5MT-76
Shifter Fork and Rod
MANUAL TRANSMISSION AND DIFFERENTIAL
4) Align the holes in the rod and the fork, and drive
the new straight pin into these holes using the ST.
NOTE:
• Set other rods to neutral.
• Make sure the interlock plunger is on the 3rd-4th
fork rod side.
ST 398791700
STRAIGHT PIN REMOVER
5) Install the interlock plunger onto the 3-4 fork rod.
NOTE:
Apply grease to plunger to prevent it from falling.
6) Install the 3rd-4th fork rod into the 3rd-4th shifter
fork through the hole on the rear of transmission
case.
7) Align the holes in the rod and the fork, and drive
the new straight pin into these holes.
NOTE:
• Set the reverse fork rod to neutral.
• Make sure the interlock plunger (before installa-
tion) is on the reverse fork rod side.
ST 398791700
STRAIGHT PIN REMOVER
8) Install the 5th shifter fork onto the rear of reverse
fork rod. Align the holes in the two parts and drive
new straight pin into the specified place.
ST 398791700
STRAIGHT PIN REMOVER
9) Position the balls, checking ball springs and new
gaskets into 3-4 and 1-2 rod holes, and install
plugs.
10) Install the differential assembly. <Ref. to 5MT-
66, INSTALLATION, Front Differential Assembly.>
11) Install the main shaft assembly.
<Ref. to 5MT-51, INSTALLATION, Main Shaft As-
sembly for Single-range.>
12) Install the drive pinion shaft assembly. <Ref. to
5MT-57, INSTALLATION, Drive Pinion Shaft As-
sembly.>
13) Install the transmission case. <Ref. to 5MT-49,
INSTALLATION, Transmission Case.>
14) Install the transfer case together with the exten-
sion case assembly. <Ref. to 5MT-36, INSTALLA-
TION, Transfer Case and Extension Case
Assembly.>
15) Install the back-up light switch and neutral po-
sition switch. <Ref. to 5MT-33, INSTALLATION,
Switches and Harness.>
16) Install the manual transmission assembly to the
vehicle. <Ref. to 5MT-26, INSTALLATION, Manual
Transmission Assembly.>
C: INSPECTION
1) Check the fork and rod for damage. Replace if it
is damaged.
2) Gearshift mechanism
Repair or replace the gearshift mechanism if ex-
cessively worn, bent or defective in any way.
3) Inspect the clearance between 1st, 2nd driven
gear and reverse driven gear. If any clearance is
not within specifications, replace the shifter fork as
required.
Clearance (a) and (b):
9.5 mm (0.374 in)
(A) 5th shifter fork
(B) Reverse fork rod
(C) Straight pin
MT-00311
( C )
( A )
( B )
MT-00366
(A) 1st driven gear
(B) Reverse driven gear
(C) 2nd driven gear
1st-2nd shifter fork
Part number
Mark
Remarks
32804AA060
1
Approaches 1st gear by
0.2 mm (0.008 in).
32804AA070
—
Standard
32804AA080
3
Moves away from 2nd
gear by 0.2 mm (0.008 in).
MT-00999
(A)
(a)
(b)
(B)
(C)
asieps_tobira.book 76 ページ 2009年10月26日 月曜日 午前9時16分
Содержание 2006 Legacy
Страница 6: ...RECOMMENDED MATERIALS RM Page 1 Recommended Materials 2 asieps_tobira book 1...
Страница 17: ...NT 12 Note NOTE asieps_tobira book 12...
Страница 18: ...IDENTIFICATION ID Page 1 Identification 2 asieps_tobira book 1...
Страница 20: ...HOW TO USE THIS MANUALS HU Page 1 How to Use This Manuals 2 asieps_tobira book 1...
Страница 24: ...NOTE NT Page 1 Note 2 asieps_tobira book 1...
Страница 32: ...SPC 16 OUTBACK SPECIFICATIONS asieps_tobira book 16...
Страница 33: ...PRECAUTION PC Page 1 Precaution 2 asieps_tobira book 1...
Страница 38: ...RM 6 Recommended Materials RECOMMENDED MATERIALS asieps_tobira book 6...
Страница 39: ...PRE DELIVERY INSPECTION PI Page 1 Pre delivery Inspection 2 asieps_tobira book 1...
Страница 68: ...SPECIFICATIONS SPC Page 1 LEGACY 2 2 OUTBACK 9 asieps_tobira book 1...
Страница 673: ...GD H4SO 236 Diagnostic Trouble Code DTC Detecting Criteria GENERAL DESCRIPTION asieps_tobira book 236...
Страница 675: ...asieps_tobira book 2...
Страница 676: ...FUEL INJECTION FUEL SYSTEMS FU H4SO U5 Page 1 General Description 2 asieps_tobira book 1...
Страница 699: ...FU H4SO 60 Fuel System Trouble in General FUEL INJECTION FUEL SYSTEMS asieps_tobira book 60...
Страница 749: ...IN H4SO 10 Resonator Chamber INTAKE INDUCTION asieps_tobira book 10...
Страница 867: ...SPEED CONTROL SYSTEMS SP H4SO Page 1 General Description 2 2 Accelerator Pedal 3 asieps_tobira book 1...
Страница 871: ...SP H4SO 4 Accelerator Pedal SPEED CONTROL SYSTEMS asieps_tobira book 4...
Страница 902: ...LUBRICATION LU H4SO U5 Page 1 General Description 2 asieps_tobira book 1...
Страница 904: ...INTAKE INDUCTION IN H4SO U5 Page 1 General Description 2 asieps_tobira book 1...
Страница 906: ...COOLING CO H4SO U5 Page 1 General Description 2 asieps_tobira book 1...
Страница 1233: ...EN H4SO U5 diag 328 General Diagnostic Table ENGINE DIAGNOSTICS asieps_tobira book 328...
Страница 1466: ...GD H4SO U5 240 Diagnostic Trouble Code DTC Detecting Criteria GENERAL DESCRIPTION asieps_tobira book 240...
Страница 1468: ...asieps_tobira book 2...
Страница 1478: ...MECHANICAL ME H4SO U5 Page 1 General Description 2 asieps_tobira book 1...
Страница 1480: ...SPEED CONTROL SYSTEMS SP H4SO U5 Page 1 General Description 2 asieps_tobira book 1...
Страница 1482: ...EXHAUST EX H4SO U5 Page 1 General Description 2 asieps_tobira book 1...
Страница 1575: ...EN H4DOTC diag 322 General Diagnostic Table ENGINE DIAGNOSTICS asieps_tobira book 322...
Страница 1856: ...EX H4DOTC 14 Muffler EXHAUST asieps_tobira book 14...
Страница 1897: ...FU H4DOTC 64 Fuel System Trouble in General FUEL INJECTION FUEL SYSTEMS asieps_tobira book 64...
Страница 2178: ...GD H4DOTC 256 Diagnostic Trouble Code DTC Detecting Criteria GENERAL DESCRIPTION asieps_tobira book 256...
Страница 2180: ...asieps_tobira book 2...
Страница 2192: ...STARTING CHARGING SYSTEMS SC H4DOTC Page 1 General Description 2 asieps_tobira book 1...
Страница 2327: ...LU H4DOTC 26 Engine Lubrication System Trouble in General LUBRICATION asieps_tobira book 26...
Страница 2328: ...SPEED CONTROL SYSTEMS SP H4DOTC Page 1 General Description 2 asieps_tobira book 1...
Страница 2341: ...CO H6DO 26 Engine Cooling System Trouble in General COOLING asieps_tobira book 26...
Страница 2366: ...EC H6DO 16 PCV Valve EMISSION CONTROL AUX EMISSION CONTROL DEVICES asieps_tobira book 16...
Страница 2742: ...EX H6DO 10 Muffler EXHAUST asieps_tobira book 10...
Страница 2788: ...FU H6DO 60 Fuel System Trouble in General FUEL INJECTION FUEL SYSTEMS asieps_tobira book 60...
Страница 3032: ...GD H6DO 234 Diagnostic Trouble Code DTC Detecting Criteria GENERAL DESCRIPTION asieps_tobira book 234...
Страница 3034: ...asieps_tobira book 2...
Страница 3049: ...IG H6DO 8 Ignition Coil IGNITION asieps_tobira book 8...
Страница 3050: ...STARTING CHARGING SYSTEMS SC H6DO Page 1 General Description 2 asieps_tobira book 1...
Страница 3054: ...IN H6DO 10 Resonator Chamber INTAKE INDUCTION asieps_tobira book 10...
Страница 3077: ...SPEED CONTROL SYSTEMS SP H6DO Page 1 General Description 2 asieps_tobira book 1...
Страница 3148: ...EXHAUST EX H6DO Page 1 General Description 2 2 Front Exhaust Pipe 4 3 Rear Exhaust Pipe 7 4 Muffler 9 asieps_tobira book 1...
Страница 3170: ...IGNITION IG H6DO Page 1 General Description 2 2 Spark Plug 4 3 Ignition Coil 7 asieps_tobira book 1...
Страница 3277: ...4AT 124 Transmission Control Device AUTOMATIC TRANSMISSION asieps_tobira book 124...
Страница 3384: ...5AT 106 Transmission Control Device AUTOMATIC TRANSMISSION asieps_tobira book 106...
Страница 3500: ...4AT diag 106 Diagnostics with Phenomenon AUTOMATIC TRANSMISSION DIAGNOSTICS asieps_tobira book 106...
Страница 3632: ...5AT diag 142 General Diagnostic Table AUTOMATIC TRANSMISSION DIAGNOSTICS asieps_tobira book 142...
Страница 3675: ...asieps_tobira book 2...
Страница 3684: ...CS 7 AT Shift Lock Control System CONTROL SYSTEMS CS 00514 1 CS 00515 2 3 CS 00270 CS 00359 7 4 CS 00543 6 5 asieps_tobira book 7...
Страница 3723: ...5MT 80 General Diagnostic Table MANUAL TRANSMISSION AND DIFFERENTIAL asieps_tobira book 80...
Страница 3798: ...CS 42 General Diagnostic Table CONTROL SYSTEMS asieps_tobira book 42...
Страница 3926: ...BR 9 General Description BRAKE 6 BRAKE BOOSTER 1 Brake booster BR 00443 1 asieps_tobira book 9...
Страница 3986: ...FS 26 General Diagnostic Table FRONT SUSPENSION asieps_tobira book 26...
Страница 4000: ...PB 10 General Diagnostic Table PARKING BRAKE asieps_tobira book 10...
Страница 4063: ...asieps_tobira book 2...
Страница 4065: ...asieps_tobira book 4...
Страница 4091: ...RS 24 General Diagnostic Table REAR SUSPENSION asieps_tobira book 24...
Страница 4139: ...TC 14 Transfer Clutch Pressure Test TRANSFER CASE asieps_tobira book 14...
Страница 4158: ...VDC diag 118 General Diagnostic Table VEHICLE DYNAMICS CONTROL VDC DIAGNOSTICS asieps_tobira book 118...
Страница 4298: ...WT 14 General Diagnostic Table WHEEL AND TIRE SYSTEM asieps_tobira book 14...