
ENGINE SPECIFICATIONS
2-5
Ring type
Barrel
End gap (installed)
0.15–0.25 mm (0.0059–0.0098 in)
Limit
0.50 mm (0.0197 in)
Ring side clearance
0.030–0.065 mm (0.0012–0.0026 in)
Limit
0.115 mm (0.0045 in)
2nd ring
Ring type
Taper
End gap (installed)
0.65–0.80 mm (0.0256–0.0315 in)
Limit
1.15 mm (0.0453 in)
Ring side clearance
0.020–0.055 mm (0.0008–0.0022 in)
Limit
0.115 mm (0.0045 in)
Oil ring
End gap (installed)
0.10–0.35 mm (0.0039–0.0138 in)
Connecting rod
Oil clearance
0.033–0.057 mm (0.0013–0.0022 in)
Limit
0.09 mm (0.0035 in)
Bearing color code
1. Blue 2. Black 3. Brown 4. Green 5. Yellow 6.
Pink
Crankshaft
Runout limit
0.030 mm (0.0012 in)
Big end side clearance
0.150–0.272 mm (0.0059–0.0107 in)
Journal oil clearance
0.027–0.045 mm (0.0011–0.0018 in)
Bearing color code
1.Blue 2.Black 3.Brown 4.Green 5.Yellow 6.Pink
7.Red
Balancer
Balancer shaft runout limit
0.030 mm (0.0012 in)
Balancer shaft journal to balancer shaft bear-
ing clearance
0.028–0.046 mm (0.0011–0.0018 in)
Bearing color code
0.White 1.Blue 2.Black 3.Brown 4.Green 5.Yel-
low 6.Pink
Clutch
Clutch type
Wet, multiple-disc
Clutch release method
Outer pull, rack and pinion pull
Clutch lever free play
10.0–15.0 mm (0.39–0.59 in)
Friction plate thickness
2.72–2.88 mm (0.107–0.113 in)
Wear limit
2.62 mm (0.103 in)
Plate quantity
10 pcs
Clutch plate 1 thickness
2.46–2.74 mm (0.097–0.108 in)
Plate quantity
1 pcs
Warpage limit
0.10 mm (0.004 in)
Clutch plate 2 thickness
2.18–2.42 mm (0.086–0.095 in)
Plate quantity
8 pcs
Warpage limit
0.10 mm (0.004 in)
Clutch spring free length
47.36 mm (1.86 in)
Limit
44.99 mm (1.77 in)
Spring quantity
3 pcs
Transmission
Transmission type
Constant mesh 6-speed
Primary reduction ratio
1.634 (67/41)
Secondary reduction ratio
2.563 (41/16)
Final drive
Chain
Содержание R1 Series 2015
Страница 1: ...2015 SERVICE MANUAL YZF R1 YZF R1F YZF R1M YZF R1MF 2CR 28197 E0...
Страница 2: ......
Страница 8: ......
Страница 74: ...SPECIAL TOOLS 1 65...
Страница 105: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 30...
Страница 110: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 Crankcase and cylinder right side view...
Страница 112: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 Timing chain cover and oil pipe right side view...
Страница 113: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Timing chain cover 2 Oil pipe 3 3 Oil pipe 2 4 Crankshaft 5 Crankcase...
Страница 114: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 Oil pump and oil cooler bottom view...
Страница 116: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 Camshaft and balancer shaft top view...
Страница 117: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 42 1 Cylinder head 2 Exhaust camshaft 3 Intake camshaft 4 Balancer shaft...
Страница 118: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 Crankshaft rear view...
Страница 120: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 45 Crankshaft and transmission top view...
Страница 121: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 46 1 Oil pump 2 Main axle 3 Clutch housing 4 Drive axle 5 Oil delivery pipe 3...
Страница 122: ...COOLING SYSTEM DIAGRAMS 2 47 EAS20020 COOLING SYSTEM DIAGRAMS...
Страница 124: ...COOLING SYSTEM DIAGRAMS 2 49...
Страница 126: ...CABLE ROUTING 2 51 EAS20021 CABLE ROUTING Handlebar front view...
Страница 128: ...CABLE ROUTING 2 53 Clutch cable right side view...
Страница 130: ...CABLE ROUTING 2 55 O2 sensor lead right side view...
Страница 132: ...CABLE ROUTING 2 57 Electrical components tray left side view...
Страница 134: ...CABLE ROUTING 2 59 ECU Engine Control Unit left side view...
Страница 136: ...CABLE ROUTING 2 61 Frame top view...
Страница 138: ...CABLE ROUTING 2 63 Frame top view for YZF R1M...
Страница 140: ...CABLE ROUTING 2 65 Frame top view...
Страница 142: ...CABLE ROUTING 2 67 Frame top view...
Страница 144: ...CABLE ROUTING 2 69 Rear fender top view...
Страница 146: ...CABLE ROUTING 2 71 Rear fender left side view...
Страница 148: ...CABLE ROUTING 2 73 Rear brake hose right side view...
Страница 150: ...CABLE ROUTING 2 75 Front brake hose left side view...
Страница 152: ...CABLE ROUTING 2 77 Front brake hose left side view...
Страница 154: ...CABLE ROUTING 2 79 Hydraulic unit assembly top and left side view...
Страница 156: ...CABLE ROUTING 2 81 Fuel tank top and left side view...
Страница 158: ...CABLE ROUTING 2 83 Air filter case and throttle bodies top and left side view...
Страница 160: ...CABLE ROUTING 2 85 Air cut off valve right side view...
Страница 162: ...CABLE ROUTING 2 87 Air duct left and right side view...
Страница 164: ...CABLE ROUTING 2 89 Radiator left side view...
Страница 166: ...CABLE ROUTING 2 91 Radiator right side view...
Страница 168: ...CABLE ROUTING 2 93 Muffler top and left side view...
Страница 170: ...CABLE ROUTING 2 95 CCU top and right side view for YZF R1M...
Страница 172: ...CABLE ROUTING 2 97...
Страница 213: ...PERIODIC MAINTENANCE 3 39 1 1 c b c b...
Страница 214: ...PERIODIC MAINTENANCE 3 40...
Страница 306: ...FRONT FORK for YZF R1 4 89 Refer to ADJUSTING THE FRONT FORK LEGS for YZF R1 on page 3 23...
Страница 472: ...AIR INDUCTION SYSTEM 7 19 EAS20071 AIR INDUCTION SYSTEM...
Страница 478: ...AIR INDUCTION SYSTEM 7 25...
Страница 489: ...IGNITION SYSTEM 8 8...
Страница 497: ...ELECTRIC STARTING SYSTEM 8 16...
Страница 499: ...CHARGING SYSTEM 8 18 1 AC magneto 2 Rectifier regulator 4 Main fuse 19 Battery 20 Engine ground...
Страница 501: ...CHARGING SYSTEM 8 20 1 AC magneto 2 Rectifier regulator 4 Main fuse 19 Battery 20 Engine ground...
Страница 503: ...CHARGING SYSTEM 8 22...
Страница 509: ...LIGHTING SYSTEM 8 28...
Страница 519: ...SIGNALING SYSTEM 8 38...
Страница 525: ...COOLING SYSTEM 8 44...
Страница 589: ...FUEL PUMP SYSTEM 8 108...
Страница 604: ...ABS Anti lock Brake System 8 123 EAS30525 ABS COMPONENTS CHART 1 2 5 6 7 8 9 10 11 12 3 4 1...
Страница 606: ...ABS Anti lock Brake System 8 125 EAS30844 ABS COUPLER LOCATION CHART 2 1 3 4 5...
Страница 633: ...ABS Anti lock Brake System 8 152...
Страница 653: ...COMMUNICATION CONTROL SYSTEM for YZF R1M 8 172...
Страница 654: ...ELECTRICAL COMPONENTS 8 173 EAS20089 ELECTRICAL COMPONENTS...
Страница 656: ...ELECTRICAL COMPONENTS 8 175 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25...
Страница 658: ...ELECTRICAL COMPONENTS 8 177 EAS30549 CHECKING THE SWITCHES 2 1 3 4 6 5 7 8 9 12 13 14 10 11...
Страница 694: ...EVENT CODE TABLE 9 15...
Страница 698: ......
Страница 699: ......
Страница 700: ......