Section 11
ELECTRICAL SYSTEM
Subsection 03
(STARTING SYSTEM)
SMR2002-086_11_03A.FM
11-03-9
Brush
Measure brush length. If less than 8.5 mm (.335 in),
replace them.
NOTE:
New brush length is 12 mm (.472 in).
TYPICAL
1. New
2. Wear limit, 8.5 mm (.335 in)
Overrunning Clutch
DI Engines
Pinion of overrunning clutch should turn smoothly
in clockwise direction, and should not slip in a
counterclockwise direction. If defective, replace.
Check pinion teeth for wear and damage. If defec-
tive, replace.
NOTE:
Always check engine ring gear teeth for
wear and damage. If defective replace ring gear.
Refer to MAGNETO.
STARTER ASSEMBLY
All Engines
Reverse the order of disassembly to reassemble
starter. However, attention should be paid to the
following operations.
Install new O-rings on
4-TEC engines
and gaskets
on
DI engines
.
Insert thrust washers
no. 19
onto armature shaft.
1. Thrust washers
DI Engines
Install the three washers
no. 10
onto armature shaft.
All Engines
When installing end covers
no. 7
and
no. 8
to yoke,
align index marks.
Apply Loctite 271 (red) on through bolts
no. 9
and
torque to 6 N•m (53 lbf•
in
).
STARTER INSTALLATION
Installation is essentially the reverse of removal
procedure. However, pay particular attention to
the following.
Make sure that starter and engine mating surfaces
are free of debris. Serious trouble may arise if
starter is not properly aligned.
DI Engines
Screw
Apply Loctite 243 (blue) to Allen screws
no. 4
of
starter bracket and torque to 10 N•m (89 lbf•
in
).
A03E05A
1
2
F06H1HA
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Содержание GTX 4-TEC 5573 2002
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