10 Servicing
353
SMGB0087 rev.0 - 12/2013
10
10.1 Safety Introduction
D A N G E R
DO NOT TOUCH THE ELECTRICAL COMPONENTS WHILE LED 201 (RED) ON THE INVERTER PCB OR LED1 (RED)
ON PCB1 OR LED4 ON PCB1 ARE ON, TO AVOID ELECTRICAL SHOCK.
WAIT UNTIL ALL LEDS TURN OFF.
D A N G E R
• Before performing any of the service operations described in this chapter turn all the main switches off and the
place security lockers or convenient warning indicators in order to prevent them from turning on accidentally.
• In case of blocked or stucked parts use appropiated tools and eventually lubricants to release them.
• In case of sharped edged parts as covers use security gloves to avoid getting injured.
• When performing brazing work besides security gloves it is must to wear convenient eye protection.
• Check and be sure that the LED201 (Red) on the inverter PCB is OFF for all electrical maintenance.
N O T E
• All compressors are connected by brazing. Check to ensure whether there are flammable things around or not when
using a burner for pipe connections if not oil existing pipe inside may ignite.
• Do not expose the refrigerant cycle to the atmosphere for a long period in order to avoid mixing the water and foreign
particles into the refrigerant cycle. After removing compressor replace it quickly. If exposed for a long period seal the
suction pipe and discharge pipe.
• Remove the cap for the compressor just before replacing the compressor. Before mounting the compressor seal the
suction pipe and discharge pipe with a tape to protect the compressor from foreign particles. Remove the tape at pipe
connection.
• Caution for Replacement of Compressor
Remove the suction pipe and the discharge pipe from the compressor. Isolate the wires and electrical components to
protect them from the burner flame when brazing the connection pipes.
When replacing the compressor, the brazed material used for connecting the compressor and refrigerant pipes can drop
into the pipes and get sucked into the compressor, causing a compressor failure. To avoid this, take the following points
into account when replacing the compressor:
a.
File away brazing material remaining on the
end of the refrigerant pipes.
C A U T I O N
Be careful to avoid filed brazing material en-
tering into the pipes.
b.
Insert the pipes fully in to prevent brazing
material from entering them.
8
10
Suction and dischar-
ge pipe removed
from compressor
File away the brazing
material remaining on the
end of the suction and
discharge pipes
Suction pipe
Discharge pipe
c.
Refer to the table for the recommended
amount of brazing material. If using more
brazing material than the recommended
amount, it may drop into the pipes.
C A U T I O N
When brazing the pipes, prevent oxidized
scale formation by nitrogen substitution.
Thickness
of brazing
material
Piping diameter (refrigerant cycle side) (mm)
Ø6.35
Ø9.52
Ø12.7
Ø15.88
Ø19.05
Ø22.2
Ø28.2
Ø1.6mm
25
30
35
75
100
110
225
Ø2.0mm
15
15
20
45
55
70
135
Ø2.4mm
10
10
15
30
35
45
90
Содержание RAS-(2-6)HVNP1(E)
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