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1. Detailed instructions for the installation of the venting system design or the venting system components; and

2. A complete parts list for the venting system design or venting system.

(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When
the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the
) %#%\ & ) %\#' %( # &
by the manufacturer:

1. The referenced “special venting system” instructions shall be included with the appliance or equipment

installation instructions; and

2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system

shall include a parts list and detailed installation instructions.

(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equip-
ment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall
remain with the appliance or equipment at the completion of the installation.

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Содержание PHNTM080

Страница 1: ...lation adjustment alteration service or maintenance can cause property damage injury or loss of life For assistance or additional information con Manufacturer of Hydronic Heating Products P O Box 1481...

Страница 2: ......

Страница 3: ...t or component failure will prevent your boiler from lighting In winter your pipes may freeze and cause extensive property damage Do not leave the heating system unattended during cold weather unless...

Страница 4: ...0 B D A B 0 B B A B B B B B B A A B B F F A 0 B B A 0 B B A D A 0 B A B B B A A E 0 B A A BB BB BB B B B 0 BB A A B B B G BB B B A B A 0 A B B B B B B A B B A D B B A B A B B B B B A B B 0 B B A F B A...

Страница 5: ...39 F Assembly of DuraVent PolyPro Vent Systems 46 I Condensate Trap and Drain 59 J Removing An Existing Boiler From Common Chimney 60 VIII Gas Piping 62 IX System Piping 64 A General System Piping Pr...

Страница 6: ...ustion air supplied from outdoors It is not designed for use in gravity hot water systems or systems A SEE TABLE 2 3 16 5 8 CONNECTION SUPPLY WATER RETURN WATER PRESSURE GAUGE OUTSIDE INSIDE OF WALL C...

Страница 7: ...0 2 12 60ft 9 080 3 12 135ft 2 100 2 12 60ft 15 100 3 12 135ft 3 120 3 12 135ft 7 150 3 52 135ft 7 180 3 52 135ft 9 See Part VII Venting for additional requirements and details III Before Installing 1...

Страница 8: ...cess to the front of the boiler is provided through a door b Access is provided to the condensate trap located beneath the boiler 3 Observe the following clearances from piping to combustible construc...

Страница 9: ...7 Figure 4 1 Minimum Clearances To Combustible Construction...

Страница 10: ...he boiler is mounted is plumb 4 Before mounting the boiler make sure that wall selected does not have any framing or other construction that will interfere with the vent pipe penetration use Figure 5...

Страница 11: ...9 Figure 5 1 Wall Layout Mounting Hole Location...

Страница 12: ...10 Figure 5 2 Boiler Mounting Bracket Installation Boiler Wall Mounting...

Страница 13: ...11 VI Air for Ventilation Air for combustion must always be obtained directly from outdoors See Section VII for intake piping Adequate air for tion manual or applicable code B B F A B B B A B B B...

Страница 14: ...7 21 Q Horizontal Side Wall Concentric Venting Figure 7 0d The entire vent system is concentric from the boiler to the termination on the wall The venting components used in this system are available...

Страница 15: ...13 FIGURE 7 0 BASIC VENT OPTIONS FIGURE 7 0a HORIZONTAL TWIN PIPE FIGURE 7 0b VERTICAL TWIN PIPE FIGURE 7 0c SPLIT VENTING FIGURE 7 0d e HORIZONTAL VERTICAL CONCENTRIC VENTING...

Страница 16: ...Air Intake Lengths The maximum length of the vent air intake piping depends upon the vent option selected and the boiler size See Tables 7 5 7 13 or 7 21 for the maximum vent lengths These maximum le...

Страница 17: ...of Horizontal Vent Piping Pitch all horizontal vent piping so that any condensate which forms in the piping will run towards the boiler Q Q _ A Y 4 Y 49 Y 4 A A Y 4 Y 49 Y 4 TABLE 7 1 VENT AIR INTAKE...

Страница 18: ...p must be provided Figures 7 3a 7 3b When a straight horizontal run of pipe exceeds 20ft and is restrained at one end with an elbow at the other avoid putting a hanger or _ are not permitted Q Part VI...

Страница 19: ...17 FIGURE 7 3 EXPANSION LOOPS FOR CPVC PVC PIPE FIGURE 7 3b FIGURE 7 3a FIGURE 7 3c FIGURE 7 4 WALL PENETRATION CLEARANCES FOR PVC VENT PIPE...

Страница 20: ...s _ This terminal is shown in Figure 7 7 If the terminal is oriented vertically alternate orientation shown in Fig 7 7 the exhaust opening must be on the top as shown See Part VII E of this manual and...

Страница 21: ...12B or 3PPS 36B w Screen 2PF 10UV or 2PF 39UV w Screen 3PF 10UV or 3PF 39UV w Screen ISEP02 or ISEP0239 w Screen ISEP03 or ISEP0339 w Screen Intake Elbow w Screen Note 3 Elbow w Screen Note 3 Elbow w...

Страница 22: ...l must be at least 7 feet above a public walkway Q Do not install the vent terminal directly over windows or doors Q The bottom of the vent terminal must be at least 3 feet above any forced air inlet...

Страница 23: ...FIGURE 7 7 HORIZONTAL CPVC PVC VENTING WITH LOW PROFILE TERMINAL VENT OPTIONS 1 2 TERMINAL OPTIONS B C FIGURE 7 8 HORIZONTAL CPVC PVC WITH CONCENTRIC VENT TERMINAL VENT OPTIONS 1 2 TERMINAL OPTIONS D...

Страница 24: ...AVENT POLYPRO SELKIRK POLYFLUE OR CENTROTHERM INNOFLUE HORIZONTAL VENTING VENT OPTIONS 3 8 TERMINAL OPTION A FIGURE 7 10 DURAVENT POLYPRO HORIZONTAL VENTING WITH CONCENTRIC TERMINAL VENT OPTIONS 3 4 T...

Страница 25: ...ELATIVE TO WINDOWS DOORS GRADE FIGURE 7 11b LOCATION OF VENT TERMINAL RELATIVE TO METERS AND FORCED AIR INLETS FIGURE 7 11c POSITIONING VENT TERMINAL UNDER OVERHANGS Max X in Min Y in 36 60 12 12 18 2...

Страница 26: ...or both terminations Two rodent screens suitable for 3 PVC terminals _ Size Vent System Rodent Screen Bird Guard 2 Polypro DuraVent 2PPS BG 3 Polypro DuraVent 3PPS BG 2 InnoFlue Centrotherm IASPP02 3...

Страница 27: ...t 135ft Terminal Option H Fittings Vent Coupling w Screen Coupling w Screen 2PPS 12B or 2PPS 36B w Screen 3PPS 12B or 3PPS 36B w Screen 2PF 10UV or 2PF 39UV w Screen 3PF 10UV or 3PF 39UV w Screen ISEP...

Страница 28: ...3 Min B Vent ID 5 6 5 6 Min Equivalent Vent Length Models 080 36 36 36 36 100 36 36 36 36 120 Not Permitted 36 Not Permitted 36 150 52 52 180 52 52 Max Equivalent Vent Length Note 1 Models 080 60ft 1...

Страница 29: ...Part VII D for additional details Q Q _ Bends used to make these offsets may not exceed 45 degrees Q termination is not counted If offsets described above are present the equivalent length of the ben...

Страница 30: ...ex Pipe Equivalent Length ft Flex Vent 1 ft 2 DuraVent PolyPro Flex 2 0 ft 2 0 ft 2 0 ft 3 DuraVent PolyPro Flex 2 0 ft 2 3 ft 2 3 ft B Vent Air Chase 1ft 2 Flex Vent in 5 or larger B Vent 1 0 ft 3 Fl...

Страница 31: ...29 FIGURE 7 15 VERTICAL CPVC PVC VENTING VENT OPTIONS 10 11 TERMINAL OPTION H FIGURE 7 16 VERTICAL CPVC PVC VENTING WITH IPEX CONCENTRIC VENT TERMINAL VENT OPTIONS 10 11 TERMINAL OPTIONS I J...

Страница 32: ...OLYPRO VERTICAL VENTING WITH CONCENTRIC TERMINAL VENT OPTIONS 12 13 TERMINAL OPTION K FIGURE 7 17 DURAVENT POLYPRO SELKIRK POLYFLUE OR CENTROTHERM INNOFLUE VERTICAL SINGLE WALL PP VENTING VENT OPTIONS...

Страница 33: ...31 FIGURE 7 20 CENTROTHERM INOFLUE B VENT AIR CHASE SYSTEM VENT OPTIONS 20 21 FIGURE 7 19 DURAVENT POLYPRO B VENT AIR CHASE SYSTEM VENT OPTIONS 18 19...

Страница 34: ...tions shown in Tables 7 21 terminate in a PVC 90 sweep elbow pointing down Use of a rodent screen is generally recommended for the intake termination A rodent screen suitable for 3 PVC terminals is su...

Страница 35: ...ngth First elbow is ignored The terminal is also ignored From Table 7 14 the equivalent length of 3 DuraVent Poly Pro Flex is 2 0ft From Table 7 1 the equivalent length of the second 90 elbow is 8 7ft...

Страница 36: ...60ft 135ft 60ft 135ft 100 60ft 135ft 60ft 135ft 60ft 135ft 120 Not Permitted 135ft Not Permitted 135ft 135ft 150 135ft 135ft 135ft 180 135ft 135ft 135ft Rigid Vent Terminals Vent Coupling w Screen Cou...

Страница 37: ...52 52 52 52 52 52 52 Max Equivalent Vent Length Note 1 60ft 135ft 60ft 135ft 60ft 135ft 60ft 135ft 60ft 135ft 60ft 135ft 60ft 135ft 60ft 135ft 135ft 135ft 135ft 135ft 135ft 135ft 135ft 135ft 135ft 135...

Страница 38: ...36 FIGURE 7 23 SPLIT VENT SYSTEM FLEX IN B VENT CHASE VENT OPTIONS 33 38 FIGURE 7 22 SPLIT RIGID VENT SYSTEM VENT OPTIONS 25 32 CPVC SYSTEM SHOWN IN ABOVE EXAMPLE...

Страница 39: ...37 FIGURE 7 24 SPLIT VENT SYSTEM FLEX IN ABANDONED MASONRY CHIMNEY VENT OPTIONS 33 38...

Страница 40: ...38 Venting of Other Appliances Or Fireplace into Chase or Adjacent Flues Prohibited FIGURE 7 25 MASONRY CHIMNEY CHASE REQUIREMENTS...

Страница 41: ...ide diameters The larger upper inside diameter accepts 3 CPVC pipe and _ A locking ring in the adaptor prevents the vent pipe from coming out of the adaptor once it is inserted Lubricate bottoms out e...

Страница 42: ...as the vent system except as follows a into the air intake connection and drill a 1 8 tap hole into the PVC which lines up with the 7 32 clearance hole and secure them together with a 10 x 1 sheet me...

Страница 43: ...41 FIGURE 7 29 INSTALLATION OF STANDARD VERTICAL TERMINALS FIGURE 7 28 INSTALLATION OF STANDARD HORIZONTAL TERMINALS...

Страница 44: ...ews b Drill two 3 1 8 holes through the wall for the vent and intake pipes c Drill four 3 16 holes for the mounting screws d Install the vent and intake pipe sections passing through the wall Cut the...

Страница 45: ...43 FIGURE 7 31 INSTALLATION OF DIVERSITECH LOW PROFILE TERMINAL THROUGH SIDEWALL FIGURE 7 30 INSTALLATION OF IPEX LOW PROFILE TERMINAL THROUGH SIDEWALL...

Страница 46: ...44 FIGURE 7 33 INSTALLATION OF IPEX AND DIVERSITECH CONCENTRIC TERMINAL THROUGH SIDEWALL FIGURE 7 32 CUTTING IPEX AND DIVERSITECH CONCENTRIC VENT TERMINALS...

Страница 47: ...the gap between the OD of the outer pipe and the exterior side of the wall with RTV sealant h Cement the rain cap onto the inner pipe If desired the rain cap can be attached to the inner pipe with the...

Страница 48: ...out of the adaptor once it is inserted adaptor until it bottoms out b _ DuraVent 3PPS R2 Otherwise assemble the next piece of 3 Polypro c For each joint verify that the gasket is evenly seated in the...

Страница 49: ...g towards the outside 4 Installation of Horizontal Fitting Terminals Terminal Option A a See Figure 7 36 for proper orientation of twin pipe horizontal terminals Outer edge of exhaust coupling must be...

Страница 50: ...48 FIGURE 7 36 INSTALLATION OF DURAVENT POLYPRO UV RESISTANT SINGLE WALL HORIZONTAL TERMINAL FIGURE 7 37 INSTALLATION OF DURAVENT POLYPRO UV RESISTANT SINGLE WALL VERTICAL TERMINAL...

Страница 51: ...orient the termination so the air intake slots face down The cap must be installed level or sloped 1 8 per foot away from the appliance e Seal the termination to the exterior wall plate with weather r...

Страница 52: ...50 FIGURE 7 40 INSTALLATION OF DURAVENT POLYPRO CONCENTRIC TERMINAL THROUGH ROOF FIGURE 7 39 INSTALLATION OF DURAVENT POLYPRO CONCENTRIC VENT TERMINAL THROUGH SIDEWALL...

Страница 53: ...thread adaptor 2 or 3 depending on the Vent Option Cut a clearance hole in the cap for the male threads Secure the adaptor to the cap using a 2 or 3 electrical conduit lock nut Seal all joints with R...

Страница 54: ...er edge of exhaust coupling must be 10 or less from the wall surface Figure 7 9 b Remove the gasket from the end of the integral exhaust coupling and insert Selkirk 2PF HVST or 3PFHVST in its place c...

Страница 55: ..._ the same manufacturer will also be required for the run from the boiler to the base of the chimney B C C A B 0 C C B B B B 0 C C 7 0 F F C A F F A BB A FIGURE 7 41 POLYFLUE PIPE LOCKING BAND INSTALL...

Страница 56: ...54 FIGURE 7 42 INSTALLATION OF SELKIRK POLYFLUE UV RESISTANT SINGLE WALL HORIZONTAL TERMINAL FIGURE 7 43 INSTALLATION OF SELKIRK POLYFLUE UV RESISTANT SINGLE WALL VERTICAL TERMINAL...

Страница 57: ...this gasket with Centrocerin IACE50 Slide a connector ring over the male end of the pipe to be joined as shown in Figure 7 44 Push the male end of the next section of pipe into the bell until it bott...

Страница 58: ...urface Figure 7 5 b Use plain end UV stabilized Centrotherm 2 pipe ISEP02 or ISEP0239 or 3 pipe ISEP03 or ISEP0339 and insert Centrotherm Bird Screen IASPP02 or IASPP03 in the end of the pipe c Add PV...

Страница 59: ...57 FIGURE 7 45 INSTALLATION OF CENTROTHERM INNOFLUE UV STABILIZED SINGLE WALL HORIZONTAL TERMINAL FIGURE 7 46 INSTALLATION OF CENTROTHERM INNOFLUE UV STABILIZED SINGLE WALL VERTICAL TERMINAL...

Страница 60: ...d When Vent Options 20 21 are used install a Tee of the same size at the base of the vent Route the smooth section of InnoFlue Flex 3 or Flex Adaptor 2 through a cap in the base of this Tee Use a Cen...

Страница 61: ...ler into the end of the extension as shown in Figure 7 47 2 through areas that could be damaged by leaking condensate 3 Some jurisdictions may require that the condensate be neutralized before being d...

Страница 62: ...g connected to the common venting system are located and other spaces of the building Turn on clothes dryers and any appliance not connected to the common venting system Turn on any exhaust fans such...

Страница 63: ...61 This page is intentionally left blank...

Страница 64: ...stream from manual shut off valve must be electrically continuous and bonded to a grounding electrode Refer to National Electrical Code NFPA 70 The boiler and its gas connection must be leak tested be...

Страница 65: ...B B B B BB B FIGURE 8 1 GAS CONNECTION TO BOILER TABLE 8 2 MINIMUM AND MAXIMUM INLET PRESSURES MODEL MAX NATURAL LP MIN NATURAL MIN LP 080MBH 14 0 2 5 11 0 100MBH 14 0 2 5 11 0 120MBH 14 0 2 5 11 0 15...

Страница 66: ...requent additions of make up water can expose the heat exchanger to oxygen on a continuous basis In addition frequent additions of hard make up water can cause calcium deposits to collect in the heat...

Страница 67: ...13 3 180MBH 9 3 13 3 Method 1 Primary Secondary Piping Strongly Recommended This method can be used in heat only applications as shown in Figure 9 2 or with an indirect water heater as shown _ _ as yo...

Страница 68: ...66 FIGURE 9 2 PIPING METHOD 1 NEAR BOILER PIPING HEATING ONLY...

Страница 69: ...67 FIGURE 9 3A PIPING METHOD 1 NEAR BOILER PIPING HEATING PLUS INDIRECT WATER HEATER IWH OFF PRIMARY LOOP...

Страница 70: ...68 FIGURE 9 3B PIPING METHOD 1 NEAR BOILER PIPING HEATING PLUS INDIRECT WATER HEATER IWH OFF BOILER LOOP...

Страница 71: ...ffective connection points for automatic air elimination devices and an expansion tank These separators are available from several sources and may be used in place of the closely spaced tees shown in...

Страница 72: ...70 FIGURE 9 6 PIPING METHOD 1 NEAR BOILER PIPING SHADED BOILER LOOP...

Страница 73: ...one advantage to this method is its installation simplicity It may make sense to use this method when the boiler is to be installed with a new single zone system having a low pressure drop Figure 9 8...

Страница 74: ...ft wc Fig9 8b Models with Grundfos 26 99 Speed 3 Do not Use Speeds 1 or 2 FIGURE 9 8b GRUNDFOS NET CIRCULATOR PERFORMANCE CURVE Flow GPM Available Head ft Models with Taco 0013 FIGURE 9 8a TACO NET CI...

Страница 75: ...isgaugeisshippedloose Installitasshown in Figure 9 9 3 Circulator required The boiler loop circulator is factory installed inside the boiler cabinet Usually at least one addition circulator not suppli...

Страница 76: ...t X Install the low water cut off in the supply piping at the point prescribed the local jurisdiction generally at a point above the boiler If a probe type low water cut off is used be certain that it...

Страница 77: ...10 Consult the heat exchanger manufacturer for proper heat exchanger sizing as well as expansion tank must be designed for use in oxygenated water 2 Piping with a Chiller If the boiler is used in conj...

Страница 78: ...nded and is required by many local codes Locate this switch in accor dance with local codes or in the absence of any in a location where it can be safely accessed in an emergency involving the boiler...

Страница 79: ...closely spaced tees or by a hydraulic separator The system pump is always on when the system is responding to a call b DHW Pump IWH Circulator Pumps water directly through the indirect water heater M...

Страница 80: ...78 FIGURE 10 2 HIGH VOLTAGE PCB TERMINAL CONNECTIONS FIGURE 10 3 LOW VOLTAGE PCB TERMINAL CONNECTIONS...

Страница 81: ...ations where the sensor will pick up direct radiation from the sun should also be avoided Avoid placing the sensor the boiler using 22 gauge or larger wire As with the sensor itself the sensor wiring...

Страница 82: ...80 FIGURE 10 4 PROPER INSTALLATION OF HEADER SENSOR...

Страница 83: ...me Rod P8 9 P8 8 P3 3 L3 1 J4 4 J4 2 J4 6 J4 3 J4 5 J4 7 Combustion Fan 120V Conn 1 3 2 F1 6 3A Slow Blow P3 10 P3 11 P3 7 P3 12 J8 10 J8 4 J8 9 J8 8 J8 11 J8 5 J10 7 J10 8 P10 1 P10 3 Header Sensor O...

Страница 84: ...82 FIGURE 10 6 INTERNAL WIRING CONNECTIONS DIAGRAM...

Страница 85: ...83...

Страница 86: ...stem to at least 12 psi at the boiler 6 Bleed air from the heat exchanger using the manual air vent in the top left side of the heat exchanger Figure 11 1 To do this install a piece of ID clear tubing...

Страница 87: ...d the use of petroleum based boiler additives These can attack seals in both the boiler and system K R 5 S U E J V S G J Z HH S S JS EDL C L HH E R K E R E Z R R Many of these products require annual...

Страница 88: ...spark lasting approximately 4 seconds and an audible click for ignition it will enter a soft lockout and will wait for one hour before attempting another ignition sequence This soft 13 _Figure 11 2c T...

Страница 89: ...87 FIGURE 11 3 BURNER FLAME FIGURE 11 2a HOME SCREEN AT POWER UP No Call for Heat FIGURE 11 2b HOME SCREEN ON HEAT DEMAND FIGURE 11 2c HOME SCREEN WITH ACTIVE FAULT PHNTM080 PHNTM080 PHNTM080...

Страница 90: ...88 FIGURE 11 4a GAS VALVE DETAIL 80MBH THRU 120MBH FIGURE 11 4b GAS VALVE DETAIL 150MBH 180MBH B B A A D B B B B A A B B B I J B B B A B F B B A A B B B I J B...

Страница 91: ...will a period of time which varies depending on which screen is open From the manual input screen it takes 12min 45s 2 and O2 readings are shown in Table 11 5 Final readings should be taken with all...

Страница 92: ...90 Lighting and Operating Instructions...

Страница 93: ...iler Q DHW pump Q System pump Refer to the Piping Section for the location of these pumps The touch screen display on this boiler has three basic functions 1 To allow the professional HVAC technician...

Страница 94: ...SED UNLESS AT LEAST ONE OF THE FOLLOWING CONDITIONS IS TRUE An external energy management system is installed that reduces the boiler water temperature as the heating load decreases This boiler is not...

Страница 95: ...a call from the heating thermostat if the outdoor temperature is warm WWSD Disabled The boiler will always respond to a call for heat regardless of the outdoor temperature WWSD Enabled When the outdo...

Страница 96: ...del Options x PHNTM080 S L 2000ft x PHNTM100 S L 2000ft x PHNTM120 S L 2000ft x PHNTM150 S L 2000ft x PHNTM180 S L 2000ft DHW System Pump Options x Option 1 System pump runs for CH only DHW priority p...

Страница 97: ...ssive temperatures Option 2 System Pump Used for CH Only No DHW Priority Pumping An example of this system is shown in Figure 12 2 as well as in Figures 9 3A and 9 3B The only difference between Optio...

Страница 98: ...96 FIGURE 12 2 PIPING FOR DHW OPTIONS 1 2 ALSO SEE FIGURES 9 3A 9 3B FIGURE 12 3 PIPING FOR DHW OPTION 3...

Страница 99: ...gain give priority to the DHW temperature when either of the following events occur Q The call for CH ends Q The call for DHW is removed and then restored Regardless of the DHW option selected the tar...

Страница 100: ...less of how high the outdoor temperature is Max Outdoor Temp At or above this setting supply setpoint is equal to the Min Supply Setpoint Min Outdoor Temp At or below this setting supply setpoint is e...

Страница 101: ...99 FIGURE 12 5 SETTINGS MENU SEE PART C FOR ADDITIONAL INFORMATION...

Страница 102: ...mplished using the thermostat on the storage type indirect water heater 4 Manual Input From the settings menu press the MANUAL INPUT button to temporarily lock the boiler into either high or _ by pres...

Страница 103: ...to quickly identify how the boiler is currently 1 Home Screen a Current Demand The demand to which the boiler is currently responding If more than one demand is present the Current Demands shown will...

Страница 104: ...rarily Save Field and Exit Backspace Exit Screen without Saving Clear Entire Field 1 Touch field to be changed 2 Screen below will appear Use appropriate keys to enter first line How to Enter Service...

Страница 105: ...al Burner Status include Standby Burner is not needed because there is no call for heat or the target temperature has been reached Standby Delay Burner is needed but is being temporarily held off gene...

Страница 106: ...104 ODR Status Screens Only Visible if Outdoor Reset is Enabled in Configuration Menu PHNTM080 FIGURE 12 8 STATUS MENU SEE PART E FOR ADDITIONAL INFORMATION...

Страница 107: ...t mode see Settings Menu d Modulation Source Should always read Local Mod Control in the applications covered by this manual 6 Pump Status a Boiler Indicates whether the boiler pump is currently power...

Страница 108: ...F C A A B A B B BB B B A 0 B A F B A A A B A 0 A B F B A 0 B B 0 0 A B B 0 A B B B B 0 B B B B B B F A 0 B A F B 0 A B B B B B B A B B A D B B A B A B B B B B A B B 0 B B A F B A B B B D B A F BB 0 B...

Страница 109: ...and gas lines to verify they are free from leaks Call the service technician to make repairs if required 4 Annual Inspections and Service In addition to the inspections listed above the following sho...

Страница 110: ...THIS NUT TO WHEN DISCONNECTING FLEXIBLE GAS LINE FLEXIBLE GAS LINE CONNECTION FIGURE 13 0 DISCONNECTING FLEXIBLE GAS LINE MOUNTING NUT FLAME ROD FOUR PLACES BURNER DOOR IGNITION ELECTRODE FIGURE 13 1...

Страница 111: ...ssembly looking for dust lint or other debris that may have been drawn into this assembly Excessive deposits may be vacuumed out The blower gas valve assembly used on the 150MBH and 180MBH may be disa...

Страница 112: ...Long sleeved loose fitting clothing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wash all exposed body areas gently with soap and water after contact Wash work clothes separate...

Страница 113: ...111 FIGURE 13 2 IGNITION ELECTRODE GAP FIGURE 13 3 CONDENSATE TRAP EXPLODED PARTS VIEW...

Страница 114: ...tem contains antifreeze or other additives test and or maintain them as directed by the additive manufacturer See Part XI Start up and Checkout for important information on boiler water and the use of...

Страница 115: ...ying most common problems In the event that the control system detects a problem such as an open limit or defective sensor the Active Fault button shown in Figure 14 0 will of a defective temperature...

Страница 116: ...ll limits downstream of it to also appear on this screen as being OFF regardless of whether or not they actually are The limits are wired in the following order also see Figure 10 5 1 External Limits...

Страница 117: ...RE 14 0 EXAMPLE OF DIAGNOSTIC MENU DURING SOFT LOCKOUT APS Definitely Closed External Limits Definitely Closed Sump Switch TF Definitely Open Flow Switch Could be Open or Closed FIGURE 14 1 READING LI...

Страница 118: ...If continuity is present the fault lies elsewhere Sump Pressure Switch SPS This pressure switch is normally closed and monitors the difference in pressures between the _ as shown in Figure 14 5 The SP...

Страница 119: ...x Open fuse or breaker at main panel x Loose connection in wiring between main panel and boiler Is 24VAC present between J8 1 and J8 2 Blue and Yellow terminals on boiler control x Defective boiler co...

Страница 120: ...e when this pressure rises to 1 05 0 05 wc which is a pressure at pre purge If the APS opens look for the following Q Q Flow Switch intended to do two things Q _ Q temperatures entering and exiting th...

Страница 121: ...measured across a single thermistor in the return sensor Table 14 6a shows this resistance as a function of water temperature Flue Temperature Sensor _ Outdoor Sensor The boiler control infers the out...

Страница 122: ...gas valve used on all boiler models is _ 180 Table 14 6a Supply Return and Flue Temperature Sensor Temperature versus Resistance Temperature Ohms of Resistance F C 32 0 32624 50 10 19897 68 20 12493...

Страница 123: ...121 XV Parts Crown representative or the factory at Crown Boiler Co Customer Service P O Box 14818 Philadelphia PA 19134 www crownboiler com NOTE 0 B B B 0 Z XX B 9 0 B B B A B B I 4ZJ...

Страница 124: ...m ELECTRODE MOUNTING SCREW 900242 4 EA 4 EA 4 EA 4 EA 4 EA 12 IGNITION ELECTRODE KIT 433031 1 EA 1 EA 1 EA 1 EA 1 EA 12A IGNITION ELECTRODE 430010 1 EA 1 EA 1 EA 1 EA 1 EA 12B IGNITION ELECTRODE GASKE...

Страница 125: ...123...

Страница 126: ...1 EA 430034 430034 37 RUBBER COUPLING 430035 1 EA 1 EA 1 EA 38 GAS ORIFICE 5 25 mm 1 EA 3507332 38 GAS ORIFICE 5 00 mm 1 EA 3507333 38 GAS ORIFICE 6 50 mm 1 EA 3507334 38 GAS ORIFICE 7 00 mm 1 EA 3507...

Страница 127: ...125 40 33 31 27 28 34 35 37 38 32 39 36 29 30 48 Blower Gas Valve Assembly for 80 100 120...

Страница 128: ...126 31 28 27 32 44 42 29 41 45 38 47 30 43 35 46 34 36 33 39 Blower Gas Valve Assembly for 150 180...

Страница 129: ...127...

Страница 130: ...EA 8 EA 8 EA 8 EA 8 EA 68 GASKET LOW VOLTAGE PCB 430404 1 EA 1 EA 1 EA 1 EA 1 EA 69 LOW VOLTAGE PRINTED CIRCUIT BOARD 3503042 1 EA 1 EA 1 EA 1 EA 1 EA 70 GASKET LINE VOLTAGE PCB 430406 1 EA 1 EA 1 EA...

Страница 131: ...129...

Страница 132: ...130...

Страница 133: ...131...

Страница 134: ...PANEL GASKET 430306 1 EA 1 EA 1 EA 1 EA 1 EA 101 ACCESS PANEL 430305 1 EA 1 EA 1 EA 1 EA 1 EA 102 RIGHT SIDE PANEL 1 EA 430300 430300 430300 4303005 4303005 103 VESTIBULE FRAME 430331 1 EA 1 EA 1 EA 1...

Страница 135: ...133...

Страница 136: ...01 1 EA 1 EA 1 EA 1 EA 1 EA 142 CONDENSATE TRAP FLAME SENSE WIRE HARNESS 9604302 1 EA 1 EA 1 EA 1 EA 1 EA 143 CONDENSATE TRAP GROUND WIRE HARNESS 9604303 1 EA 1 EA 1 EA 1 EA 1 EA 144 IGNITION CABLE WI...

Страница 137: ...135 140 141 142 143 144 145...

Страница 138: ...d or Altitudes above 2000ft B B D I J A C B B B B B 0 6 6 4 6 B A 6 6 A 666 B A 4 6 A Y 66 B B B B B I J B 0 A F D A E BB D A B B B B B D A B B B F B B B B A BB F B E BB F 0 A B D A BB D A B B B B B B...

Страница 139: ...5 press EXIT to return to the main menu and start over f Press ALTITUDE Review the WARNING screen that follows and press ACCEPT to reach the altitude screen g Press the altitude shown to advance to th...

Страница 140: ...abels and apply them as follows a Apply the Rating Plate Label adjacent to the rating plate b Apply the Gas Valve Label to a conspicuous area on the gas valve c Apply the Boiler Conversion Label to a...

Страница 141: ...DETAIL 80MBH THRU 120MBH FIGURE A 1b GAS VALVE DETAIL 150MBH 180MBH TABLE A 2 STARTING NUMBER OF THROTTLE TURNS FOR CONVERSION TO LP GAS MODEL COUNTERCLOCKWISE TURNS FROM FULLY CLOSED 080 3 3 4 100 3...

Страница 142: ...rge button cycles through altitude ranges x Press SET to save change x To restore original option before SET is pressed press CANCEL or EXIT 2 1 Altitude ranges above 2000ft appear here in thousands o...

Страница 143: ...0 8 7 9 3 8 7 9 2 8 7 9 1 8 7 9 1 200 LP 10 1 10 3 J K Z 200 100 8 5 9 3 8 5 9 3 8 5 9 3 8 5 9 3 200 LP 10 1 10 3 10 0 10 3 9 9 10 2 9 8 10 1 200 120 8 8 9 3 8 8 9 3 8 8 9 3 8 8 9 3 200 LP 10 1 10 3 9...

Страница 144: ...arbon monoxide detector with an alarm shall be installed 2 APPROVED CARBON MONOXIDE DETECTORS Each carbon monoxide detector as required in accordance a minimum height of eight 8 feet above grade direc...

Страница 145: ...erenced special venting system instructions shall be included with the appliance or equipment installation instructions and 2 The special venting systems shall be Product Approved by the Board and the...

Страница 146: ...Manufacturer of Hydronic Heating Products P O Box 14818 3633 I Street Philadelphia PA 19134 www crownboiler com PN 980125 Rev D 12 14...

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