
Chapter 3 -
Wing
3.1 - Wing assembly template
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3
Wing
3.1
Wing Assembling Template
The first step in assembling the wing is to fabricate an assembly template similar to
the photo shown below. The upper contour of the airfoil should be traced from the full-
size template provided and carefully cut into the plywood or MDF (you will build the
wing sections from top to bottom on this frame).
Cut perpendicularly around the leading edge contour (as shown in the template) to
provide a positive reference for positioning the leading edge of the top coating. Some of
the materials can be retrieved from the shipping crate , but most will need to be sourced
locally. Make sure the beams between the contours are straight and not curved
(reinforcing the beams with plywood fillets or cutting them from a ¾'' board can help
them stay straight). The beams must be placed so that the center beam is aligned with the
main spar, and the rear is centered below the rear spar. It is recommended that the beams
be approximately 130 inches long and the edges of the frame airfoil should be 127.5
inches apart. The frame's assembly must be securely fastened to a table or brackets at a
convenient height for working on them. Leveling is an acceptable way to assemble the
template, but straightness and lack of twist are really important parameters. When
positioned, secure in place so that the template does not move and twist during
manufacturing (use epoxy to glue the supports to the floor or secure through
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