Club Car Pioneer 1200, Руководство по техническому обслуживанию

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UNITIZED TRANSAXLE WITH DIFFERENTIAL LOCK Component Assembly
2001 Pioneer 1200 Gasoline Vehicle Maintenance and Service Manual Page 16-31
16
Differential Gear Case Assembly, Continued:
5. Install the thrust plate (77) and differential gear (81) into the carrier case cover (78) (Figure 16-48,
Page 16-20) as shown (Figure 16-70, Page 16-30). While holding the thrust plate and differential gear
in place, position the carrier case cover on the carrier case (Figure 16-70, Page 16-30).
6. Position the output ring gear (73) (Figure 16-48, Page 16-20) on the carrier case, visually aligning the
dowel hole in the carrier case with the dowel pin in the ring gear. Using a plastic or rubber mallet, tap
the ring gear into place on the dowel pin as shown (Figure 16-71, Page 16-30).
7. Apply Loctite 277 on the threads of the eight mounting bolts and install them through the ring gear, car-
rier case, and into the carrier case cover. Tighten the bolts to 18 ft-lb (24.4 N·m) in the sequence shown
(Figure 16-72, Page 16-30).
GOVERNOR GEAR ASSEMBLY
The governor gear is not assembled before installing it in the unitized transaxle case. The governor gear
shaft is installed into the case and then the rest of the governor gear assembly is installed on the shaft. Pro-
ceed with unitized transaxle assembly.
DIFFERENTIAL GEAR LOCK HOUSING ASSEMBLY
1. If previously removed, slide the O-Ring into the top groove of the differential lock shaft (Figure 16-73,
Page 16-31).
2. Place the shaft (95) into the hole in the differential lock housing (94) (Figure 16-74, Page 16-31).
3. Install the retaining screw (102) and washer (103) into the differential lock housing. Ensure that the
screw is aligned with the second groove in the differential lock shaft before continuing to tighten the
screw (Figure 16-74, Page 16-31). Tighten the screw to 69 in-lb (7.8 N·m).
4. Place the spacer (97) onto the differential lock shaft (Figure 16-74, Page 16-31).
5. Install the spring over the spacer so that the straight end of the spring will rest on the axle tube side of
the differential lock housing (Figure 16-74, Page 16-31).
6. Place the differential lock arm (99) on the shaft (95) and place the hooked end of the spring (98) on the
arm (Figure 16-74, Page 16-31).
7. Tighten the differential lock arm retainer nut (101) to 60 in-lb (6.8 N·m) (Figure 16-74, Page 16-31).
Figure 16-73 Differential Lock Shaft Figure 16-74 Differential Lock Housing Assembly
O-RING GROOVE
RETAINING SCREW
GROOVE
104
95
94
101
100
99
98
102
103
96
97