EM.2-12
16.Inspectiononinlet/outletmanifold
(a) Preciserulerandfeelergagemaybeusedtocheckwhetherthesurface
contactingcylinderheadhasanyflexualdeformation.
Max.flexure 0.2mmforinletmanifold;0.7mmforoutletmanifoldThe
manifoldshallbechangediftheflexureisgreaterthanMax.value.
(b)Theplanenessonthesurfacewheretheinlet&outletmanifoldare
connectedwithcylinderheadshallnotbegreaterthan0.4mm.Ifthe
actualplanenessisgreaterthan04mm,inlet&outletmanifoldshallbe
changed,ortheconnectionsurfaceshallbecutbymillingmachinetoa
smoothdegree,withMaxmillingamountas0.5mm.
-Duringasettlementtestaimedataninspectiononthehydraulictappet,
asealingsettlementtestermaybeusedtoapplya196Nforceontothe
plungerpiston.Andmeasurethetimeittakestodropfor1mmafterit
hasdroppedforabout2mm.
-Sealing&settlementtime whenat20
ifthetimetodropfor
1mmcannotreach(7 50)seconds,thehydraulictappetshallbechanged.
(b)Inspectiononpushrod
-Max.radialrunoutatthemiddleofpushrod shall be checked as
indicatedinthefigure,andthepushrodshallbechangediftheactual
runoutisgreaterthan030mm.
-Checkwhethertheoilholeonpushrodhasbeenblocked,ifso,
compressiveairmaybeappliedtoblowoffanyblockedmaterial.
-
Whenhydraulictappetissubmergedinlightoil,pushtheplungerpiston
forseveraltimestodischargeairinsidethehydraulictappet.
SST09276-71010
Assemblyofcylinderhead
Assemblyofcylinderhead
1.Check Afterawashing,thecylinderhead,airinlet/outletduct
andthecombustionchambershallbeclean,andwithoutanyscratched,
knocked,ordamagedtraceonfabricatedsurface;andwithoutanycasting
defectonthesurfaceofcylinderhead.
Note:
1.ThethicknessofcylinderheadconformingtoClass E ur opean
standar dshallbe0.5mmsmaller thanthatconfor mingtoC lass
E ur opeanstandar d; Andthere’ samar k E 3 madeonther ight
sideofcylinder headconfor mingtoC lass
E ur opeanstandar d,
andtheother onedoesnothavethismar k.
2.A nymis-installationacrosstheE uropean-
cylinderheadand
theE ur opean-
cylinder headisunallowable.I f E ur opean-
cylinder headwasinstalledontoE ur opean-I I devicebymistake,it
mightmakethevalvetouchthepiston I fE ur opean-
cylinder
head was installed onto E ur opean-
device by mistak e, the
per for manceofenginemightbedegr aded,andother failur esmight
occuraccor dingly.
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