2001 Pioneer 1200 Gasoline Vehicle Maintenance and Service Manual Page 14-1
14
SECTION 14 – FUEL SYSTEM
∆ DANGER
• Gasoline – Flammable! Explosive! Do not smoke. Keep sparks and flames away from vehicle
and service area. Service only in a well-ventilated area.
• Do not operate gasoline vehicle in an enclosed area without proper ventilation. The engine
produces carbon monoxide, which is an odorless, deadly poison.
• Use caution when working under bed. Be sure prop rod is secure; otherwise the bed will fall,
resulting in severe personal injury or death.
∆ WARNING
• Only trained technicians should repair or service this vehicle. Anyone doing even simple
repairs or service should have knowledge and experience in electrical and mechanical repair.
• Follow the procedures exactly as stated in this manual, and heed all DANGER, WARNING, and
CAUTION statements in this manual as well as those affixed to the vehicle.
• Wear safety glasses or approved eye protection while servicing vehicle. Wear a full face shield
and rubber gloves when working with batteries.
• Turn key switch OFF, remove the key, and place Forward/Reverse handle in the NEUTRAL
position and remove key before servicing the vehicle.
• Moving parts! Do not attempt to service the vehicle while it is running.
• Use insulated tools when working near batteries or electrical connections. Use extreme
caution to avoid shorting of components or wiring.
• Frame ground – Do not allow tools or other metal objects to contact frame when
disconnecting battery cables or other electrical wiring. Never allow a positive wire to touch
the vehicle frame, engine, or any other metal component.
• To avoid unintentionally starting the vehicle:
- Disconnect battery cables, negative cable (–) first.
- Disconnect the spark plug wire from the spark plug.
• The prop rod on the vehicle should be securely engaged prior to servicing. Remove all cargo
before raising the bed. Do not disengage prop rod until all persons are clear of cargo bed area.
Do not drop cargo bed; lower gently and keep entire body clear. Failure to follow these
instructions could result in severe injury.
• Lift only one end of the vehicle at a time. Before lifting, set the park brake when lifting the front
of the vehicle, unload the cargo bed, and chock the wheels that remain on the floor. Use a
suitable lifting device (chain hoist or hydraulic floor jack) with 1000 lb. (454 kg) minimum
lifting capacity. Do not use lifting device to hold vehicle in raised position. Use approved jack
stands of proper weight capacity to support the vehicle.
GENERAL INFORMATION
The engine is equipped with a float bowl type carburetor with fixed jets that require no adjustment. The car-
buretor atomizes the fuel, mixes it with air, and feeds the combustible mixture into the cylinder.
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