Club Car Pioneer 1200, Руководство по техническому обслуживанию

Страница: 273 / 360

FUEL SYSTEM Fuel Tank
2001 Pioneer 1200 Gasoline Vehicle Maintenance and Service Manual Page 14-23
14
3. Install the pumping chamber (30) on top of the fuel diaphragm (34). Be sure the fuel inlet and the fuel
outlet align with the arrows on the front of the front cover (Figure 14-16, Page 14-22).
4. Install the gasket (29), clear impulse diaphragm (28), and the paper impulse gasket (27) to the pumping
chamber (30) (Figure 14-16, Page 14-22).
5. Install the front cover and then the lock washers (25) and four screws (24) on the assembly (Figure 14-
16, Page 14-22). Be sure the arrows on the front cover point from the fuel inlet to the fuel outlet (Figure
14-17, Page 14-22). Tighten the screws to 26 in-lb (3.0 N·m).
FUEL PUMP INSTALLATION
1. Connect to the fuel pump the fuel line (2) that comes from the fuel filter (17). Install a new clamp (16)
(Figure 14-15, Page 14-20). See same figure for proper routing of fuel lines.
NOTE: Be sure to connect the fuel line (2), that comes from the primary fuel filter (17), to the inlet nipple on
the pump. Direction of fuel flow is indicated by the arrows on the fuel pump (Figure 14-15, Page 14-
20). See also Figure 14-17, Page 14-22.
2. Connect to the output side of the fuel pump, the fuel line (3) that goes to the secondary fuel filter (22)
(Figure 14-15, Page 14-20).
3. Connect the impulse line (7) to the bottom nipple on the fuel pump. Use a new clamp (20) (Figure 14-
15, Page 14-20).
4. Install the fuel pump onto the mounting bracket with two thread-rolling screws (25) and tighten to 40 in-
lb (4.5 N·m) (Figure 14-15, Page 14-20).
5. Turn the fuel shut-off valve on top of the gas tank to the open position (Figure 14-22, Page 14-28 and
Figure 14-23, Page 14-28).
6. Place the Forward/Reverse handle in the NEUTRAL position and chock the wheels. Start the engine
and check for fuel leaks. If the fuel pump leaks, a rebuild kit must be installed to replace all gaskets and
diaphragms. See following DANGER.
∆ DANGER
• Repair any fuel leaks before using the vehicle.
FUEL TANK
Read DANGER and WARNING on page 14-1.
∆ WARNING
• If the fuel tank is damaged, replace it. Do not attempt to repair it. See the following tank
removal and disposal procedure.
∆ CAUTION
• Add only unleaded gasoline to the tank. Do not put oil into the fuel tank.