Club Car Pioneer 1200, Руководство по техническому обслуживанию

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UNITIZED TRANSAXLE WITH DIFFERENTIAL LOCK Unitized Transaxle Installation
Page 16-42 2001 Pioneer 1200 Gasoline Vehicle Maintenance and Service Manual
16
Unitized Transaxle Installation, Continued:
16. Again, using the floor jack, adjust vehicle height to position the leaf springs for mounting in the shackles.
Install the mounting bolts, and locknuts (Figure 16-101, Page 16-41). Tighten to 15 ft-lb (20.3 N·m).
17. Raise the vehicle with the floor jack and remove the jack stands. With the jack stands removed, gently
lower the vehicle.
18. Position shocks in the shock mounts and install cushions, mounting washers, and nuts (Figure 16-102,
Page 16-42). Tighten nuts until cushions expand to be the same diameter as the mounting washers.
19. Connect the park brake cables. See Section 6 – Hydraulic and Park Brake Systems.
20. Using a flare nut wrench, connect the brake hoses to the left rear and right rear brake clusters and
bleed the air from the brake lines. See Section 6 – Hydraulic and Park Brake Systems.
21. Check the brake system to ensure that there are no leaks and that proper brake operation has been
restored. See following WARNING.
∆ WARNING
• The brakes must be bled after the correct reinstallation of the brake components. Failure to
bleed the brakes could result in decreased braking performance due to air being trapped in
the hydraulic system. See Bleeding the Hydraulic Brake System on page 6-29.
22. Connect the engine kill switch wire (18 gauge white/black) to the bullet connector at the lower right front
of the engine (Figure 16-103, Page 16-43).
23. Install three wire ties to secure the engine kill wire to the accelerator cable where they both route
together on the passenger side of the engine.
24. Connect the oil level sensor wire (18 gauge yellow) to the jumper wire (Figure 16-104, Page 16-43).
Figure 16-102 Shock Absorber