Club Car Pioneer 1200, Руководство по техническому обслуживанию

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STEERING AND FRONT SUSPENSION Rack and Pinion
Page 7-8 2001 Pioneer 1200 Gasoline Vehicle Maintenance and Service Manual
7
RACK AND PINION DISASSEMBLY
1. Using the double-wrench method, remove the two ball joints and inspect them for excessive wear (Fig-
ure 7-9, Page 7-8).
2. With one wrench on the flat surface of the drag link, and another wrench on the ball joint jam nut, remove
the drag link (28) (Figure 7-10, Page 7-8). Repeat this step for the other drag link.
3. Remove both bellows clamps (metal clamps or plastic wire ties) (Figure 7-11, Page 7-8).
NOTE: If the dust seal bellows are secured with a metal clamp, use a pair of pliers to remove the clamp. Do
not attempt to reuse the clamp when the rack and pinion is reassembled. Use a plastic wire tie to
secure the dust seal bellows.
4. Remove the two hex nuts (12) and slide off both of the dust seal bellows (10) (Figure 7-20, Page 7-11).
5. Remove the rack screw nut (8), rack guide screw (7), rack guide pressure spring (6) and the rack guide
(5) (Figure 7-20, Page 7-11).
6. Remove the universal joint assembly from the pinion (3) by fully removing the bolt and then sliding off the
universal joint (Figure 7-20, Page 7-11).
7. Remove the dust seal (Figure 7-14, Page 7-9).
8. Using snap ring pliers, remove the snap ring (Figure 7-15, Page 7-9).
Figure 7-9 Ball Joint Figure 7-10 Drag Link
Figure 7-11 Dust Bellows Clamp
28