TROUBLESHOOTING
9-3
•
Damaged pipe
•
Improperly connected pipe
Fuel system
1. Throttle body (-ies)
•
Damaged or loose throttle body joint
2. Air filter
•
Clogged air filter element
Chassis
1. Brake(s)
•
Dragging brake
Electrical system
1. Spark plug(s)
•
Incorrect spark plug gap
•
Incorrect spark plug heat range
2. Ignition system
•
Faulty ECU
EAS30608
OVERCOOLING
Cooling system
1. Thermostat
•
Thermostat stays open
EAS30609
POOR BRAKING PERFORMANCE
•
Worn brake pad
•
Worn brake disc
•
Air in hydraulic brake system
•
Leaking brake fluid
•
Faulty brake caliper kit
•
Faulty brake caliper seal
•
Loose union bolt
•
Damaged brake hose
•
Oil or grease on the brake disc
•
Oil or grease on the brake pad
•
Incorrect brake fluid level
EAS30610
FAULTY FRONT FORK LEGS
Leaking oil
•
Bent, damaged or rusty inner tube
•
Cracked or damaged outer tube
•
Improperly installed oil seal
•
Damaged oil seal lip
•
Incorrect oil level (high)
•
Loose damper rod assembly
•
Cracked or damaged cap bolt O-ring
Malfunction
•
Bent or damaged inner tube
•
Bent or damaged outer tube
•
Damaged fork spring
•
Worn or damaged outer tube bushing
•
Bent or damaged damper rod
•
Incorrect oil viscosity
•
Incorrect oil level
•
Faulty front fork stepping motor (for YZF-R1M)
EAS30611
UNSTABLE HANDLING
Handlebar
•
Bent or improperly installed handlebar
Steering head components
•
Improperly installed upper bracket
•
Improperly installed lower bracket
(improperly tightened ring nut)
•
Bent steering stem
•
Damaged ball bearing or bearing race
Front fork leg(s)
•
Uneven oil levels (both front fork legs)
•
Unevenly tensioned fork spring (both front fork
legs)
•
Broken fork spring
•
Bent or damaged inner tube
•
Bent or damaged outer tube
Swingarm
•
Worn bearing or bushing
•
Bent or damaged swingarm
Rear shock absorber assembly
•
Faulty rear shock absorber spring
•
Leaking oil or gas
•
Faulty rear suspension stepping motor (for
YZF-R1M)
Tire(s)
•
Uneven tire pressures (front and rear)
•
Incorrect tire pressure
•
Uneven tire wear
Wheel(s)
•
Incorrect wheel balance
•
Deformed cast wheel
•
Damaged wheel bearing
•
Bent or loose wheel axle
•
Excessive wheel runout
Frame
•
Bent frame
•
Damaged steering head pipe
•
Improperly installed bearing race
EAS30612
FAULTY LIGHTING OR SIGNALING SYSTEM
Headlight does not come on
•
Too many electrical accessories
•
Hard charging
•
Incorrect connection
•
Improperly grounded circuit
•
Poor contacts (main or light switch)
•
Faulty headlight assembly
Tail/brake light does not come on
•
Faulty brake light switch
•
Too many electrical accessories
Содержание R1 Series 2015
Страница 1: ...2015 SERVICE MANUAL YZF R1 YZF R1F YZF R1M YZF R1MF 2CR 28197 E0...
Страница 2: ......
Страница 8: ......
Страница 74: ...SPECIAL TOOLS 1 65...
Страница 105: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 30...
Страница 110: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 Crankcase and cylinder right side view...
Страница 112: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 Timing chain cover and oil pipe right side view...
Страница 113: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Timing chain cover 2 Oil pipe 3 3 Oil pipe 2 4 Crankshaft 5 Crankcase...
Страница 114: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 Oil pump and oil cooler bottom view...
Страница 116: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 Camshaft and balancer shaft top view...
Страница 117: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 42 1 Cylinder head 2 Exhaust camshaft 3 Intake camshaft 4 Balancer shaft...
Страница 118: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 Crankshaft rear view...
Страница 120: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 45 Crankshaft and transmission top view...
Страница 121: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 46 1 Oil pump 2 Main axle 3 Clutch housing 4 Drive axle 5 Oil delivery pipe 3...
Страница 122: ...COOLING SYSTEM DIAGRAMS 2 47 EAS20020 COOLING SYSTEM DIAGRAMS...
Страница 124: ...COOLING SYSTEM DIAGRAMS 2 49...
Страница 126: ...CABLE ROUTING 2 51 EAS20021 CABLE ROUTING Handlebar front view...
Страница 128: ...CABLE ROUTING 2 53 Clutch cable right side view...
Страница 130: ...CABLE ROUTING 2 55 O2 sensor lead right side view...
Страница 132: ...CABLE ROUTING 2 57 Electrical components tray left side view...
Страница 134: ...CABLE ROUTING 2 59 ECU Engine Control Unit left side view...
Страница 136: ...CABLE ROUTING 2 61 Frame top view...
Страница 138: ...CABLE ROUTING 2 63 Frame top view for YZF R1M...
Страница 140: ...CABLE ROUTING 2 65 Frame top view...
Страница 142: ...CABLE ROUTING 2 67 Frame top view...
Страница 144: ...CABLE ROUTING 2 69 Rear fender top view...
Страница 146: ...CABLE ROUTING 2 71 Rear fender left side view...
Страница 148: ...CABLE ROUTING 2 73 Rear brake hose right side view...
Страница 150: ...CABLE ROUTING 2 75 Front brake hose left side view...
Страница 152: ...CABLE ROUTING 2 77 Front brake hose left side view...
Страница 154: ...CABLE ROUTING 2 79 Hydraulic unit assembly top and left side view...
Страница 156: ...CABLE ROUTING 2 81 Fuel tank top and left side view...
Страница 158: ...CABLE ROUTING 2 83 Air filter case and throttle bodies top and left side view...
Страница 160: ...CABLE ROUTING 2 85 Air cut off valve right side view...
Страница 162: ...CABLE ROUTING 2 87 Air duct left and right side view...
Страница 164: ...CABLE ROUTING 2 89 Radiator left side view...
Страница 166: ...CABLE ROUTING 2 91 Radiator right side view...
Страница 168: ...CABLE ROUTING 2 93 Muffler top and left side view...
Страница 170: ...CABLE ROUTING 2 95 CCU top and right side view for YZF R1M...
Страница 172: ...CABLE ROUTING 2 97...
Страница 213: ...PERIODIC MAINTENANCE 3 39 1 1 c b c b...
Страница 214: ...PERIODIC MAINTENANCE 3 40...
Страница 306: ...FRONT FORK for YZF R1 4 89 Refer to ADJUSTING THE FRONT FORK LEGS for YZF R1 on page 3 23...
Страница 472: ...AIR INDUCTION SYSTEM 7 19 EAS20071 AIR INDUCTION SYSTEM...
Страница 478: ...AIR INDUCTION SYSTEM 7 25...
Страница 489: ...IGNITION SYSTEM 8 8...
Страница 497: ...ELECTRIC STARTING SYSTEM 8 16...
Страница 499: ...CHARGING SYSTEM 8 18 1 AC magneto 2 Rectifier regulator 4 Main fuse 19 Battery 20 Engine ground...
Страница 501: ...CHARGING SYSTEM 8 20 1 AC magneto 2 Rectifier regulator 4 Main fuse 19 Battery 20 Engine ground...
Страница 503: ...CHARGING SYSTEM 8 22...
Страница 509: ...LIGHTING SYSTEM 8 28...
Страница 519: ...SIGNALING SYSTEM 8 38...
Страница 525: ...COOLING SYSTEM 8 44...
Страница 589: ...FUEL PUMP SYSTEM 8 108...
Страница 604: ...ABS Anti lock Brake System 8 123 EAS30525 ABS COMPONENTS CHART 1 2 5 6 7 8 9 10 11 12 3 4 1...
Страница 606: ...ABS Anti lock Brake System 8 125 EAS30844 ABS COUPLER LOCATION CHART 2 1 3 4 5...
Страница 633: ...ABS Anti lock Brake System 8 152...
Страница 653: ...COMMUNICATION CONTROL SYSTEM for YZF R1M 8 172...
Страница 654: ...ELECTRICAL COMPONENTS 8 173 EAS20089 ELECTRICAL COMPONENTS...
Страница 656: ...ELECTRICAL COMPONENTS 8 175 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25...
Страница 658: ...ELECTRICAL COMPONENTS 8 177 EAS30549 CHECKING THE SWITCHES 2 1 3 4 6 5 7 8 9 12 13 14 10 11...
Страница 694: ...EVENT CODE TABLE 9 15...
Страница 698: ......
Страница 699: ......
Страница 700: ......