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ABB ACS850 series, Manual

The ABB ACS850 series offers a comprehensive range of industrial drive solutions. To maximize your understanding and utilization of these cutting-edge products, you can easily access the detailed Hardware Manual for free download on manualshive.com. Equip yourself with this indispensable manual to fully harness the capabilities of the ACS850 series.

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Table of contents   5

Table of contents

ACS850 drive manuals  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2

1. About the manual

What this chapter contains   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  .   11
Compatibility   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  11
Safety instructions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  11
Reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  11
Contents   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12
Related manuals  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12
Terms and abbreviations  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  .   12

2. The ACS850 control panel

What this chapter contains   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  .   15
Features   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15
Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  16

Mechanical installation   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  16
Electrical installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  16

Layout  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  17

Status line  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  18

Operating instructions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  19

Basics of operation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   19
List of tasks  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  20
Help and panel version – Any mode  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  21
Basic operations – Any mode  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  22
Output mode  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  .   23
Parameters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  25
Assistants  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  32
Changed Parameters   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  33
Fault Logger   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  35
Time & Date   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  37
Parameter Backup   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  39
I/O Settings  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  47
Reference Edit   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  .   49
Drive Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  50
Parameter Change Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  51

3. Control locations and operating modes

What this chapter contains   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  .   53
Local control vs. external control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   54

Local control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  54
External control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  55

Operating modes of the drive   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  55

Speed control mode   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  55
Torque control mode  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  55

Safety

Summary of Contents for ACS850 series

Page 1: ...ACS850 Firmware Manual ACS850 Standard Control Program ...

Page 2: ...4 English ACS850 04 Drive Modules 400 to 560 kW 450 to 700 hp Hardware Manual 3AUA0000081249 English DRIVE FIRMWARE MANUALS ACS850 Standard Control Program Firmware Manual 3AUA0000045497 English OPTION MANUALS ACS CP U Control Panel IP54 Mounting Platform Kit J410 Installation Guide 3AUA0000049072 English Manuals for I O Extension Modules Fieldbus Adapters etc APPLICATION GUIDES Application progra...

Page 3: ...Firmware Manual ACS850 Standard Control Program 3AUA0000045497 Rev F EN EFFECTIVE 2011 07 04 2011 ABB Oy All Rights Reserved Table of contents ...

Page 4: ......

Page 5: ...t 17 Status line 18 Operating instructions 19 Basics of operation 19 List of tasks 20 Help and panel version Any mode 21 Basic operations Any mode 22 Output mode 23 Parameters 25 Assistants 32 Changed Parameters 33 Fault Logger 35 Time Date 37 Parameter Backup 39 I O Settings 47 Reference Edit 49 Drive Info 50 Parameter Change Log 51 3 Control locations and operating modes What this chapter contai...

Page 6: ... Jogging 64 Scalar motor control 65 User definable load curve 66 User definable U f curve 67 Autophasing 67 Flux braking 69 Application control 70 Application macros 70 Process PID control 70 Mechanical brake control 72 Timers 76 DC voltage control 77 Overvoltage control 77 Undervoltage control 77 Voltage control and trip limits 78 Brake chopper 79 Safety and protections 80 Emergency stop 80 Therm...

Page 7: ...apter contains 101 Terms and abbreviations 102 Parameter listing 103 01 Actual values 103 02 I O values 104 03 Control values 114 04 Appl values 115 06 Drive status 116 08 Alarms faults 119 09 System info 124 10 Start stop dir 124 11 Start stop mode 131 12 Operating mode 133 13 Analogue inputs 135 14 Digital I O 142 15 Analogue outputs 155 16 System 162 19 Speed calculation 165 20 Limits 168 21 Sp...

Page 8: ...256 7 Additional parameter data What this chapter contains 263 Terms and abbreviations 263 Fieldbus equivalents 264 Pointer parameter format in fieldbus communication 264 32 bit integer value pointers 264 32 bit integer bit pointers 265 Parameter groups 1 9 267 Parameter groups 10 99 271 8 Fault tracing What this chapter contains 289 Safety 289 How to reset 289 Fault history 290 Alarm messages gen...

Page 9: ...r the DCU 16 bit profile 331 References for the DCU 16 bit profile 331 Actual signals for the DCU 16 bit profile 331 Modbus register addresses for the DCU 16 bit profile 332 DCU 32 bit profile 333 Control and Status words for the DCU 32 bit profile 333 Status word for the DCU 32 bit profile 333 State transition diagram for the DCU 32 bit profile 333 References for the DCU 32 bit profile 334 Actual...

Page 10: ... drive logic diagrams What this chapter contains 359 Speed feedback 360 Speed reference modification and ramping 361 Speed error handling 362 Torque reference modification operating mode selection 363 Process PID 364 Drive logic 1 365 Drive logic 2 Fieldbus interface 366 Direct torque control 367 Further information Product and service inquiries 369 Product training 369 Providing feedback on ABB D...

Page 11: ...he drive Read the complete safety instructions before you install commission or use the drive The complete safety instructions are given at the beginning of the Hardware Manual Read the software function specific warnings and notes before changing the default settings of the function For each function the warnings and notes are given in this manual in the section describing the related user adjust...

Page 12: ...ce Control through a fieldbus adapter describes the communication to and from a fieldbus network using an optional fieldbus adapter module Drive to drive link describes the communication between drives connected together by the drive to drive link Control chain and drive logic diagrams Related manuals The delivery of the drive includes a multilingual Quick Start up Guide A complete list of related...

Page 13: ...h switching frequency I O Input Output JCU Control unit of the drive module The JCU is installed on top of the power unit The external I O control signals are connected to the JCU or optional I O extensions mounted on it JMU Memory unit attached to the control unit of the drive JPU Power unit see the definition below LSB Least significant bit LSW Least significant word MSB Most significant bit MSW...

Page 14: ...14 About the manual UPS Uninterruptible power supply power supply equipment with battery to maintain output voltage during power failure Term abbreviation Definition ...

Page 15: ...850 control panel The control panel can be used to control the drive read status data and adjust parameters Features alphanumeric control panel with an LCD display copy function parameters can be copied to the control panel memory for later transfer to other drives or for backup of a particular system context sensitive help real time clock ...

Page 16: ...anel onto a cabinet door are available in ACS CP U Control Panel IP54 Mounting Platform Kit Installation Guide 3AUA0000049072 English Electrical installation Use a CAT5 straight through network cable with a maximum length of 3 meters Suitable cables are available from ABB For the control panel connector location on the drive see the Hardware Manual of the drive ...

Page 17: ...in the center of the LCD display Increments a value if a parameter is selected Increments the reference value if the upper right corner is highlighted Holding the key down changes the value faster 6 Down Scrolls down through a menu or list displayed in the center of the LCD display Decrements a value if a parameter is selected Decrements the reference value if the upper right corner is highlighted...

Page 18: ...rrow Drive is running at reference Dotted rotating arrow Drive is running but not at reference Stationary arrow Drive is stopped Dotted stationary arrow Start command is present but the motor is not running e g because start enable signal is missing 3 Panel operation mode Name of the current mode Name of the list or menu shown Name of the operation state e g REF EDIT 4 Reference value or number of...

Page 19: ...hanged Par Fault Logger Time Date Parameter Backup I O Settings Reference Edit Drive Info and Parameter Change Log In addition the control panel has an Output mode which is used as default Also when a fault or alarm occurs the panel goes automatically to the Fault mode showing the fault or alarm You can reset the fault in the Output or Fault mode The operation in these modes and options is describ...

Page 20: ...RUE Parameters PARAMETERS 30 How to select the monitored signals Parameters PARAMETERS 31 How to do guided tasks specification of related parameter sets with assistants Assistants ASSISTANTS 32 How to view and edit changed parameters Changed Parameters CHANGED PAR 33 How to view faults Fault Logger FAULT LOGGER 35 How to reset faults and alarms Fault Logger FAULT LOGGER 36 How to show hide the clo...

Page 21: ...ol board or the drive 2 Keep key depressed while you switch on the power and read the information The display shows the following panel information Panel SW Panel firmware version ROM CRC Panel ROM check sum Flash Rev Flash content version Flash content comment When you release the key the panel goes to the Output mode TIME FORMAT DATE FORMAT SET TIME SET DATE DAYLIGHT SAVING TIME DATE 6 EXIT SEL ...

Page 22: ...s To switch to local control LOC and control the drive using the control panel press The result depends on how long you press the key If you release the key immediately the display flashes Switching to the local control mode the drive stops Set the local control reference as instructed on page 23 If you press the key until the text Keep running appears the drive continues running as before The dri...

Page 23: ...et the speed frequency or torque reference in the Output mode See also section Reference Edit on page 49 Step Action Display 1 If you are not in the Output mode press repeatedly until you get there 2 If the drive is in remote control REM shown on the status line switch to local control by pressing The display briefly shows a message about changing the mode and then returns to the Output mode 3 To ...

Page 24: ...ediately It is stored in the permanent memory of the drive and restored automatically after power switch off To decrease the value press Step Action Display 1 If you are not in the Output mode press repeatedly until you get there 2 To increase the contrast press keys and simultaneously To decrease the contrast press keys and simultaneously Step Action Display LOC REM 50 A 10 Hz 7 10 0 49 LOC DIR M...

Page 25: ...ter with keys and The current value of the parameter is shown below the selected parameter Here the parameter 99 06 Mot nom current is used as an example Press MENU EXIT PARAMETERS ASSISTANTS CHANGED PAR EXIT ENTER 00 00 MAIN MENU 1 LOC ENTER 01 Actual values 02 I O values 03 Control values 04 Appl values 06 Drive status EXIT SEL 00 00 PAR GROUPS 01 LOC 99 Start up data 01 Actual values 02 I O val...

Page 26: ...ayed value with the default value 6 To save the new value press To cancel the new value and keep the original press Step Action Display 1 Go to the Main menu by pressing if you are in the Output mode Otherwise press repeatedly until you get to the Main menu 2 Go to the Parameters option by selecting PARAMETERS on the menu with keys and and pressing 3 Select the appropriate parameter group with key...

Page 27: ...ed parameter group 8 Press to select the parameter index Again the text below the cursor reflects the current setting 9 To save the new value for the pointer parameter press The new value is shown in the parameters list Step Action Display SEL 2101 Speed ref1 sel AI2 scaled 2102 Speed ref2 sel 2103 Speed ref1 func 2104 Speed ref1 2 sel PARAMETERS EXIT EDIT 00 00 LOC EDIT 2101 Speed ref1 sel AI1 sc...

Page 28: ...h keys and Here the bit pointer parameter 10 02 Ext1 start in1 is used as an example 4 Press to select the appropriate parameter group Current value of each parameter is shown below its name Select the parameter 10 02 Ext1 start in1 with keys and 5 Press MENU EXIT PARAMETERS ASSISTANTS CHANGED PAR EXIT ENTER 00 00 MAIN MENU 1 LOC ENTER 01 Actual values 02 I O values 03 Control values 04 Appl value...

Page 29: ...tting 9 Press to select the bit Again the text below the cursor reflects the current setting 10 To save the new value for the pointer parameter press The new value is shown in the parameters list Step Action Display 1002 Ext1 start in1 DI6 PAR EDIT CANCEL SEL 00 00 P 02 01 05 LOC SEL 1002 Ext1 start in1 DI6 1003 Ext1 start in2 1004 Ext2 start func 1005 Ext2 start in1 PARAMETERS EXIT EDIT 00 00 LOC...

Page 30: ...and Here the bit pointer parameter 14 07 DIO2 out src is used as an example 3 Press to select the appropriate parameter group Select the appropriate parameter with keys and Current value of each parameter is shown below its name 4 Press Select CONST with keys and MENU EXIT PARAMETERS ASSISTANTS CHANGED PAR EXIT ENTER 00 00 MAIN MENU 1 LOC ENTER 01 Actual values 02 I O values 03 Control values 04 A...

Page 31: ...ns on changing parameter values Note If you set one of the parameters 56 01 56 03 to zero in the output mode you can see names for the two remaining signals The names are also shown if you set one of the mode parameters 56 04 56 06 to Disabled Step Action Display NEXT C FALSE 1407 DIO2 out src PAR EDIT CANCEL SAVE 00 00 0 LOC C TRUE 1407 DIO2 out src PAR EDIT CANCEL SAVE 00 00 1 LOC SAVE CANCEL 14...

Page 32: ...to the Main menu 2 Go to the Assistants mode by selecting ASSISTANTS on the menu with keys and and pressing 3 The Motor Set up assistant is used as an example Select Motor Set up with keys and and press 4 Select the appropriate motor type with keys and 5 To accept the new value and continue to the setting of the next parameter press After all the parameters of the assistant are set the main menu i...

Page 33: ...ding text will be shown If parameters have been changed a list of them is shown Select the changed parameter on the list with keys and The value of the selected parameter is shown below it 3 Press to modify the value 4 Specify a new value for the parameter with keys and Pressing the key once increments or decrements the value Holding the key down changes the value faster Pressing the keys simultan...

Page 34: ... the default value the parameter is removed from the list of changed parameters To cancel the new value and keep the original press Step Action Display SAVE CANCEL 9906 Mot nom current 3 0 A 9907 Mot nom voltage 9908 Mot nom freq 9909 Mot nom speed CHANGED PAR EXIT EDIT 00 00 LOC ...

Page 35: ... shown If there is a fault history the display shows the fault log starting with the most recent fault The number on the row is the fault code according to which the causes and corrective actions are listed in chapter Fault tracing page 289 3 To see the details of a fault select it with keys and and press Scroll the text with keys and To return to the previous display press 4 If you want help in d...

Page 36: ...s To cancel the new value and keep the original press Step Action Display 1 When a fault occurs a text identifying the fault is shown To reset the fault press To return to the previous display press Step Action Display OK 3003 Local ctrl loss PAR EDIT Fault EXIT SAVE 00 00 1 LOC SAVE EXIT 3003 Local ctrl loss PAR EDIT Spd ref Safe EXIT SAVE 00 00 2 LOC RESET EXIT FAULT 36 LOCAL CTRL LOSS FAULT RES...

Page 37: ... if you are in the Output mode Otherwise press repeatedly until you get to the Main menu 2 Go to the Time Date option by selecting TIME DATE on the menu with keys and and pressing 3 To show hide the clock select CLOCK VISIBILITY on the menu press select Show clock Hide clock with keys and and press or if you want to return to the previous display without making changes press To specify the time fo...

Page 38: ...ens the help that shows the beginning and end dates of the period during which daylight saving time is used in each country or area whose daylight saving changes you can select to be followed Scroll the text with keys and To return to the previous display press To disable automatic clock transitions according to the daylight saving changes select Off and press To enable automatic clock transitions...

Page 39: ...g to restore the parameters to another drive with RESTORE PARS ALL to ensure that the drives are compatible Restore the full parameter set from the control panel to the drive using the RESTORE PARS ALL command This writes all parameters including the internal non user adjustable motor parameters to the drive It does NOT include the user sets of parameters Note Use this function only to restore the...

Page 40: ... Backup with keys and Press Restoring starts If you want to continue press Press if you want to stop the operation If the downloading is continued the display shows a message about it Downloading continues drive is being restarted Step Action Display ENTER MAKE BACKUP TO PANEL SHOW BACKUP INFO RESTORE PARS ALL RESTORE PARS NO IDRUN RESTORE PARS IDRUN EXIT SEL 00 00 PAR BACKUP 1 LOC SEL ABORT ABORT...

Page 41: ... firmware versions are not the same Scroll the text with keys and To continue press Press to stop the operation 3 If the downloading is continued the display shows a message about it Step Action Display PAR BACKUP LOC 50 Restoring downloading all parameters Finishing restore operation PAR BACKUP LOC Initializing param restore operation PAR BACKUP LOC 00 00 FIRMWARE VERSION UIFI 2020 0 UIFI 1010 0 ...

Page 42: ...hen EDIT command is visible Parameter 95 01 Ctrl boardSupply is used as an example Edit the parameter as shown in section Parameters on page 25 Step Action Display Restarting drive PAR BACKUP LOC 00 00 PAR BACKUP LOC 50 Restoring downloading all parameters Restarting drive PAR BACKUP LOC 00 00 Finishing restore operation PAR BACKUP LOC 9401 Ext IO1 sel 0 INCORRECT VALUE TYPE 9402 Ext IO2 sel READY...

Page 43: ... 2 Version check is also OK You can see on the panel that the firmware versions are not the same You can scroll the text with keys and 3 If the downloading is continued the display shows a message about it Step Action Display SAVE CANCEL 9501 Ctrl boardSupply PAR EDIT Internal 24V CANCEL SAVE 00 00 0 LOC READY 9501 Ctrl boardSupply 0 0 INCORRECT VALUE TYPE 9503 READY EDIT PARAM ERRORS LOC 9 00 00 ...

Page 44: ...ve is being restarted 8 Downloading finishes 9 Panel shows a text identifying the alarm and returns to the Par Backup Step Action Display Restarting drive PAR BACKUP LOC 00 00 PAR BACKUP LOC 50 Restoring downloading user set 1 Initializing param restore operation PAR BACKUP LOC 00 00 Restarting drive PAR BACKUP LOC 00 00 Finishing restore operation PAR BACKUP LOC ALARM 2036 RESTORE ALARM EXIT LOC ...

Page 45: ...lue of each parameter is shown below its name 3 Press Select the user set you want to load with keys and Press 4 Panel shows a text identifying the fault Step Action Display 1 Go to the Main menu by pressing if you are in the Output mode Otherwise press repeatedly until you get to the Main menu EXIT SEL 00 00 12 Operating mode 13 Analogue inputs 14 Digital I O 15 Analogue outputs 16 System PAR GRO...

Page 46: ...n 0 Firmware patch version PRODUCT VARIANT 3 ACS850 Standard control program You can scroll the information with and 4 Press to return to the Par Backup Step Action Display ENTER MAKE BACKUP TO PANEL SHOW BACKUP INFO RESTORE PARS ALL RESTORE PARS NO IDRUN RESTORE PARS IDRUN EXIT SEL 00 00 PAR BACKUP 2 LOC SEL LOC EXIT 00 00 BACKUP INTERFACE VER 0 4 0 4 FIRMWARE VERSION UIFI 2020 0 BACKUP INFO EXIT...

Page 47: ...essing Select the I O group e g Digital inputs with keys and 3 Press After a brief pause the display shows the current settings for the selection You can scroll digital inputs and parameters with keys and 4 Press The panel shows information related to I O selected in this case DI1 You can scroll information with keys and Press to return to the digital inputs MENU EXIT PARAMETERS ASSISTANTS CHANGED...

Page 48: ... faster Pressing the keys simultaneously replaces the displayed value with the default value 8 To save the new value press To cancel the new value and keep the original press Step Action Display DI1 1002 Ext1 start in1 DI2 DI3 1010 Fault reset sel I O SETTINGS 1 LOC EXIT EDIT 00 00 EDIT 1002 Ext1 start in1 PAR EDIT DI1 CANCEL SEL 00 00 P 02 01 00 LOC 1002 Ext1 start in1 PAR EDIT DI04 CANCEL SEL 00...

Page 49: ...if you try to enter REF EDIT in the remote control mode 2 Otherwise go to the Main menu by pressing if you are in the Output mode Otherwise press repeatedly until you get to the Main menu 3 Go to the Reference Edit option by selecting REF EDIT on the menu with keys and and pressing 4 Select the correct sign with keys and and press Select the correct numbers with keys and and after each number is s...

Page 50: ... DriveStudio commissioning and maintenance tool DRIVE TYPE e g ACS850 DRIVE MODEL Type code of the drive FW VERSION See page 45 SOLUTION PROGRAM Version information of the active application program BASE SOLUTION PROGRAM Version information of the application program template STANDARD LIBRARY Version information of the standard library TECHNOLOGY LIBRARY Not applicable to the ACS850 POWER UNIT SER...

Page 51: ...t change The order of the changes is also indicated with a number in the top right corner 1 stands for most recent change 2 the second latest change etc If a parameter has been changed twice it is shown as one change in the list The current value of the parameter and the parameter change date and time are also shown below the selected parameter You can scroll the parameters with keys and 3 If you ...

Page 52: ...t one in the list of last parameter changes Note You can reset the parameter change log by setting parameter 16 14 Reset ChgParLog to Reset Step Action Display 9402 Ext IO2 sel FIO 01 12 09 2008 15 09 33 9402 Ext IO2 sel 9401 Ext IO1 sel LAST CHANGES EXIT EDIT 00 00 LOC 1 ...

Page 53: ...Control locations and operating modes 53 Control locations and operating modes What this chapter contains This chapter describes the control locations and operating modes of the drive ...

Page 54: ...ays overrides the external control signal sources when used in local control Changing the control location to local can be disabled by parameter 16 01 Local lock The user can select by a parameter 30 03 Local ctrl loss how the drive reacts to a control panel or PC tool communication break Control panel or PC tool DriveStudio optional Fieldbus adapter Fxxx in Slot 3 1 Extra inputs outputs can be ad...

Page 55: ...ontrol modes Speed control mode Motor rotates at a speed proportional to the speed reference given to the drive This mode can be used either with estimated speed used as feedback or with an encoder or resolver for better speed accuracy Speed control mode is available in both local and external control Torque control mode Motor torque is proportional to the torque reference given to the drive This ...

Page 56: ...56 Control locations and operating modes ...

Page 57: ... program performs the main control functions including speed and torque control drive logic start stop I O feedback communication and protection functions Firmware functions are configured and programmed with parameters Application program Firmware Speed control Torque control Drive logic I O interface Fieldbus interface Protections Feedback Standard block library Function block program Drive cont...

Page 58: ...ng The functions of the firmware program can be extended with application programming A standard drive delivery does not include an application program Application programs can be built out of function blocks based on the IEC 61131 standard Some drive parameters are used as firmware function block inputs and can therefore be modified also via the application program Note that parameter changes mad...

Page 59: ...ut can be filtered inverted and scaled The number of analog inputs can be increased by using FIO xx I O extensions Settings Parameter group 13 Analogue inputs page 135 Programmable analog outputs The drive has two current analog outputs Each output can be filtered inverted and scaled The number of analog outputs can be increased by using FIO xx I O extensions Settings Parameter group 15 Analogue o...

Page 60: ...alogue outputs page 155 and 94 Ext IO conf page 253 Programmable relay outputs The drive has three relay outputs The signal to be indicated by the outputs can be selected by parameters Relay outputs can be added by using FIO xx I O extensions Settings Parameter group 14 Digital I O page 142 Fieldbus control The drive can be connected to several different automation systems through its fieldbus int...

Page 61: ... on the load and inertia of the motor and the machine It is however also possible to manually adjust the controller gain integration time and derivation time Autotuning can be performed in four different ways depending on the setting of parameter 23 20 PI tune mode The selections Smooth Middle and Tight define how the drive torque reference should react to a speed reference step after tuning The s...

Page 62: ...eed ctrl The drive is stopped The results of the autotune routine are automatically transferred into parameters 23 01 Proport gain proportional gain of the speed controller 23 02 Integration time integration time of the speed controller 01 31 Mech time const mechanical time constant of the machinery The figure below shows speed responses at a speed reference step typically 1 20 A Undercompensated ...

Page 63: ... absolute encoder input TTL input TTL output for encoder emulation and echo and two digital inputs for position latching Resolver Interface FEN 21 resolver input TTL input TTL output for encoder emulation echo and two digital inputs for position latching HTL Encoder Interface FEN 31 HTL encoder input TTL output for encoder emulation and echo and two digital inputs for position latching The interfa...

Page 64: ...tly applied to jogging commands through fieldbus as those require no enable signal see parameter 10 09 Jog enable They also represent how the drive shifts to normal operation jogging inactive when the drive start command is switched on Jog cmd State of the jogging input Jog enable Jogging enabled by the source set by parameter 10 09 Jog enable Start cmd State of the drive start command Phase Jog c...

Page 65: ...current of the motor is less than 1 6 of the nominal output current of the drive If the drive is used without a motor connected for example for test purposes If the drive runs a medium voltage motor through a step up transformer In scalar control some standard features are not available 8 9 x 0 1 Normal operation overrides the jogging Drive follows the speed reference 9 10 x 0 0 Drive decelerates ...

Page 66: ...definable load curve In practice the user load curve consists of an overload and an underload curve even though neither is compulsory Each curve is formed by five points that represent output current or torque as a function of frequency An alarm or fault can be set up to occur when the curve is exceeded The upper boundary overload curve can also be used as a torque or current limiter Settings Para...

Page 67: ...d higher voltage than the previous point WARNING High voltage at low frequencies may result in poor performance or motor damage due to overheating Settings Parameter group 38 Flux ref page 217 Autophasing Autophasing is an automatic measurement routine to determine the angular position of the magnetic flux of a permanent magnet synchronous motor or the magnetic axis of a synchronous reluctance mot...

Page 68: ... of the rotor and encoder position difference when an absolute encoder a resolver or an encoder with commutation signals is used 2 At every power up when an incremental encoder is used 3 With open loop motor control repetitive measurement of the rotor position at every start Several autophasing modes are available see parameter 11 07 Autophasing mode The turning mode is recommended especially with...

Page 69: ... for the flux reduction before it can start the braking The cooling of the induction motor is efficient The stator current of the motor increases during flux braking not the rotor current The stator cools much more efficiently than the rotor Flux braking can be used with induction motors and permanent magnet synchronous motors Two braking power levels are available Moderate braking provides faster...

Page 70: ...ates the process PID control For a more detailed block diagram see page 364 Quick configuration of the process PID controller 1 Select a setpoint source 27 01 PID setpoint sel 2 Select a feedback source and set its minimum and maximum levels 27 03 PID fbk1 src 27 05 PID fbk1 max 27 06 PID fbk1 min If a second feedback source is used also set parameters 27 02 PID fbk func 27 04 PID fbk2 src 27 07 P...

Page 71: ...ep function detects the slow rotation and stops the unnecessary pumping after the sleep delay has passed The drive shifts into sleep mode still monitoring the pressure The pumping resumes when the pressure falls under the predefined minimum level and the wake up delay has passed Settings Parameter group 27 Process PID page 188 and parameter 23 08 Speed additive page 180 t td td SLEEP MODE twd twd ...

Page 72: ...he value of the brake command respectively Settings Parameter group 42 Mech brake ctrl page 220 State Symbol NN State name W X Y Z State outputs operations W 1 Brake open command is active 0 Brake close command is active Controlled through selected digital relay output with signal 03 16 Brake command BSM Brake State Machine Depending on setting of parameter 42 12 Brake fault func 0 0 1 1 0 1 1 1 1...

Page 73: ...AND brake hold is not active 42 11 Brake hold open Note With scalar control the defined starting torque has no effect 4 Brake is open acknowledgement source selected by par 42 02 Brake acknowl is 1 AND the brake open delay has elapsed 42 03 Open delay Start 1 5 6 Start 0 OR brake close command is active AND actual motor speed brake close speed 42 05 Close speed AND close command delay 42 06 Close ...

Page 74: ...ke close signal 03 15 Brake torq mem tmd Motor magnetising delay tod Brake open delay parameter 42 03 Open delay ncs Brake close speed parameter 42 05 Close speed tccd Brake close command delay parameter 42 06 Close cmd delay tcd Brake close delay parameter 42 04 Close delay tex Extended run time Start cmd Modulating Ref_Running Brake open cmd Ramp output Torque ref Ramp input Time tcd Tmem ncs Ts...

Page 75: ...t it has to be implemented as defined in the application specific regulations Motor M 230 VAC JCU unit Mechanical brake Brake control hardware Emergency brake X2 1 RO1 2 RO1 3 RO1 X3 11 DI5 13 24 V The brake on off is controlled via signal 03 16 Brake command The source for the brake supervision is selected by parameter 42 02 Brake acknowl The brake control hardware and wirings need to be done by ...

Page 76: ...me periods The figure below presents how different time periods are active in daily and weekly modes Monday Tuesday Wednesday Thursday Friday Saturday Sunday Monday Tuesday Wednesday Time period 1 Start time 00 00 00 Stop time 00 00 00 or 24 00 00 Start on Tuesday Stop day Sunday Time period 2 Start time 03 00 00 Stop time 23 00 00 Start day Wednesday Stop day Wednesday Time period 3 Start time 21...

Page 77: ...s within the generating quadrant To prevent the DC voltage from exceeding the overvoltage control limit the overvoltage controller automatically decreases the generating torque when the limit is reached Undervoltage control If the incoming supply voltage is cut off the drive will continue to operate by utilizing the kinetic energy of the rotating motor The drive will be fully operational as long a...

Page 78: ...ly voltage is performed every time the drive is powered on Automatic identification can be disabled by parameter 47 03 SupplyVoltAutoId the user can then define the voltage manually at parameter 47 04 Supply voltage 130 260 390 520 1 6 4 8 8 11 2 14 4 t s UDC fout TM UDC intermediate circuit voltage of the drive fout output frequency of the drive TM motor torque Loss of supply voltage at nominal l...

Page 79: ...cted the chopper will start conducting when the DC link voltage of the drive reaches UDC_BR 30 V The maximum braking power is achieved at UDC_BR 30 V UDC_BR 1 35 1 25 01 19 Used supply volt Settings Parameter group 48 Brake chopper page 231 01 07 Dc voltage Undervoltage control level 0 8 UDC 400 V min Undervoltage fault level UDC low 50 V 350 V min Overvoltage control level 1 25 UDC 810 V max Over...

Page 80: ... be protected against overheating by the motor thermal protection model measuring the motor temperature with PTC Pt100 or KTY84 sensors This will result in a more accurate motor model Thermal motor protection model The drive calculates the temperature of the motor on the basis of the following assumptions 1 When power is applied to the drive for the first time the motor is at ambient temperature d...

Page 81: ...rdware Manual of the drive Temperature monitoring using Pt100 sensors A Pt100 sensor can be connected to AI1 and AO1 on the JCU Control Unit or to the first available AI and AO on the optional FIO 11 I O extension module The analog output feeds constant current through the sensor The sensor resistance increases as the motor temperature rises as does the voltage over the sensor The temperature meas...

Page 82: ...a function of the motor operating temperature It is possible to adjust the motor temperature supervision limits and select how the drive reacts when overtemperature is detected For the wiring of the sensor refer to the Hardware Manual of the drive Settings Parameter group 31 Motor therm prot page 195 1000 2000 3000 Ohm T o C KTY84 scaling 90 C 936 ohm 110 C 1063 ohm 130 C 1197 ohm 150 C 1340 ohm 1...

Page 83: ... supply the protection activates in 200 milliseconds in an ungrounded supply the supply capacitance should be 1 microfarad or more the capacitive currents caused by shielded motor cables up to 300 metres will not activate the protection the protection is deactivated when the drive is stopped Supply phase loss detection parameter 30 06 The parameter selects how the drive reacts whenever a supply ph...

Page 84: ... below a predefined limit a bit of 06 13 Superv status is activated Absolute values can be used Settings Parameter group 33 Supervision page 201 Maintenance counters The program has six different maintenance counters that can be configured to generate an alarm when the counter reaches a pre defined limit The counter can be set to monitor any parameter This feature is especially useful as a service...

Page 85: ...eter group 45 Energy optimising page 230 Load analyzer Peak value logger The user can select a signal to be monitored by the peak value logger The logger records the peak value of the signal along with the time the peak occurred as well as motor current DC voltage and motor speed at the time of the peak Amplitude loggers The drive has two amplitude loggers For amplitude logger 2 the user can selec...

Page 86: ...The drive offers a possibility of backing up numerous settings and configurations to external storage such as a PC file using the DriveStudio tool and the internal memory of the control panel These settings and configurations can then be restored to the drive or a number of drives Backup using DriveStudio includes Parameter settings User parameter sets Application program Percentage of samples 0 1...

Page 87: ...ifferent firmware versions Contact the supplier of the application when it needs to be updated for a new firmware version Parameter restore Parameters are divided into three different groups that can be restored together or individually Motor configuration parameters and identification ID run results Fieldbus adapter and encoder settings Other parameters For example retaining the existing ID run r...

Page 88: ...nt motors are used with one drive the motor ID run needs to be performed with each motor and saved to different user sets The appropriate set can then be recalled when the motor is switched Settings Parameter group 16 System page 162 Data storage parameters Four 16 bit and four 32 bit parameters are reserved for data storage These parameters are unconnected and can be used for linking testing and ...

Page 89: ...is given in the Hardware Manual of the drive General Application macros are pre defined parameter sets When starting up the drive the user typically selects one of the macros as a basis makes the essential changes and saves the result as a user parameter set Application macros are activated through the control panel main menu by selecting ASSISTANTS Application Macro User parameter sets are manage...

Page 90: ...al control the control location is EXT1 The drive is speed controlled the reference signal is connected to analog input AI1 The sign of the reference determines the running direction The start stop commands are given through digital input DI1 Faults are reset through DI3 The default parameter settings for the Factory macro are listed in chapter Additional parameter data page 263 ...

Page 91: ... DI5 5 Digital input DI6 or thermistor input DI6 6 Start interlock 0 Stop DIIL A Digital input output DIO1 Output Ready XDIO DIO1 1 Digital input output DIO2 Output Running DIO2 2 Reference voltage XAI VREF 1 Reference voltage VREF 2 Ground AGND 3 Analog input AI1 Speed reference 1 Current or voltage selectable by jumper AI1 AI1 4 AI1 5 Analog input AI2 Current or voltage selectable by jumper AI2 ...

Page 92: ... are connected to analog inputs AI1 and AI2 respectively A constant speed 300 rpm can be activated through DI4 Default parameter settings for Hand Auto macro Below is a listing of default parameter values that differ from those listed in chapter Additional parameter data page 263 Parameter Hand Auto macro default No Name 10 01 Ext1 start func In1St In2Dir 10 03 Ext1 start in2 DI2 10 04 Ext2 start ...

Page 93: ...Direction DI5 5 Digital input DI6 or thermistor input EXT2 Stop Start DI6 6 Start interlock 0 Stop DIIL A Digital input output DIO1 Output Ready XDIO DIO1 1 Digital input output DIO2 Output Running DIO2 2 Reference voltage XAI VREF 1 Reference voltage VREF 2 Ground AGND 3 Analog input AI1 EXT1 Reference Speed ref1 Current or voltage selectable by jumper AI1 AI1 4 AI1 5 Analog input AI2 EXT2 Refere...

Page 94: ...controls the process variable Selection between direct speed control control location EXT1 and process variable control EXT2 is done through digital input DI3 The stop start signals for EXT1 and EXT2 are connected to DI1 and DI6 respectively A constant speed 300 rpm can be activated through DI4 Default parameter settings for PID control macro Below is a listing of default parameter values that dif...

Page 95: ...DI5 5 Digital input DI6 or thermistor input EXT2 Stop Start DI6 6 Start interlock 0 Stop DIIL A Digital input output DIO1 Output Ready XDIO DIO1 1 Digital input output DIO2 Output Running DIO2 2 Reference voltage XAI VREF 1 Reference voltage VREF 2 Ground AGND 3 Analog input AI1 Process or Speed reference Current or voltage selectable by jumper AI1 AI1 4 AI1 5 Analog input AI2 Process feedback Cur...

Page 96: ...ol A constant speed 300 rpm can be activated through DI4 Default parameter settings for Torque control macro Below is a listing of default parameter values that differ from those listed in chapter Additional parameter data page 263 Parameter Torque control macro default No Name 10 01 Ext1 start func In1St In2Dir 10 03 Ext1 start in2 DI2 10 04 Ext2 start func In1St In2Dir 10 05 Ext2 start in1 DI1 1...

Page 97: ...Acc Dec ramp 1 2 selection DI5 5 Digital input DI6 or thermistor input DI6 6 Start interlock 0 Stop DIIL A Digital input output DIO1 Output Ready XDIO DIO1 1 Digital input output DIO2 Output Running DIO2 2 Reference voltage XAI VREF 1 Reference voltage VREF 2 Ground AGND 3 Analog input AI1 EXT1 Reference Speed ref1 Current or voltage selectable by jumper AI1 AI1 4 AI1 5 Analog input AI2 EXT2 Refer...

Page 98: ...st speed func Two acceleration deceleration ramps are selectable through DI3 An external speed reference can be given through analog input AI1 The reference is active only when no constant speed is activated all of the digital inputs DI4 DI6 are off Operational commands can also be given from the control panel Operation diagram The figure below shows an example of the use of the macro Stop along d...

Page 99: ...01 Ext1 start func In1St In2Dir 10 03 Ext1 start in2 DI2 10 10 Fault reset sel C FALSE 11 03 Stop mode Ramp 13 05 AI1 min scale 0 000 22 01 Acc Dec sel DI3 26 01 Const speed func 0b01 26 02 Const speed sel1 DI4 26 03 Const speed sel2 DI5 26 04 Const speed sel3 DI6 26 06 Const speed1 300 rpm 26 07 Const speed2 600 rpm 26 08 Const speed3 900 rpm 26 09 Const speed4 1200 rpm 26 10 Const speed5 1500 rp...

Page 100: ...put DI5 Constant speed sel2 DI5 5 Digital input DI6 or thermistor input Constant speed sel3 DI6 6 Start interlock 0 Stop DIIL A Digital input output DIO1 Output Ready XDIO DIO1 1 Digital input output DIO2 Output Running DIO2 2 Reference voltage XAI VREF 1 Reference voltage VREF 2 Ground AGND 3 Analog input AI1 EXT1 Reference Speed ref1 Current or voltage selectable by jumper AI1 AI1 4 AI1 5 Analog...

Page 101: ...e chapter describes the parameters including actual signals of the control program Note By default a selective list of parameters is shown by the drive panel or DriveStudio All parameters can be displayed by setting parameter 16 15 Menu set sel to Load long ...

Page 102: ... to fix the value to 0 displayed as C False or 1 C True Pointer is selected to define a source from another parameter A pointer value is given in the format P xx yy zz where xx parameter group yy parameter index zz bit number Pointing to a nonexisting bit will be interpreted as 0 FALSE In addition to the Const and Pointer selections bit pointer settings may also have other pre selected settings Fb...

Page 103: ...otor speed est Estimated motor speed in rpm 100 1 rpm 01 15 Temp inverter Estimated IGBT temperature in percent of fault limit 10 1 01 16 Temp brk chopper Brake chopper IGBT temperature in percent of fault limit 10 1 01 17 Motor temp1 Measured temperature of motor 1 in degrees Celsius when a KTY or Pt100 sensor is used With a PTC sensor the value is always 0 10 1 C 01 18 Motor temp2 Measured tempe...

Page 104: ...er stage in percent below fault limit 10 1 01 35 Saved energy Energy saved in kWh compared to direct on line motor connection See parameter group 45 Energy optimising on page 230 1 1 kWh 01 36 Saved amount Monetary savings compared to direct on line motor connection This value is a multiplication of parameters 01 35 Saved energy and 45 02 Energy tariff1 See parameter group 45 Energy optimising on ...

Page 105: ...ut type information see the extension module manual 1000 1 unit 02 11 AI4 scaled Scaled value of analogue input AI4 See parameters 13 19 AI4 max scale and 13 20 AI4 min scale 1000 1 unit 02 12 AI5 Value of analogue input AI5 in V or mA For input type information see the extension module manual 1000 1 unit 02 13 AI5 scaled Scaled value of analogue input AI5 See parameters 13 24 AI5 max scale and 13...

Page 106: ...stopped by cutting off motor power supply the motor coasts to stop The drive will restart only with the next rising edge of the start signal when the run enable signal is on AND 0 No action 3 StpMode em stop 1 Emergency stop OFF3 bit 0 must be 1 Stop within time defined by 22 12 Em stop time AND 10 13 0 No action 4 StpMode off1 1 Emergency stop OFF1 bit 0 must be 1 Stop along the currently active ...

Page 107: ... 1 Force input of Ramp Function Generator to zero 0 No action 15 Ext1 Ext2 1 Switch to external control location EXT2 OR 12 01 0 Switch to external control location EXT1 16 Req startinh 1 Activate start inhibit 0 No start inhibit 17 Local ctl 1 Request local control for Control Word Used when the drive is controlled from a PC tool or panel or local fieldbus Local fieldbus Transfer to fieldbus loca...

Page 108: ... running and following given reference 0 Normal operation is disabled Drive is not following given reference for example it is modulating during magnetization 4 Em off OFF2 1 Emergency OFF2 is active 0 Emergency OFF2 is inactive 5 Em stop OFF3 1 Emergency stop OFF3 ramp stop is active 0 Emergency stop OFF3 is inactive 6 Ack startinh 1 Start inhibit is active 0 Start inhibit is inactive 7 Alarm 1 A...

Page 109: ... EXT1 is active 12 Local fb 1 Fieldbus local control is active 0 Fieldbus local control is inactive 13 Zero speed 1 Drive speed is below limit defined by parameter 19 06 Zero speed limit 0 Drive has not reached zero speed limit 14 Rev act 1 Drive is running in reverse direction 0 Drive is running in forward direction 15 Reserved 16 Fault 1 A fault is active See chapter Fault tracing on page 289 0 ...

Page 110: ...al ref unit 100 1 rpm 10 1 02 35 FEN DI status Status of the digital inputs of FEN xx encoder interfaces in drive option slots 1 and 2 Examples 000001 01h DI1 of FEN xx in slot 1 is ON all others are OFF 000010 02h DI2 of FEN xx in slot 1 is ON all others are OFF 010000 10h DI1 of FEN xx in slot 2 is ON all others are OFF 100000 20h DI2 of FEN xx in slot 2 is on all others are OFF No Name Value De...

Page 111: ...e is stopped by cutting off motor power supply the motor coasts to stop The drive will restart only with the next rising edge of the start signal when the run enable signal is on AND 0 No action 3 StpMode em stop 1 Emergency stop OFF3 bit 0 must be 1 Stop within time defined by 22 12 Em stop time AND 10 13 0 No action 4 StpMode off1 1 Emergency stop OFF1 bit 0 must be 1 Stop along the currently ac...

Page 112: ...No action 14 Ramp in 0 1 Force input of Ramp Function Generator to zero 0 No action 15 Ext1 Ext2 1 Switch to external control location EXT2 OR 12 01 0 Switch to external control location EXT1 16 Req startinh 1 Activate start inhibit 0 No start inhibit 17 Local ctl 1 Request local control for Control Word Used when the drive is controlled from a PC tool or panel or local fieldbus Local fieldbus Tra...

Page 113: ...e is running and following given reference 0 Normal operation is disabled Drive is not following given reference for example it is modulating during magnetization 4 Em off OFF2 1 Emergency OFF2 is active 0 Emergency OFF2 is inactive 5 Em stop OFF3 1 Emergency stop OFF3 ramp stop is active 0 Emergency stop OFF3 is inactive 6 Ack startinh 1 Start inhibit is active 0 Start inhibit is inactive 7 Alarm...

Page 114: ...rq ref ramped Ramped torque reference in percent 10 1 No Name Value Description FbEq Bit Name Value Information continued 9 Limit 1 Operation is limited by any of the torque limits 0 Operation is within the torque limits 10 Above limit 1 Actual speed exceeds limit defined by parameter 19 08 Above speed lim 0 Actual speed is within the defined limits 11 Ext2 act 1 External control location EXT2 is ...

Page 115: ...unit 04 02 Process act2 Process feedback 2 for the process PID controller 100 1 unit 04 03 Process act Final process feedback after process feedback selection and modification 100 1 unit 04 04 Process PID err Process PID error i e difference between PID setpoint and feedback 10 1 unit 04 05 Process PID out Output of the process PID controller 10 1 unit 04 06 Process var1 Process variable 1 See par...

Page 116: ...is inactive 5 Em stop off3 1 Emergency OFF3 ramp stop is active 0 Emergency OFF3 is inactive 6 Ack startinh 1 Start inhibit is active 0 Start inhibit is inactive 7 Alarm 1 Alarm is active See chapter Fault tracing on page 289 0 No alarm is active 8 Ext2 act 1 External control EXT2 is active 0 External control EXT1 is active 9 Local fb 1 Fieldbus local control is active 0 Fieldbus local control is ...

Page 117: ...following the given reference eg in magnetization phase drive is modulating 5 Jogging 1 Jogging function 1 or 2 is active 0 Jogging function is inactive 6 Off1 1 Emergency stop OFF1 is active 0 Emergency stop OFF1 is inactive 7 Start inh mask 1 Maskable by par 12 01 Start inhibit start inhibit is active 0 No maskable start inhibit is active 8 Start inh nomask 1 Non maskable start inhibit is active...

Page 118: ... timeout has occurred Autotune was requested while drive was running but a stop command did not follow Stop command has been issued but drive has not reached zero speed Drive does not accelerate and decelerate according to the given reference during autotune Bit Name Information 0 Torq lim 1 Drive torque is being limited by the motor control undervoltage control current control load angle control ...

Page 119: ...ence maximum limit is active The limit is defined by parameter 24 03 Maximum torq ref 4 Internal cur rent 1 An inverter current limit is active The limit is identified by bits 8 11 5 Load angle 1 For permanent magnet motor and synchronous reluctance motor only Load angle limit is active i e the motor cannot produce more torque 6 Motor pull out 1 For asynchronous motor only Motor pull out limit is ...

Page 120: ...arm logger 2 For possible causes and remedies see chapter Fault tracing on page 289 Can be reset by entering a 0 No Name Value Description FbEq Bit Name 0 Brake start torq 1 Brake not closed 2 Brake not open 3 Safe torq off 4 Sto mode 5 Motor temp1 6 Em off 7 Run enable 8 Id run 9 Em stop 10 Position scaling 11 Br overtemp 12 BC igbt overtemp 13 Device overtemp 14 Int board ovtemp 15 BC mod overte...

Page 121: ...on FbEq Bit Name 0 Enc2 cable 1 D2D comm 2 D2D buffer ol 3 PS comm 4 Restore 5 Curr meas calib 6 Autophasing 7 Earthfault 8 Autoreset 9 Motor nom value 10 D2D config 11 Stall 12 Load curve 13 Load curve conf 14 U f curve conf 15 Speed meas Bit Name 0 Option comm loss 1 Solution prog 2 Motor temp2 3 IGBT overload 4 IGBT temp 5 Cooling 6 Menu change 7 Temp meas fail 8 Mnt counter common for maintena...

Page 122: ...ff the corresponding alarm bit is cleared from the signal No Name Value Description FbEq Bit Name 0 Brake start torq 1 Brake not closed 2 Brake not open 3 Safe torq off 4 Sto mode 5 Motor temp1 6 Em off 7 Run enable 8 Id run 9 Em stop 10 Position scaling 11 Br overtemp 12 BC igbt overtemp 13 Device overtemp 14 Int board ovtemp 15 BC mod overtemp Bit Name 0 Inu overtemp 1 FBA comm 2 Panel loss 3 AI...

Page 123: ...the corresponding alarm bit is cleared from the signal No Name Value Description FbEq Bit Name 0 Enc2 cable 1 D2D comm 2 D2D buffer ol 3 PS comm 4 Restore 5 Curr meas calib 6 Autophasing 7 Earthfault 8 Autoreset 9 Motor nom value 10 D2D config 11 Stall 12 Load curve 13 Load curve conf 14 U f curve conf 15 Speed meas Bit Name 0 Option comm loss 1 Solution prog 2 Motor temp2 3 IGBT overload 4 IGBT t...

Page 124: ...ic on the main circuit board of the drive 09 20 Option slot1 Displays the type of the optional module in option slot 1 0 No option 1 No comm 2 Unknown 3 FEN 01 4 FEN 11 5 FEN 21 6 FIO 01 7 FIO 11 8 FPBA 01 9 FPBA 02 10 FCAN 01 11 FDNA 01 12 FENA 01 13 FENA 02 14 FLON 01 15 FRSA 00 16 FMBA 01 17 FFOA 01 18 FFOA 02 19 FSEN 21 20 FEN 31 21 FIO 21 22 FSCA 01 23 FSEA 21 24 FIO 31 25 FECA 01 1 1 09 21 O...

Page 125: ...running DI1 Digital input DI1 as indicated by 02 01 DI status bit 0 1073742337 DI6 Digital input DI6 as indicated by 02 01 DI status bit 5 1074070017 DIO4 Digital input output DIO4 as indicated by 02 03 DIO status bit 3 1073938947 Timed func Bit 4 of parameter 06 14 Timed func stat The bit is on when at least one of the four timers configured in parameter group 36 Timed functions is on 1074005518 ...

Page 126: ...R The source selected by 10 05 Ext2 start in1 is the forward start signal the source selected by 10 06 Ext2 start in2 is the reverse start signal 5 In1St In2Dir The source selected by 10 05 Ext2 start in1 is the start signal 0 stop 1 start the source selected by 10 06 Ext2 start in2 is the direction signal 0 forward 1 reverse 6 10 05 Ext2 start in1 Selects source 1 of start and stop commands for e...

Page 127: ...ef jog2 22 10 Acc time jogging 22 11 Dec time jogging and 19 07 Zero speed delay Note This parameter cannot be changed while the drive is running DI3 Digital input DI3 as indicated by 02 01 DI status bit 2 1073873409 DI4 Digital input DI4 as indicated by 02 01 DI status bit 3 1073938945 DI5 Digital input DI5 as indicated by 02 01 DI status bit 4 1074004481 DI6 Digital input DI6 as indicated by 02 ...

Page 128: ...by 02 03 DIO status bit 4 1074004483 DIO6 Digital input output DIO6 as indicated by 02 03 DIO status bit 5 1074070019 Const Bit pointer setting see Terms and abbreviations on page 102 Pointer 10 10 Fault reset sel Selects the source of the external fault reset signal The signal resets the drive after a fault trip if the cause of the fault no longer exists 0 1 Fault reset Note A fault reset from th...

Page 129: ...he fieldbus Control Word as indicated by 02 22 FBA main cw bit 7 1074201122 Const Bit pointer setting see Terms and abbreviations on page 102 Pointer 10 13 Em stop off3 Selects the source of the emergency stop OFF3 signal The drive is stopped along the emergency stop ramp time defined by parameter 22 12 Em stop time 0 OFF3 active Note This parameter cannot be changed while the drive is running DI1...

Page 130: ...04483 DIO6 Digital input output DIO6 as indicated by 02 03 DIO status bit 5 1074070019 Const Bit pointer setting see Terms and abbreviations on page 102 Pointer 10 17 Start enable Selects the source for the start enable signal 1 Start enable If the signal is switched off the drive will not start or coasts to stop if running DI1 Digital input DI1 as indicated by 02 01 DI status bit 0 1073742337 DI2...

Page 131: ...witching the start signal from 0 to 1 With the drive stopped 1 Starting allowed 0 Starting not allowed 0 Off3 stop With the drive running 1 Normal operation 0 Stop by ramping The deceleration time is defined by parameter 22 12 Em stop time The drive can be restarted by restoring the start interlock signal and switching the start signal from 0 to 1 With the drive stopped 1 Starting allowed 0 Starti...

Page 132: ... conditions Note If parameter 99 05 Motor ctrl mode is set to Scalar no flying start or automatic restart is possible by default 2 11 02 Dc magn time Defines the constant DC magnetizing time See parameter 11 01 Start mode After the start command the drive automatically premagnetizes the motor the set time To ensure full magnetizing set this value to the same value as or higher than the rotor time ...

Page 133: ...motor shaft from rotating if a constant load is applied to the motor Disabled The DC hold function is disabled 0 Enabled The DC hold function is enabled 1 11 07 Autophasing mode Selects the way autophasing is performed during the ID run See section Autophasing on page 67 Turning This mode gives the most accurate autophasing result This mode can be used and is recommended if it is allowed for the m...

Page 134: ...ue reference and the speed controller output and the smaller of the two is used 3 Max Combination of selections Speed and Torque Torque selector compares the torque reference and the speed controller output and the greater of the two is used 4 Add Combination of selections Speed and Torque Torque selector adds the speed controller output to the torque reference 5 12 05 Ext2 ctrl mode Selects the o...

Page 135: ...02 AI1 max Defines the maximum value for analogue input AI1 The input type is selected with jumper J1 on the JCU Control Unit 22 000 22 000 mA or 11 000 11 000 V Maximum AI1 value 1000 1 unit 13 03 AI1 min Defines the minimum value for analogue input AI1 The input type is selected with jumper J1 on the JCU Control Unit 22 000 22 000 mA or 11 000 11 000 V Minimum AI1 value 1000 1 unit No Name Value...

Page 136: ...ing to minimum AI1 value 1000 1 13 06 AI2 filt time Defines the filter time constant for analogue input AI2 See parameter 13 01 AI1 filt time 0 000 30 000 s Filter time constant 1000 1 s 13 07 AI2 max Defines the maximum value for analogue input AI2 The input type is selected with jumper J2 on the JCU Control Unit 22 000 22 000 mA or 11 000 11 000 V AI2 maximum value 1000 1 unit 13 08 AI2 min Defi...

Page 137: ...e constant for analogue input AI3 See parameter 13 01 AI1 filt time 0 000 30 000 s Filter time constant 1000 1 s 13 12 AI3 max Defines the maximum value for analogue input AI3 The input type depends on the type and or settings of the I O extension module installed See the user documentation of the extension module 22 000 22 000 mA or 11 000 11 000 V AI3 maximum value 1000 1 unit 13 13 AI3 min Defi...

Page 138: ...e constant for analogue input AI4 See parameter 13 01 AI1 filt time 0 000 30 000 s Filter time constant 1000 1 s 13 17 AI4 max Defines the maximum value for analogue input AI4 The input type depends on the type and or settings of the I O extension module installed See the user documentation of the extension module 22 000 22 000 mA or 11 000 11 000 V AI4 maximum value 1000 1 unit 13 18 AI4 min Defi...

Page 139: ...e constant for analogue input AI5 See parameter 13 01 AI1 filt time 0 000 30 000 s Filter time constant 1000 1 s 13 22 AI5 max Defines the maximum value for analogue input AI5 The input type depends on the type and or settings of the I O extension module installed See the user documentation of the extension module 22 000 22 000 mA or 11 000 11 000 V AI5 maximum value 1000 1 unit 13 23 AI5 min Defi...

Page 140: ...e constant for analogue input AI6 See parameter 13 01 AI1 filt time 0 000 30 000 s Filter time constant 1000 1 s 13 27 AI6 max Defines the maximum value for analogue input AI6 The input type depends on the type and or settings of the I O extension module installed See the user documentation of the extension module 22 000 22 000 mA or 11 000 11 000 V AI6 maximum value 1000 1 unit 13 28 AI6 min Defi...

Page 141: ...set as minimum value of AI1 into parameter 13 03 AI1 min The value reverts back to No action automatically 1 AI1 max tune Current analogue input AI1 signal value is set as maximum value of AI1 into parameter 13 02 AI1 max The value reverts back to No action automatically 2 AI2 min tune Current analogue input AI2 signal value is set as minimum value of AI2 into parameter 13 08 AI2 min The value rev...

Page 142: ...ital output digital input or frequency input Output DIO1 is used as a digital output 0 Input DIO1 is used as a digital input 1 Freq input DIO1 is used as a frequency input 2 14 03 DIO1 out src Selects a drive signal to be connected to digital output DIO1 when 14 02 DIO1 conf is set to Output Brake cmd 03 16 Brake command see page 115 1073742608 Ready Bit 0 of 06 01 Status word1 see page 116 107374...

Page 143: ...Speed ctrl stat see page 118 1073874435 At setpoint Bit 3 of 06 03 Speed ctrl stat see page 118 1073939971 Supervision1 Bit 0 of 06 13 Superv status see page 119 1073743373 Supervision2 Bit 1 of 06 13 Superv status see page 119 1073808909 Supervision3 Bit 2 of 06 13 Superv status see page 119 1073874445 Const Bit pointer setting see Terms and abbreviations on page 102 Pointer 14 04 DIO1 Ton Define...

Page 144: ...ay Bit 3 of 06 02 Status word2 see page 117 1073939970 Ref running Bit 4 of 06 02 Status word2 see page 117 1074005506 Charge ready Bit 9 of 06 02 Status word2 see page 117 1074333186 Neg speed Bit 0 of 06 03 Speed ctrl stat see page 118 1073743363 Zero speed Bit 1 of 06 03 Speed ctrl stat see page 118 1073808899 Above limit Bit 2 of 06 03 Speed ctrl stat see page 118 1073874435 At setpoint Bit 3 ...

Page 145: ...rd2 see page 117 1073939970 Ref running Bit 4 of 06 02 Status word2 see page 117 1074005506 Charge ready Bit 9 of 06 02 Status word2 see page 117 1074333186 Neg speed Bit 0 of 06 03 Speed ctrl stat see page 118 1073743363 Zero speed Bit 1 of 06 03 Speed ctrl stat see page 118 1073808899 Above limit Bit 2 of 06 03 Speed ctrl stat see page 118 1073874435 At setpoint Bit 3 of 06 03 Speed ctrl stat se...

Page 146: ... a drive signal to be connected to digital output DIO5 when 14 18 DIO5 conf is set to Output Brake cmd 03 16 Brake command see page 115 1073742608 Ready Bit 0 of 06 01 Status word1 see page 116 1073743361 Enabled Bit 1 of 06 01 Status word1 see page 116 1073808897 Started Bit 2 of 06 01 Status word1 see page 116 1073874433 Running Bit 3 of 06 01 Status word1 see page 116 1073939969 Alarm Bit 7 of ...

Page 147: ... page 117 1074333186 Neg speed Bit 0 of 06 03 Speed ctrl stat see page 118 1073743363 Zero speed Bit 1 of 06 03 Speed ctrl stat see page 118 1073808899 Above limit Bit 2 of 06 03 Speed ctrl stat see page 118 1073874435 At setpoint Bit 3 of 06 03 Speed ctrl stat see page 118 1073939971 Supervision1 Bit 0 of 06 13 Superv status see page 119 1073743373 Supervision2 Bit 1 of 06 13 Superv status see pa...

Page 148: ...cmd 03 16 Brake command see page 115 1073742608 Ready Bit 0 of 06 01 Status word1 see page 116 1073743361 Enabled Bit 1 of 06 01 Status word1 see page 116 1073808897 Started Bit 2 of 06 01 Status word1 see page 116 1073874433 Running Bit 3 of 06 01 Status word1 see page 116 1073939969 Alarm Bit 7 of 06 01 Status word1 see page 116 1074202113 Ext2 active Bit 8 of 06 01 Status word1 see page 116 107...

Page 149: ...of 06 03 Speed ctrl stat see page 118 1073808899 Above limit Bit 2 of 06 03 Speed ctrl stat see page 118 1073874435 At setpoint Bit 3 of 06 03 Speed ctrl stat see page 118 1073939971 Supervision1 Bit 0 of 06 13 Superv status see page 119 1073743373 Supervision2 Bit 1 of 06 13 Superv status see page 119 1073808909 Supervision3 Bit 2 of 06 13 Superv status see page 119 1073874445 Const Bit pointer s...

Page 150: ...97 Started Bit 2 of 06 01 Status word1 see page 116 1073874433 Running Bit 3 of 06 01 Status word1 see page 116 1073939969 Alarm Bit 7 of 06 01 Status word1 see page 116 1074202113 Ext2 active Bit 8 of 06 01 Status word1 see page 116 1074267649 Fault Bit 10 of 06 01 Status word1 see page 116 1074398721 Fault 1 Bit 12 of 06 01 Status word1 see page 116 1074529793 Ready relay Bit 2 of 06 02 Status w...

Page 151: ...see page 116 1074398721 Fault 1 Bit 12 of 06 01 Status word1 see page 116 1074529793 Ready relay Bit 2 of 06 02 Status word2 see page 117 1073874434 RunningRelay Bit 3 of 06 02 Status word2 see page 117 1073939970 Ref running Bit 4 of 06 02 Status word2 see page 117 1074005506 Charge ready Bit 9 of 06 02 Status word2 see page 117 1074333186 Neg speed Bit 0 of 06 03 Speed ctrl stat see page 118 107...

Page 152: ...f 06 02 Status word2 see page 117 1074005506 Charge ready Bit 9 of 06 02 Status word2 see page 117 1074333186 Neg speed Bit 0 of 06 03 Speed ctrl stat see page 118 1073743363 Zero speed Bit 1 of 06 03 Speed ctrl stat see page 118 1073808899 Above limit Bit 2 of 06 03 Speed ctrl stat see page 118 1073874435 At setpoint Bit 3 of 06 03 Speed ctrl stat see page 118 1073939971 Supervision1 Bit 0 of 06 ...

Page 153: ...Defines the value that corresponds to the maximum input frequency defined by parameter 14 57 Freq in max See parameter 14 57 Freq in max 32768 32768 Scaled value corresponding to DIO1 maximum frequency 1 1 14 60 Freq in min scal Defines the value that corresponds to the minimum input frequency defined by parameter 14 58 Freq in min See parameter 14 57 Freq in max 32768 32768 Scaled value correspon...

Page 154: ...responding to minimum DIO2 output frequency 1 1 14 64 Freq out max sca When 14 06 DIO2 conf is set to Freq output defines the maximum DIO2 output frequency 3 32768 Hz Maximum DIO2 output frequency 1 1 Hz 14 65 Freq out min sca When 14 06 DIO2 conf is set to Freq output defines the minimum DIO2 output frequency 3 32768 Hz Minimum DIO2 output frequency 1 1 Hz 14 66 RO6 src Selects a drive signal to ...

Page 155: ...age 103 1073742102 Power motor 01 23 Motor power see page 103 1073742103 SpRef unramp 03 03 SpeedRef unramp see page 114 1073742595 SpRef ramped 03 05 SpeedRef ramped see page 114 1073742597 SpRef used 03 06 SpeedRef used see page 114 1073742598 TorqRef used 03 14 Torq ref used see page 115 1073742606 Process act 04 03 Process act see page 115 1073742851 Proc PID out 04 05 Process PID out see page...

Page 156: ...ximum output value for analogue output AO1 0 000 22 700 mA Maximum AO1 output value 1000 1 mA 15 04 AO1 out min Defines the minimum output value for analogue output AO1 0 000 22 700 mA Minimum AO1 output value 1000 1 mA No Name Value Description FbEq 63 100 T t O I 1 e t T I filter input step O filter output t time T filter time constant Unfiltered signal Filtered signal ...

Page 157: ...0 1 15 07 AO2 src Selects a drive signal to be connected to analogue output AO2 Speed rpm 01 01 Motor speed rpm see page 103 1073742081 Speed 01 02 Motor speed see page 103 1073742082 Frequency 01 03 Output frequency see page 103 1073742083 Current 01 04 Motor current see page 103 1073742084 Current 01 05 Motor current see page 103 1073742085 Torque 01 06 Motor torque see page 103 1073742086 Dc vo...

Page 158: ...r time constant 1000 1 s 15 09 AO2 out max Defines the maximum output value for analogue output AO2 0 000 22 700 mA Maximum AO2 output value 1000 1 mA 15 10 AO2 out min Defines the minimum output value for analogue output AO2 0 000 22 700 mA Minimum AO2 output value 1000 1 mA 15 11 AO2 src max Defines the real value of the signal selected by parameter 15 07 AO2 src that corresponds to the maximum ...

Page 159: ...wer inu 01 22 Power inu out see page 103 1073742102 Power motor 01 23 Motor power see page 103 1073742103 SpRef unramp 03 03 SpeedRef unramp see page 114 1073742595 SpRef ramped 03 05 SpeedRef ramped see page 114 1073742597 SpRef used 03 06 SpeedRef used see page 114 1073742598 TorqRef used 03 14 Torq ref used see page 115 1073742606 Process act 04 03 Process act see page 115 1073742851 Proc PID o...

Page 160: ...0 1 15 19 AO4 src Selects a drive signal to be connected to analogue output AO4 Speed rpm 01 01 Motor speed rpm see page 103 1073742081 Speed 01 02 Motor speed see page 103 1073742082 Frequency 01 03 Output frequency see page 103 1073742083 Current 01 04 Motor current see page 103 1073742084 Current 01 05 Motor current see page 103 1073742085 Torque 01 06 Motor torque see page 103 1073742086 Dc vo...

Page 161: ...r time constant 1000 1 s 15 21 AO4 out max Defines the maximum output value for analogue output AO4 0 000 22 700 mA Maximum AO4 output value 1000 1 mA 15 22 AO4 out min Defines the minimum output value for analogue output AO4 0 000 22 700 mA Minimum AO4 output value 1000 1 mA 15 23 AO4 src max Defines the real value of the signal selected by parameter 15 19 AO4 src that corresponds to the maximum ...

Page 162: ...en The lock is open Parameter values can be changed 1 Not saved The lock is open Parameter values can be changed but the changes will not be stored at power switch off 2 16 03 Pass code Selects the pass code for the parameter lock see parameter 16 02 Parameter lock After entering 358 at this parameter parameter 16 02 Parameter lock can be adjusted The value reverts back to 0 automatically 0 214748...

Page 163: ...eter set 2 7 Save set 3 Save user parameter set 3 8 Save set 4 Save user parameter set 4 9 IO mode Load user parameter set using parameters 16 11 User IO sel lo and 16 12 User IO sel hi 10 16 10 User set log Shows the status of the user parameter sets see parameter 16 09 User set sel Read only N A No user sets have been saved 0 Loading A user set is being loaded 1 Saving A user set is being saved ...

Page 164: ...ault the short selective parameter list is displayed by drive DriveStudio only saves the parameters that are displayed i e if the short list is displayed the parameters of the long list will not be saved No request No change has been requested 0 Load short Load short parameter list Only a selective list of parameters will be displayed and saved 1 Load long Load long parameter list All parameters w...

Page 165: ...tor speed rpm If the used speed reference remains constant the possible interferences in the speed measurement can be filtered with the actual speed filter Reducing the ripple with filter may cause speed controller tuning problems A long filter time constant and fast acceleration time contradict one another A very long filter time results in unstable control If there are substantial interferences ...

Page 166: ...celerates along a ramp When the actual motor speed falls below the value of parameter 19 06 Zero speed limit the zero speed delay function activates During the delay the function keeps the speed controller live the inverter modulates motor is magnetized and the drive is ready for a quick restart Zero speed delay can be used e g with the jogging function 0 30000 ms Zero speed delay 1 1 ms 19 08 Abo...

Page 167: ...SETPOINT is 1 If the motor speed is not within the defined limits bit 8 is 0 0 30000 rpm Absolute value for motor speed window supervision 1 1 rpm 19 13 Speed fbk fault Selects the action in case of speed feedback data loss Note If this parameter is set to Warning or No a loss of feedback will cause an internal faulted state To clear the internal fault and to reactivate speed feedback use paramete...

Page 168: ...sed in encoder supervision See parameter 19 14 Speed superv est 0 10000 ms Time constant for the encoder speed filtration 1 1 ms 20 20 Limits Drive operation limits See also section Speed controller tuning on page 61 20 01 Maximum speed Defines the allowed maximum speed For safety reasons after ID run this parameter is set to a 1 2 times bigger value than the nominal motor speed parameter 99 09 Mo...

Page 169: ... Const Bit pointer setting see Terms and abbreviations on page 102 Pointer 20 04 Neg speed ena Selects the source of the negative speed reference enable command See parameter 20 03 Pos speed ena Const Bit pointer setting see Terms and abbreviations on page 102 Pointer 20 05 Maximum current Defines the maximum allowed motor current 0 00 30000 00 A Maximum motor current 100 1 A 20 06 Torq lim sel De...

Page 170: ...41 AI2 scaled 02 07 AI2 scaled see page 105 1073742343 FBA ref1 02 26 FBA main ref1 see page 109 1073742362 FBA ref2 02 27 FBA main ref2 see page 109 1073742363 D2D ref1 02 32 D2D ref1 see page 110 1073742368 D2D ref2 02 33 D2D ref2 see page 110 1073742369 PID out 04 05 Process PID out see page 115 1073742853 Neg max torq 20 09 Maximum torque2 see page 170 1073746949 Min torque1 20 08 Minimum torq...

Page 171: ...ef1 see page 110 1073742368 D2D ref2 02 33 D2D ref2 see page 110 1073742369 Panel 02 34 Panel ref see page 110 1073742370 EFB ref1 02 38 EFB main ref1 see page 114 1073742374 EFB ref2 02 39 EFB main ref2 see page 114 1073742375 Mot pot 03 18 Speed ref pot see page 115 1073742610 PID out 04 05 Process PID out see page 115 1073742853 Pointer Value pointer setting see Terms and abbreviations on page ...

Page 172: ...ns on page 102 Pointer 21 05 Speed share Defines the scaling factor for speed reference 1 2 speed reference 1 or 2 is multiplied by the defined value Speed reference 1 or 2 is selected by parameter 21 04 Speed ref1 2 sel 8 000 8 000 Speed reference scaling factor 1000 1 21 07 Speed ref jog1 Defines the speed reference for jogging function 1 For more information on jogging see page 85 30000 30000 r...

Page 173: ...of acceleration deceleration times defined by parameters 22 02 22 05 0 Acceleration time 1 and deceleration time 1 are in force 1 Acceleration time 2 and deceleration time 2 are in force DI1 Digital input DI1 as indicated by 02 01 DI status bit 0 1073742337 DI2 Digital input DI2 as indicated by 02 01 DI status bit 1 1073807873 DI3 Digital input DI3 as indicated by 02 01 DI status bit 2 1073873409 ...

Page 174: ...ration in order not to exceed drive torque limits If there is any doubt about the deceleration time being too short ensure that the DC overvoltage control is on parameter 47 01 Overvolt ctrl Note If a short deceleration time is needed for a high inertia application the drive should be equipped with an electric braking option e g with a brake chopper built in and a brake resistor 0 000 1800 000 s D...

Page 175: ...00 1 s 22 07 Shape time acc2 Defines the shape of the acceleration ramp at the end of the acceleration See parameter 22 06 Shape time acc1 0 000 1800 000 s Ramp shape at end of acceleration 1000 1 s 22 08 Shape time dec1 Defines the shape of the deceleration ramp at the beginning of the deceleration See parameter 22 06 Shape time acc1 0 000 1800 000 s Ramp shape at start of deceleration 1000 1 s N...

Page 176: ...arameter 19 01 Speed scaling to zero Emergency stop activation source is selected by parameter 10 13 Em stop off3 Emergency stop can also be activated through fieldbus 02 22 FBA main cw or 02 36 EFB main cw Note Emergency stop OFF1 uses the active ramp time 0 000 1800 000 s Emergency stop OFF3 deceleration time 1000 1 s 23 23 Speed ctrl Speed controller settings For an autotune function see parame...

Page 177: ... unstable If parameter value is set to zero the I part of the controller is disabled Anti windup stops the integrator if the controller output is limited See 06 05 Limit word1 The figure below shows the speed controller output after an error step when the error remains constant Note This parameter is automatically set by the speed controller autotune function See parameter 23 20 PI tune mode 0 00 ...

Page 178: ...with a low pass filter to eliminate disturbances The figure below shows the speed controller output after an error step when the error remains constant Note Changing this parameter value is recommended only if a pulse encoder is used 0 000 10 000 s Derivation time for speed controller 1000 1 s 23 04 Deriv filt time Defines the derivation filter time constant See parameter 23 03 Derivation time 0 0...

Page 179: ...me Defines the derivation filter time constant for the acceleration deceleration compensation See parameters 23 03 Derivation time and 23 05 Acc comp DerTime Note This parameter is automatically set by the speed controller autotune function when performed in User mode See parameter 23 20 PI tune mode 0 0 1000 0 ms Derivation filter time constant for acceleration compensation 10 1 ms 23 07 Speed er...

Page 180: ...e speed controller is evoked only if the speed error exceeds the upper boundary of the window parameter 23 12 SpeedErr win hi or the absolute value of the negative speed error exceeds the lower boundary of the window 23 13 SpeedErr win lo When the speed error moves outside the window the exceeding part of the error value is connected to the speed controller The speed controller produces a referenc...

Page 181: ...oller output drooping is at its nominal level i e equal to the value of this parameter The drooping effect decreases linearly to zero along with the decreasing load Droop rate can be used e g to adjust the load sharing in a Master Follower application run by several drives In a Master Follower application the motor shafts are coupled to each other The correct droop rate for a process must be found...

Page 182: ... 16 PI adapt min sp and 23 15 PI adapt max sp the coefficients are calculated linearly on the basis of the breakpoints 0 30000 rpm Maximum actual speed for speed controller adaptation 1 1 rpm 23 16 PI adapt min sp Minimum actual speed for speed controller adaptation See parameter 23 15 PI adapt max sp 0 30000 rpm Minimum actual speed for speed controller adaptation 1 1 rpm 23 17 Pcoef at min sp Pr...

Page 183: ...tune is requested After requesting an autotune with this parameter start the drive within 20 seconds Wait until the autotune routine is completed this parameter has reverted to the value Done The routine can be aborted by stopping the drive Check the values of the parameters set by the autotune function See also section Speed controller tuning on page 61 Done No tuning has been requested normal op...

Page 184: ...reference addition Because the reference is added after the torque reference selection this parameter can be used in speed and torque control modes Note For safety reasons this reference addition is not applied when stop functions are active Zero No torque reference addition selected 0 AI1 scaled 02 05 AI1 scaled see page 105 1073742341 AI2 scaled 02 07 AI2 scaled see page 105 1073742343 FBA ref1 ...

Page 185: ...0 to 690 rpm and 1380 to 1560 rpm To make the drive to jump over the vibration speed ranges activate the critical speeds function set the critical speed ranges as in the figure below Disable Critical speeds are disabled 0 Enable Critical speeds are enabled 1 25 02 Crit speed1 lo Defines the low limit for critical speed range 1 Note This value must be less than or equal to the value of 25 03 Crit s...

Page 186: ...ive constant speed overrides the drive speed reference See section Constant speeds on page 61 26 01 Const speed func Determines how constant speeds are selected and whether the rotation direction signal is considered or not when applying a constant speed No Name Value Description FbEq Bit Name Information 0 Const speed mode 1 Packed 7 constant speeds are selectable using the three sources defined ...

Page 187: ...s that are used to activate constant speeds See table at parameter 26 02 Const speed sel1 DI1 Digital input DI1 as indicated by 02 01 DI status bit 0 1073742337 DI2 Digital input DI2 as indicated by 02 01 DI status bit 1 1073807873 DI3 Digital input DI3 as indicated by 02 01 DI status bit 2 1073873409 DI4 Digital input DI4 as indicated by 02 01 DI status bit 3 1073938945 DI5 Digital input DI5 as i...

Page 188: ...eed 5 30000 30000 rpm Constant speed 5 1 1 rpm 26 11 Const speed6 Defines constant speed 6 30000 30000 rpm Constant speed 6 1 1 rpm 26 12 Const speed7 Defines constant speed 7 30000 30000 rpm Constant speed 7 1 1 rpm 27 27 Process PID Configuration of process PID control See also section Process PID control on page 70 27 01 PID setpoint sel Selects the source of setpoint reference for the PID cont...

Page 189: ...ects the source of process feedback 2 Zero Zero feedback 0 AI1 scaled 02 05 AI1 scaled see page 105 1073742341 AI2 scaled 02 07 AI2 scaled see page 105 1073742343 FBA ref1 02 26 FBA main ref1 see page 109 1073742362 FBA ref2 02 27 FBA main ref2 see page 109 1073742363 D2D ref1 02 32 D2D ref1 see page 110 1073742368 D2D ref2 02 33 D2D ref2 see page 110 1073742369 Pointer Value pointer setting see T...

Page 190: ...o a PD controller 0 00 320 00 s Integration time 100 1 s 27 14 PID deriv time Defines the derivation time of the process PID controller The derivative component at the controller output is calculated on basis of two consecutive error values EK 1 and EK according to the following formula PID DERIV TIME EK EK 1 TS in which TS 12 ms sample time E Error Process reference process feedback 0 00 10 00 s ...

Page 191: ...fines the maximum limit for the PID controller output Using the minimum and maximum limits it is possible to restrict the operation range 32768 0 32768 0 Maximum limit for PID controller output 10 1 27 19 PID minimum Defines the minimum limit for the PID controller output See parameter 27 18 PID maximum 32768 0 32768 0 Minimum limit for PID controller output 10 1 27 22 Sleep mode Activates the sle...

Page 192: ... DI1 as indicated by 02 01 DI status bit 0 1073742337 DI2 Digital input DI2 as indicated by 02 01 DI status bit 1 1073807873 DI3 Digital input DI3 as indicated by 02 01 DI status bit 2 1073873409 DI4 Digital input DI4 as indicated by 02 01 DI status bit 3 1073938945 DI5 Digital input DI5 as indicated by 02 01 DI status bit 4 1074004481 DI6 Digital input DI6 as indicated by 02 01 DI status bit 5 10...

Page 193: ...sure that it is safe to continue operation in case of a communication break 3 30 04 Mot phase loss Selects how the drive reacts when a motor phase loss is detected No No action taken 0 Fault The drive trips on fault MOTOR PHASE 1 30 05 Earth fault Selects how the drive reacts when an earth fault or current unbalance is detected in the motor or the motor cable No No action taken 0 Warning The drive...

Page 194: ...elects how the drive reacts to a motor stall condition A stall condition is defined as follows The drive is at stall current limit 30 10 Stall curr lim and the output frequency is below the level set by parameter 30 11 Stall freq hi and the conditions above have been valid longer than the time set by parameter 30 12 Stall time See section Stall protection parameters 30 09 30 12 on page 84 30 10 St...

Page 195: ... typically needed only if the ambient temperature differs from the normal operating temperature specified for the motor The motor temperature increases if it operates in the region above the motor load curve The motor temperature decreases if it operates in the region below the motor load curve if the motor is overheated WARNING The model does not protect the motor if it does not cool properly due...

Page 196: ...utput on I O extensions installed on the drive See Pt100 JCU x1 above 10 Pt100 Ext x2 The temperature is supervised using two Pt100 sensors connected to the first available analog input and analog output on I O extensions installed on the drive See Pt100 JCU x1 above 11 Pt100 Ext x3 The temperature is supervised using three Pt100 sensors connected to the first available analog input and analog out...

Page 197: ...erature is supervised using a KTY84 sensor connected to encoder interface module FEN xx installed in drive Slot 1 2 If two encoder interface modules are used encoder module connected to Slot 2 is used for the temperature supervision Note This selection does not apply to FEN 01 3 PTC JCU The temperature is supervised using a PTC sensor connected to DI6 4 PTC 1st FEN The temperature is supervised us...

Page 198: ...the motor thermal protection 2 when parameter 31 05 Mot temp2 prot is set to either Alarm or Fault 0 200 C Motor overtemperature alarm limit 1 1 C 31 08 Mot temp2 fltLim Defines the fault limit for the motor thermal protection 2 when parameter 31 05 Mot temp2 prot is set to Fault 0 200 C Motor overtemperature fault limit 1 1 C 31 09 Mot ambient temp Defines the ambient temperature for the thermal ...

Page 199: ...rve and 31 11 Zero speed load Defines the break point frequency of the load curve i e the point at which the motor load curve begins to decrease from the value of parameter 31 10 Mot load curve towards the value of parameter 31 11 Zero speed load See parameter 31 10 Mot load curve 0 01 500 00 Hz Break point for the motor load curve 100 1 Hz 31 13 Mot nom tempRise Defines the temperature rise of th...

Page 200: ...er is a 16 bit word with each bit corresponding to a fault type Whenever a bit is set to 1 the corresponding fault is automatically reset The bits of the binary number correspond to the following faults 32 02 Number of trials Defines the number of automatic fault resets the drive performs within the time defined by parameter 32 03 Trial time 0 5 Number of automatic resets 1 1 32 03 Trial time Defi...

Page 201: ...3 03 Superv1 hi 3 Abs High When the absolute value of the signal selected by parameter 33 02 Superv1 act exceeds the value of parameter 33 03 Superv1 hi bit 0 of 06 13 Superv status is activated To clear the bit the absolute value of the signal must fall below the value of parameter 33 04 Superv1 lo 4 33 02 Superv1 act Selects the signal to be monitored by supervision 1 See parameter 33 01 Superv1...

Page 202: ...eter 33 07 Superv2 hi 3 Abs High When the absolute value of the signal selected by parameter 33 06 Superv2 act exceeds the value of parameter 33 07 Superv2 hi bit 1 of 06 13 Superv status is activated To clear the bit the absolute value of the signal must fall below the value of parameter 33 08 Superv2 lo 4 33 06 Superv2 act Selects the signal to be monitored by supervision 2 See parameter 33 05 S...

Page 203: ...eter 33 11 Superv3 hi 3 Abs High When the absolute value of the signal selected by parameter 33 10 Superv2 act exceeds the value of parameter 33 11 Superv3 hi bit 2 of 06 13 Superv status is activated To clear the bit the absolute value of the signal must fall below the value of parameter 33 12 Superv3 lo 4 33 10 Superv3 act Selects the signal to be monitored by supervision 3 See parameter 33 09 S...

Page 204: ... sup Enable supervision 0 Disabled Supervision disabled 1 Enabled Supervision enabled 1 Input value sel Input value selection 0 Current Current is supervised 1 Torque Torque is supervised 2 Ena warn Enable warning 0 Disabled 1 Enabled Drive generates an alarm when the curve is exceeded 3 Ena fault Enable fault 0 Disabled 1 Enabled Drive trips on a fault when the curve is exceeded 4 Ena lim integ E...

Page 205: ...point 2 1 1 34 10 Load low lim3 Minimum load current or torque at point 3 of user load curve 0 1600 Minimum load at point 3 1 1 34 11 Load low lim4 Minimum load current or torque at point 4 of user load curve 0 1600 Minimum load at point 4 1 1 34 12 Load low lim5 Minimum load current or torque at point 5 of user load curve 0 1600 Minimum load at point 5 1 1 34 13 Load high lim1 Maximum load curren...

Page 206: ... Underload time 1 1 s 35 35 Process variable Selection and modification of process variables for display as parameters 04 06 04 08 35 01 Signal1 param Selects a signal to be provided as parameter 04 06 Process var1 Speed rpm 01 01 Motor speed rpm see page 103 1073742081 Speed 01 02 Motor speed see page 103 1073742082 Frequency 01 03 Output frequency see page 103 1073742083 Current 01 04 Motor curr...

Page 207: ...r1 min See diagram at parameter 35 02 Signal1 max 32768 32768 Real signal value corresponding to minimum process variable 1 value 1 1 35 04 Proc var1 dispf Scaling for process variable 1 This setting also scales the value for fieldbus 0 1 1 0 1 10 1 1 2 100 1 2 3 1000 1 3 4 10000 1 4 5 100000 1 5 35 05 Proc var1 unit Specifies the unit for parameter 04 06 Process var1 process variable 1 0 None 0 1...

Page 208: ...SI 25 26 CFM 26 27 ft 27 28 MGD 28 29 inHg 29 30 FPM 30 31 kbits 31 32 kHz 32 33 Ohm 33 34 ppm 34 35 pps 35 36 l s 36 37 l min 37 38 l h 38 39 m3 s 39 40 m3 m 40 41 kg s 41 42 kg m 42 43 kg h 43 44 mbar 44 45 Pa 45 46 GPS 46 47 gal s 47 48 gal m 48 49 gal h 49 50 ft3 s 50 51 ft3 m 51 52 ft3 h 52 53 lb s 53 No Name Value Description FbEq ...

Page 209: ...n 66 67 week 67 68 tonne 68 69 m s 2 66 70 rev 70 71 deg 71 72 m 72 73 inch 73 74 inc 74 75 m s 3 75 76 kg m 2 76 77 kg m 3 77 78 m 3 78 79 blank 79 80 u s 80 81 u min 81 82 u h 82 83 84 blank 83 84 85 u s 2 85 86 min 2 86 87 u h 2 87 88 89 blank 88 89 90 Vrms 90 91 bits 91 92 Nm 92 93 p u 93 94 1 s 94 95 mH 95 96 mOhm 96 No Name Value Description FbEq ...

Page 210: ...073742086 Dc voltage 01 07 Dc voltage see page 103 1073742087 Power inu 01 22 Power inu out see page 103 1073742102 Power motor 01 23 Motor power see page 103 1073742103 SpRef unramp 03 03 SpeedRef unramp see page 114 1073742595 SpRef ramped 03 05 SpeedRef ramped see page 114 1073742597 SpRef used 03 06 SpeedRef used see page 114 1073742598 TorqRef used 03 14 Torq ref used see page 115 1073742606 ...

Page 211: ...8 32768 Minimum value for process variable 2 1 1 35 15 Signal3 param Selects a signal to be provided as parameter 04 08 Process var3 Speed rpm 01 01 Motor speed rpm see page 103 1073742081 Speed 01 02 Motor speed see page 103 1073742082 Frequency 01 03 Output frequency see page 103 1073742083 Current 01 04 Motor current see page 103 1073742084 Current 01 05 Motor current see page 103 1073742085 To...

Page 212: ...fies the unit for parameter 04 08 Process var3 process variable 3 0 98 See parameter 35 05 Proc var1 unit 1 1 35 20 Proc var3 max Maximum value for process variable 3 See diagram at parameter 35 16 Signal3 max 32768 32768 Maximum value for process variable 3 1 1 35 21 Proc var3 min Minimum value for process variable 3 See diagram at parameter 35 16 Signal3 max 32768 32768 Minimum value for process...

Page 213: ...ily or weekly 36 03 Start time1 Defines the start time for time period 1 00 00 00 24 00 00 Start time for time period 1 1 1 s 24 00 00 86400 36 04 Stop time1 Defines the stop time for time period 1 00 00 00 24 00 00 Stop time for time period 1 1 1 s 24 00 00 86400 36 05 Start day1 Defines the week day on which time period 1 begins Monday Time period 1 starts on Monday 1 Tuesday Time period 1 start...

Page 214: ...6 Sunday Time period 2 starts on Sunday 7 36 10 Stop day2 Defines the week day on which time period 2 ends Monday Time period 2 ends on Monday 1 Tuesday Time period 2 ends on Tuesday 2 Wednesday Time period 2 ends on Wednesday 3 Thursday Time period 2 ends on Thursday 4 Friday Time period 2 ends on Friday 5 Saturday Time period 2 ends on Saturday 6 Sunday Time period 2 ends on Sunday 7 36 11 Start...

Page 215: ...riod 4 starts on Friday 5 Saturday Time period 4 starts on Saturday 6 Sunday Time period 4 starts on Sunday 7 36 18 Stop day4 Defines the week day on which time period 4 ends Monday Time period 4 ends on Monday 1 Tuesday Time period 4 ends on Tuesday 2 Wednesday Time period 4 ends on Wednesday 3 Thursday Time period 4 ends on Thursday 4 Friday Time period 4 ends on Friday 5 Saturday Time period 4 ...

Page 216: ... Whenever a bit is set to 1 the corresponding function is in use The bits of the binary number correspond to the following functions 36 22 Timed func2 Selects which time periods 1 4 are used with timed function 2 Also determines whether boost is used with timed function 2 The parameter is a 16 bit word with each bit corresponding to a function Whenever a bit is set to 1 the corresponding function ...

Page 217: ... 03 U f curve func Selects the form of the U f voltage frequency curve below the field weakening point Note This functionality can be used in scalar control only i e when 99 05 Motor ctrl mode setting is Scalar Linear Linear U f curve Recommended for constant torque applications 0 Quadratic Quadratic U f curve Recommended for centrifugal pump and fan applications 1 User Custom U f curve The curve ...

Page 218: ...U f curve volt4 Defines the voltage at the 4th point on the custom U f curve in percent of parameter 99 07 Mot nom voltage 0 200 4th point voltage 1 1 38 13 U f curve volt5 Defines the voltage at the 5th point on the custom U f curve in percent of parameter 99 07 Mot nom voltage 0 200 5th point voltage 1 1 38 16 Flux ref pointer Selects the source of the flux reference Pointer Value pointer settin...

Page 219: ...gain 1 1 40 04 Voltage reserve Defines the minimum allowed voltage reserve When the voltage reserve has decreased to the set value the drive enters the field weakening area If the intermediate circuit DC voltage Udc 550 V and the voltage reserve is 5 the RMS value of the maximum output voltage in steady state operation is 0 95 550 V sqrt 2 369 V The dynamic performance of the motor control in the ...

Page 220: ...ing 1 Full Maximum braking power Almost all available current is used to convert the mechanical braking energy to thermal energy in the motor 2 42 42 Mech brake ctrl Mechanical brake control configuration See also section Mechanical brake control on page 72 42 01 Brake ctrl Activates the brake control function with or without supervision Note This parameter cannot be changed while the drive is run...

Page 221: ...magnetised the motor and risen the motor torque to the level required at the brake release parameter 42 08 Brake open torq Simultaneously with the counter start the brake function energises the relay output controlling the brake and the brake starts opening Set the delay the same as the mechanical opening delay of the brake specified by the brake manufacturer 0 00 5 00 s Brake open delay 100 1 s 4...

Page 222: ... see page 115 1073742607 P 42 08 Parameter 42 08 Brake open torq 1073752584 Pointer Value pointer setting see Terms and abbreviations on page 102 42 10 Brake close req Selects the source for the brake close open request 1 Brake close request 0 Brake open request Note This parameter cannot be changed while the drive is running DI4 Digital input DI4 as indicated by 02 01 DI status bit 3 1073938945 D...

Page 223: ...ive trips on fault BRAKE START TORQUE if the required motor starting torque at brake release is not achieved 0 Alarm The drive generates alarm BRAKE NOT CLOSED BRAKE NOT OPEN if the status of the optional external brake acknowledgement signal does not meet the status presumed by the brake control function The drive generates alarm BRAKE START TORQUE if the required motor starting torque at brake r...

Page 224: ...meter 44 02 Ontime1 src is on After the limit set by parameter 44 03 Ontime1 limit is reached an alarm specified by parameter 44 04 Ontime1 alm sel is given and the counter reset The current value of the counter is readable from parameter 04 09 Counter ontime1 Bit 0 of 06 15 Counter status indicates that the count has exceeded the limit 44 02 Ontime1 src Selects the signal to be monitored by on ti...

Page 225: ... the limit 44 06 Ontime2 src Selects the signal to be monitored by on time counter 2 See parameter 44 05 Ontime2 func RO1 Relay output RO1 as indicated by 02 02 RO status bit 0 1073742338 Running Bit 3 of 06 01 Status word1 see page 116 1073939969 Charged Bit 9 of 06 02 Status word2 see page 117 1074333186 Const Bit pointer setting see Terms and abbreviations on page 102 Pointer 44 07 Ontime2 limi...

Page 226: ...inter 44 11 Edge count1 lim Sets the alarm limit for rising edge counter 1 See parameter 44 09 Edge count1 func 0 2147483647 Alarm limit for rising edge counter 1 1 1 44 12 Edge count1 div Divisor for rising edge counter 1 Determines how many rising edges increment the counter by 1 1 2147483647 Divisor for rising edge counter 1 1 1 44 13 Edg cnt1 alm sel Selects the alarm for rising edge counter 1...

Page 227: ...ointer 44 16 Edge count2 lim Sets the alarm limit for rising edge counter 2 See parameter 44 14 Edge count2 func 0 2147483647 Alarm limit for rising edge counter 2 1 1 44 17 Edge count2 div Divisor for rising edge counter 2 Determines how many rising edges increment the counter by 1 1 2147483647 Divisor for rising edge counter 2 1 1 44 18 Edg cnt2 alm sel Selects the alarm for rising edge counter ...

Page 228: ...ee page 103 1073742081 Pointer Value pointer setting see Terms and abbreviations on page 102 44 21 Val count1 lim Sets the alarm limit for value counter 1 See parameter 44 19 Val count1 func 0 2147483647 Alarm limit for value counter 1 1 1 44 22 Val count1 div Divisor for value counter 1 The value of the monitored signal is divided by this value before integration 1 2147483647 Divisor for value co...

Page 229: ... Val cnt2 alm sel Selects the alarm for value counter 2 See parameter 44 24 Val count2 func Value2 Pre selectable alarm for value counter 2 0 Mot bearing Pre selectable alarm for value counter 2 1 44 29 Fan ontime lim Sets the limit for the cooling fan on time counter The counter monitors signal 01 28 Fan on time see page 104 When the signal reaches the limit alarm 2056 COOLING FAN 0x5081 is given...

Page 230: ...ng on load torque and speed Note With a permanent magnet motor and synchronous reluctance motor energy optimization is always enabled regardless of this parameter Disable Energy optimization disabled 0 Enable Energy optimization enabled 1 45 02 Energy tariff1 Price of energy per kWh Used for reference when savings are calculated See parameters 01 35 Saved energy 01 36 Saved amount and 01 37 Saved ...

Page 231: ... torque the inertia of the load will cause regeneration back to the drive keeping the DC link charged and preventing an undervoltage trip until the motor coasts to stop This will act as a power loss ride through functionality in systems with high inertia such as a centrifuge or a fan Disable Undervoltage control disabled 0 Enable Undervoltage control enabled 1 47 03 SupplyVoltAutoId Enables the au...

Page 232: ...aded with the power defined by parameter 48 04 Br power max cnt When the limit is exceeded the drive trips on fault BR OVERHEAT 0 150 Brake resistor temperature fault limit 1 1 48 07 Br temp alarmlim Selects the alarm limit for the brake resistor temperature supervision The value is given in percent of the temperature the resistor reaches when loaded with the power defined by parameter 48 04 Br po...

Page 233: ...active Upon a communication break the drive generates alarm FIELDBUS COMM and sets the speed to the value defined by parameter 30 02 Speed ref safe WARNING Make sure that it is safe to continue operation in case of a communication break 2 Last speed Communication break detection active Upon a communication break the drive generates alarm FIELDBUS COMM and freezes the speed to the level the drive w...

Page 234: ... Fb act2 tr src Selects the source for fieldbus actual value 2 when parameter 50 04 Fb ref1 modesel 50 05 Fb ref2 modesel is set to Raw data Pointer Value pointer setting see Terms and abbreviations on page 102 50 08 Fb sw b12 src Selects the source for freely programmable fieldbus status word bit 28 02 24 FBA main sw bit 28 Note that this functionality may not be supported by the fieldbus communi...

Page 235: ...ldbus module is not found or is not properly connected or parameter 50 01 Fba enable is set to Disable 1 FPBA xx PROFIBUS DP adapter module 32 FCAN xx CANopen adapter module 37 FDNA xx DeviceNet adapter module 51 02 FBA par2 Parameters 51 02 51 26 are adapter module specific For more information see the User s Manual of the fieldbus adapter module Note that not all of these parameters are necessar...

Page 236: ...is initializing 1 Time out A timeout has occurred in the communication between the adapter and the drive 2 Conf err Adapter configuration error The major or minor revision code of the common program revision in the fieldbus adapter module is not the revision required by the module see parameter 51 32 FBA comm sw ver or mapping file upload has failed more than three times 3 Off line Adapter is off ...

Page 237: ...3 101 9999 Parameter index 1 1 53 12 FBA data out12 See parameter 53 01 FBA data out1 56 56 Panel display Selection of signals to be displayed on control panel 56 01 Signal1 param Selects the first signal to be displayed on the optional control panel The default signal is 01 40 Speed filt 00 00 255 255 1st signal to be displayed 56 02 Signal2 param Selects the second signal to be displayed on the ...

Page 238: ...r 1 Drive name Shows the drive name The drive name can be set using the DriveStudio PC tool 2 Drive type Shows the drive type 3 56 07 Local ref unit Defines how speed reference is entered and displayed by the optional control panel and DriveStudio PC tool Also determines the unit of signal 02 34 Panel ref Note This parameter also applies to external control when speed reference is given from the c...

Page 239: ...eceived from a polled follower the action selected by parameter 57 02 Comm loss func is taken The least significant bit represents follower with node address 1 while the most significant bit represents follower 31 When a bit is set to 1 the corresponding node address is polled For example followers 1 and 2 are polled when this parameter is set to the value of 0x3 0h00000000 0h7FFFFFFF Follower mas...

Page 240: ...ied by parameter 57 13 Next ref1 mc grp This setting can also used in submasters followers in which parameters 57 03 Node address and 57 12 Ref1 mc group are set to the same value to form a multicast chain 1 57 12 Ref1 mc group Selects the multicast group the drive belongs to See parameter 57 11 Ref1 msg type 0 62 Multicast group 1 1 57 13 Next ref1 mc grp Specifies the next multicast group of dri...

Page 241: ... parity bit one stop bit 0 8 none 2 Eight data bits no parity bit two stop bits 1 8 even 1 Eight data bits even parity bit one stop bit 2 8 odd 1 Eight data bits odd parity bit one stop bit 3 58 06 Control profile Selects the communication profile used by the Modbus protocol ABB Classic ABB Drives profile classic version 0 ABB Enhanced ABB Drives profile enhanced version 1 DCU 16 bit DCU 16 bit pr...

Page 242: ...he DCU 16 bit communication profile uses when scaling fieldbus references to drive references and drive actual values to fieldbus actual signals The references are multiplied by this scaling factor See section DCU 16 bit profile on page 331 1 65535 Scaling factor 1 1 58 15 Comm diagnostics 16 bit packed boolean data word for the communication diagnostics flag bits Read only 0x0000 0xFFFF Data word...

Page 243: ...t of the Control Word which the drive receives from the Modbus master Read only 0x0000 0xFFFF Bits 0 15 of the Control word as a hex value 1 1 58 22 Raw CW MSW Shows the MSW part of the Control Word which the drive receives from the Modbus master Read only 0x0000 0xFFFF Bits 16 32 of the Control word as a hex value 1 1 58 23 Raw SW LSW Shows the LSW part of the Status Word which the drive sends to...

Page 244: ...ter group yy parameter index 1 1 58 36 Data I O 2 See parameter 58 35 0 9999 See parameter 58 35 1 1 58 58 Data I O 24 See parameter 58 35 0 9999 See parameter 58 35 1 1 64 64 Load analyzer Peak value and amplitude logger settings See also section Load analyzer on page 85 64 01 PVL signal Selects the signal to be monitored by the peak value logger The signal is filtered using the filtering time sp...

Page 245: ...Note Amplitude logger 1 is fixed to monitor motor current 01 04 Motor current The results are displayed by parameters 64 14 64 23 100 of the signal value corresponds to the maximum output current of the drive see the appropriate Hardware Manual Speed rpm 01 01 Motor speed rpm see page 103 1073742081 Speed 01 02 Motor speed see page 103 1073742082 Frequency 01 03 Output frequency see page 103 10737...

Page 246: ...fall between 10 and 20 0 00 100 00 Amplitude logger 1 samples between 10 and 20 100 1 64 16 AL1 20 to 30 Percentage of samples recorded by amplitude logger 1 that fall between 20 and 30 0 00 100 00 Amplitude logger 1 samples between 20 and 30 100 1 64 17 AL1 30 to 40 Percentage of samples recorded by amplitude logger 1 that fall between 30 and 40 0 00 100 00 Amplitude logger 1 samples between 30 a...

Page 247: ...samples recorded by amplitude logger 2 that fall between 60 and 70 0 00 100 00 Amplitude logger 2 samples between 60 and 70 100 1 64 31 AL2 70 to 80 Percentage of samples recorded by amplitude logger 2 that fall between 70 and 80 0 00 100 00 Amplitude logger 2 samples between 70 and 80 100 1 64 32 AL2 80 to 90 Percentage of samples recorded by amplitude logger 2 that fall between 80 and 90 0 00 10...

Page 248: ...el 4 FEN 21 RES See parameter 90 01 Encoder 1 sel 5 FEN 21 TTL See parameter 90 01 Encoder 1 sel 6 FEN 31 HTL See parameter 90 01 Encoder 1 sel 7 90 04 TTL echo sel Enables and selects the interface for the TTL encoder signal echo Note If encoder emulation and echo are enabled for the same FEN xx TTL output the emulation overrides the echo Disabled No echo interface enabled 0 FEN 01 TTL Module typ...

Page 249: ...ig Commutation signals 1 EnDat Serial interface EnDat encoder 2 Hiperface Serial interface HIPERFACE encoder 3 SSI Serial interface SSI encoder 4 Tamag 17 33b Serial interface Tamagawa 17 33 bit encoder 5 91 03 Rev count bits Defines the number of bits used in revolution count with multiturn encoders Used when parameter 91 02 Abs enc interf is set to EnDat Hiperface or SSI When parameter 91 02 Abs...

Page 250: ...d by adding 1 to the number of bits in an SSI message frame Used with SSI encoders i e when parameter 91 02 Abs enc interf setting is SSI 2 127 Length of SSI message 1 1 91 21 SSI position msb Defines the location of the MSB most significant bit of the position data within an SSI message Used with SSI encoders i e when parameter 91 02 Abs enc interf setting is SSI 1 126 Location of MSB bit number ...

Page 251: ...SI position data and the position based on sine cosine incremental signals Incorrect synchronization may cause an error of 1 incremental period Note This parameter needs only be set when an SSI encoder with sine cosine incremental signals is used in initial position mode 315 45 deg 315 45 phase angle 0 45 135 deg 45 135 phase angle 1 135 225 deg 135 225 phase angle 2 225 315 deg 225 315 phase angl...

Page 252: ...tion Channel B Defines the direction of rotation Notes When single track mode has been selected by parameter 93 02 Enc1 type this setting acts like the setting A all When single track mode has been selected by parameter 93 02 Enc1 type the speed is always positive 0 A all Channel A Rising and falling edges are used for speed calculation Channel B Defines the direction of rotation Note When single ...

Page 253: ...or RO4 RO7 None No extension installed into Slot 1 0 FIO 01 FIO 01 extension installed into Slot 1 Extra 4 x DIO and 2 x RO are in use 1 FIO 11 FIO 11 extension installed into Slot 1 Extra 3 x AI 1 x AO and 2 x DIO are in use 2 FIO 21 FIO 21 extension installed into Slot 1 Extra 1 x AI 1 x DI and 2 x RO are in use 3 94 02 Ext IO2 sel Activates an I O extension module installed into Slot 2 Dependin...

Page 254: ...d as the rotor angle offset Parameters 97 02 97 14 are inactive 2 AllUserPars The values of parameters 97 02 97 14 are used in the motor model and the value of parameter 97 20 is used as the rotor angle offset 3 97 02 Rs user Defines the stator resistance RS of the motor model 0 00000 0 50000 p u Stator resistance in per unit 100000 1 p u 97 03 Rr user Defines the rotor resistance RR of the motor ...

Page 255: ...H Leakage inductance 100 1 mH 97 13 Ld user SI Defines the direct axis synchronous inductance Note This parameter is valid only for permanent magnet motors 0 00 100000 00 mH Direct axis inductance 100 1 mH 97 14 Lq user SI Defines the quadrature axis synchronous inductance Note This parameter is valid only for permanent magnet motors 0 00 100000 00 mH Quadrature axis inductance 100 1 mH 97 18 Sign...

Page 256: ...d English English 0809 hex Deutsch German 0407 hex Italiano Italian 0410 hex Español Spanish 040A hex Nederlands Dutch 0413 hex Français French 040C hex Dansk Danish 0406 hex Svenska Swedish 041D hex Russki Russian 0419 hex Polski Polish 0415 hex Türkçe Turkish 041F hex Chinese Chinese 0804 hex Serbian Serbian 081A hex 99 04 Motor type Selects the motor type Note This parameter cannot be changed w...

Page 257: ...e motor rating plate If multiple motors are connected to the drive enter the total current of the motors Notes Correct motor run requires that the magnetizing current of the motor does not exceed 90 of the nominal current of the drive This parameter cannot be changed while the drive is running 0 0 6400 0 A Nominal current of the motor The allowable range is 1 6 2 IHd of the drive 0 2 IHd with scal...

Page 258: ...lue on the rating plate of the motor If multiple motors are connected to the drive enter the total power of the motors The unit is selected by parameter 16 17 Power unit Note This parameter cannot be changed while the drive is running 0 00 10000 00 kW Nominal power of the motor 100 1 kW 99 11 Mot nom cosfii Defines the cosphi of the motor for a more accurate motor model Not applicable to permanent...

Page 259: ... parameters have been set With a permanent magnet motor and synchronous reluctance motor the motor shaft must NOT be locked and the load torque must be 10 during the ID run Normal Reduced Standstill Ensure that possible Safe torque off and emergency stop circuits are closed during ID run Mechanical brake is not opened by the logic for the ID run No No motor ID run is requested This mode can be sel...

Page 260: ... shaft is not rotating with a permanent magnet motor and synchronous reluctance motor the shaft can rotate 0 5 revolution Note This mode should be selected only if the Normal or Reduced ID run is not possible due to the restrictions caused by the connected mechanics e g with lift or crane applications 3 Autophasing During autophasing the start angle of the motor is determined with a permanent magn...

Page 261: ...ause of high torque and speed transients that are applied During the run the motor may rotate both in the forward and reverse direction WARNING The motor may run at up to the maximum positive and minimum negative allowed speed during the ID run Several accelerations and decelerations are done The maximum torque current and speed allowed by the limit parameters may be utilized ENSURE THAT IT IS SAF...

Page 262: ...262 Parameters ...

Page 263: ...ers can however be reset by entering 0 Bit pointer Bit pointer A bit pointer can point to a single bit in the value of another parameter or be fixed to 0 C FALSE or 1 C TRUE enum Enumerated list i e selection list FbEq Fieldbus equivalent The scaling between the value shown on the panel and the integer used in serial communication INT32 32 bit integer value 31 bits sign No Parameter number Pb Pack...

Page 264: ...and bit pointer parameters are transferred between the fieldbus and drive as 32 bit integer values 32 bit integer value pointers When a value pointer parameter is connected to the value of another parameter the format is as follows For example the value that should be written into parameter 33 02 Superv1 act to change its value to 01 07 Dc voltage is 0100 0000 0000 0000 0000 0001 0000 0111 1073742...

Page 265: ...to an application program the format is as follows Bit 30 31 24 29 0 23 Name Source type Not in use Address Value 2 0 224 1 Description Value pointer is connected to application program Relative address of application program variable Bit 30 31 16 29 1 15 0 Name Source type Not in use Not in use Value Value 0 0 1 Description Bit pointer is connected to 0 1 0 False 1 True Bit 30 31 24 29 16 23 8 15...

Page 266: ...ote Bit pointer parameters connected to an application program are read only via fieldbus Description Bit pointer is connected to application program Bit selection Relative address of application program variable Bit 30 31 24 29 0 23 ...

Page 267: ... REAL 16 0 1000 V 10 ms 01 20 Brake res load REAL24 16 0 1000 50 ms 01 21 Cpu usage UINT32 16 0 100 01 22 Power inu out REAL 32 32768 32768 kW or hp 10 ms 01 23 Motor power REAL 32 32768 32768 kW or hp 2 ms 01 24 kWh inverter INT32 32 0 2147483647 kWh 10 ms 01 25 kWh supply INT32 32 2147483647 2147483647 kWh 10 ms 01 26 On time counter INT32 32 0 35791394 1 h 10 ms 01 27 Run time counter INT32 32 ...

Page 268: ...26 FBA main ref1 INT32 32 2147483647 2147483647 500 µs 02 27 FBA main ref2 INT32 32 2147483647 2147483647 500 µs 02 30 D2D main cw Pb 16 0x0000 0xFFFF 500 µs 02 31 D2D follower cw Pb 16 0x0000 0xFFFF 2 ms 02 32 D2D ref1 REAL 32 2147483647 2147483647 500 µs 02 33 D2D ref2 REAL 32 2147483647 2147483647 2 ms 02 34 Panel ref REAL 32 32768 32768 rpm or 10 ms 02 35 FEN DI status Pb 16 0 0x33 500 µs 02 3...

Page 269: ...32 32 0 2147483647 10 ms 04 14 Counter value2 UINT32 32 0 2147483647 10 ms 06 Drive status 06 01 Status word1 Pb 16 0x0000 0xFFFF 2 ms 06 02 Status word2 Pb 16 0x0000 0xFFFF 2 ms 06 03 Speed ctrl stat Pb 16 0x0000 0xFFFF 250 µs 06 05 Limit word1 Pb 16 0x0000 0xFFFF 250 µs 06 07 Torq lim status Pb 16 0x0000 0xFFFF 250 µs 06 12 Op mode ack enum 16 0 11 2 ms 06 13 Superv status Pb 16 0b00 0b11 2 ms 0...

Page 270: ... 09 04 Firmware ver Pb 16 09 05 Firmware patch Pb 16 09 10 Int logic ver Pb 32 09 20 Option slot1 INT32 16 0 21 09 21 Option slot2 INT32 16 0 21 09 22 Option slot3 INT32 16 0 21 No Name Type Data length Range Unit Update time Notes ...

Page 271: ...nterl func enum 16 0 1 Off2 stop 11 Start stop mode 11 01 Start mode enum 16 0 2 Automatic 11 02 Dc magn time UINT32 16 0 10000 ms 500 ms 11 03 Stop mode enum 16 1 2 Coast 11 04 Dc hold speed REAL 16 0 1000 rpm 5 0 rpm 11 05 Dc hold curr ref UINT32 16 0 100 30 11 06 Dc hold enum 16 0 1 Disabled 11 07 Autophasing mode enum 16 0 2 Turning 12 Operating mode 12 01 Ext1 Ext2 sel Bit pointer 32 C FALSE ...

Page 272: ...min scale REAL 32 32768 32768 0 000 13 26 AI6 filt time REAL 16 0 30 s 0 100 s 13 27 AI6 max REAL 16 22 22 mA or 11 11 V mA or V 22 000 mA 13 28 AI6 min REAL 16 22 22 mA or 11 11 V mA or V 4 000 mA 13 29 AI6 max scale REAL 32 32768 32768 1500 000 13 30 AI6 min scale REAL 32 32768 32768 0 000 13 31 AI tune enum 16 0 4 No action 13 32 AI superv func enum 16 0 3 No 13 33 AI superv cw UINT32 32 0b0000...

Page 273: ... 32768 Hz 1000 Hz 14 58 Freq in min REAL 16 3 32768 Hz 3 Hz 14 59 Freq in max scal REAL 16 32768 32768 1500 14 60 Freq in min scal REAL 16 32768 32768 0 14 61 Freq out src Val pointer 32 P 01 01 14 62 Freq out max src REAL 16 0 32768 1500 14 63 Freq out min src REAL 16 0 32768 0 14 64 Freq out max sca REAL 16 3 32768 Hz 1000 Hz 14 65 Freq out min sca REAL 16 3 32768 Hz 3 Hz 14 66 RO6 src Bit point...

Page 274: ... FALSE 16 02 Parameter lock enum 16 0 2 Open 16 03 Pass code INT32 32 0 2147483647 0 16 04 Param restore enum 16 0 2 Done 16 07 Param save enum 16 0 1 Done 16 09 User set sel enum 32 1 10 No request 16 10 User set log Pb 32 0 1024 N A 16 11 User IO sel lo Bit pointer 32 C FALSE 16 12 User IO sel hi Bit pointer 32 C FALSE 16 14 Reset ChgParLog enum 16 0 1 Done 16 15 Menu set sel enum 16 0 2 No requ...

Page 275: ...Speed ref2 sel Val pointer 32 Zero 21 03 Speed ref1 func enum 16 0 5 Ref1 21 04 Speed ref1 2 sel Bit pointer 32 C FALSE 21 05 Speed share REAL 16 8 8 1 000 21 07 Speed ref jog1 REAL 16 30000 30000 rpm 0 rpm 21 08 Speed ref jog2 REAL 16 30000 30000 rpm 0 rpm 21 09 SpeedRef min abs REAL 16 0 30000 rpm 0 rpm 21 10 Mot pot func enum 16 0 1 Reset 21 11 Mot pot up Bit pointer 32 DI5 21 12 Mot pot down B...

Page 276: ...dapt min sp REAL 16 0 30000 rpm 0 rpm 23 17 Pcoef at min sp REAL 16 0 10 1 000 23 18 Icoef at min sp REAL 16 0 10 1 000 23 20 PI tune mode enum 16 0 4 Done 23 21 Tune bandwidth REAL 16 0 2000 Hz 100 00 Hz 23 22 Tune damping REAL 16 0 200 1 5 24 Torque ref 24 01 Torq ref1 sel Val pointer 32 AI2 scaled 24 02 Torq ref add sel Val pointer 32 Zero 24 03 Maximum torq ref REAL 16 0 1000 300 0 24 04 Minim...

Page 277: ...32768 32768 100 00 27 06 PID fbk1 min REAL 32 32768 32768 100 00 27 07 PID fbk2 max REAL 32 32768 32768 100 00 27 08 PID fbk2 min REAL 32 32768 32768 100 00 27 09 PID fbk gain REAL 16 32 768 32 767 1 000 27 10 PID fbk ftime REAL 16 0 30 s 0 040 s 27 12 PID gain REAL 16 0 100 1 00 27 13 PID integ time REAL 16 0 320 s 60 00 s 27 14 PID deriv time REAL 16 0 10 s 0 00 s 27 15 PID deriv filter REAL 16 ...

Page 278: ...C 31 08 Mot temp2 fltLim INT32 16 0 200 C 110 C 31 09 Mot ambient temp INT32 16 60 100 C 20 C 31 10 Mot load curve INT32 16 50 150 100 31 11 Zero speed load INT32 16 50 150 100 31 12 Break point INT32 16 0 01 500 Hz 45 00 Hz 31 13 Mot nom tempRise INT32 16 0 300 C 80 C 31 14 Mot therm time INT32 16 100 10000 s 256 s 32 Automatic reset 32 01 Autoreset sel Pb 16 0b000000 0b111111 0b000000 32 02 Numb...

Page 279: ...im3 REAL 16 0 1600 300 34 16 Load high lim4 REAL 16 0 1600 300 34 17 Load high lim5 REAL 16 0 1600 300 34 18 Load integ time UINT32 16 0 10000 s 100 s 34 19 Load cool time UINT32 16 0 10000 s 20 s 34 20 Underload time UINT32 16 0 10000 s 10 s 35 Process variable 35 01 Signal1 param Val pointer 32 Speed 35 02 Signal1 max REAL 32 32768 32768 300 000 35 03 Signal1 min REAL 32 32768 32768 300 000 35 0...

Page 280: ...00 00 24 00 00 00 00 00 36 12 Stop time3 UINT32 32 00 00 00 24 00 00 00 00 00 36 13 Start day3 enum 16 1 7 Monday 36 14 Stop day3 enum 16 1 7 Monday 36 15 Start time4 UINT32 32 00 00 00 24 00 00 00 00 00 36 16 Stop time4 UINT32 32 00 00 00 24 00 00 00 00 00 36 17 Start day4 enum 16 1 7 Monday 36 18 Stop day4 enum 16 1 7 Monday 36 19 Boost signal Bit pointer 32 C FALSE 36 20 Boost time UINT32 32 00...

Page 281: ...n delay UINT32 16 0 10 s 0 00 s 42 08 Brake open torq REAL 16 1000 1000 0 0 42 09 Open torq src Val pointer 32 P 42 08 42 10 Brake close req Bit pointer 32 C FALSE 42 11 Brake hold open Bit pointer 32 C FALSE 42 12 Brake fault func enum 16 0 2 Fault 42 13 Close flt delay UINT32 16 0 600 s 0 00 s 42 14 Extend run time UINT32 16 0 3600 s 0 00 s 44 Maintenance 44 01 Ontime1 func Pb 16 0b00 0b11 0b01 ...

Page 282: ... 0 35791394 1 h 0 00 h 44 30 Runtime lim UINT32 32 0 35791394 1 h 0 00 h 44 31 Runtime alm sel enum 16 1 5 Device clean 44 32 kWh inv lim UINT32 32 0 2147483647 kWh 0 kWh 44 33 kWh inv alm sel enum 16 1 5 Device clean 45 Energy optimising 45 01 Energy optim enum 16 0 1 Disable 45 02 Energy tariff1 UINT32 32 0 21474836 47 0 65 45 06 E tariff unit enum 16 0 2 0 45 07 CO2 Conv factor REAL 16 0 10 0 5...

Page 283: ...rque 50 06 Fb act1 tr src Val pointer 32 P 01 01 50 07 Fb act2 tr src Val pointer 32 P 01 06 50 08 Fb sw b12 src Bit pointer 32 C FALSE 50 09 Fb sw b13 src Bit pointer 32 C FALSE 50 10 Fb sw b14 src Bit pointer 32 C FALSE 50 11 Fb sw b15 src Bit pointer 32 C FALSE 50 12 FB comm speed enum 16 0 3 High 50 15 Fb cw used Val pointer 32 P 02 22 50 20 Fb main sw func Pb 16 0b000 0b111 0b001 51 FBA setti...

Page 284: ... UINT32 32 0h00000000 0h7FFFFFFF 0h00000000 57 05 Follower mask 2 UINT32 32 0h00000000 0h7FFFFFFF 0h00000000 57 06 Ref 1 src Val pointer 32 P 03 05 57 07 Ref 2 src Val pointer 32 P 03 13 57 08 Follower cw src Val pointer 32 P 02 31 57 11 Ref1 msg type enum 16 0 1 Broadcast 57 12 Ref1 mc group UINT32 16 0 62 0 57 13 Next ref1 mc grp UINT32 16 0 62 0 57 14 Nr ref1 mc grps UINT32 16 1 62 1 57 15 D2D ...

Page 285: ...order UINT32 32 0 1 LSW MSW 58 35 Data I O 1 UINT16 16 0 9999 0 58 36 Data I O 2 UINT16 16 0 9999 0 58 58 Data I O 24 UINT16 16 0 9999 0 64 Load analyzer 64 01 PVL signal Val pointer 32 Power inu 64 02 PVL filt time REAL 16 0 120 s 2 00 s 64 03 Reset loggers Bit pointer 32 C FALSE 64 04 AL signal Val pointer 32 Power motor 64 05 AL signal base REAL 32 0 32768 100 00 64 06 PVL peak value1 REAL 32 3...

Page 286: ...nc cable fault enum 16 0 2 Fault 90 10 Enc par refresh enum 16 0 1 Done 91 Absol enc conf 91 01 Sine cosine nr UINT32 16 0 65535 0 91 02 Abs enc interf enum 16 0 5 None 91 03 Rev count bits UINT32 16 0 32 0 91 04 Pos data bits UINT32 16 0 32 0 91 05 Refmark ena enum 16 0 1 False 91 10 Hiperface parity enum 16 0 1 Odd 91 11 Hiperf baudrate enum 16 0 3 9600 91 12 Hiperf node addr UINT32 16 0 255 64 ...

Page 287: ...L24 32 0 0 5 p u 0 00000 p u 97 03 Rr user REAL24 32 0 0 5 p u 0 00000 p u 97 04 Lm user REAL24 32 0 10 p u 0 00000 p u 97 05 SigmaL user REAL24 32 0 1 p u 0 00000 p u 97 06 Ld user REAL24 32 0 10 p u 0 00000 p u 97 07 Lq user REAL24 32 0 10 p u 0 00000 p u 97 08 Pm flux user REAL24 32 0 2 p u 0 00000 p u 97 09 Rs user SI REAL24 32 0 100 ohm 0 00000 Ohm 97 10 Rr user SI REAL24 32 0 100 ohm 0 00000...

Page 288: ...09 Mot nom speed REAL 32 0 10000 rpm 0 rpm 99 10 Mot nom power REAL 32 0 10000 kW or hp 0 00 kW 99 11 Mot nom cosfii REAL24 32 0 1 0 00 99 12 Mot nom torque INT32 32 0 2147483 647 Nm 0 000 Nm 99 13 IDrun mode enum 16 0 6 No No Name Type Data len Range Unit Default Factory macro ...

Page 289: ...is chapter the alarms and faults are sorted by the four digit code The hexadecimal code in brackets that follows the alarm fault message is for fieldbus communication Safety WARNING Only qualified electricians are allowed to maintain the drive The Safety Instructions on the first pages of the appropriate Hardware Manual must be read before you start working with the drive How to reset The drive ca...

Page 290: ...s not as expected during brake closing Check mechanical brake connection Check mechanical brake settings in parameter group 42 Mech brake ctrl To determine whether problem is with acknowledgement signal or brake check if brake is closed or open 2002 BRAKE NOT OPEN 0x7187 Programmable fault 42 12 Brake fault func Mechanical brake control alarm Alarm is activated e g if brake acknowledgement is not ...

Page 291: ...54 No run enable signal is received Check setting of parameter 10 11 Run enable Switch signal on e g in the fieldbus Control Word or check wiring of selected source 2008 ID RUN 0xFF84 Motor identification run is on This alarm belongs to normal start up procedure Wait until drive indicates that motor identification is completed Motor identification is required This alarm belongs to normal start up ...

Page 292: ...for excessive ambient temperature Check for cooling fan failure Check for obstructions in the air flow Check the dimensioning and cooling of the cabinet 2017 FIELDBUS COMM 0x7510 Programmable fault 50 02 Comm loss func Cyclical communication between drive and fieldbus adapter module or between PLC and fieldbus adapter module is lost Check status of fieldbus communication See the appropriate User s...

Page 293: ...new setting will only take effect after parameter 90 10 Enc par refresh is used or after the JCU Control Unit is powered up the next time 2027 FEN TEMP MEAS FAILURE 0x7385 Error in temperature measurement when temperature sensor KTY or PTC connected to encoder interface FEN xx is used Check that parameter 31 02 Mot temp1 src 31 06 Mot temp2 src setting corresponds to actual encoder interface insta...

Page 294: ... par refresh 2033 D2D COMMUNICATION 0x7520 Programmable fault 57 02 Comm loss func On the master drive The drive has not been replied to by an activated follower for five consecutive polling cycles Check that all drives that are polled parameters 57 04 Follower mask 1 and 57 05 Follower mask 2 on the drive to drive link are powered properly connected to the link and have the correct node address C...

Page 295: ...ating in stall region because of e g excessive load or insufficient motor power Check motor load and drive ratings Check fault function parameters 2044 LCURVE 0x2312 Programmable fault 34 01 Overload func 34 02 Underload func Overload or underload limit has been exceeded Check the settings of the parameters in group 34 User load curve 2045 LCURVE PAR 0x6320 The load curve has been incorrectly or i...

Page 296: ...k heatsink fins for dust pick up Check motor power against drive power 2052 COOLING 0x4290 Drive module temperature is excessive Check ambient temperature If it exceeds 40 C 104 F ensure that load current does not exceed derated load capacity of drive See the appropriate Hardware Manual Check value of parameter 95 03 Temp inu ambient Check drive module cooling air flow and fan operation Check insi...

Page 297: ...er alarm See parameter group 44 Maintenance 2072 DC NOT CHARGED 0x3250 The voltage of the intermediate DC circuit has not yet risen to operating level Wait for the DC voltage to rise 2073 SPEED CTRL TUNE FAIL 0x8481 Speed controller autotune routine did not finish successfully See parameter 23 20 PI tune mode 2074 START INTERLOCK 0xF082 No Start interlock signal received Check circuit connected to...

Page 298: ...any modifications re configure the interface by activating parameter 90 10 Enc par refresh 2080 ENC 2 PULSE FREQUENCY 0x738C Encoder 2 is receiving too high data flow pulse frequency Check encoder settings After any modifications re configure interface by activating parameter 90 10 Enc par refresh Code Alarm fieldbus code Cause What to do ...

Page 299: ... 0004 SHORT CIRCUIT 0x2340 Short circuit in motor cable s or motor Check motor and motor cable Check there are no power factor correction capacitors or surge absorbers in motor cable 0005 DC UNDERVOLTAGE 0x3220 Intermediate circuit DC voltage is not sufficient due to missing mains phase blown fuse or rectifier bridge internal fault Check mains supply and fuses 0006 EARTH FAULT 0x2330 Programmable ...

Page 300: ... 0013 CURR MEAS GAIN 0x3183 Difference between output phase U2 and W2 current measurement gain is too great Contact your local ABB representative 0014 CABLE CROSS CON 0x3181 Programmable fault 30 08 Cross connection Incorrect input power and motor cable connection i e input power cable is connected to drive motor connection Check input power connections 0015 SUPPLY PHASE 0x3130 Programmable fault ...

Page 301: ...resentative Extension 10 Asynchronous motors only Deceleration did not finish within reasonable time Contact your local ABB representative Extension 11 Asynchronous motors only Speed dropped to zero during ID run Contact your local ABB representative Extension 12 Permanent magnet motors only First acceleration did not finish within reasonable time Contact your local ABB representative Extension 13...

Page 302: ... ambient temperature Check for cooling fan failure Check for obstructions in the air flow Check the dimensioning and cooling of the cabinet 0026 AUTOPHASING 0x3187 Autophasing routine see section Autophasing on page 67 failed Try other autophasing modes see parameter 11 07 Autophasing mode if possible 0027 PU LOST 0x5400 Connection between the JCU Control Unit and the power unit of the drive is lo...

Page 303: ...nt is not as expected during brake opening Check mechanical brake connection Check mechanical brake settings in parameter group 42 Mech brake ctrl To determine whether problem is with acknowledgement signal or brake check if brake is closed or open 0036 LOCAL CTRL LOSS 0x5300 Programmable fault 30 03 Local ctrl loss Control panel or PC tool selected as active control location for drive has ceased ...

Page 304: ...module Check settings of parameter group 50 Fieldbus Check cable connections Check if communication master is able to communicate 0046 FB MAPPING FILE 0x6306 Drive internal fault Contact your local ABB representative 0047 MOTOR OVERTEMP 0x4310 Programmable fault 31 01 Mot temp1 prot Estimated motor temperature based on motor thermal model has exceeded fault limit defined by parameter 31 04 Mot tem...

Page 305: ...iring On a follower drive The drive has not received new reference 1 and or 2 for five consecutive reference handling cycles Check the settings of parameters 57 06 Ref 1 src and 57 07 Ref 2 src on the master drive Check the drive to drive link wiring 0054 D2D BUF OVLOAD 0x7520 Programmable fault 90 05 Enc cable fault Transmission of drive to drive references failed because of message buffer overfl...

Page 306: ...d fault limit defined by parameter 31 08 Mot temp2 fltLim Check that actual number of sensors corresponds to value set by parameter 31 06 Mot temp2 src Check motor ratings and load Let motor cool down Ensure proper motor cooling Check cooling fan clean cooling surfaces etc Check value of alarm limit 0064 IGBT OVERLOAD 0x5482 Excessive IGBT junction to case temperature This fault protects the IGBT ...

Page 307: ...LSE FREQUENCY 0x738C Encoder 2 is receiving too high data flow pulse frequency Check encoder settings After any modifications re configure the interface by activating parameter 90 10 Enc par refresh 0201 T2 OVERLOAD 0x0201 Firmware time level 2 overload Note This fault cannot be reset Contact your local ABB representative 0202 T3 OVERLOAD 0x6100 Firmware time level 3 overload Note This fault canno...

Page 308: ...t cannot be reset Contact your local ABB representative 0307 DEFAULT FILE 0x6100 Drive internal fault Note This fault cannot be reset Contact your local ABB representative 0308 APPLFILE PAR 0x6300 Corrupted application file Note This fault cannot be reset Reload application If fault is still active contact your local ABB representative 0309 APPL LOADING 0x6300 Application file incompatible or corr...

Page 309: ...314 TECH LIB INTERFACE 0x6100 Incompatible firmware interface Note This fault cannot be reset Contact your local ABB representative 0315 RESTORE FILE 0x630D Restoration of backed up parameters failed Contact your local ABB representative The fault is reset after a successful restoration via the control panel or DriveStudio 0316 DAPS MISMATCH 0x5484 Mismatch between JCU Control Unit firmware and po...

Page 310: ...310 Fault tracing ...

Page 311: ... interface 311 Control through the embedded fieldbus interface What this chapter contains The chapter describes how the drive can be controlled by external devices over a communication network fieldbus using an embedded fieldbus interface ...

Page 312: ...depends on other factors as well such as the baud rate a parameter setting in the drive The drive can be set to receive all of its control information through the fieldbus interface or the control can be distributed between the fieldbus interface and other available sources for example digital and analogue inputs XD2D 1 T Termination ON JCU Drive 1 B 2 A 3 BGND XD2D 1 Termination OFF JCU Drive 2 B...

Page 313: ...e Manual for more information on the connection chaining and termination of the link XD2D is the connection point for a drive to drive link a daisy chained RS 485 transmission line with one master and multiple slaves Note If the XD2D connector is used for the embedded fieldbus interface parameter 58 01 Protocol ena sel is set to Modbus RTU the drive to drive link operation parameter group 57 is au...

Page 314: ... communication speed of the link Use the same setting as in the master station 58 05 Parity 8 none 1 default Selects the parity and stop bit setting Use the same setting as in the master station 58 06 Control profile ABB Enhanced default Selects the communication profile used by the drive See section Basics of the embedded fieldbus interface on page 318 58 07 Comm loss t out 600 default Defines th...

Page 315: ... is activated 58 35 58 58 Data I O 1 Data I O 24 0 default Defines the address of the drive parameter which the Modbus master accesses when it reads from or writes to the register address corresponding to Modbus In Out parameters Select the parameters that you want to read or write through the Modbus I O words Parameter Setting for fieldbus control Function Information ...

Page 316: ... 10 01 to FB and keep parameter 12 01 to its default value C FALSE SPEED REFERENCE SELECTION 21 01 Speed ref1 sel EFB ref1 or EFB ref2 Selects a reference received through the embedded fieldbus interface as the speed reference ref1 of the drive 21 02 Speed ref2 sel EFB ref1 or EFB ref2 Selects a reference received through the embedded fieldbus interface as the speed reference ref2 of the drive Not...

Page 317: ... data 50 06 Fb act1 tr src Any Selects the source for fieldbus actual value act1 when parameter 50 04 Fb ref1 modesel is set to Raw data 50 07 Fb act2 tr src Any Selects the source for fieldbus actual value act2 when parameter 50 05 Fb ref2 modesel is set to Raw data SYSTEM CONTROL INPUTS 16 07 Param save Save restores to Done Saves parameter value changes including those made through fieldbus con...

Page 318: ...O 2 I O 3 I O 24 02 36 EFB main cw 02 38 EFB main ref1 02 39 EFB main ref2 02 37 EFB main sw Actual 1 3 Actual 2 3 Par 01 01 99 99 1 See also other parameters which can be controlled by the fieldbus 2 Data conversion if parameter 58 06 Control profile is ABB Classic or ABB Enhanced See section About the EFB communication profiles on page 321 3 See parameter 50 01 Fb ref1 modesel and 50 02 Fb ref2 ...

Page 319: ... as the speed frequency torque or process reference In the embedded fieldbus communication the REF1 and REF2 are written to 02 38 EFB main ref1 and 02 39 EFB main ref2 from where you can use them in the control of the drive The references are either written to the drive references as they are or the values are scaled See section About the EFB communication profiles on page 321 Actual values Fieldb...

Page 320: ...0001 to 465536 This manual uses 6 digit decimal addressing to represent Modbus holding register addresses Modbus master devices that are limited to the 5 digit decimal addressing may still access registers 400001 to 409999 by using 5 digit decimal addresses 40001 to 49999 Registers 410000 465536 are inaccessible to these masters Note Register addresses of the 32 bit parameters cannot be accessed b...

Page 321: ...ding to one of the four profiles the ABB Drives classic profile ABB Drives enhanced profile DCU 16 bit profile or DCU 32 bit profile For either one of the ABB Drives profile the embedded fieldbus interface of the drive converts the fieldbus data to and from the native data used in the drive Both DCU profiles are transparent that is no data conversion is done The figure below illustrates the effect...

Page 322: ...OL 1 Continue operation OFF3 inactive 0 Emergency stop stop within time defined by drive parameter Proceed to OFF3 ACTIVE proceed to SWITCH ON INHIBITED Warning Ensure that the motor and driven machine can be stopped using this stop mode 3 INHIBIT_ OPERATION 1 Proceed to OPERATION ENABLED Note Run enable signal must be active see the drive documentation If the drive is set to receive the Run enabl...

Page 323: ...us control enabled 0 Control Word 0 or Reference 0 Retain last Control Word and Reference Control Word 0 and Reference 0 Fieldbus control enabled Reference and deceleration acceleration ramp are locked 11 EXT_CTRL_ LOC 1 Select External Control Location EXT2 Effective if the control location is parameterized to be selected from the fieldbus 0 Select External Control Location EXT1 Effective if the ...

Page 324: ...active 0 OFF2 ACTIVE 5 OFF_3_STA 1 OFF3 inactive 0 OFF3 ACTIVE 6 SWC_ON_ INHIB 1 SWITCH ON INHIBITED 0 7 ALARM 1 Warning Alarm 0 No warning alarm 8 AT_ SETPOINT 1 OPERATING Actual value equals Reference is within tolerance limits i e in speed control speed error is 10 max of nominal motor speed 0 Actual value differs from Reference is outside tolerance limits 9 REMOTE 1 Drive control location REMO...

Page 325: ...Control through the embedded fieldbus interface 325 15 1 Communication error detected by fieldbus adapter module 0 Fieldbus adapter communication OK Bit Name Value STATE Description ...

Page 326: ... 0 I 0 SW Bit2 0 A B C D CW Bit3 0 operation inhibited OFF1 CW Bit0 0 SW Bit1 0 SW Bit0 1 CW Bit3 1 and SW Bit12 1 C D CW Bit5 0 SW Bit2 1 SW Bit5 0 from any state from any state Emergency Stop OFF3 CW Bit2 0 n f 0 I 0 Emergency OFF OFF2 CW Bit1 0 SW Bit4 0 B B C D CW Bit4 0 CW xxxx x1xx xxx1 1111 CW xxxx x1xx xx11 1111 D CW Bit6 0 A C CW xxxx x1xx x111 1111 SW Bit8 1 D from any state Fault SW Bit...

Page 327: ...alue Speed the fieldbus reference can be used as a speed reference and it is scaled as follows If you select value Torque the fieldbus reference can be used as a torque reference and it is scaled as follows If you select value Raw data the fieldbus reference REF1 or REF2 is the drive reference without scaling 1 Unit depends on the use of the reference in the drive Rpm for speed reference and for t...

Page 328: ...value Speed drive actual signal 01 01 Motor speed rpm is scaled and written to the fieldbus actual value The table below shows the scaling If you select value Torque drive actual signal 01 06 Motor torque is scaled and written to the fieldbus actual value The table below shows the scaling If you select value Raw data the fieldbus actual value ACT1 or ACT2 is the drive actual value without scaling ...

Page 329: ...ves profiles on page 322 400002 Fieldbus reference 1 REF1 400003 Fieldbus reference 2 REF2 400004 Fieldbus Status Word SW See section Status Word for the ABB Drives profiles on page 324 400005 Fieldbus actual value 1 ACT1 400006 Fieldbus actual value 2 ACT2 400007 Fieldbus data in out 1 Drive parameter 58 35 Data I O 1 400030 Fieldbus data in out 24 Drive Parameter 58 58 Data I O 24 400101 409999 ...

Page 330: ...ter 58 46 Data I O 12 400051 Fieldbus Status Word SW See section Status Word for the ABB Drives profiles on page 324 400052 Fieldbus actual value 1 ACT1 400053 Fieldbus actual value 2 ACT2 40054 Fieldbus data in out 13 Drive parameter 58 47 Data I O 12 40065 Fieldbus data in out 24 Drive parameter 58 58 Data I O 24 400101 409999 Register address 16 bit drive parameter 400000 100 group index Exampl...

Page 331: ...it profile When the DCU 16 bit profile is in use the embedded fieldbus interface writes the drive Status Word bits 0 to 15 parameter 02 37 EFB main sw to the fieldbus Status Word as is Bits 16 to 32 of the drive Status Word are not in use State transition diagram for the DCU 16 bit profile See section State diagram on page 347 in chapter Control through a fieldbus adapter References for the DCU 16...

Page 332: ... Drive parameter 58 35 Data I O 1 400015 Data in out 12 Drive parameter 58 46 Data I O 12 400051 Status Word LSW of 02 37 EFB main sw 400052 Actual value 1 selected by parameter 50 01 Fb ref1 modesel 400053 Actual value 2 selected by parameter 50 02 Fb ref2 modesel 400054 Data in out 13 drive parameter 58 47 Data I O 13 400065 Data in out 24 drive parameter 58 58 Data I O 24 400101 409999 Register...

Page 333: ...us Control Word as is to the drive Control Word parameter 02 36 EFB main cw Status word for the DCU 32 bit profile When the DCU 32 bit profile is in use the embedded fieldbus interface writes the drive Status Word parameter 02 37 EFB main sw as is to the fieldbus Status Word State transition diagram for the DCU 32 bit profile See section State diagram on page 347 in chapter Control through a field...

Page 334: ...he reference types speed or torque as follows If you select value Raw data the fieldbus reference type or possible use is not selected The value is freely usable as a speed or torque reference in the drive If you select value Speed the fieldbus reference can be used as a speed reference in the drive If you select value Torque the fieldbus reference can be used as a torque reference in the drive Th...

Page 335: ...ect the drive actual signals for the fieldbus actual values ACT1 and ACT2 respectively as follows If you select value Raw data drive parameters 50 06 Fb act1 tr src and 50 07 Fb act2 tr src select the drive parameters for the fieldbus actual value ACT1 and ACT2 respectively If you select value Speed drive parameter 01 01 Motor speed rpm will be written to fieldbus actual value If you select value ...

Page 336: ...e parameter 58 46 Data I O 12 400051 Status Word LSW of 02 37 EFB main sw Least significant 16 bits 400052 Status Word MSW of 02 37 EFB main sw Most significant 16 bits 400053 Actual value 1 selected by parameter 50 01 Fb ref1 modesel Least significant 16 bits 400054 Actual value 1 selected by parameter 50 01 Fb ref1 modesel Most significant 16 bits 400055 Actual value 2 selected by parameter 50 0...

Page 337: ... in the Listen Only mode no response is returned If the port is not in the Listen Only mode a normal response is returned before the restart 04 Force Listen Only Mode Forces the addressed slave device to the Listen Only mode This isolates it from the other devices on the network allowing them to continue communicating without interruption from the addressed remote device No response is returned Th...

Page 338: ...ot an allowable action for the server 0x02 ILLEGAL DATA ADDRESS The data address received in the query is not an allowable address for the server 0x03 ILLEGAL DATA VALUE A value contained in the query in not an allowable value for the server 0x04 SLAVE DEVICE FAILURE An unrecoverable error occurred while the server was attempting to perform the requested action 0x06 SLAVE DEVICE BUSY The server is...

Page 339: ...adapter 339 Control through a fieldbus adapter What this chapter contains The chapter describes how the drive can be controlled by external devices over a communication network fieldbus through an optional fieldbus adapter module ...

Page 340: ... the control can be distributed between the fieldbus interface and other available sources for example digital and analogue inputs Fieldbus adapters are available for various serial communication protocols for example PROFIBUS DP FPBA xx adapter CANopen FCAN xx adapter DeviceNet FDNA xx adapter LONWORKS FLON xx adapter Data Flow Process I O cyclic Process I O cyclic or Service messages acyclic Con...

Page 341: ...upon a fieldbus communication break 50 03 Comm loss t out 0 3 6553 5 s Defines the time between communication break detection and the action selected with parameter 50 02 Comm loss func 50 04 Fb ref1 modesel and 50 05 Fb ref2 modesel 0 Raw data 1 Torque 2 Speed Defines the fieldbus reference scaling When Raw data is selected see also parameters 50 06 50 11 50 15 Fb cw used P 02 22 Selects the addr...

Page 342: ...ram revision of the adapter module 51 33 FBA appl sw ver Displays the application program revision of the adapter module Note In the User s Manual of the fieldbus adapter module the parameter group number is 1 or A for parameters 51 01 51 26 TRANSMITTED DATA SELECTION see also page 237 52 01 FBA data in1 52 12 FBA data in12 4 6 14 16 101 9999 Defines the data transmitted from drive to fieldbus con...

Page 343: ... location 10 04 Ext2 start func 3 FB Selects fieldbus as the source for the start and stop commands when EXT2 is selected as the active control location 21 01 Speed ref1 sel 3 FBA ref1 4 FBA ref2 Fieldbus reference REF1 or REF2 is used as speed reference 1 21 02 Speed ref2 sel 3 FBA ref1 4 FBA ref2 Fieldbus reference REF1 or REF2 is used as speed reference 2 24 01 Torq ref1 sel 3 FBA ref1 4 FBA re...

Page 344: ...BA REF1 FBA REF2 Par 10 01 99 99 1 See also other parameters which can be controlled by the fieldbus 2 The maximum number of used data words is protocol dependent 3 Profile instance selection parameters Fieldbus module specific parameters For more information see the User s Manual of the appropriate fieldbus adapter module 4 With DeviceNet the control part is transmitted directly 5 With DeviceNet ...

Page 345: ...The FBA Control Word parameter 02 22 FBA main cw see page 108 commands the transitions between these states and the FBA Status Word parameter 02 24 FBA main sw see page 109 indicates the status of the drive Fieldbus adapter module profile selected by adapter module parameter defines how the Control Word and Status Word are transmitted in a system which consists of fieldbus controller fieldbus adap...

Page 346: ...orque or speed reference scaling is selected by parameter 50 04 Fb ref1 modesel 50 05 Fb ref2 modesel the fieldbus references are 32 bit integers The value consists of a 16 bit integer value and a 16 bit fractional value The speed torque reference scaling is as follows Reference Scaling Notes Speed reference FBA REF 65536 value in rpm Final reference is limited by parameters 20 01 Maximum speed 20...

Page 347: ...ency OFF OFF2 FBA CW Bit 2 1 FBA SW Bit 4 1 OFF2 ACTIVE RFG OUTPUT ENABLED RFG ACCELERATOR ENABLED B B C D FBA CW Bit 12 0 D FBA CW Bit 14 0 A C FBA CW Fieldbus Control Word FBA SW Fieldbus Status Word n Speed I Input Current FBA SW Bit 8 1 RFG Ramp Function Generator f Frequency D from any state Fault FBA SW Bit 16 1 FBA CW Bit 8 1 START INHIBITED FBA CW Bits 7 1 READY TO START from any state and...

Page 348: ...348 Control through a fieldbus adapter ...

Page 349: ...s By default the master broadcasts control commands as well as speed and torque references for all followers The master can send 8 messages per millisecond at 100 150 microsecond intervals Sending one message takes approximately 15 microseconds which results in a theoretical link capacity of roughly 6 messages per 100 microseconds Multicasting the control data and reference 1 to a pre defined grou...

Page 350: ...following parameters The communication status of the followers can be supervised by a periodic supervision message from the master to the individual followers see parameters 57 04 Follower mask 1 and 57 05 Follower mask 2 Drive to drive function blocks can be used in the DriveSPC tool to enable additional communication methods such as follower to follower messaging and to modify the use of dataset...

Page 351: ... send one message to another follower or a group of followers after receiving a token message from the master Master point to point messaging In this type of messaging the master sends one dataset LocalDsNr from its own dataset table to the follower s TargetNode stands for the node address of the follower RemoteDsNr specifies the target dataset number The follower responds by returning the content...

Page 352: ...ng is only supported at the master because the response is always sent to node address 0 the master Follower point to point messaging This type of messaging is for point to point communication between followers After receiving a token from the master a follower can send one dataset to another follower with a follower point to point message The target drive is specified using the node address Maste...

Page 353: ...ng for ACS850 drives 3AUA0000078664 English The sending drive can either be the master or a follower after receiving a token from the master Note The master does not receive the sent data even if it is a member of the target multicast group Follower Dataset table LocalDsNr TargetNode X 57 03 Node address X Follower Dataset table RemoteDsNr Master Dataset table Token Follower Dataset table RemoteDs...

Page 354: ...denoting all followers Note The master does not receive any data broadcast by the followers Master Dataset table Follower to follower s multicasting Follower Dataset table LocalDsNr Token Follower Dataset table RemoteDsNr Follower Dataset table RemoteDsNr Std Mcast Group X Std Mcast Group X Target Grp X Follower Dataset table RemoteDsNr Target Grp 255 Follower Dataset table RemoteDsNr Master Datas...

Page 355: ...Drive to drive link 355 Master Dataset table Follower to follower s broadcasting Follower Dataset table LocalDsNr Token Follower Dataset table RemoteDsNr Follower Dataset table RemoteDsNr Target Grp 255 ...

Page 356: ...1 mc group set to the same value as parameter 57 13 Next ref1 mc grp in the master If a follower has parameters 57 03 Node address and 57 12 Ref1 mc group set to the same value it becomes a submaster Immediately after a submaster receives the multicast message it sends its own message to the next multicast group defined by parameter 57 13 Next ref1 mc grp The duration of the entire message chain i...

Page 357: ...57 12 4 57 13 don t care 57 14 don t care Follower 02 17 02 19 57 08 57 06 57 01 Follower 57 03 4 57 11 Ref1 MC Grps 57 12 4 57 13 5 57 14 don t care Follower 02 17 02 19 57 08 57 06 57 01 Follower 57 03 5 57 11 Broadcast 57 12 5 57 13 don t care 57 14 don t care Acknowledgement from last follower to master can be prevented by setting parameter 57 11 Ref1 msg type to Broadcast required because par...

Page 358: ...358 Drive to drive link ...

Page 359: ...Control chain and drive logic diagrams 359 Control chain and drive logic diagrams What this chapter contains The chapter presents the drive control chain and logic ...

Page 360: ...t 0 06 03 bit 0 Speed act neg 19 08 Above speed limit 06 03 bit 2 Above limit 06 03 bit 3 At setpoint 19 10 Speed window t 19 07 Zero speed delay 01 01 Motor speed rpm 01 08 Encoder 1 speed 01 10 Encoder 2 speed 01 14 Motor speed est 03 04 SpeedRef unramp a b a b a b a b a b a b a b a b a b a b a b a b ABS ABS ABS Speed feedback ...

Page 361: ...e acc1 22 07 Shape time acc2 22 08 Sshape time dec1 22 09 Shape time dec2 22 11 Dec time jogging 22 12 EM stop time 22 10 Acc time jogging 06 01 bit 5 EM stop 06 02 bit 5 Jogging 22 02 Acc time1 22 03 Dec time1 22 04 Acc time2 22 05 Dec time2 0 06 02 bit 14 Ramp out zero 06 02 bit 13 Ramp hold Critical speed enable 03 03 Speed ref unramped 03 04 Speed ref ramp in 03 05 SpeedRef ramped Ref1 Add Sub...

Page 362: ... ramped 03 08 Acc comp torq 01 01 Motor speed rpm 23 03 Derivation time 23 04 Deriv filt time 23 01 Proport gain 23 14 Drooping rate 23 02 Integration time 23 09 Max torq sp control 23 10 Min torq sp control 03 09 Torq ref sp ctrl PID 23 11 SpeedErr winFunc 23 12 SpeedErr win hi 23 13 SpeedErr win lo 03 06 SpeedRef used 23 15 PI adapt max sp 23 16 PI adapt min sp 23 17 Pcoef at min sp 23 18 Icoef ...

Page 363: ...cal fb 12 01 Ext1 Ext2 sel 12 03 Ext1 ctrl mode SPEED TORQUE MIN MAX ADD SPEED TORQUE MIN MAX ADD ZERO AI1 AI2 FBA ref1 FBA ref2 D2D ref1 D2D ref2 EFB ref1 EFB ref2 03 09 Torq ref sp ctrl 03 12 Torq ref sp lim 03 13 Torq ref to TC SPEED SCALAR 06 01 bit 11 Panel local SPEED 20 01 Maximum speed 0 06 02 bit 14 Ramp out zero 06 02 bit 12 Ramp in zero SPEED Safe speed command SPEED Last speed command ...

Page 364: ... func Process PID 27 05 PID fbk1 max 27 06 PID fbk1 min 27 07 PID fbk2 max 27 08 PID fbk2 min 27 22 Sleep mode 27 23 Sleep level 27 24 Sleep delay 27 25 Wake up level 27 26 Wake up delay 27 27 Sleep ena 27 09 PID fbk gain 27 13 PID integ time 27 14 PID deriv time 27 10 PID fbk time 27 12 PID gain 27 15 PID deriv filter 27 16 PID error inv 04 05 Process PID out 04 04 Process PID err 27 18 PID maxim...

Page 365: ... Kernel sync offs KERNEL SYNC 57 11 Ref1 msg type 57 12 Ref1 mc group MULTICAST CHAIN COMM 57 13 Next ref1 mc grp 57 14 Nr ref1 mc grps COMMON SETTINGS FOLLOWERS 02 30 D2D main cw 02 32 D2D ref1 02 33 D2D ref2 IN1 3 WIRE FB D2D IN1F IN2R IN1S IN2DIR 10 01 Ext1 start func IN1 3 WIRE FB D2D IN1F IN2R IN1S IN2DIR 10 04 Ext2 start func 10 07 Jog1 Start 10 08 Jog2 start 10 17 Start enable 11 01 Start m...

Page 366: ...mode AND OFF1 OFF2 OFF3 AND AND Remote CMD needs to be activated first EM STOP OFF1 OFF2 OFF3 11 03 Stop mode START LOCAL MODE PC Panel LOC START 10 11 Run enable 02 24 FBA main sw STOP AND JOG ENA JOG 1 2 START 10 17 Start enable 02 37 EFB main sw 02 22 FBA main cw 02 36 EFB main cw B0 Stop B1 Start B2 Stpmode EM OFF B3 Stpmode EM STOP B4 Stpmode OFF1 B5 Stpmode RAMP B6 Stpmode COAST B7 Run Enabl...

Page 367: ...n time 38 01 Flux ref 38 03 U F curve func 38 04 U F curve freq1 38 05 U F curve freq2 38 06 U F curve freq3 38 07 U F curve freq4 38 08 U F curve freq5 38 09 U F curve volt1 38 10 U F curve volt2 38 11 U F curve volt3 38 12 U F curve volt4 38 13 U F curve volt5 45 01 Energy optim 20 05 Maximum current Motor model Estimate and calculate 11 07 Autophasing mode 99 13 Id run mode 01 22 Power inu out ...

Page 368: ...368 Control chain and drive logic diagrams ...

Page 369: ...uct training For information on ABB product training navigate to www abb com drives and select Training courses Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Go to www abb com drives and select Document Library Manuals feedback form LV AC drives Document library on the Internet You can find manuals and other product documents in PDF format on the Internet Go to ...

Page 370: ...drives ABB Inc Automation Technologies Drives Motors 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 262 785 3200 1 800 HELP 365 Fax 262 780 5135 www abb com drives ABB Beijing Drive Systems Co Ltd No 1 Block D A 10 Jiuxianqiao Beilu Chaoyang District Beijing P R China 100015 Telephone 86 10 5821 7788 Fax 86 10 5821 7618 www abb com drives ...

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