CSP-HMI-3
MD Helicopters, Inc
.
MAINTENANCE MANUAL
Page 908
Revision 11
96-48-00
The information disclosed herein is proprietary to MD Helicopters, Inc.
Neither this document nor any part hereof may be reproduced or transferred to
other documents or used or disclosed to others for manufacturing or any other
purpose except as specifically authorized in writing by MD Helicopters, Inc.
Copyright
©
1999
−
2016 by MD Helicopters, Inc.
(5). Reinstall shell, and remount connector.
(6). Select best cable route to terminal X2 of
float lamp relay K307, and incorporate
wire L522C20 into cable (Ref.
Figure 903).
NOTE:
Use MIL-C-22520/5-01 tooling with
MIL-C- 22520/5-100 dies for crimping all
MS25036- series terminals in float lamp
wiring installation.
(7). Terminate wire L522C20 at relay
terminal X2 with MS25036-102
terminal. Include one varistor lead on
terminal X2, and tighten fastener.
(8). Terminate one end of 20-gauge jumper
with MS25036-103 terminal.
(9). Attach end of jumper with
MS25036-103 terminal to relay
terminal A1. Do not tighten fastener.
(10). Terminate opposite end of jumper with
MS25036-102 terminal.
(11). Attach end of jumper with
MS25036-102 terminal to relay
terminal X1, install opposite lead of
varistor on terminal X1, and tighten
fastener.
(12). Install panel and circuit breaker
assembly with fasteners.
(13). Select best cable route from relay
terminal A1 to float lamp circuit
breaker switch CB140, terminal 2, and
incorporate wire L522A10 into cable.
(14). Terminate wire L522A10 at circuit
breaker CB140, terminal 2, with
MS25036-156 terminal.
(15). Terminate wire L522A10 at relay
K307, terminal A1, with MS25036-112
terminal. Include end of jumper with
terminal MS25036-103, and tighten
fastener.
(16). Combine wires L522B10 and
L522G10N in insulating sleeve
RNF100X3/8 (CM614).
(17). Combine wires L522E12 and L522F12
in insulating sleeve RNF100X3/8
(CM614).
(18). Let left float lamp be DS149. Select
cable route from relay K307, terminal
A2, to lamp DS149, terminal 1, and
incorporate wire L522B10 into cable.
(19). Terminate wire L522B10 at relay
K307, terminal A2, with MS25036-112
terminal.
NOTE:
When performing steps (20). thru (29).
below, allow sufficient length of wires
L522B10, L522E12, L522F12, and
L522G10N so lamps can be removed from
housings to gain access to lamp terminals.
(20). Pass wires L522B10 and L522G10N
through grommet in left doubler,
conduit nut, washer, and conduit of left
float lamp (Ref. Figure 901).
(21). Terminate wire L522B10 at lamp
DS149, terminal 1, with MS25036-156
terminal. Do not tighten fastener.
(22). Pass wires L522E12 and L522F12
through left lamp conduit, nut, washer,
and conduit.
(23). Terminate wire L522E12 at terminal 1
with MS25036-156 terminal. Include
wire L522B10 on terminal, and tighten
fastener.
(24). Terminate wire L522F12 at lamp
terminal 2 with MS25036-156 termi
nal.
(25). Combine wire L522G10N with wires
L522E12 and L522F12 in same tubing.
Wire L522G10N is to pass out of left
lamp housing and into right lamp
housing.
(26). Pass wires L522E12, L522F12 and
L522G10N through right lamp conduit,
washer, and conduit nut.
(27). Terminate wire L522E12 at lamp
DS150, terminal 1, with MS25036-156
terminal.
(28). Terminate wire L522F12 at lamp
terminal 2 with MS25036-156 termi
nal. Do not tighten fastener.
(29). Terminate wire L522G10N at lamp
terminal 2 with MS25036-156 termi
nal. Include wire L522F12 on terminal,
and tighten fastener.
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