EM.2-8
(d)Selectionofnewvalveguide
Ifthediameterofinstallationholeforvalveguideoncylinderheadis
greaterthan13.027mm,theinstallationholeneedsare-boringtoensure
thediameteriswithin(13.050 13.077)mm,andtheexternaldiameter
for0.05mmvalveguide(anincreasedsizeforrepairpurpose)willbe
applicable. theexternaldiameterforstandardvalveguideshallbewithin
(13.045 13.060mm .
(e)Usingcopperrodandhandhammer,thevalveguideshallbestruckto
adegreethattheopeningsnapringisabletocontactcylinderhead.
(f)Tomaketheclearancebetweenvalveguideandnewvalverodmeet
relevantstandard&requirement,a 8mmsharpreamershallbeusedto
reamtheinnerdiameterofvalveguide.
Standardclearance:
Airinletvalve(0.025 0.060)mm
Air exhaustvalve(0.030 0.065)mm
11.Checkandabradethevalve
(a)Anabradingmethodwillbeappliedtoclearawayanyindent
orcarbondepositfromthevalve.
(b)Check whether the cone angle on valve surface has been
abradedtoacorrectangle.
Coneangleonvalvesurface 44.5
Note:TheabradedamountshallbedecreasedtoaMin.
degreewhenpossibleyetsufficienttoremoveanydamage
remainedonthesurface.
(c)Inspectiononedgethicknessforvalve
Min.edgethicknessspecifiedasbelow
A ir inletvalve0.5mm
Air exhaustvalve0.8mm
Thevalveshallbechangedwherebyedgethicknessontheheadofvalve
islessthanMin.value.
(d)Inspectiononthewholelengthofvalve
Standardwholelengthofvalve
mm
Thevalveshallbechangedwherebythewholelengthofvalveislessthan
Min.value.
edgethickness
wholelength
Standard whole length
of valve
M in. length
E ngine
model
A ir inlet
valve
A ir exhaust
valve
A ir
inlet
valve
A ir inlet
valve
Cleanup/inspectiononeachsparepart
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