CONNECTING RODS AND PISTONS
5-81
d. Make sure the piston pin clip “1” is positioned
as shown in the illustration.
e. Install the piston pin clip installer tool “4” onto
the piston.
f. While holding the piston clip installer tool, turn
it counterclockwise “c”, to completely install
the piston pin clip in the piston.
g. Make sure that the piston pin clip “1” is in the
groove “d”.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
6. Lubricate:
•
Piston
•
Piston rings
•
Cylinder
(with the recommended lubricant)
7. Offset:
•
Piston ring end gaps
8. Lubricate:
•
Crankshaft pins
•
Connecting rod big end bearing inner surface
and side surface
(with the recommended lubricant)
9. Install:
•
Piston assemblies “1”
(into the cylinder “2”)
TIP
•
While holding the piston rings with the hand, in-
Piston pin clip installer tool
90890-04174
YM-04174
3
b
1
4
c
Recommended lubricant
Engine oil
a. Top ring
b. 2nd ring
c. Upper oil ring rail
d. Oil ring expander
e. Lower oil ring rail
A. Exhaust side
Recommended lubricant
Engine oil
1
d
a,c
b,e
d
Содержание R1 Series 2015
Страница 1: ...2015 SERVICE MANUAL YZF R1 YZF R1F YZF R1M YZF R1MF 2CR 28197 E0...
Страница 2: ......
Страница 8: ......
Страница 74: ...SPECIAL TOOLS 1 65...
Страница 105: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 30...
Страница 110: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 Crankcase and cylinder right side view...
Страница 112: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 Timing chain cover and oil pipe right side view...
Страница 113: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Timing chain cover 2 Oil pipe 3 3 Oil pipe 2 4 Crankshaft 5 Crankcase...
Страница 114: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 Oil pump and oil cooler bottom view...
Страница 116: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 Camshaft and balancer shaft top view...
Страница 117: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 42 1 Cylinder head 2 Exhaust camshaft 3 Intake camshaft 4 Balancer shaft...
Страница 118: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 Crankshaft rear view...
Страница 120: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 45 Crankshaft and transmission top view...
Страница 121: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 46 1 Oil pump 2 Main axle 3 Clutch housing 4 Drive axle 5 Oil delivery pipe 3...
Страница 122: ...COOLING SYSTEM DIAGRAMS 2 47 EAS20020 COOLING SYSTEM DIAGRAMS...
Страница 124: ...COOLING SYSTEM DIAGRAMS 2 49...
Страница 126: ...CABLE ROUTING 2 51 EAS20021 CABLE ROUTING Handlebar front view...
Страница 128: ...CABLE ROUTING 2 53 Clutch cable right side view...
Страница 130: ...CABLE ROUTING 2 55 O2 sensor lead right side view...
Страница 132: ...CABLE ROUTING 2 57 Electrical components tray left side view...
Страница 134: ...CABLE ROUTING 2 59 ECU Engine Control Unit left side view...
Страница 136: ...CABLE ROUTING 2 61 Frame top view...
Страница 138: ...CABLE ROUTING 2 63 Frame top view for YZF R1M...
Страница 140: ...CABLE ROUTING 2 65 Frame top view...
Страница 142: ...CABLE ROUTING 2 67 Frame top view...
Страница 144: ...CABLE ROUTING 2 69 Rear fender top view...
Страница 146: ...CABLE ROUTING 2 71 Rear fender left side view...
Страница 148: ...CABLE ROUTING 2 73 Rear brake hose right side view...
Страница 150: ...CABLE ROUTING 2 75 Front brake hose left side view...
Страница 152: ...CABLE ROUTING 2 77 Front brake hose left side view...
Страница 154: ...CABLE ROUTING 2 79 Hydraulic unit assembly top and left side view...
Страница 156: ...CABLE ROUTING 2 81 Fuel tank top and left side view...
Страница 158: ...CABLE ROUTING 2 83 Air filter case and throttle bodies top and left side view...
Страница 160: ...CABLE ROUTING 2 85 Air cut off valve right side view...
Страница 162: ...CABLE ROUTING 2 87 Air duct left and right side view...
Страница 164: ...CABLE ROUTING 2 89 Radiator left side view...
Страница 166: ...CABLE ROUTING 2 91 Radiator right side view...
Страница 168: ...CABLE ROUTING 2 93 Muffler top and left side view...
Страница 170: ...CABLE ROUTING 2 95 CCU top and right side view for YZF R1M...
Страница 172: ...CABLE ROUTING 2 97...
Страница 213: ...PERIODIC MAINTENANCE 3 39 1 1 c b c b...
Страница 214: ...PERIODIC MAINTENANCE 3 40...
Страница 306: ...FRONT FORK for YZF R1 4 89 Refer to ADJUSTING THE FRONT FORK LEGS for YZF R1 on page 3 23...
Страница 472: ...AIR INDUCTION SYSTEM 7 19 EAS20071 AIR INDUCTION SYSTEM...
Страница 478: ...AIR INDUCTION SYSTEM 7 25...
Страница 489: ...IGNITION SYSTEM 8 8...
Страница 497: ...ELECTRIC STARTING SYSTEM 8 16...
Страница 499: ...CHARGING SYSTEM 8 18 1 AC magneto 2 Rectifier regulator 4 Main fuse 19 Battery 20 Engine ground...
Страница 501: ...CHARGING SYSTEM 8 20 1 AC magneto 2 Rectifier regulator 4 Main fuse 19 Battery 20 Engine ground...
Страница 503: ...CHARGING SYSTEM 8 22...
Страница 509: ...LIGHTING SYSTEM 8 28...
Страница 519: ...SIGNALING SYSTEM 8 38...
Страница 525: ...COOLING SYSTEM 8 44...
Страница 589: ...FUEL PUMP SYSTEM 8 108...
Страница 604: ...ABS Anti lock Brake System 8 123 EAS30525 ABS COMPONENTS CHART 1 2 5 6 7 8 9 10 11 12 3 4 1...
Страница 606: ...ABS Anti lock Brake System 8 125 EAS30844 ABS COUPLER LOCATION CHART 2 1 3 4 5...
Страница 633: ...ABS Anti lock Brake System 8 152...
Страница 653: ...COMMUNICATION CONTROL SYSTEM for YZF R1M 8 172...
Страница 654: ...ELECTRICAL COMPONENTS 8 173 EAS20089 ELECTRICAL COMPONENTS...
Страница 656: ...ELECTRICAL COMPONENTS 8 175 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25...
Страница 658: ...ELECTRICAL COMPONENTS 8 177 EAS30549 CHECKING THE SWITCHES 2 1 3 4 6 5 7 8 9 12 13 14 10 11...
Страница 694: ...EVENT CODE TABLE 9 15...
Страница 698: ......
Страница 699: ......
Страница 700: ......