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YASKAWA CIMR-F7Z, Инструкция по эксплуатации, Страница: 46 / 67

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The Light-load function is reset by one of the conditions shown below.  Once reset, the drive will accelerate until the load 
is checked again as described in (1). 

・

when the Run Command relay is open 

・

when the Frequency Reference Input Value is below the Light-load 1 Detection Frequency (FAD) 

・

when a malfunction occurs 

・

when a reverse run command is input 

・

when an External Baseblock Command has been entered 

 
Light-load 1 Torque Bias (S4-19, -20) Adjusting 

Open Loop Vector Control Mode

 

･

 When lowering a load (reverse), Light-load 1 function is not executed becomes of the mechanical loss for the crane, 

even if the load doesn’t reach Light-load 1 Detection level (REV). 

･

 When hoisting (FWD), Light-load 1 Detection Level (S4-04) has been added onto the value for mechanical loss, thus 

making it possible to skip Light-load 1 Torque Bias (S4-19) when tuning the drive. 

･

 Also, if the motor temperature changes, even an identical load may undergo and then not undergo Light-load (an error 

of approximately 5%~7%) due to the value of the torque reference changing. Keep this in mind when setting this 
parameter. 

 
Light-load 1 Torque Bias (FWD) (S4-19) Adjusting Range 

(1) When rotating forward without a load, the drive runs at the Light-load Detection Frequency (S4-06), and the torque 

reference is monitored in U1-09. 

(2) A value opposite of the signal from monitor U1-09 is set to parameter S4-19. 
(3) While using U1-48 to monitor the torque reference for Light-load, adjust the Light-load 1 Detection Level (S4-04). 

 
Light-load 1 Torque Bias (REV) (S4-20) Adjusting Area 

(1) When rotating in reverse without a load, the drive runs at the Light-load Detection Frequency (S4-06), and the torque 

reference is monitored in U1-09. 

(2) A value opposite of the signal from monitor U1-09 is set to parameter S4-20. 
(3) While U1-48 monitors the torque reference for Light-load, S4-05 is tuned (Light-load 1 Detection Level). 

 
Note-1:  Areas of caution when setting parameters: 

(1)  Set parameters so that the following conditions are met. 

 
S4-06 (FAD: Acceleration 1 Detection Frequency)    =  S4-02 (FAMF: FWD Acceleration 1 Max Frequency) 
S4-03 (FAMR: REV Acceleration 1 Max Frequency)  =  E1-04 (Max Output Frequency: E4-01 when switching motors) 
 

(2)  If FAMF (or FAMR when in reverse) is smaller than FAD, then the drive will decelerate when Light-load 1 

functions are activated. 

(3)  The operational frequency reference will be set to the smaller of either the Light-load Max Frequency 

(FAMF/FAMR), or the present frequency reference once Light-load is complete. 

Note-2:  The distance the crane travels before stopping via the Run Command being switched off is determined by the 

speed of the crane. 
When running at high speeds, be sure to provide enough room when removing the Run Command. 

Note-3:  The output current may increase following Light-load operations. 

 
 
6.4.2 Light-load Acceleration 2 Function 

If the acceleration time is set low, the drive will start automatically increasing the acceleration rate, or halting the 
acceleration above base speed.  To protect the load (mainly braking) to limit the kinetic energy and operate at 
maximum efficiency. 
Light-load 2 allows the drive to determine whether to accelerate or not up to the frequency provided, and operates 
the drive at the frequency reference provided when Light-load is enabled.  In the same way, if Light-load 2 is enabled, 
then let the frequency reference be the command following Light-load operations. Refer to “Appendix 1: Parameter 
Calculations” when making parameter adjustments. 
When switching to enable or disable Light-load 2, set one of the Multi-Function Input terminals to 36 (parameters 
H1-01~05). If normally enabled, then S4-01 (Light-load Function Selection) should be set to "2". 

 

 
 
 
 
 
 
 

Содержание CIMR-F7Z

Страница 1: ...l 2004 Product Name Varispeed F7Z This is a Special Software for Yaskawa inverter Varispeed F7Z It can be downloaded to a standard Varispeed F7Z inverter to provide additional functions which are desc...

Страница 2: ...2 4 Changes with the Standard F7Z Drive 3 5 Test Run 32 6 Description of Additional Functions 33 7 Faults and Counter Measures for new and modified faults 49 Appendix 1 How Parameters are Calculated 5...

Страница 3: ......

Страница 4: ...o parameters S1 01 through S1 15 by referring to the formulas for parameter calculation in Appendix 1 and checking external sequence in 6 1 5 sequence checking Function 2 Specification Sheet 2 1 Drive...

Страница 5: ...ulti Step Speed Cmd 1 ExtBB When the External Baseblock signal is closed then BB is not performed BX MS 2k 2k p p S1 FWD Stop S2 REV Stop S3 S4 S5 S6 S7 S10 SC Sequence Common 0V Terminalis insulated...

Страница 6: ...om the standard F7Z model Group Standard Drive Model Crane Drive Changes A1 Environment Setting A1 01 02 03 setting range changed b1 Operation Mode Selection b1 07 08 deleted b2 DC Braking b2 04 initi...

Страница 7: ...Controls for Operating without a Brake Sequence When operating the drive without a brake sequence be sure to change the setting values of the following parameters after initializing the drive Paramete...

Страница 8: ...Setup Y F4 Analog Monitor Card AO 08 12 Setup Y 3 F5 Digital Output Card DO 02 Setup Y F Options F6 Communication Option Card DO 08 Setup Y H1 Digital Input Digital Inputs Y H2 Sequence Output Digital...

Страница 9: ...ion Run Source 0 3 1 1 0 Digital Operator 1 Control Circuit Terminal 2 Memobus Communication 3 Option Card N Q Q Q Q 181H b1 03 Stop Method Selection Stopping Method 0 3 1 0 0 Ramp to St op 1 Coast to...

Страница 10: ...Fast Stop Time 0 0 6000 0 0 1 sec 10 0 Sets the time to accelerate from zero to maximum frequency when selected via a Multi Function Input The acceleration deceleration setting range will vary based o...

Страница 11: ...de refer to attached table Y N A N A 21EH C5 05 ASR Limit ASR Limit 0 0 20 0 0 1 5 0 N N A N N 21FH C5 06 ASR Primary Delay Time ASR Delay Time 0 000 0 500 0 001 0 004 Factory default settings will va...

Страница 12: ...t i o n No Parameter Name Digital Operator Display Setting Range Setting Units Factory Settings Comments Chang es on the Fly V f V f w P G OLV CLV Memo bus Address d2 01 Frequency Reference Upper Limi...

Страница 13: ...ual the maximum voltage N A A Q Q 30CH E2 01 Motor Rated Current Motor Rated FLA 0 1 A Note 1 90 N Q Q Q Q 30EH E2 02 Motor Rated Slip Motor Rated Slip 0 00 20 00 0 01Hz 2 90 N A A A A 30FH E2 03 Moto...

Страница 14: ...ttached table N A A A A 320H E4 01 Motor 2 Rated Current Motor Rated FLA 0 1A 1 90 N A A A A 321H E4 02 Motor 2 Rated Slip Motor Rated Slip 0 00 20 00 0 01 Hz 2 90 N A A A A 322H E4 03 Motor 2 No Load...

Страница 15: ...ault settings will vary based on Control Mode refer to attached table N N A N A 388H F1 10 Excessive Speed Deviation Detection Level PG Deviate Level 0 50 1 10 N N A N A 389H F1 11 Excessive Speed Dev...

Страница 16: ...erminal S3 Sel 1 24 N A A A A 400H H1 02 Terminal S4 Function Selection Terminal S4 Sel 1 14 N A A A A 401H H1 03 Terminal S5 Function Selection Terminal S5 Sel 1 0 N A A A A 402H H1 04 Terminal S6 Fu...

Страница 17: ...table N A A A A 420H H4 05 Gain Terminal AM Terminal AM Gain 0 0 1000 0 0 1 50 Y Q Q Q Q 421H H4 06 Bias Terminal AM Terminal AM Bias 110 0 110 0 0 1 0 0 Y A A A A 422H H4 07 Analog Output 1 Signal L...

Страница 18: ...y OH3 flashes on operator N A A A A 482H L1 04 Motor Overheat Heating Operation Selection MOL Filter Time 0 2 1 1 0 Deceleration Stop 1 Coast to Stop 2 Ramp to Stop decel time in C1 09 N A A A A 483H...

Страница 19: ...Rev Rgn 0 300 1 200 N N N A A 4AAH L7 06 Integral Time Setting for Torque Limit Torq Limit Time 5 10000 1 ms 200 ms N N N A N 4ACH Torque Limit L7 07 Control Method Selection for Torque Limit During A...

Страница 20: ...Speed Feedback Detection Control AFR Time Constant AFR Time 0 2000 1ms 50 N N N A N 585H Speed Feedback Detection N2 03 Speed Feedback Detection Control AFR Time Constant 2 AFR Time 2 0 2000 1ms 750...

Страница 21: ...tput Power Monitor Clear Selection kWh Monitor Ini t 0 1 1 0 0 kWh Monitor is saved 1 kWh Monitor reset when the drive is initialized N A A A A 512H REV 7 o3 01 Copy Function Selection Copy Function s...

Страница 22: ...lt SE1 Detection Time SE1 Det Time 0 00 2 00 0 01 sec 0 30 N A A A A 68FH S1 17 Sequence Fault SE2 Detection Time SE2 Det TIme 0 00 2 00 0 01 sec 1 00 N A A A A 690H S1 18 Sequence Fault SE3 Detection...

Страница 23: ...Frequency Rev Max Freq UL 40 0 150 0 0 1Hz 60 0 N A A A A 69EH S4 04 FWD Run Light load Acceleration Detection Torque Fwd Det Torq UL 0 200 1 50 N A A A A 69FH S4 05 REV Run Light load Acceleration De...

Страница 24: ...t Detection Time Pwr Det T At UL2 0 0 10 0 0 1 sec 0 1 N N N A A 6ABH S4 17 Light load Acceleration 2 Acceleration Time Gain Acc T Gain UL2 1 0 10 0 0 1 2 0 When Swift Lift 2 is enabled the actual acc...

Страница 25: ...cceleration prohibited continue running Minor error 3 Detection only during Speed Agree Decelerate to stop at Fast Stop Time C1 09 Minor error 4 Detection during run Decelerate to stop at Fast Stop Ti...

Страница 26: ...2 1 1 1 Motor 1 E1 to E2 2 Motor 2 E3 to E4 Note 2 If no motor is selected then this parameter will not be displayed N Y Y Y Y 700H T1 01 Autotuning Mode Selection Tuning Mode Sel 0 2 1 2 0 Rotational...

Страница 27: ...1 05 Motor Speed Motor Speed 0 01 Hz The unit differs depending on o1 03 setting 10V Max frequency N A A A 44H U1 06 Output Voltage Output Voltage 0 1 VAC 10V 200V or 400V A A A A 45H U1 07 DC Bus Vol...

Страница 28: ...Max frequency A A A A 53H U1 21 ASR Input ASR Input 0 01 10V Max frequency N A N A 54H U1 22 ASR Output ASR Output 0 01 Analog monitor output level becomes 10V Max output frequency for V f control mo...

Страница 29: ...opped at zero N N N A 62H U1 39 MEMOBUS Communications Error Code Transmit Err 1 CRC error 1 Data length error Not used 1 Parity error 1 Overrun error 1 Framing error 1 Timeout Not used A A A A 66H U1...

Страница 30: ...isplays the same status as the U1 11 A A A A 8BH U2 13 Operation Status at Fault Inverter Status Displays the same status as the U1 12 A A A A 8CH Fault Trace U2 14 Elapsed Operation Time at Fault Ela...

Страница 31: ...on Level 0D V f w PG without Speed Control Pre Installed Braking Resistance Malfunction Frequency Bias 2 0E Speed Control integral Reset Fault Motor Temperature Input 0F Not Used Not Used 10 UP Comman...

Страница 32: ...ut Frequency Fmax Max Frequency 40 0 150 0 0 1Hz 50 0 50 0 50 0 50 0 Note 3 E1 05 E3 03 Max Voltage VMAX Max Voltage 0 0 255 0 0 1VAC 200 0 400 0 200 0 400 0 200 0 400 0 200 0 400 0 Note 3 E1 06 E3 04...

Страница 33: ...ance 18 2 13 8 18 5 18 4 19 6 18 2 15 5 19 5 17 2 20 1 19 5 E2 10 Motor Iron Loss for Torque Compensation W 14 26 53 77 112 172 262 245 272 505 538 L8 02 Overheat Alarm Level C 95 95 100 95 95 95 95 9...

Страница 34: ...150 00 18 50 1 Displays 0 Low Noise PWM 1 2kHz 2 5 0kHz 3 8 0kHz 4 10kHz 5 12 5kHz 6 15kHz 400V Class No Name Units Factory Settings Inverter Capacity kW E2 11 Motor rated Output 1 E4 07 Motor 2 Rate...

Страница 35: ...rent when operating the drive at the maximum load Verify that the output current does not exceed 1 50 of the drive rated current when the brake is applied and released during both start and stop Be su...

Страница 36: ...nd is closed then the brake is released when the relay is open the brake is applied Flux Vector Mode Note 1 Areas to take note of when setting parameters Set the Slip Prevention Time HT S1 15 to 0 def...

Страница 37: ...ase current S1 06 based on motor rating HF Slip Prevention Frequency S1 14 TF FWD Brake Release torque S1 07 HT Slip Prevention Time S1 15 TR REV Brake Release torque S1 08 In Open Loop Vector Control...

Страница 38: ...digital operator after connecting the brake a sequence error SE will occur If Auto Tuning is performed after the brake has been connected then an Acceleration Fault or a Motor Speed Fault will occur...

Страница 39: ...sed the drive will continue running at the larger value found in either the Brake Release Frequency from the frequency reference FRF FRR or simply the Brake Release Frequency FHF FHR If the signal lev...

Страница 40: ...A1 value is smaller than b2 01 and E1 09 then the Run Command will be seen as open after 100ms has passed 3 Until the Run Command is seen as open the drive will operate with a speed command of either...

Страница 41: ...etection arise then the drive will undergo baseblock and trigger a fault relay after the brake release command is opened Sequence Fault Table Fault Message Description Detection Cause Counter Measure...

Страница 42: ...cy Fa Output Frequency Fa Output Frequency Fa All Control Modes re accelerates brief stop stops for a minimum of 50ms b If the output frequency and a REV Run Command is entered then the drive will ope...

Страница 43: ...the crane has finished lowering its load 6 3 Impact Stop Function On conveyer belt applications once a stop command is given while the Impact Stop Command is closed then the drive will stop as it assu...

Страница 44: ...the Impact Stop Clip Frequency that has been set once a stop command is input both FWD and REV circuits are open 2 If the torque reference or output current in V f Mode is at or above IFOT or IROT in...

Страница 45: ...on 1 Selection Light load acceleration 1 function enable or disable is selected Operation Description FAMF Forward Light load 1 Max Frequency S4 02 FAD Light load 1detection Frequency S4 06 FAMR Rever...

Страница 46: ...U1 09 is set to parameter S4 20 3 While U1 48 monitors the torque reference for Light load S4 05 is tuned Light load 1 Detection Level Note 1 Areas of caution when setting parameters 1 Set parameters...

Страница 47: ...ency reference exceeds the Light load 2 Frequency FAM2 then the accel time will change to accel time S4 17 Light load 2 Accel Time Gain and the drive will check the output power During motoric conditi...

Страница 48: ...Detection while running acceleration prohibited continue running Minor error 3 Detection only during Speed Agree Decelerate to stop at Fast Stop Time C1 09 Minor error 4 Detection during run Decelera...

Страница 49: ...or screen until the motor comes to a complete stop S6 02 Overtorque Detection Level 1 Sets the Overtorque Detection Level In V f Control Mode the motor rated current is 100 In Vector Control Mode the...

Страница 50: ...output frequency reaches zero If closed during forward run there will be no change to drive operations When this relay is open it is enabled along with both forward and reverse commands 3 4 REV Side...

Страница 51: ...A 2000ms 200ms Torque Compensation Time Constant C4 02 A 200ms 200ms 20ms ASR Proportional Gain 1 C5 01 A 0 20 20 00 ASR Integral I Gain 1 C5 02 A 0 200sec 0 500sec ASR Proportional P Gain 2 C5 03 A 0...

Страница 52: ...escription Counter Measure Rank OL3 Overtorque Detection Level 1 Torque Detection Level 1 When the Overtorque Detection Enable S6 01 1 6 is Selected by the Overtorque Selection1 the Inverter Output Cu...

Страница 53: ...ult 2 Brake Sequence Fault 2 A SE3 Brake Sequence Fault 3 Brake Sequence Fault 3 A SE4 Brake Sequence Fault 4 Brake Sequence Fault 4 Fault occurred in brake sequence for more information see 6 1 4 Sur...

Страница 54: ...0ms Sets the degree of torque compensation produced by the drive until the brake is actually release 9 Slip Prevention Frequency HF S1 14 Normally set to the same value as the Brake Delay Frequency Bf...

Страница 55: ...cteristics are set by using the motor data to calculate the output current the minimum voltage and the minimum frequency from the torque required to maintain the load 150 torque when hoisting 100 torq...

Страница 56: ...ut the acceleration time in response to the acceleration time and the load within the high speed area i e above base speed Set as a percentage relative to the motor rated output Normally set to 50 80...

Страница 57: ...the acceleration rate is identical to the acceleration time setting value in C1 xx 32 Operation Selection During Swift Lift 2 Regen S4 18 Affected by the acceleration power when detection cannot be pe...

Страница 58: ...Prevention Function isn t triggered The motor stops when running at the speed of the Brake Release Frequency Excessive motor slip Setting error in the Brake Release Frequency S1 01 02 Increase the Br...

Страница 59: ...ction on the load side wheel slippage etc Impact Stop Creep Time S3 02 is too short Speed increases despite a heavy load during Swift Lift 2 The value set in Swift Lift 1 Detection Torque S4 04 05 is...

Страница 60: ...Testing if the following problems occur Fluctuation occurs when hoisting n2 01 Fluctuation occurs when lowering S1 02 03 n2 01 3 Tune the drive if the following situations arise when operating at the...

Страница 61: ...e time if slipping occurs when the motor is stopped 1 Brake Sequence S2 03 Run Cmd Delay Timer REV FWD Refer to 6 2 2 Run Command Delay Timer Reverse Forward for setting description and instructions E...

Страница 62: ...me Slip Comp Time 200 2 b1 06 Read Sequence Input Twice Cntl Input Seans 1 C3 03 Slip Compensation Limit Slip Comp Limit 200 b2 01 Zero Speed Level DC Injection Braking Staring Frequency DC Inj Start...

Страница 63: ...rent 1 20 2 d1 13 Frequency Reference 13 Reference 13 0 00 E2 04 Number of Motor Poles Number of Poles 4 d1 14 Frequency Reference 14 Reference 14 0 00 E2 05 Motor Line to Line Resistance Term Resista...

Страница 64: ...munication Option Card EF0 Fault Action 1 E4 07 Motor 2 Rated Capacity Mtr Rated Power 0 40 2 F6 04 Trace Sampling from Communications Option Card Trace Sample Tim 0 F1 01 PG Constants PG Pulses Rev 6...

Страница 65: ...nal AM Sel 3 L3 04 Stall Prevention Selection During Decel StallP Decel sel 0 H4 05 Gain Terminal AM Terminal AM Gain 50 L3 05 Stall Prevention Selection During Running StallP Run Level 1 H4 06 Bias T...

Страница 66: ...ease Current Rev Release I 30 n2 01 Speed Feedback Detection Control AFR Gain AFR Gain 1 00 S1 07 FWD Run Brake Release Torque Fwd Release T 100 n2 02 Speed Feedback Detection Control AFR Time Constan...

Страница 67: ...Overload Detection Selection 2 Overload Det 2 Sel 0 S4 02 FWD Run Light load Acceleration 1 Max Frequency Fwd Max Freq UL 60 0 S5 05 Overload Detection Torque 2 Overload Det 2 Lvl 150 S4 03 REV Run L...

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