timer is started Alarm delay timer expires alarm is now enabled Alarm is acti...

Page 101: ...is enabled see pages 43 and 83 and Alarm Event log 20 characters maximum Refer to Appendix F page 180 for further information regarding character use in tags Note The following parameters are applicable to process latch and annunciate alarms only see Figs 7 11 and 7 12 page 95 and Fig 7 13 page 96 Trip Set the value in engineering units at which the alarm is to activate Hysteresis Hysteresis Set t...

Page 102: ...eters are applicable to rate alarms only see Fig 7 14 page 97 Deviation Period Note A Rate alarm remains active until the rate has been within limits for at least one complete Alarm Period Deviation Set the minimum or maximum amount of deviation allowed within the Rate Alarm Period before the alarm is activated Period Set the time period over which the deviation is measured For High Rate alarms th...

Page 103: ...ledged Note The Acknowledge Timeout function is designed to prevent an alarm from being acknowledged but the reason for the occurrence being ignored Example An application has a vital requirement for a product to be kept below a certain temperature the alarm setpoint and the recorder s alarm relay is connected to an external audible warning device If the temperature exceeds the alarm setpoint the ...

Page 104: ...otalizers only Direction Note Displayed only if Mode is set to Standard 9 digits Standard 7 digits or Timer digital totalizers only When Direction is set to Up the totalizer counts up from the Preset count value to the Predetermined count value see page 104 Wrap enable If Wrap enable is set to On the total is reset automatically to the Preset count value once the Predetermined count value is reach...

Page 105: ...e relationship data between the selected engineering range unit of measurement see page 92 and the selected totalizer units the totalizer count rate see page 106 is calculated and displayed automatically Stop Go Reset Select the totalizer action following a power failure and a digital signal to stop and start the totalizer Stop Go recovery Last Stop Go on power recovery the totalizer continues in ...

Page 106: ...unt up must have a Preset count value lower than the Predetermined count value A counter configured to count down must have a Preset count value greater than the Predetermined count value Set the required number of decimal places on the higher of the Preset count value or Predetermined count value Intermediate count Set the value at which a digital source is activated for example this can be used ...

Page 107: ... 5 10 15 minutes past the hour 10 min 0 10 20 30 minutes past the hour 15 min 0 15 30 45 minutes past the hour 20 min 0 20 40 minutes past the hour 30 min 0 30 minutes past the hour 60 min On the hour 2 hrs Midnight 2am 4am 3 hrs Midnight 3am 6am 4 hrs Midnight 4am 8am 8 hrs Midnight 8am 4pm 12 hrs Midnight 12am 24 hrs Midnight Log update source Select a signal source see Appendix A page 146 an ed...

Page 108: ...smallest totalizer increment Example to totalize a flow with a maximum rate of 2500 liters minute 2 5m3 minute to the nearest 0 1m3 the calculation is as follows The resulting value must be within the range 0 00001 to 99 99999 The totalizer increment is determined by the number of decimal places in the Predetermined count value see page 104 Cut off Set the required totalizer cut off value the lowe...

Page 109: ...zer count rate A digital totalizer pulse can be scaled to represent a value of between 0 00001 and 1000 00000 The totalizer is then incremented by this amount each time there is an off on transition Example a count of 5 digital pulses with Count rate set to 100 increments the totalizer from 0 to 500 in 100 unit steps Input signal Units Totalizer value 1 minute 1 minute On Off ...

Page 110: ...icable only to analog totalizers Current F0 values are displayed in the Indicator view see Section 4 5 2 page 31 Operation and Section 7 8 3 page 84 Configuration respectively Only totalizer A on all recording channels can be configured to display an F0 value If totalizer A is configured to display an F0 value totalizer B on the same channel is disabled automatically Totalizer A Setup Mode Set to ...

Page 111: ...e state as before the failure either stopped or running F0 value calculation stops F0 value calculation continues from the last recorded value Stop Go source Select a signal source to stop and start the F0 value calculation Refer to Appendix A page 146 for a description of the available sources Note This signal is edge triggered A rising edge inactive to active starts the calculation A falling edg...

Page 112: ...s activated This can be used as an alarm threshold to indicate when the Predetermined count value is about to be reached Log update Log update time Select the frequency with which F0 values are added to the Totalizer log Log update time Log updated every 5 10 15 30 60 90 secs 5 10 15 30 seconds past the hour 3 min 0 3 6 9 minutes past the hour 5 min 0 5 10 15 minutes past the hour 10 min 0 10 20 3...

Page 113: ...e see Appendix A page 146 an edge triggered signal to trigger the addition of the current F0 values to the Totalizer log on a rising edge Cut off Set the required F0 cut off value The cut off value is the minimum temperature value T used in the F0 value calculation Temperatures read below this value are ignored ...

Page 114: ...tion are provided Input adjust Sensor calibration provides offset and span adjustment to remove process or system scale errors provides an offset adjustment to remove known sensor errors Input Adjust Actual value Desired value 1 Adjust the process or simulated input signal to a known value below 50 of the engineering range 2 If Actual Value in engineering units is different from expected set Desir...

Page 115: ...e sensor end of the leads or add the lead resistance to the calibration values Operator Calibrate Set to On to enable input adjustment from the Service menu see page 44 Sensor Calibration An additional adjustment to remove known sensor errors Note This adjustment is applied after the input calibration Adjusted Value The input value with the sensor calibration applied Offset adjust Enter the requir...

Page 116: ...rce to be used to energize de energize the relay Note If the relay is used to provide a totalizer count pulse the maximum pulse frequency is 4 Hz Consideration must also be given to the mechanical life of the relay Polarity Select the relay source polarity Note When polarity is set to Positive the relay is energized when the digital source is active On ...

Page 117: ...g parameters are displayed only if Output Mode is set to Analog Engineering low Engineering high Set the required analog output engineering range Note These settings are the engineering values corresponding to the Electrical low and Electrical high values below Electrical low Electrical high Set the required analog output electrical range These values are the minimum and maximum values of the curr...

Page 118: ...s recorder 7 Configuration 116 OI RVG200 EN Dgtl IP 1 5 Polarity Select the digital input polarity to provide the required logic state Input state Switch I P Polarity Logic state Active Inactive Inactive Active Logic I P 0 V 24 V ...

Page 119: ...not be changed If DHCP is set to Disabled enter the IP address assigned to the recorder The IP address is used by the TCP IP protocol to distinguish between different devices The address is a 32 bit value expressed with four values 0 to 255 each separated by a period Note The following parameters are displayed only if DHCP is set to Disabled Subnet mask The subnet mask is used to indicate which pa...

Page 120: ...ct an FTP access level for the user Full Read only user can read write and delete files user can read files only Remote Operation Select an access level for Remote Operation by the user from the webserver None Operator Configuration user cannot log on to the recorder from a web browser user can acknowledge alarms and start stop and reset totalizers from a web browser user can load a new configurat...

Page 121: ...er but every other event that occurred during the delay period together with any enabled reports The data returned in the email therefore reflects the real time alarm state at the time the email was generated not the state when the first trigger source became active Each email includes a link to the recorder s embedded web server enabling the recorder s data and status to be viewed remotely using ...

Page 122: ...is included in the email External Media Report When selected a summary of the condition of the external media if any and archiving status is included in the email Reports in ALL emails Reports when enabled are included only on an email generated as a result of a real time alarm event When Reports in ALL emails is selected enabled reports are included on every email generated Trigger 6 to 10 Invert...

Page 123: ... as a Master the recorder collects data from MODBUS TCP Slaves into its 24 Comms Analog and 24 Comms Digital Channels Each analog and digital input can be configured individually to any register within any slave device The configuration allows for receipt of data in most commonly used data formats MODBUS TCP Implementation Select the required MODBUS TCP configuration Slave Master Disabled recorder...

Page 124: ...umber of successive polls permitted to fail before the data is marked as a failed input minimum 0 maximum 4 Response Timeout ms Set the timeout time in milliseconds for a single poll minimum 0 maximum 60000 Note If any RTU devices connected through a gateway are polled set a response time that is long enough to allow for the normal turn around time from these devices The configuration allows for o...

Page 125: ...ermitted Unrestricted 1 to 6 any number of MODBUS TCP Slave devices are permitted to poll the recorder only the MODBUS TCP slave device s whose IP address es is are entered in the Authorized IP 1 to Authorized IP 6 parameter s below is are permitted to poll the recorder Note The following parameter is displayed only if TCP Slave Access is not set to Unrestricted Authorized IP 1 to 6 Enter the IP a...

Page 126: ... address Enter the IP address assigned to the slave device Note The following parameters are displayed only if Protocol is set to RTU RTU Address Enter the RTU address assigned to the remote unit 1 to 247 Gateway Set the IP address for the MODBUS TCP gateway for connection to the RTU Note The remaining parameters are displayed only if Protocol is set to TCP or RTU Register Number Enter the registe...

Page 127: ...l Protocol access a Remote Terminal Unit RTU via MODBUS TCP gateway Note The following parameter is displayed only if Protocol is set to TCP IP address Enter the IP address assigned to the slave device Note The following parameters are displayed only if Protocol is set to RTU RTU Address Enter the RTU address assigned to the remote unit 1 to 247 Gateway Set the IP address for the MODBUS TCP gatewa...

Page 128: ...ayed only if Protocol is set to MODBUS Slave Set a unique MODBUS Address between 1 and 247 to enable the host system to identify the recorder on a MODBUS link Note Maximum 32 slaves per loop Note The remaining parameters are displayed only if Protocol is set to MODBUS Master Poll rate Set the poll rate in milliseconds minimum 0 maximum 3600000 Poll fail limit Set the number of successive polls per...

Page 129: ...elect the point to be modified Touch to open the digipad to change the position of that point Touch to return to the Functions screen Each linearizer has 20 breakpoints Both X and Y values are set as percentages Custom linearizers can be applied to any analog input by selecting them as the linearizer type for that input see Linearizer Type page 90 Note X is input to the linearizer expressed as a p...

Page 130: ...vated 1st of month enable Set to On to activate the real time alarm on the first day of each month On time Set the time at which the alarm becomes active If Every hour is set to On the Hours setting cannot be adjusted and the alarm is activated at the same time every hour determined by the Minutes setting or on the hour if Minutes is set to Off Duration Set the duration for the alarm to remain act...

Page 131: ...next input see Table 7 4 Inputs A 0 0 1 1 B 0 1 0 0 Operators Outputs All inputs high AND 0 0 1 1 Any or All input s low NAND 1 1 1 0 Any or All input s high OR 0 1 1 1 No inputs high NOR 1 0 0 0 Any but not All input s high XOR 0 1 1 0 Table 7 4 Logic operators Repeat these steps until the equation is complete Eqtn tag log enable Equation tag Enter an equation tag 20 characters maximum to be disp...

Page 132: ...7 19 page 133 A tag and an engineering range can be assigned to each math result Up to 20 different preset functions can be used in math equations Constants with up to 5 decimal places can be used in math equations Each math equation can be up to 40 characters in length Any number of digital signals can be assigned to each equation Configurable fault detect level and drive per math block Operators...

Page 133: ...e the output when certain conditions are true This is an example of a typical math equation Where mb1 Math result can be assigned to for example recording channels other math equations aiA1 Analog source 52 4 Constant can be any numerical value of up to 3 decimal places Log aiA2 Function see Table 7 5 page 132 diD2 Digital source Note Operators are evaluated according to standard operator preceden...

Page 134: ... x n t The rolling average of variable x over n samples at a sample rate of t seconds The oldest sample in each Rav calculation is lost and the new result is calculated by taking into account the current sample Sd x n t Standard Deviation of variable x over n samples at a sample rate of t seconds Power functions Xa x a Raises the variable x to the power a Sqr x Returns the square root of variable ...

Page 135: ...math pad see Fig 7 19 Select math blocks 7 to 24 Functions see Table 7 5 page 132 Analog Sources Digital Sources Constants Operators Cancel changes and return to math block tabs screen Delete the function operator or source to left of cursor Save changes and return to math block tabs screen Scroll backwards through equation Scroll forwards through equation ...

Page 136: ...ter that has an air velocity of at least 3 5 meters 11 5 feet per second across the bulb sensors Inputs used for wet and dry bulb measurement must be in the ranges 0 to 100 C 32 to 212 F The result must be set to 0 to 100 0 RH Fig 7 20 page 135 is an example of configuring a math block to perform a relative humidity calculation VPSw Saturation vapor pressure at wet bulb temperature VPSd Saturation...

Page 137: ... block Comms analog I P Totalizer Totals Stats max value Stats min value Source ID Analog I P A1 Analog I P A2 Analog I P A3 Analog I P A4 Analog I P A5 Select the dry bulb source Source ID None Analog I P Maths block Comms analog I P Totalizer Totals Stats max value Stats min value Source ID Analog I P A1 Analog I P A2 Engineering range Set the engineering range 0 to 100 0 RH Analog I P A3 Analog...

Page 138: ...nges to the maximum permissible number of decimal places Tag Enter the tag name to be displayed on channel indicators and used to identify the channel in archive files 16 characters maximum Refer to Appendix F page 180 for further information regarding character use in tags Fault detect level Set a tolerance level between 0 and 100 of the engineering range to allow for deviation of the input signa...

Page 139: ...nique user name and passwords Advanced type security User names are unique names cannot be repeated Accuracy 5 ppm 0 43 seconds per day Back up battery Battery low warning Provides 3 years support for unpowered condition 10 year shelf life Password protection Access to configuration is enabled only after the user has entered a password Internal switch protection Access to configuration is enabled ...

Page 140: ...phical view of historical data If Totalizer option is fitted and selected Number 24 Trigger Via front panel or digital signals Recording in alarm event log Can be enabled or disabled on configuration Number 96 4 per recording channel Types High low Process Latch Annunciator Rate Fast slow Tag 20 character tag for each alarm Hysteresis Programmable value and time hysteresis 1 to 9999 seconds Alarm ...

Page 141: ...rding channels 24 each channel can be assigned to 1 group only Sources Any analog or digital signal for example process input communications math block and totalizer Filters Programmable for each channel to allow recording of Instantaneous values Average Maximum minimum Maximum and minimum value over sample time Primary Secondary sample rates Programmable from 0 125 seconds to 60 minutes for each ...

Page 142: ...anges Operator messages User defined logging intervals Totalizer stop start reset wrap Power up down Configuration calibration changes System events Errors operator actions Information recorded in log on screen In log On screen In log On screen In log On screen Date time of event Type of event Tag Source tag Alarm trip value units of measure Alarm state Alarm acknowledgement state Operator ID Desc...

Page 143: ...tag prefixed with date time Data verification Carried out automatically on all writes to removable media files Duration Sample rate 512 MB SD Card 1 GB SD Card 1 seconds 8 months 16 months 10 seconds 6 years 13 years 40 seconds 26 years 51 years 60 seconds 40 years 75 years 120 seconds 80 years 255 years 480 seconds 315 years 620 years Number of process inputs 6 per module maximum of 24 inputs Inp...

Page 144: ...asurement accuracy of reading Thermocouple ºC ºF B 250 to 1800 482 to 3272 0 1 or 1 ºC 1 8 ºF C 0 to 2300 32 to 4172 0 1 or 0 5 ºC 0 9 ºF D 0 to 2310 32 to 4190 0 1 or 1 5 ºC 2 7 ºF E 100 to 900 148 to 1652 0 1 or 0 3 ºC 0 54 ºF J 100 to 900 148 to 1652 0 1 or 0 3 ºC 0 54 ºF K 100 to 1300 148 to 2372 0 1 or 0 3 ºC 0 54 ºF L 100 to 900 148 to 1652 0 1 or 0 3 ºC 0 54 ºF N 200 to 1300 328 to 2372 0 1...

Page 145: ...each block Update rate 1 enabled Math block is updated every 125 ms Logic equations optional Number 24 Size 11 elements each Functions AND OR NAND NOR XOR NOT Tags 20 character tag for each equation Update rate 300 ms Totalizer optional Number 48 2 per recording channel 10 digit totals Type Analog digital or F0 batch secure totals Statistical calculations Average maximum minimum for analog signals...

Page 146: ...er Isolation 500 V DC from rest of recorder EMC Emissions Immunity Electrical Power supply 100 to 240 V AC 10 90 min to 264 V max 50 60 Hz 24 V DC 23 0 to 24 5 V DC Power consumption 43 VA max Power interruption protection No effect for interruptions of up to 20 ms Number 6 galvanically isolated Configuration options Analog output digital output or transmitter PSU Configurable current range 0 to 2...

Page 147: ...ity range 5 to 95 RH non condensing Storage temperature range 10 to 60 ºC 14 to 140 ºF Front panel sealing IP66 and NEMA4X Rear panel sealing IP40 with rear cover IP20 without rear cover Vibration Conforms to EM60068 2 Physical Size Weight 2 0 kg 4 4 lb approx unpacked Panel cutout 138 mm 5 43 in x 138 mm 5 43 in Case Bezel material 10 glass filled polycarbonate Touchscreen material Polyester EBA ...

Page 148: ...Stats 1A avg to Stats 24B avg Average statistics input value Value since the totalizer on a given channel last wrap or reset Available only if the totalizer option is enabled only on analog channels and only if the relevant totalizer is enabled during configuration Math blocks 1 to 24 Math block result Available only if the Math and Logic option is enabled and the relevant math block is enabled du...

Page 149: ...e only if any of the enabled alarms are active Available only if there is at least one alarm enabled during configuration New Alarm Causes an e mail to be generated if any alarm becomes active Available only as a source for e mail triggers Real time alarm 1 to 4 Real time alarm states Available only if the relevant alarm is enabled during configuration Run state 1A to 24B Totalizer run states Acti...

Page 150: ...n Logic equation 1 to 24 Logic equation result Available only if the Math and Logic option is enabled and the relevant logic equation is enabled during configuration Any Electronic Signature Batch Power Failure Abort On signal pulse after power up Group Batch Running On signal while running Hybrid Dgtl I P C1 to D5 Digital input states Digital signals received from hybrid modules fitted at module ...

Page 151: ...ssion rate Parity checking odd even or none 01 Read coil status reads the on off status of 16 consecutive digital states starting at a specified address The recorder returns zeros for points that do not contain defined data 03 Read holding registers reads 8 consecutive analog values starting from a specified address The recorder returns zeros for registers that do not contain defined data 05 Force...

Page 152: ...3 Illegal data value The value referenced in the data field is not allowable in the addressed slave 07 Negative acknowledgement Received message error 08 Memory parity error Parity check indicates an error in one or more of the characters received Table B 1 MODBUS exception responses Note Negative numbers are represented in 2 s complement format for example 1000 03E8 Hex 1000 FC18 Hex The recorder...

Page 153: ... 0024 Table B 2 Analog input fail states Active Inactive state Acknowledge state Active Inactive state Acknowledge state Read access 0 Inactive 1 Active 0 Acknowledged or inactive 1 Active and unacknowledged Read access 0 Inactive 1 Active 0 Acknowledged or inactive 1 Active and unacknowledged Write access None 0 No effect 1 Acknowledge Write access None 0 No effect 1 Acknowledge Alarm MODBUS coil...

Page 154: ...232 20D 180 280 9A 133 233 21A 181 281 9B 134 234 21B 182 282 9C 135 235 21C 183 283 9D 136 236 21D 184 284 10A 137 237 22A 185 285 10B 138 238 22B 186 286 10C 139 239 22C 187 287 10D 140 240 22D 188 288 11A 141 241 23A 189 289 11B 142 242 23B 190 290 11C 143 243 23C 191 291 11D 144 244 23D 192 292 Active Inactive state Acknowledge state Active Inactive state Acknowledge state Read access 0 Inacti...

Page 155: ...knowledge state Active Inactive state Acknowledge state Read access 0 Inactive 1 Active 0 Acknowledged or inactive 1 Active and unacknowledged Read access 0 Inactive 1 Active 0 Acknowledged or inactive 1 Active and unacknowledged Write access None 0 No effect 1 Acknowledge Write access None 0 No effect 1 Acknowledge Alarm MODBUS coil MODBUS coil Alarm MODBUS coil MODBUS coil Table B 3 Alarm states...

Page 156: ... alarm MODBUS coil Real time alarm MODBUS coil Real time alarm 1 331 Real time alarm 3 333 Real time alarm 2 332 Real time alarm 4 334 Table B 6 Real time alarms Read Always returns 0 Write 1 Activate Read Always returns 0 Write 1 Activate Operator message MODBUS coil Operator message MODBUS coil Operator Message 1 350 Operator Message 13 362 Operator Message 2 351 Operator Message 14 363 Operator...

Page 157: ...ign to Group 3 377 0 Remote operator message not assigned to group 0 Unassign remote operator message from group Assign to Group 4 378 1 Remote operator message assigned to group 1 Assign remote operator message to group Assign to Group 5 379 0 Remote operator message not assigned to group 0 Unassign remote operator message from group Assign to Group 6 380 1 Remote operator message assigned to gro...

Page 158: ...706 806 4A 407 507 607 707 807 4B 408 508 608 708 808 5A 409 509 609 709 809 5B 410 510 610 710 810 6A 411 511 611 711 811 6B 412 512 612 712 812 7A 413 513 613 713 813 7B 414 514 614 714 814 8A 415 515 615 715 815 8B 416 516 616 716 816 9A 417 517 617 717 817 9B 418 518 618 718 818 10A 419 519 619 719 819 10B 420 520 620 720 820 11A 421 521 621 721 821 11B 422 522 622 722 822 12A 423 523 623 723 ...

Page 159: ...3 543 643 743 843 22B 444 544 644 744 844 23A 445 545 645 745 845 23B 446 546 646 746 846 24A 447 547 647 747 847 24B 448 548 648 748 848 Time since last reset MODBUS registers Stop Go Reset Wrap pulse 1st stage pulse Flowrate failure Read access 0 Stopped 1 Running 0 1s 1 1s 0 Inactive 1 Active 0 Inactive 1 Active 0 Inactive 1 Active Write access 0 Stop 1 Start 1 Reset Totalizer MODBUS coil MODBU...

Page 160: ...er A Stop Go Read Write 1110 1210 1310 1410 1510 1610 1710 1810 1910 2010 2110 2210 Totalizer A Reset Read Write 1111 1211 1311 1411 1511 1611 1711 1811 1911 2011 2111 2211 Totalizer A Wrap Read only 1112 1212 1312 1412 1512 1612 1712 1812 1912 2012 2112 2212 Totalizer A First Stage Read only 1113 1213 1313 1413 1513 1613 1713 1813 1913 2013 2113 2213 Totalizer A Flowrate Fail Read only 1114 1214 ...

Page 161: ...alizer A Stop Go Read Write 2310 2410 2510 2610 2710 2810 2910 3010 3110 3210 3310 3410 Totalizer A Reset Read Write 2311 2411 2511 2611 2711 2811 2911 3011 3111 3211 3311 3411 Totalizer A Wrap Read only 2312 2412 2512 2612 2712 2812 2912 3012 3112 3212 3312 3412 Totalizer A First Stage Read only 2313 2413 2513 2613 2713 2813 2913 3013 3113 3213 3313 3413 Totalizer A Flowrate Fail Read only 2314 2...

Page 162: ...04 B2 0015 and 0016 C2 0027 and 0028 D2 0039 and 0040 A3 0005 and 0006 B3 0017 and 0018 C3 0029 and 0030 D3 0041 and 0042 A4 0007 and 0008 B4 0019 and 0020 C4 0031 and 0032 D4 0043 and 0044 A5 0009 and 0010 B5 0021 and 0022 C5 0033 and 0034 D5 0045 and 0046 A6 0011 and 0012 B6 0023 and 0024 C6 0035 and 0036 D6 0047 and 0048 Table B 12 Analog inputs Read Write IEEE floating point 32 bit number Alar...

Page 163: ...d 514 613 and 614 713 and 714 825 to 828 1013 and 1014 4B 515 and 516 615 and 616 715 and 716 829 to 832 1015 and 1016 5A 517 and 518 617 and 618 717 and 718 833 to 836 1017 and 1018 5B 519 and 520 619 and 620 719 and 720 837 to 840 1019 and 1020 6A 521 and 522 621 and 622 721 and 722 841 to 844 1021 and 1022 6B 523 and 524 623 and 624 723 and 724 845 to 848 1023 and 1024 7A 525 and 526 625 and 62...

Page 164: ...102 1201 and 1202 1301 and 1302 1401 to 1404 1601 and 1602 1B 1103 and 1104 1203 and 1204 1303 and 1304 1405 to 1408 1603 and 1604 2A 1105 and 1106 1205 and 1206 1305 and 1306 1409 to 1412 1605 and 1606 2B 1107 and 1108 1207 and 1208 1307 and 1308 1413 to 1416 1607 and 1608 3A 1109 and 1110 1209 and 1210 1309 and 1310 1417 to 1420 1609 and 1610 3B 1111 and 1112 1211 and 1212 1311 and 1312 1421 to ...

Page 165: ...70 1269 and 1270 1369 and 1370 1537 to 1540 1669 and 1670 18B 1171 and 1172 1271 and 1272 1371 and 1372 1541 to 1544 1671 and 1672 19A 1173 and 1174 1273 and 1274 1373 and 1374 1545 to 1548 1673 and 1674 19B 1175 and 1176 1275 and 1276 1375 and 1376 1549 to 1552 1675 and 1676 20A 1177 and 1178 1277 and 1278 1377 and 1378 1553 to 1556 1677 and 1678 20B 1179 and 1180 1279 and 1280 1379 and 1380 1557...

Page 166: ...001 1051 5001 and 5002 13 1013 1063 5025 and 5026 2 1002 1052 5003 and 5004 14 1014 1064 5027 and 5028 3 1003 1053 5005 and 5006 15 1015 1065 5029 and 5030 4 1004 1054 5007 and 5008 16 1016 1066 5031 and 5032 5 1005 1055 5009 and 5010 17 1017 1067 5033 and 5034 6 1006 1056 5011 and 5012 18 1018 1068 5035 and 5036 7 1007 1057 5013 and 5014 19 1019 1069 5037 and 5038 8 1008 1058 5015 and 5016 20 102...

Page 167: ...412 3461 and 3462 3511 and 3512 3561 and 3562 Totalizer A minimum flowrate R 32 bit IEEE 3013 and 3014 3063 and 3064 3113 and 3114 3163 and 3164 3213 and 3214 3263 and 3264 3313 and 3314 3363 and 3364 3413 and 3414 3463 and 3464 3513 and 3514 3563 and 3564 Totalizer A average flowrate R 32 bit IEEE 3015 and 3016 3065 and 3066 3115 and 3116 3165 and 3166 3215 and 3216 3265 and 3266 3315 and 3316 33...

Page 168: ...0 3337 to 3340 3387 to 3390 3437 to 3440 3487 to 3490 3537 to 3540 3587 to 3590 Previous batch Totalizer B maximum flowrate R 32 bit IEEE 3041 and 3042 3089 and 3090 3141 and 3142 3191 and 3192 3241 and 3242 3291 and 3292 3341 and 3342 3391 and 3392 3441 and 3442 3491 and 3492 3541 and 3542 3591 and 3592 Totalizer B minimum flowrate R 32 bit IEEE 3043 and 3044 3091 and 3092 3143 and 3144 3193 and ...

Page 169: ...nd 4012 4061 and 4062 4111 and 4112 4161 and 4162 Totalizer A minimum flowrate R 32 bit IEEE 3613 and 3614 3663 and 3664 3713 and 3714 3763 and 3764 3813 and 3814 3863 and 3864 3913 and 3914 3963 and 3964 4013 and 4014 4063 and 4064 4113 and 4114 4163 and 4164 Totalizer A average flowrate R 32 bit IEEE 3615 and 3616 3665 and 3666 3715 and 3716 3765 and 3766 3815 and 3816 3865 and 3866 3915 and 391...

Page 170: ... and 3794 3843 and 3844 3893 and 3894 3943 and 3944 3993 and 3994 4043 and 4044 4093 and 4094 4143 and 4144 4193 and 4194 Totalizer B average flowrate R 32 bit IEEE 3645 and 3646 3695 and 3696 3745 and 3746 3795 and 3796 3845 and 3846 3895 and 3896 3945 and 3946 3995 and 3996 4045 and 4046 4095 and 4096 4145 and 4146 4195 and 4196 Totalizer B batch total R 64 bit IEEE 3647 to 3650 3697 to 3700 374...

Page 171: ... m 21 33 35 53 5 48 72 H 5B 91 6E 110 n 22 34 36 54 6 49 73 I 5C 92 6F 111 o 23 35 37 55 7 4A 74 J 5D 93 70 112 p 24 36 38 56 8 4B 75 K 5E 94 71 113 q 25 37 39 57 9 4C 76 L 5F 95 _ 72 114 r 26 38 3A 58 4D 77 M 60 96 N A 73 115 s 27 39 3B 59 4E 78 N 61 97 a 74 116 t 28 40 3C 60 4F 79 O 62 98 b 75 117 u 29 41 3D 61 50 80 P 63 99 c 76 118 v 2A 42 3E 62 51 81 Q 64 100 d 77 119 w 2B 43 3F 63 52 82 R 65...

Page 172: ...tion calculated for continuous recording of 4 channels of analog data for example for 8 channels divide by 2 for 2 channels multiply by 2 Sample rate 0 125 seconds 1 second 10 seconds 60 seconds 10 minutes 60 minutes 256 MB internal Flash memory 10 days 80 days 2 2 years 13 years 130 years 960 years Table C 1 Internal storage capacity Sample rate 0 125 seconds 1 second 10 seconds 60 seconds 10 min...

Page 173: ... second NTU nephelometric turbidity units Mgal d UK imperial mega gallons per day FTU formazine turbidity units gal d US US gallons per day OBS obscuration gal h US US gallons per hour g l grams per liter gal m US US gallons per minute g h grams per hour gal s US US gallons per second g d grams per day Mgal d US US mega gallons per day ml m milliliters per minute m3 d cubic meters per day ml h mil...

Page 174: ...l gallons T tons g x 10 UK imperial gallons x 10 kT kilotons g x100 UK imperial gallons x 100 lb pounds kgal UK imperial kilo gallons ton imperial tons Mgal UK imperial mega gallons btu british thermal units gal US US gallons ft3 cubic feet g x 10 US US gallons x 10 kft3 kilo cubic feet g x100 US US gallons x 100 Mft3 mega cubic feet kgal US US kilo gallons AcreFt volume of water 1ft deep covering...

Page 175: ...e operator to archive the internally recorded values so that the data for each batch can be retrieved easily and reviewed the retrieval of data from the recorder based on its batch identity In addition using the Company s DataManager Pro data analysis software package batched data can be located and retrieved using its batch identity A Batch Log archive file is created that contains all the identi...

Page 176: ...atch recording has not been enabled during Group configuration or a batch is running Touch to start batch recording A dialog box is displayed to enable the operator to edit the batch details Note If Security system is set to Advanced see Section E 3 1 page 177 and the operator has the necessary access rights see Section E 3 2 page 177 and Operator login is set to Start or Start and Stop see page 1...

Page 177: ...ed to enable to operator to either select a previously defined entry maximum 10 or to define a new entry maximum 18 characters per field Note Batch information can also be entered easily into the recorder using a USB barcode scanner or keyboard Operator The operator s name is displayed if Operator login is not set to Disabled see page 178 Touch to accept changes and start batch recording Touch to ...

Page 178: ...t running Touch to stop batch recording A confirmation dialog box is displayed Touch to stop the batch or to allow the batch to continue Note If Security system is set to Advanced see Section E 3 1 page 177 and the operator has the necessary access rights see Section E 3 2 page 177 and Operator login is set to Start and Stop see page 178 a password entry dialog box is displayed The correct operato...

Page 179: ... tab Note Batch security can be enabled only if the Security system parameter is set to Advanced see Section 7 7 5 page 74 If the Security system parameter is set to Basic batch security is automatically disabled and cannot be enabled Security Security type Set the Security type Security system Set to Advanced to enable batch security User User 1 Name Configure User 1 System Administrator User 1 A...

Page 180: ...lly to the new batch If Batch Number is set to Automatic the content of the Batch Number field is incremented by one automatically Batch Power Failure Select a time between 1 minute and 2 hours to enable this function or select Off to disable it If this function is enabled and electrical power is lost for more than the time selected the batch is stopped and a digital Batch Power Failure signal is ...

Page 181: ... batch number when starting a batch from the operator menu see Section E 2 2 page 174 Field 1 Title Field 2 Title Field 3 Title Enter up to 3 identifying labels for the batch maximum 20 characters per field Note Configured fields are shown on the New Batch dialog box that is displayed when the operator starts a batch from the operator menu This enables the operator to enter further details to iden...

Page 182: ...yboard the user is warned that invalid characters have been detected and are being replaced by the underscore _ character No other characters can be entered using the recorder s keyboard or scanner or PC emulation Web browser users do not have any limits applied and may not need any Configuration level Instrument tag Group recording tag Batch field 1 title Batch field 2 title Batch field 3 title U...

Page 183: ...process 100 Groups 101 Hysteresis 78 99 Latch 95 99 Process 95 99 Rate 97 100 Real time 128 State recording 101 Tag 99 Type 99 Analog inputs 91 24 V digital input 90 Volt free digital input 90 Archive file types 55 Archiving Archive wrap 58 70 Data file examples 57 Data verification and integrity 57 Filenames 56 Log files 56 Media type selection 70 On line Off line 52 58 Reset 53 Sample rates 55 A...

Page 184: ...mmon 68 to 79 Custom linearizers 127 Data entry dialog boxes 65 Digital input 94 Exiting configuration mode 66 F0 value calculation 108 to 111 I O modules 112 to 113 Analog inputs 112 Ethernet module 117 Relay modules 114 115 RS485 MODBUS modules 126 Indicator view 84 85 Locating parameter settings 64 Number of groups 68 Operator messages 79 Overview 63 Process group 80 to 85 Real time alarms 128 ...

Page 185: ...DC power supply connections 19 Analog Digital input connections 18 Volt free digital input 17 Fuses 14 19 Relays 21 Thermocouple compensating cable 18 Electronic signatures see Chart Electronic signatures Engineering units 93 171 Ethernet 117 F F0 value calculation 108 Cut off value 111 Preset count 110 Tag 109 Wrap 108 File viewer 53 Filter Recording channel input 87 Filter time 93 Functional ove...

Page 186: ... adjustment 46 78 112 From Service menu 113 See also Configuration Analog input Input adjustment Input calibration 112 Operator calibrate 113 Sensor calibration 113 Input type 90 Installation 13 Environmental limits 11 Mounting dimensions 12 Instrument tag 44 69 72 180 L Language 68 Linearizer type 90 Linearizer units 90 Logging Channel data files 52 Logging access Advanced security 50 Basic secur...

Page 187: ...154 Remote operator messages 155 169 Reverse IEEE data 121 Server MODBUS slave 123 TCP client access 123 TCP IP port 121 O Operator displays navigating 25 Operator messages Alarm event log 47 Chart view 39 82 83 User defined 39 Overview display 33 37 Enabling 71 Operator menu 43 44 46 P Panel mounting 13 Password entry 51 Passwords Entry failure limit 75 Expiry 75 Length 75 Primary and secondary s...

Page 188: ... Recording control 53 Signal sources 146 Simulated inputs 90 Storage capacity External 170 Internal 170 System administrator 74 75 T Thermocouple compensating cable 18 113 Totalizer log 35 F0 values update frequency 110 Update frequency 105 Totalizers Count direction 102 Count rate 106 F0 value calculation 108 Preset count 104 Tag 103 Units 103 172 Wrap 102 Touchscreen 8 24 37 Gestures 25 Trace Wi...

Page 189: ... Conductivity and Dissolved Oxygen Transmitters and Sensors Ammonia Nitrate Phosphate Silica Sodium Chloride Fluoride Dissolved Oxygen and Hydrazine Analyzers Zirconia Oxygen Analyzers Katharometers Hydrogen Purity and Purge gas Monitors Thermal Conductivity Customer support We provide a comprehensive after sales service via a Worldwide Service Organization Contact one of the following offices for...

Page 190: ...ders Note We reserve the right to make technical changes or modify the contents of this document without prior notice With regard to purchase orders the agreed particulars shall prevail ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in the subject matter and illustrations contained t...

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