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Edge [ii] Controller Operation Manual

SECTION 10

– STARTUP, STATUS, FAULT MESSAGES

OMM-139_E

• 8/25/2020 Technical Support • (800) 526-0288 • Mon-Fri, 8 am - 5 pm EST Page

189

196

TABLE 10-1: Edge Controller Fault Messages

FAULT MESSAGE

DESCRIPTION

TYPE

Remote Setpt Signal Fault

The Remote Setpoint signal is not present or is
out of range.

Fault

Outdoor Temp Sensor Fault

The temperature measured by the Outdoor Air
Sensor is out of range.

Fault

Outlet Temp Sensor Fault

The temperature measured by the Outlet Sensor
is out of range:

•

OUTLET TEMPERATURE display = Sht
Indicates sensor is shorted

•

OUTLET TEMPERATURE display = Opn
indicates sensor is open-circuited

Fault

FFWD Temp Sensor Fault

The temperature measured by the Feed Forward
(FFWD) Sensor is out of range.

Fault

High Water Temp

The temperature measured by the Outlet Sensor
exceeded the Temp Hi Limit setting.

Fault

Line Voltage Out of Phase

The Line (Hot) and Neutral wires are reversed.

Fault, Manual
Reset

Stepper Motor Failure

The Stepper Motor failed to move the Air/Fuel
Valve to the desired position.

Fault, Manual
Reset

Setpoint Limiting Active

Outlet temperature crossed the high setpoint
limit. Setpoint limiting feature is active.

Fault

Modbus Comm Fault

A network communication fault

Fault

Wait Ignition Retry

The unit is waiting before retrying to ignite.

Message

WaitFault Purge

Fault while purging.

Message

Wait Retry Pause

Pause before retrial for ignition.

Message

Exhaust Temp Sensor Short

The Exhaust Temp Sensor has malfunctioned.

Warning

Exhaust Temp Sensor Open

Exhaust Temp Sensor is not connected or
malfunctioned.

Warning

Warning Exhaust Temp High

The Exhaust temperature is above normal.

Warning

Exhaust Temp High

The Exhaust Temperature has exceeded 200°F
(93.3°C).

Fault, Manual
Reset

Inlet Water Temp Sensor Short

Inlet Water Temp Sensor has
malfunctioned/shorted out.

Warning

Inlet Water Temp Sensor Open

Inlet Water Temp Sensor is not connected or
malfunctioned.

Warning

Warning In Wtr Temp High

Warning: Inlet water temperature is above
normal.

Warning

Warning In Wtr Temp Low

Warning: Inlet water temperature is below
normal.

Warning

Inlet Gas Press Sensor Open

Inlet Gas Pressure Sensor is not connected or
malfunctioned.

Fault

Gas Plate Dp Sensor Open

Gas Plate Dp Sensor is not connected or
malfunctioned.

Fault

O2 Percentage Low

The O2 % has gone below 2% for more than 30
seconds

Fault

O2 Sensor Malfunction

Indicates O

Levels are less than -4% or more

than 24% for more than 10 seconds.

Fault

Warning O2 Level High

The O

is above normal operating limits.

Warning

Recirc Pump Failure

The recirculation pump has failed.

Fault, Manual
Reset

Summary of Contents for AERCO Edge [ii]

Page 1: ...OMM 0138 GF 212 Benchmark Reference Manual OMM 0140 Edge Communication Manual OMM 139_E 8 25 2020 Operation Manual Disclaimer The information contained in this manual is subject to change without notice from AERCO International Inc AERCO makes no warranty of any kind with respect to this material including but not limited to implied warranties of merchantability and fitness for a particular applic...

Page 2: ... Water Application 24 2 2 3 EZ Setup Standalone Other Application 26 2 3 EZ SETUP BOILER SEQUENCING TECHNOLOGY CASCADE 28 2 3 1 EZ Setup BST Client Units 28 2 3 2 EZ Setup BST Manager Unit 31 EZ Setup BST Manager Single Application 34 2 3 2 1 1 EZ Setup BST Manager Space Heating Application 34 2 3 2 1 2 EZ Setup BST Manager Domestic Hot Water Application 37 2 3 2 1 3 EZ Setup BST Manager Other App...

Page 3: ... 1 IP Network 85 4 6 2 BAS 85 4 6 3 onAER 86 4 6 4 Smart Device 87 4 6 5 USB Storage 87 4 7 INPUT OUTPUT SUMMARY 88 SECTION 5 TRENDING 89 5 1 FAST LOGGING SETTINGS AND GRAPH 90 5 2 SLOW LOGGING SETTINGS AND GRAPH 91 SECTION 6 ADVANCED SETUP 93 6 1 ACCESS 94 6 2 UNIT 94 6 2 1 Unit Settings 95 6 2 2 Front Panel Configuration 97 6 2 3 Save and Transfer Settings 98 Save Settings 99 Restore Settings 10...

Page 4: ...n System 145 6 4 2 onAER 148 6 4 3 Smart Devices 149 6 4 4 Ethernet 149 6 4 5 Communication Failsafe 150 6 5 ANCILLARY DEVICES 151 6 5 1 Interlocks 151 6 5 2 Relays 152 6 5 3 Analog Outputs 153 6 5 4 Analog Inputs 154 6 6 PERFORMANCE 155 6 6 1 AERtrim 156 AERtrim Settings 156 O2 Trim Parameters 158 AERtrim Status 158 6 6 2 Temperature Control 160 PID Setting 160 Temperature Conformance 161 Setpoin...

Page 5: ...178 7 8 UNIT EVENT HISTORY 179 7 9 PLANT EVENT HISTORY 180 7 10 AERTRIM 181 7 11 IGNITION SEQUENCE SUMMARY 181 SECTION 8 I O NOMENCLATURE 183 SECTION 9 EDGE CONTROLLER VIEWS 185 SECTION 10 STARTUP STATUS FAULT MESSAGES 187 10 1 FAULT MESSAGES 187 10 2 O2 TRIM MESSAGES 191 10 3 BST CASCADE MESSAGES 192 APPENDIX A INDOOR OUTDOOR RESET RATIO 193 Reset Ratio Formula 194 Reset Ratio Application Suggest...

Page 6: ...Edge ii Controller Operation Manual TABLE OF CONTENTS OMM 139_E 8 25 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 6 of 196 This page intentionally blank ...

Page 7: ...e disable functions make selections edit parameters and return to the Main Menu etc without detailed instructions This section provides an introduction to navigating through the Controller s screens and how use the various components in them 1 2 SAFETY PRECAUTIONS AND WARNINGS It is imperative that the initial startup of Benchmark units be performed by factory trained personnel Operation prior to ...

Page 8: ...ntly delivered boiler may already be out of date You must update the firmware to the latest version before you begin using the Edge Controller for the first time This will eliminate potential problems and allow AERCO Technical Support to better serve you if you need assistance The first step is to obtain the latest firmware from AERCO AERCO certified technicians can download latest firmware from t...

Page 9: ... them to view many parameters but they are excluded from using most functionality However access can be restricted to users with an Edge Controller password effectively eliminating Level 0 access by enabling the Screensaver Password parameter Once enabled all users are presented with the Enter Password screen when they attempt to perform any function even accessing the Main Menu To enable the Scre...

Page 10: ...elow NO SELECTION UNIT STATUS SELECTED Figure 1 6 The Touchscreen Main Menu All Controller menus and operating parameters are access through the six Main Menu options 1 7 Controller Font Panel Functionality The Edge Controller contains a capacitive touchscreen which is a highly sensitive device It continuously checks for user interaction at a very high frequency Boiler room environments are someti...

Page 11: ...hen be moved sequentially through the editable selectable parameters starting from 1 Multi Function Bar shows either Fire Rate Valve Position 2 Parameter Indicator for both temperature read outs LEFT Inlet or Setpoint temperature RIGHT Outlet or System Header temperature 3 Temperature scale indicator Fahrenheit or Celsius 4 Configurable temperature read outs 2 LEFT Inlet or Setpoint temperature RI...

Page 12: ...vious Takes you to the previous screen Home Takes you to the touchscreen s Main Menu see Figure 1 6 If pressed during a procedure it aborts the procedure Left Right The LEFT arrow moves to previous point in the array or list and RIGHT arrow moves to next point in the array or list Up Down The UP arrow increases a value DOWN decreases value Page Left Page Right The arrows on left and right edges of...

Page 13: ...ndication Color Change Some controls that have only two options have a sliding toggle control that indicates the current selection In the example below on the left Manual Mode is Disabled To enable it simply press on the control it switches to the opposite option the background color changes and the label indicates the current state as shown on the right hand image Manual Mode Disabled Manual Mode...

Page 14: ...nated prior to completion This is initiated by pressing the Abort button if available or pressing the Home button in the touchscreen s upper right corner The following occurs when a process is aborted 1 A confirmation screen appears Select Yes to abort the process If no action is taken within 15 seconds or if you select No the abort is cancelled and the process continues Figure 1 10 Abort Confirma...

Page 15: ...t Any activity on the control panel including a tap on the touchscreen will activate the touchscreen and display the Enter Password screen 1 12 The Unit Plant Status Screens The Unit Status screen is the touchscreen s default screen for Benchmark boilers It is selected by pressing Unit Status on the Main Menu Figure 1 12 Example Unit Status Screen Status Message Displayed This screen also appears ...

Page 16: ...bled The Max Fire Rate parameter is displayed when the max fire rate is set to a quantity other than 100 and the unit Target Fire Rate is 1 or more from the Max Fire Rate For a full description of this screen see Section 7 2 1 12 1 Plant Status Screen If the unit is designated as the Manager in a Boiler Sequencing Technology BST cascade the Plant Status screen can also be displayed by pressing the...

Page 17: ...ication 2 2 2 EZ Setup Standalone Domestic Hot Water Application 2 2 3 EZ Setup Standalone Other Application 2 3 EZ Setup Boiler Sequencing Cascade 2 3 1 EZ Setup BST Cascade Client Units 2 3 2 EZ Setup BST Cascade Manager Units 2 3 2 1 EZ Setup BST Manager Single Application 2 3 2 1 1 EZ Setup BST Manager Space Heating Application 2 3 2 1 2 EZ Setup BST Manager Domestic Hot Water Application 2 3 ...

Page 18: ...case it becomes corrupted either through hardware malfunction or operator error The saved settings can be exported and then uploaded on other units of the same type in the plant greatly reducing the time needed to setup other units AERCO recommends using this option to guard against the need to recreate a setup from scratch Instructions are in the following Sections 6 2 3 Save and Transfer Setting...

Page 19: ...me And Date screen appears If both are correct press Next to continue If not press either field and enter the correct time requires 4 digits or date requires 8 digits and then press Save Figure 2 2 3 Standalone Enter Date Screen 5 If a previous setup was performed and saved the Load Settings screen appears To re load that setup press Yes and see Section 2 5 Restoring a Previous Setup for instructi...

Page 20: ...elected application turns green Press Next and then complete the instructions in the section below that applies to your choice Figure 2 2 5 Standalone Select Boiler Application s Screen 2 2 1 EZ Setup Standalone Space Heating Application Complete these instructions only if you chose Space Heating at the end of the previous Section Figure 2 2 1 1 Standalone Space Heating Select Your Boiler Applicat...

Page 21: ...ep 3 If you chose Direct Drive skip to Step 4 If you chose Combo Unit skip to Step 5 If you chose Outdoor Air Temperature Reset skip to Step 6 Figure 2 2 1 2 Standalone Space Heating Operating Mode Screen NOTE If the outdoor air sensor is not connected the Outdoor Air Temperature Reset option is disabled 2 If you chose Constant Setpoint in Step 1 specify it in the Unit SH Setpoint parameter Pressi...

Page 22: ...of the SH setpoint in the Unit SH Setpt Low Limit and Unit SH Setpt High Limit fields Pressing Next takes you to the Select BAS Mode screen skip to Section 2 4 Completing the Installation for instructions Figure 2 2 1 5 Standalone Space Heating SH Analog Input Screen B If you chose Network the Comm Settings screen appears Enter the Unit Address and Unit Baud Rate Pressing Next takes you to the Sel...

Page 23: ...bove Enter the Unit Address and Unit Baud Rate 9600 19200 38400 or 115200 Pressing Next takes you to the Select BAS Mode screen skip to Section 2 4 Completing the Installation for instructions 5 If you chose Combo Unit in Step 1 the Combo Unit Setpoint screen appears showing one parameter Unit DHW Setpoint Specify the setpoint for the DHW application in this parameter Pressing Next takes you to th...

Page 24: ... Screen 2 2 2 EZ Setup Standalone DWH Domestic Hot Water Application Complete these instructions only if you chose Domestic Hot Water at the end of Section 2 2 Figure 2 2 2 1 Standalone DHW Select Your Boiler Application Screen 1 The Domestic Hot Water Operating Mode screen appears Choose the DHW Operating Mode its square turns green then press Next to go to that option s screen If you chose Const...

Page 25: ...t in Step 1 the Select Remote Setpoint Type screen appears Choose how the unit will access the setpoint then press Next Figure 2 2 2 4 Standalone DHW Select Remote Setpoint Type Screen A If you chose either 4 20mA or 0 20mA the DHW Analog Input screen appears Enter the upper and lower limits of the DHW setpoint in the Unit DHW Setpt Low Limit and Unit DHW Setpt High Limit fields Pressing Next take...

Page 26: ... Skip to Section 2 4 Completing the Installation for instructions 2 2 3 EZ Setup Standalone Other Application Complete these instructions only if you chose Other at the end of Section 2 2 Figure 2 2 3 1 Standalone Other Select Your Boiler Application Screen 1 The Other Operating Mode screen appears Choose the Other Operating Mode its square turns green then press Next to go to that option s screen...

Page 27: ...oint Screen 3 If you chose Remote Setpoint in step 1 the Select Remote Setpoint Type screen appears Choose how the unit will access the setpoint then press Next Figure 2 2 3 4 Standalone Other Select Remote Setpoint Type Screens A If you chose either 4 20mA or 0 20mA the Other Analog Input screen appears Configure the following parameters Figure 2 2 3 5 Standalone Other Other Analog Input Screen E...

Page 28: ...ection to use the EZ Setup function to setup Client units When that is complete then start the instructions in Section 2 3 2 on the BST Manager NOTE All Client units are typically setup before starting the BST Manager setup so their addresses are available when setting up the Manager Some of the parameters in the screens below are also accessible in Advanced Setup see Section 6 and so can be chang...

Page 29: ...ient Select Configuration Screen 4 The Cascade Role screen appears Set Unit Mode to BST Client then press Next Figure 2 3 1 3 BST Client Cascade Role Screen 5 The Client Communication screen appears Configure the following parameters then press Next Unit Address Enter a unique address for this unit in the BST Cascade from 1 to 16 1 is sometimes reserved for the BST Manager Cascade Baud Rate Choose...

Page 30: ...d that setup press Yes and see Section 2 5 EZ Setup Restoring a Previous Setup for instructions Press No to proceed to the next step Figure 2 3 1 5 BST Client Load Settings Screen 7 When you pressed No on the previous screen the Client EZ Setup Complete screen appears indicating completion or failure if it failed you can press Next to re run the setup This screen includes a reminder that BST Casca...

Page 31: ...heir addresses are available during this process If they are not all setup you will have to pause and setup all Client units before completing the BST Manager setup 1 Go to Main Menu EZ Setup 2 If the unit was previously setup the EZ Setup screen appears showing a summary of the previous setup see Figure 2 3 1 1 above You can Abort and retain the previous setup or press Next to continue 3 On the S...

Page 32: ...y changed at a later time Unit Address The unique communication address of the current Manager unit Range 1 to 127 Min Max Address The address range in the BST cascade 1 up to the total number of units in the cascade for example 1 and 10 Max Address maximum 16 SSD Address The Client Client Device address This parameter is for backwards compatibility with the C More Control system Cascade Baud Rate...

Page 33: ...code indicating its current status Before continuing you should verify that this screen confirms your understanding of the state of all units in the cascade Press Next to continue Figure 2 3 2 6 BST Manager Unit Address Screen IMPORTANT Do not continue past this screen unless it accurately represents the cascade you are creating 9 If a previous setup was performed and saved on this unit and you wa...

Page 34: ...single application go to o Section 2 3 2 1 1 Space Heating SH o Section 2 3 2 1 2 Domestic Hot Water DHW o Section 2 3 2 1 3 Other For two applications go to o Section 2 3 2 2 1 Space Heating Domestic Hot Water o Section 2 3 2 2 2 Domestic Hot Water Other o Section 2 3 2 2 3 Space Heating Other Figure 2 3 2 8 BST Manager Select Boiler Applications Screen EZ Setup BST Manager Single Application If ...

Page 35: ...e outdoor air sensor is not connected the display of the OAT Outdoor Air Temperature at the bottom of the screen is disabled If the header sensor is not connected the bottom of the screen displays HDR F For the header sensor to function without previous setup the default for Outdoor Air Temp Sens parameter must set to Direct see Section 6 3 1 Cascade Configuration 2 If you chose Constant Setpoint ...

Page 36: ...r and lower limits of the SH setpoint in the BST SH Setpt Low Limit and BST SH Setpt High Limit fields Pressing Next takes you to the Select BAS Mode screen skip to Section 2 4 Completing the Installation for instructions Figure 2 3 2 1 1 5 BST Manager Space Heating SH Analog Input Screen B If you chose either Network or BAS the Select BAS Mode screen appears skip to Section 2 4 Completing the Ins...

Page 37: ...r will use to compute the setpoint based on outside temperature Pressing Next takes you to the Select BAS Mode screen skip to Section 2 4 Completing the Installation for instructions Figure 2 3 2 1 1 7 BST Manager Space Heating Space Heating Outdoor Reset B If you chose Off the Select BAS Mode screen appears Skip to Section 2 4 Completing the Installation for instructions 2 3 2 1 2 EZ Setup BST Ma...

Page 38: ... to the Select BAS Mode screen skip to Section 2 4 Completing the Installation for instructions Figure 2 3 2 1 2 3 BST Manager DHW Constant Setpoint Screen 3 If you chose Remote Setpoint in step 1 the Select Remote Setpoint Type screen appears Choose how the unit will access the setpoint then press Next Figure 2 3 2 1 2 4 BST Manager DHW Select Remote Setpoint Screen A If you chose 4 20mA or 0 20m...

Page 39: ...T Manager DHW DHW Analog Input Screen 4 If you chose Network or BAS the Select BAS Mode screen appears Skip to Section 2 4 Completing the Installation for instructions 2 3 2 1 3 EZ Setup BST Manager Other Application Complete these instructions only if you chose Other at the end of Section 2 3 2 Figure 2 3 2 1 3 1 BST Manager Other Select Your Boiler Application 1 The Other Operating Mode screen a...

Page 40: ...ppears Choose how the unit will access the setpoint then press Next Figure 2 3 2 1 3 4 BST Manager Other Select Remote Setpoint Type Screen A If you chose either 4 20mA or 0 20mA the Other Analog Input screen appears Fill in the parameters listed below Press Other Rmt Setpt Source and choose the source of the remote setpoint the previous choice if there was one has a green border Spare Analog in 1...

Page 41: ...ill run a single application see Section 2 3 2 1 2 3 2 2 1 EZ Setup BST Manager Space Heating and DHW Applications Complete the instructions below only if you chose both Space Heating and DHW at the end of Section 2 3 2 Figure 2 3 2 2 1 1 BST Manager SH DHW Select Your Boiler Application 1 When both Domestic Hot Water and Space Heating applications are chosen Domestic Hot Water priority mode is au...

Page 42: ...f the outdoor air sensor is not connected the OAT Outdoor Air Temperature parameter is disabled If the header sensor is not connected the bottom of the screen will display HDR F For the header sensor to function without previous setup the default for HDR sensor must be sensor enabled and the source is Direct For information on adjusting the defaults see Section 6 3 1 Cascade Configuration 3 If you...

Page 43: ...g Input screen appears Configure the following parameters Enter the upper and lower limits of the SH setpoint in the BST SH Setpt Low Limit and BST SH Setpt High Limit fields When you press Next the DHW Operating Mode screen appears skip to Step 6 Figure 2 3 2 2 1 6 BST Manager SH DHW SH Analog Input Screen B If you chose either Network or BAS the DHW Operating Mode screen appears skip to Step 6 5...

Page 44: ... to create the associated OATR curve Once the curve has been setup the controller will compute the setpoint based on outside temperature Warm Weather Shutdown The threshold outside temperature above which the unit shuts down Pressing Next takes you to the DHW Operating Mode screen see Step 6 Figure 2 3 2 2 1 8 BST Manager SH DHW Space Heating Outdoor Reset 6 Once all Space Heating parameters have ...

Page 45: ...pears Choose how the unit will access the setpoint then press Next Figure 2 3 2 2 1 11 BST Manager SH DHW Select Remote Setpoint Type A If you chose either 4 20mA or 0 20mA the DHW Analog Input screen appears Configure the following parameters Choose the remote setpoint source in the DHW Rmt Setpt Source field the previous choice if there was one has a green border Spare Analog in 1 Spare Analog i...

Page 46: ...Mode 2 Swing Valves Figure 2 3 2 2 1 13 BST Manager SH DHW DHW Priority Swing Settings If DHW Priority Mode 1 Swing Valve in Step 1 see left image above each unit has two possible values SH and SWG Swing Pressing on a unit cycles it though those two options o Designate one unit as a SWG Swing unit it can perform as SH or DHW o Set the SH Side Swing Valve Unit Address field to the address of the un...

Page 47: ...e one of the following o Swing Default SH o Swing Default DHW DHW Pump Unit Address Enter the address of the unit containing the DHW Pump Range 1 to 16 DHW Pump Control Type Choose either Constant On or Controlled 12 Once all DHW parameters have been configured the Select BAS Mode screen appears Skip to Section 2 4 Completing the Installation for instructions 2 3 2 2 2 EZ Setup BST Manager DHW and...

Page 48: ... you press Next the Other Operating Mode screen appears skip to Step 4 below Figure 2 3 2 2 2 3 BST Manager DHW Other DHW Constant Setpoint Screen 3 If you chose Remote Setpoint in step 1 the Select Remote Setpoint Type screen appears Choose how the unit will access the setpoint then press Next Figure 2 3 2 2 2 4 BST Manager DHW Other Select Remote Setpoint Type A If you chose either 4 20mA or 0 2...

Page 49: ...creen B If you chose Network or BAS the Other Operating Mode screen appears see Step 4 4 When all DHW parameters have been configured the Other Operating Mode screen appears Choose either Constant Setpoint or Remote Setpoint Press Next to continue Figure 2 3 2 2 2 6 BST Manager DHW Other Other Operating Mode Screen 5 If you chose Constant Setpoint specify the setpoint for the other application Pre...

Page 50: ...the Select BAS Mode screen skip to Section 2 4 Completing the Installation for instructions Choose the remote setpoint source in the Other Rmt Setpt Source field a green border appears on the previous choice if there was one Spare Analog in 1 Spare Analog in 2 Spare Analog in 3 Enter the upper and lower limits of the other setpoint in the BST Other Setpt Lo Limit and BST Other Setpt Hi Limit field...

Page 51: ...er Application 1 The SH Operating Mode screen appears Choose the desired operating mode then press Next to continue Figure 2 3 2 2 3 2 BST Manager SH Other SH Operating Mode NOTES If the outdoor air sensor is not connected the OAT Outdoor Air Temperature parameter is disabled If the header sensor is not connected the bottom of the screen will display HDR F For the header sensor to function without...

Page 52: ...the Select Remote Setpoint Type screen appears Choose how the unit will access the setpoint then press Next Figure 2 3 2 2 3 4 BST Manager SH Other Select Remote Setpoint Type A If you chose 4 20mA 0 20mA 1 5V or 0 5V the SH Analog Input screen appears Enter the upper and lower limits of the SH setpoint in the BST SH Setpt Low Limit and BST SH Setpt High Limit fields When you press Next the Other ...

Page 53: ...ode A If you chose Off the Other Operating Mode screen appears skip to Step 5 B If you chose Network Direct or BAS configure following parameters OAR Min and OAR Max These four parameters are used to create the associated OATR curve Once the curve has been setup the controller will compute the setpoint based on outside temperature Warm Weather Shutdown The threshold outside temperature above which...

Page 54: ...ing Next takes you to the Select BAS Mode screen skip to Section 2 4 Completing the Installation for instructions Figure 2 3 2 2 3 9 BST Manager SH Other Other Heating Constant Setpoint 7 If you chose Remote Setpoint in step 5 the Select Remote Setpoint Type screen appears Choose how the unit will access the setpoint then press Next Figure 2 3 2 2 3 10 BST Manager SH Other Select Remote Setpoint T...

Page 55: ...nput Screen B If you chose Network the Select BAS Mode screen appears Proceed to the next section Section 2 4 Completing the Installation for instructions 2 4 Completing the Installation Complete the instructions below to complete the installation If the unit will communicate with a BAS you will select and configure the communicate protocol as well 1 If the EZ Setup Complete screen appears skip to...

Page 56: ...ip to Step 7 Figure 2 4 2 BAS BACnet MSTP Settings Screen 4 If you chose BACnet IP the BAS BACnet IP Settings screen appears Fill in the parameters to establish communications with BAS via BACnet IP Pressing Next completes the setup skip to Step 7 Figure 2 4 3 BAS BACnet IP Settings Screen 5 If you chose Modbus RTU the BAS Modbus RTU Settings screen appears Fill in the parameters to establish comm...

Page 57: ...lete the instructions below if a setup has already been run on the current unit or on a different unit and saved to a USB device and you wish to load that setup on the current unit For instructions on saving a setup see Section 6 1 3 Save and Transfer Settings WARNING If you are transferring to from Client or Manager units in a BST Cascade note the following Client and Manager units use separate s...

Page 58: ...ettings File Select screen appears Choose the location of the setup file If the settings are on a USB device choose USB If the settings are in the Controller s on board memory choose Onboard If you want to restore the original factory settings choose Factory Settings Figure 2 4 2 EZ Setup Settings Source Select Screen 4 The Overwrite Calibration screen appears Press Yes or No to proceed Pressing Y...

Page 59: ...ttings loaded successfully the Restore Settings Complete screen appears The unit automatically reboots after about 5 seconds If the upload failed the Restore Settings Complete screen displays the error that occurred and gives you the option to Retry the upload Restore Successful Restore Failed Figure 2 4 4 EZ Setup Settings Upload Complete Screen Success ...

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Page 61: ...Calibration Screen This Section includes the following topics 3 1 Assisted Combustion 3 2 Manual Combustion 3 3 Input Output 3 3 1 Temperature Sensors 3 3 2 O2 Sensor 3 3 3 Analog Inputs 3 3 4 Analog Outputs 3 4 Subsystems 3 4 1 Air Fuel Valve 3 4 2 Spark Monitor 3 5 Combustion Summary WARNING Before starting the instructions in this section for the first time you must ensure that the unit has the...

Page 62: ...t abort In that case connect the O2 sensor and repeat Step 2 4 The Assisted Combustion Calibration screen appears listing 3 conditions that must be met or performed before continuing Verify that the upstream gas supply pressures to unit is between 4 0 and 14 W C Install the following devices on the unit per the Benchmark Platinum Edge Operation Manual o A manometer on the high gas pressure switch ...

Page 63: ...reen 7 The unit is put in Manual mode but is not yet firing and a message appears saying O2 Sensor Calibration in Progress Wait 1 to 2 minutes for this step to complete 8 The unit now begins the ignition sequence see Section 7 1 for details and continues until the unit is firing at full valve position max fire rate This step may take a minute or more 9 When the ignition sequence is complete the Do...

Page 64: ...n move to the next valve position if the NOx and or Flame Strength values entered are out of range however a message will appear alerting you to that condition such as Flame Strength too low You cannot proceed if the CO value is out of range A message will appear saying Invalid CO value Abort and manually calibrate to reduce CO When transitioning from one valve position to the next the In Progress...

Page 65: ...unit consult the OMM manual that shipped with your unit 1 Go to Main Menu Calibration Combustion Calibration If the O2 sensor is not connected a message appears saying that combustion calibration cannot be performed and this function aborts If that occurs connect the O2 sensor and then repeat Step 1 2 The Combustion Calibration screen appears listing 3 conditions that must be met or performed befo...

Page 66: ...ding in the Downstream Gas Pressure field which appears only when Valve Position 100 7 Enter O2 NOx CO and flame strength values from the combustion analyzer and multi meter at the 100 fire rate in the Reading cells 8 If the O2 Reading value doesn t match the Target value use the Blower voltage control to adjust the combustion process then repeat this step as needed until the Reading and Target va...

Page 67: ...in Menu Calibration Input Output 2 The Input Output screen appears showing the sensors that are available If a sensor is unavailable or disabled its button is not displayed Figure 3 3 Calibration Input Output Screen NOTE You can navigate from one Input Output screen to the next in round robin fashion using the Page Left and Page Right icons on each screen 3 3 1 Temperature Sensors This screen allo...

Page 68: ...ble on units that don t have an O2 sensor Figure 3 3 2 Input Output O2 Sensor Screen 1 Go to Main Menu Calibration Input Output O2 Sensor 2 If needed you can enter an offset value in the O2 Offset field to make the reading match an external meter The unit must be is operating with sufficient blower speed to measure O2 The current reading appears before and after entry Range 3 0 to 3 0 default 1 0 ...

Page 69: ...are Analog In 1 Cas Vlv Fdbk Cascade Valve Feedback 3 If you chose Remote Analog In or Spare Analog In 1 2 or 3 in step 2 the Function parameter appears with a read only display of the function to which the input is currently assigned assignments are made in Section 6 5 4 Analog Inputs DHW Setpoint Swing V1 Feedback Swing V2 Feedback Blr VSP Feedback DHW VSP Fdbk SmartPlate VP NOx Other Setpoint 4...

Page 70: ...h its current reading Spare Analog Out 2 Spare Analog Out 1 DHW V S Pump Cascade Valve BLR V S Pump Spare Analog Out 3 3 If you chose Spare Analog Out 1 or 2 in step 2 the Function parameter provides a read only display of the function the output has been assigned either Valve or Other 4 The Board Reference shows I O Board pins to which the output selected in Step 2 is connected or shows On Harnes...

Page 71: ... Valve Cas Vlv Fdbk Valve Feedback BLR VS Variable Speed Pump BLR VSP Fdbk Pump Feedback DHW VS Variable Speed Pump DHW VSP Fdbk Pump Feedback 8 Repeat Steps 2 through 7 with the other Analog Outputs in use in the system 3 4 Subsystem The Subsystem screen provides access to two system components The Air Fuel Valve The Spark Monitor Figure 3 4 Calibration Subsystem Calibration Menu 1 Go to Main Men...

Page 72: ...her than 0 you can manually move the valve position using the Up or Down arrows until the Air Fuel dial reaches 0 AIR FUEL VALVE CALIBRATION SCREEN AIR FUEL VALVE Figure 3 4 1 2 Subsystem Air Fuel Valve Calibration Screen After Completion 4 When the Air Fuel dial has settled at the 0 the Save button appears Press Save when done to save the 0 calibration 5 The valve now moves to the 100 position an...

Page 73: ...e following fields Min Spark Range 0 00 to 0 29 A Max Spark Range 0 30 to 2 50 A 3 5 Combustion Summary The Combustion Calibration Complete screen displays a summary of the results of the most recent combustion calibration It remains in effect until the next combustion calibration This screen also appears at the end of the Assisted Combustion Calibration see Section 3 1 Assisted Combustion Calibra...

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Page 75: ...owing topics 4 1 Manual Run 4 6 Comm Network 4 2 Front Panel 4 6 1 IP Network 4 3 Analog Outputs and Relays 4 6 2 BAS 4 3 1 Relays 4 6 3 onAER 4 3 2 Analog Outputs 4 6 4 Smart Device 4 4 Subsystems 4 6 5 USB Storage 4 4 1 Air Fuel Valve Stepper Motor 4 7 Input Output Summary 4 4 2 Blower 4 4 3 Ignition 4 5 System 4 5 1 Pre Start Up 4 5 2 Versions WARNING Before starting the instructions in this se...

Page 76: ...in Manual Mode 1 Go to Main Menu Diagnostics Manual Run Figure 4 1 Diagnostics Manual Run Screen Manual Mode Enabled 2 Enable the Manual Mode toggle The red Manual LED lights on the Controller s front face turns on the unit shuts down if not already and stays in Manual Mode until it is disabled from this screen or until the session times out 3 When Manual Mode is enabled the Fire Rate control appe...

Page 77: ...run Front Panel diagnostics 1 Go to Main Menu Diagnostics Front Panel Figure 4 2 1 Diagnostics Front Panel Screen 2 The Front Panel screen opens with all diagnostic tests currently off 3 To perform a test press its toggles Touchscreen Display Test Sequentially displays five colors full screen for 5 seconds each Observe each screen to determine if any pixels fail to show any color The test ends aft...

Page 78: ...lay parameter type indicators and multi function bar before lighting them all at the same time for 5 seconds Keypad and Switch Test Allows you to verify the buttons on the Controller s front face below the touchscreen this test does not include the Low Water Level Test Reset buttons Figure 4 2 4 Diagnostics Keypad and Switch Test Screen 4 Upon completion of a test the toggle reverts to its initial...

Page 79: ... a list of all relays in the system and allows you to manually test each one individually to confirm they are functioning Complete the instructions below to test the unit s relays 1 Go to Main Menu Diagnostics Analog Outputs and Relays Relays Figure 4 3 1 Analog Outputs and Relays Relays Screens 2 Press the relay you want to test it turns green enabling it for 1 minute after which it is automatica...

Page 80: ...all analog outputs 3 If you press the Manual button the unit s fire rate is reduced to zero and the sliders turn green You can now manually adjust the position of one or more of the outputs and verify the behavior of the selected output s You can return all sliders to 0 00 by pressing the Zero button 4 To put this screen back in Default mode press the Manual button again 4 4 Subsystems The Subsyst...

Page 81: ...osed During the test the valve position is displayed from 0 to 100 3 Alternatively you can manually increment the Air Fuel Valve position in 1 increments using the Plus and Minus buttons and compare the stepper motor s physical position to the value on the screen 4 4 2 Blower Complete the instructions below to test the Blower motor 1 Go to Main Menu Diagnostics Subsystems Blower Figure 4 4 2 Subsy...

Page 82: ...plete the instructions below to test the ignition system Note the Safety Shutoff Valve does not open during this test 1 Go to Main Menu Diagnostics Subsystems Ignition Figure 4 4 3 1 Subsystems Ignition Screen 2 Start the Ignition Spark test or Flame Scanner Relay test available only on Benchmark 5000 6000 by enabling its control 3 The Igniter Solenoid opens the gas assist line solenoid and genera...

Page 83: ...age Left and Page Right icons on each screen 4 5 1 Pre Start Up The Pre Start Up screen allows you verify various system components and assemblies without opening the SSOV This is particularly useful when the building s gas supply has not been turned on and you want to make sure everything will function when the gas supply is turned on Complete the instructions below to run Pre Start Up diagnostic...

Page 84: ...ions The Version Information screens displays the current version of the Controller s various firmware components 1 Go to Main Menu Diagnostics System Versions Figure 4 5 2 System Versions Information Screen 2 View the status of the available parameters 4 6 Comm Network The Comm Network screen provides access to screens that can be used to verify IP onAER and BAS communication and check the status...

Page 85: ...een 2 View the status of the available parameters 4 6 2 BAS If the unit is part of a Building Automation System BAS the BAS screen provides a read only display of various communication parameters The screen that appears depends on the communication protocol specified in the BAS parameter in Advanced Settings Comm Network BAS see Section 6 4 1 BAS Building Automation System 1 Go to Main Menu Diagno...

Page 86: ... displays the following read only parameters Unit IP Address Upload Time Network Status 3 There are two optional tests of onAER functionality and communication Both send reports to the host server If you press the Test Heartbeat button the green onAER LED on the Controller s front face blinks rapidly for one or two seconds while sending a summary status file to the host server If you press the Tes...

Page 87: ...work Smart Device Screen 2 View the status of the available parameters 4 6 5 USB Storage If a USB device is plugged into the USB port on the Controller s left side the USB Storage screen displays various parameters about that device if no devices is plugged in the screen just displays the Status parameter 1 Plug a USB device into the USB port on the Controller s left side 2 Go to Main Menu Diagnos...

Page 88: ... Input Output Summary screen Air Inlet 40 F Supply Header 180 F Exhaust 240 F Return Header 180 F Outlet 140 F Outside Temp 40 F Lower Inlet 40 F Supply Loop 2 180 F Upper Inlet 40 F Return Loop 2 180 F DHW Temp 140 F RTD Spare 1 40 F Feed Forward 90 F RTD Spare 2 40 F O2 3 Spare Aout2 19 Spare Aout1 5 5 Spare Aout3 5 50V Cascade Valve 5 5 Blower 2 00 V BLR V S Pump 5 5 DHW V S Pump 5 5V Flow 0 0 ...

Page 89: ...ph The Edge Controller provides two Trending graphs Fast Speed Data is saved 2x per second Total historical data is 3 minutes old data is dumped It is saved for up to 30 seconds after a fault Fault data is erased once the fault is cleared Slow Speed Data is saved on a user selected time frame ranging from every second to once every 2 minutes Both graphs have their own list of user selectable param...

Page 90: ...ameters to Plot The Select Plot Parameters screen opens displaying the parameters available in this graph You can select up to 4 parameters The selected item s turn green Any new selection will create a new plot the previous selection will be deleted Figure 5 1 2 Trending Select Plot Parameters Screen Fast Logging 3 Press the Back button to return to the Fast Logging Settings screen 4 Press the Pl...

Page 91: ...s Figure 5 2 1 Trending Slow Logging Settings Screen 2 Press Parameters to Plot The Select Plot Parameters screen opens displaying the parameters available in this graph You can select up to 4 parameters The selected item s turn green Figure 5 2 2 Trending Select Plot Parameters Screen Slow Logging 3 To set the logging duration X Axis press the Duration field on the Slow Logging Settings screen Fi...

Page 92: ...ings screen Any new selection will create a new plot the previous selection will be deleted 5 Press the Back button to return to the Slow Logging parameters screen 6 Press the Plot button to create the new graph Figure 5 2 4 Trending Select Logging Duration Screen Slow Logging 7 Once the graph has been created you can return to it any time by going to Main Menu Trending Slow Logging Graph ...

Page 93: ...e 6 5 3 Analog Outputs 6 3 BST Cascade 6 5 4 Analog Inputs 6 3 1 Cascade Configuration 6 6 Performance 6 3 2 Cascade Communication 6 6 1 AERtrim 6 3 3 BST Application Configuration 6 6 1 1 AERtrim Settings 6 3 4 Operating Controls 6 6 1 2 O2 Trim Parameters 6 3 4 1 Sequencing Controls 6 6 1 3 AERtrim Status 6 3 4 2 Anti Cycling Control 6 6 2 Temperature Controls 6 3 4 3 Temperature Control 6 6 2 1...

Page 94: ...n appears 2 The password for AERCO Trained Technicians is 159 Enter 159 or the password you have been given then press Save 6 2 Unit The Unit screen provides access to parameters specific to the single unit Note some parameters were set at the factory prior to shipping and cannot be changed NOTE You can navigate from one Unit screen to the next in round robin fashion using the Page Left and Page R...

Page 95: ...YY ZZZZ or N YY ZZZZ Do NOT change except if replacing the Edge Controller The format is o G A letter specific to Benchmark 750 4000 boilers and Innovation Water Heaters The letter N is specific to Benchmark 5000 6000 boilers o YY The two digit year o ZZZZ A sequential 4 digit serial number Unit Type Displays AERCO products and models Do NOT change except if replacing the Edge Controller KC Boiler...

Page 96: ... F 210 F 215 F High Temp Limit Reduce Fire Rate 170 F 220 F 220 F Fault Limit Unit Shut Down 180 F 230 F 230 F Fuel Type or Primary Fuel Dual Fuel models only Choose either Natural Gas or Propane This option is not available for all unit types Secondary Fuel Dual Fuel models only Displays the alternative to Primary Fuel Blower RPM Display If set to Enabled the following parameter appears o Blower ...

Page 97: ... any other number Reset Common Settings To reset common settings and restored default values press Yes then press Yes again when asked to confirm Clear Fault Log To clear the Unit Event History see Section 7 7 Unit Event History press Yes then press Yes again when asked to confirm Reset All Settings To reset all settings and restored default values press Yes then press Yes again when asked to conf...

Page 98: ...ll user configurable parameters It can be saved to either The Controller s internal memory To a USB device plugged into the USB port on the side of the Controller Once saved the complete setup can be restored on the same unit or transferred to one or more other units This second option is particularly useful when setting up a BST cascade the first client unit is setup configured and fully tested t...

Page 99: ...ons in Section 6 2 3 2 Restore Settings o Restore All Settings This is appropriate when restoring settings that were saved on a unit and are only appropriate for that unit o Restore Common Settings Restores the settings that are common to all units of the same type This is appropriate when one unit has already been setup and you want to copy all its settings and parameters to additional units of t...

Page 100: ... a USB device this step will overwrite it 3 If the setup was successfully saved the Save Succeeded screen appears press Continue to proceed If it failed a Save Unsuccessful screen appears If successful press Continue to proceed Restore Settings If you chose Restore All Settings or Restore Common Settings in Section 6 2 3 one of the following screens appears Restore ALL Settings Option Restore COMM...

Page 101: ...ully and the unit then reboots in about 5 seconds If there was a problem the Restore Failed screen appears 6 2 4 Fault Management The Fault Management screen controls whether the reset mode for three fault conditions is automatic or manual 1 Go to Main Menu Advanced Setup Unit Fault Management Figure 6 2 4 Unit Fault Management Screen 2 Choose the desired reset mode Manual or Automatic for all thr...

Page 102: ...e triggers system pump to start Range 20 to 245 F Unit On Temperature Ambient temperature below this value triggers the unit to fire Range 20 to 245 F Stop Temperature Ambient temperature above this value returns system to normal operation Range 20 to 245 F 6 2 6 Unit Application Configuration The unit s Application Configuration screen contains operating mode temperature and setpoint parameters f...

Page 103: ...W Other 1 Constant Setpoint 2 Remote Setpoint 3 Direct Drive 4 Combination 5 Outdoor Reset 4 Depending on the Application and Operating Mode chosen in Steps 2 and 3 a number of additional parameters appear The table below shows which parameters appear for each combination of Application and numbered Operating Mode TABLE 6 2 Unit Application Configuration Parameters Available Parameters Unit Applic...

Page 104: ...for all Applications and Operating Mode selections A Unit Address Set to the number the unit will be known by the ACS or BMS system Range 1 to 127 B Unit Baud Rate Choose the communication rate 9600 19200 38400 or 115200 6 If Unit Application SH chose one of the five Unit SH Operating Modes Unit SH Operating Mode Constant Setpoint Unit SH Operating Mode Remote Setpoint Figure 6 2 6 2 Unit Applicat...

Page 105: ...door Temp A read only display indicating how the unit communicates with the Outdoor Air Temp Sensor o Warm Weather Shutdown The threshold outside temperature above which the unit shuts down Range 30 F to 120 F OAR Min Outside Temp Specifies the minimum outside air temperature the system will read it interacts with the OAR Max Setpoint For example if OAR Min Outside Temp is set to 5 F and OAR Max S...

Page 106: ...W Operating Mode Constant Setpt specify the setpoint for DHW operation in the Unit DHW Setpoint parameter Range 80 F to 160 F B If Unit DHW Operating Mode Remote Setpt the following additional parameters appear Analog Input Source Select the source for the remote setpoint Spare Analog In 1 Spare Analog In 2 Spare Analog In 3 Name Choose the name of the device to associate with the analog input o N...

Page 107: ...e 70 F to 180 F B If Unit Other Operating Mode Remote Setpt the following additional parameters appear Analog Input Source Select the source for the Analog Input Spare Analog In 1 Spare Analog In 2 Spare Analog In 3 Name Choose a name to associate with the analog input o Not Assigned o Swing V1 Fdbk o Blr VSP Fdbk o SmartPlate VP o Remote Setpt 2 o Swing V2 Fdbk o DHW VSP Fdbk o NOx NOTE The Analo...

Page 108: ...creen 2 If the BootLoader screen blinks white the version is older than V1 00 3 While the BootLoader is running its version is displayed in the top left numeric display If your Controller has an older BootLoader you can obtain the BootLoader Upgrade Kit P N 69335 10 from AERCO then install it per the instructions in the Technical Instruction Document TID 0219 included with the kit NOTES A BootLoad...

Page 109: ...e Unit Settings screen now contains a Product Type parameter which displays either BMK or INN depending on which firmware type is currently loaded Preparing for Firmware Update Complete the following steps to save the unit s current setup which includes the current state of all settings parameters The setup will be restored only if necessary as described in Section 6 2 7 5 1 Remove the unit s fron...

Page 110: ...ttings b Combustion Calibration Summary in Main Menu Calibration Combustion Summary c Application Setup in Main Menu EZ Setup See summary in first screen then abort The Controller is now ready for the firmware update Complete the instructions in one of the next two sections below depending on how the firmware will be downloaded If the boiler water heater connects directly to the Internet via an Et...

Page 111: ...wnload only needs to be performed once on a single USB device that device can then be used to update all boilers and or all water heaters 6 You are now ready to update the Controller Skip to Section 6 2 7 4 Updating the Controller s Firmware If needed refer to the release notes for a running revision history Download Directly to the Controller Complete the instructions below to download the latest...

Page 112: ...omputer Figure 6 2 7 3 2 Firmware Update Screen NOTE The download only needs to be performed once on a single USB device That device can then be used to update all boilers and or all water heaters Updating the Controller s Firmware Complete the instructions below to update the firmware from the USB device used above 1 Verify that the USB device containing the latest firmware is plugged into the Co...

Page 113: ...successful you must now turn the boiler s power OFF and then back ON Continue with the next step after restarting the boiler 8 Once the Controller restarts set the Enable Disable switch back to Enable and remove the USB device If there was a problem with the update see Section 6 2 7 6 Troubleshooting 9 Spot check that the values recorded at the end of Section 6 2 7 1 are still in effect This step ...

Page 114: ...ed Setup Unit Settings Transfer Figure 6 2 7 5 1 Settings Transfer Screen 2 Choose Restore All Settings the Restore Source screen appears Figure 6 2 7 5 2 Restore Source Screens 3 Choose where you saved the setup in Section 6 2 7 3 then press either USB if the same USB device is still plugged in Onboard If the setup was saved to the Controller s onboard memory 4 The Overwrite Calibration screen no...

Page 115: ...ettings Product Type is correct 3 The Bootloader starts but does not complete a Check the Status code in the upper right LED Display i Code 5 USB Device Not Found 1 The USB device is not the correct type Obtain a correct one 2 Update the Bootloader 3 Cycle the power to restore the old program since it is not yet erased ii Code 21 File Not Found 1 For Pre V1 00 Bootloaders the unit is looking for t...

Page 116: ...d in the USB port vi On the left side of the Controller the is a small button even with the center of the display Press and hold this button while turning on the power vii The Bootloader will automaticly restart 6 2 8 Maintenance Boilers and Water heaters require routine maintenance to ensure reliability and efficiency There are two maintenance cycles 12 month and 24 months The Controller keeps tr...

Page 117: ...ks that have been completed to Yes then enter your initials in the lower left field 5 When all tasks have been completed press Complete the Complete button doesn t appear until all tasks have been completed However if any task is still set to No you can press Save to close this screen the 24 Month calendar is not reset 6 Return to this screen once all tasks have been completed 7 Once all 24 month ...

Page 118: ...ers below and all other BST Cascade sections apply to all units in the BST cascade and will take precedence over the same parameters on units configured as a BST Client The unit Application Configuration screen for standalone units in Section 6 2 6 Unit Application Configuration is disabled Additional BST parameters appear on the screen The specific parameters depend on whether BST Manager or BST ...

Page 119: ...pear Consult the table below to determine which parameters apply to your unit descriptions of each item appear below the table TABLE 6 3 Cascade Configuration Parameters Parameters Current BST Application SH DHW Other SH DHW Other BST Client BST Manager 1 Auto Manager Transfer 1a Auto Failover Type Item 1 Enabled 1b Auto Manager Timer Item 1 Enabled 1c Auto Manager Addr Item 1 Enabled 1d Backup Ma...

Page 120: ...ckup Manager It can be any address above 0 except the value of Auto Manager Addr Range 0 to 16 Item 2 Hdr Temp Sensor If plant operation is based on feedback from the Header Temp Sensor choose how to communicate with the sensor o Network Choose this option if the Header Temp Sensor is wired to the Modbus transmitter If chosen the following additional parameter appears Item 2a SH Hdr Temp Point The...

Page 121: ...rature sensor feedback functionality Item 5 Outdoor Air Temp Sens Choose how to communicate with this sensor o Off Disables Outdoor Air Temp Sensor functionality o Direct Choose this option if the analog Outdoor Air Temp Sensor is connected directly to the unit o BAS Choose this option if outside temperature is received from the site s Building Automation System o Network Choose this option if the...

Page 122: ...r to which the variable speed pump is connected Range 1 to 16 o The following parameters appear only if VSP Pump Mode Return Temp VSP Pump Decrease Specify the amount the voltage signal will increase decrease for every VSP Pump Decr Time interval Range 0 to 100 VSP Pump Decr Time Specify the interval at which the VSP Pump Decrease signal is sent to the pump Range 1 to 600 secs VSP Pump Incr Time S...

Page 123: ...s of communication is to the BST Manager unit this setting applies to the current unit Plant Failsafe Mode applies to what the entire plant does as a whole if it loses communication with the BAS or external sensor If set to Constant Setpt the following additional parameter appears o Plant Failsafe Setpoint Specifies the plant s setpoint if there is a loss of communication with BAS or header sensor...

Page 124: ...ion 2 This screen allows you to modify individual parameters as needed NOTES This screen is available only after BST Cascade functionality has been enabled see the Unit Mode parameter in Section 6 3 1 Cascade Configuration If the unit is configured as a BST Manager the parameters apply to this unit and will be transmitted to all BST Client units If the unit is configured as a BST Client the parame...

Page 125: ...lication that includes DHW the DHW Operating Mode parameter appears Choose either Constant Setpoint or Remote Setpoint If Application Other or any Application that includes Other the Other Operating Mode parameter appears Choose either Constant Setpoint or Remote Setpoint 4 Additional parameters now appear depending on the combination of Application and Operating Mode chosen in Steps 2 and 3 and i...

Page 126: ...Remote Setpoint Other Rmt Setpt Signal Other Rmt Setpt Source if Other Rem Setpt Signal 1 5V or 0 5V Other Setpoint NOTE The following tables show the parameters that are unique to these Applications However all the Applications below also include the parameters in the SH DHW and or Other Application tables above if the Application includes SH DHW or Other TABLE 6 8 Application SH DHW 1 Vlv and SH...

Page 127: ...he plant Range 60 F to 245 F 6 DHW Setpoint Application 2 4 6 8 DHW Operating Mode Constant Setpoint Specify the setpoint for DHW application Range 60 F to 245 F 7 Other Rmt Setpt Signal Application 2 7 8 Other Operating Mode Remote Setpoint Choose the remote signal type for the other Application 1 5V 0 5V or Network 8 Other Rmt Setpt Source Application 2 7 8 Other Rmt Setpt Signal 1 5V or 0 5V Ch...

Page 128: ...door Air Reset Maximum Outside Temperature that the system will operate to For example if set to 60 F the boiler will operate between 60 F outside temperature and OAR Min Outside Temp setting Range 40 F to 140 F 18 OAR Min Setpoint Application 1 4 7 SH Operating Mode Outdoor Air Reset The minimum allowable setpoint Range 20 F to Max Outside Temp 19 Unit x Designation x 1 to 16 Application 4 5 Choo...

Page 129: ...e Open Time Application 4 Time delay for the DHW swing valve to remain open after priority has ended Range 0 to 600 33 Other Setpoint Application 3 7 8 Other Operating Mode Constant Setpoint Specify the setpoint for the other Application Range 160 to 160 34 Other SH PRI Setpt Mode Application 7 Choose the Setpoint mode Constant Setpoint or Remote Setpoint 35 Other SH PRI Setpoint Application 7 Ite...

Page 130: ...cade functionality has been enabled see the Unit Mode parameter in Section 6 3 1 Cascade Configuration If the unit is configured as a BST Manager the parameters apply to this unit and all BST Client units If the unit is configured as a BST Client the parameters configured on the BST Manager will take precedence The parameters that appear on this screen depend on the Application chosen in Section 6...

Page 131: ...ow Mode Low Flow Threshold SH Next On Valve Pos SH Next Off Valve Pos SH BST Fire Rate Up SH High Fire Fire Rate SH Low Fire Fire Rate DHW High Fire Fire Rate High Fire Threshold Timer DWH Pump Off Time DHW BST Fire Rate Up Low Flow Mode Choose Off On Outlet Temp or On Avg Temp If either On option is chosen BST monitors the multi boiler system to detect if a low flow condition exists If it does ex...

Page 132: ...DHW High Fire Fire Rate condition is met and the time the swing unit switches over to the secondary application Range 1 to 30 mins DHW Pump Off Time The minimum time the DHW pump must stay off before restarting after being turned off Range 0 to 600 sec DHW BST Fire Rate Up Controls the frequency of updates made to the BST Fire Rate sent to all boilers focused on domestic hot water generation in a ...

Page 133: ...ff Delay Threshold The threshold fire rate above which the Slow Shutdown feature will take effect Range 40 to 100 Shutoff Delay Temp Specifies the temperature above setpoint the unit may rise to during delay shutdown Range 0 F to 25 F Demand Offset Offset temperature from setpoint before a unit may come online Range 0 F to 25 F Temperature Control The Temperature Control screen provides parameters...

Page 134: ...e a temperature range within which the plant Outlet Temperature can drift above and below the Setpoint Range 0 to 25 F SH DHW Other Other SH PRI Other DHW PRI Hi Limit the options that appear depend on the Application chosen in Section 6 3 3 BST Application Configuration The highest temperature for each Application the plant will meet Range 40 to 210 F Valve Configuration The Valve Configuration s...

Page 135: ...s including during plant standby conditions The number specified appears on the Isolation Valve Status screen see Section 7 5 Isolation Valve Status This ensures the boiler s maximum flow is not exceeded at low loads and helps reduce the flow rate during plant standby To determine the value for Min Valves Open use the following formula rounding up the result to the higher number Min Valves Open Pu...

Page 136: ...event of a power outage the BST Manager will not be able to tell the Reserve Unit to turn on In the case where the Reserve Unit is also acting as a backup unit a separate normally open relay should be installed so that when a generator is operating the Reserve Unit will be active as well Setpoint Range The Setpoint Range screen includes all Setpoint Limiting and Setpoint Setback parameters for all...

Page 137: ...SH Setpt Hi Limit DHW Setpt Low Limit DHW Setpt Hi Limit Other Setpt Low Limit Other Setpt Hi Limit Other SH PRI Setpt Low Limit Other SH PRI Setpt Hi Limit Other DHW PRI Setpt Low Limit Other DHW PRI Setpt Hi Limit Setpoint Limiting Setpoint Limit Band Setback Schedule Setback Setpoint Setback Start Time Setback Stop Time 2 Configure the Setpt Low Limit and Setpt High Limit parameters Together th...

Page 138: ...etback period s end time example 5 00 AM Lead Lag The Lead Lag screen allows you to create a Lead Lag profile that the BST Cascade will follow NOTE This screen is available only after BST Cascade functionality has been enabled see the Unit Mode parameter in Section 6 3 1 Cascade Configuration If the unit is configured as a BST Manager the parameters apply to this unit and all BST Client units If t...

Page 139: ...T matches the plant s target T This is repeated on the other units in the BST cascade until each unit s T is approximately the same The isolation valve s fully open position is controlled by the number of volts sent to the valve before balancing 0 00V fully open Adjusting the fully open position is accomplished by raising the voltage to something above 0 00V After balancing the new voltage is used...

Page 140: ...rols Manual Valve Balancing Screen 4 To begin balancing press the Start button A screen opens prompting you to specify the A F Valve position which will be used on all units during balancing AERCO suggests choosing an A F Valve position that is typical in your normal everyday operation such as 40 to 60 Press Save when done all units will now ramp up down to the specified A F Valve position 5 Wait ...

Page 141: ...ltage sent to the isolation valve Note the following Before Balancing fully open 0 00V fully closed 10 00V To view the current voltage press the data entry field between the and controls If the current T is below the target raise T by raising the voltage sent to the isolation valve this reduces the isolation valve s fully open position reducing outlet water flow thereby increasing outlet water tem...

Page 142: ...his will make it easier for the remaining units to maintain the target T i e prevent choking If you have trouble balancing all remaining units try excluding 2 or possibly more units from balancing 13 Once the last unit has been balanced press Complete All the new isolation valve voltage values are stored on the BST Manager and the new values are transmitted separately to each unit This may take se...

Page 143: ... the Valve On arc as shown in the figure below When the indicator arrow moving counter clockwise when opening passes the 1 at the top of the arc the valve will send the valve open signal to the Controller If this step is not done the Controller could abort the ignition sequence and display a Delayed Interlock Open fault ISOLATION VALVE ISOLATION VALVE CLOSE UP Figure 6 3 4 8 7 Operating Controls I...

Page 144: ... unit and all BST Client units in the cascade 1 Go to Main Menu Advanced Setup BST Cascade SmartPlate Comm Figure 6 3 5 BST Cascade SmartPlate Communication Screen 2 This screen contains the following parameters Number of SmartPlates Quantity of SmartPlate units in the BST Cascade Range 0 to 6 SmartPlate Start Address The address of the first SmartPlate in the BST Cascade Range 50 to 54 SmartPlate...

Page 145: ...Comm Network Figure 6 4 Advanced Setting Comm Network NOTE You can navigate from one Comm Network screen to the next in round robin fashion using the Page Left and Page Right icons on each screen 6 4 1 BAS Building Automation System The BAS screen provides communication parameters for both BACnet and Modbus interfaces 1 Go to Main Menu Advanced Setup Comm Network BAS 2 The default is Off To enable...

Page 146: ... available depending on the option chosen in Step 2 TABLE 6 14 BAS Parameters Parameters Available BACnet Modbus IP MSTP RTU TCP Baud Rate Communication Address Node Offset Device Instance Port Number Local IP Address Status BAS Temp Format Security BAS IP Security Enabled BAS MAC Security Enabled The following are descriptions of each parameter Baud Rate Choose between 9600 19200 38400 or 115200 ...

Page 147: ...ether to Enable or Disable BAS Security This option prohibits communication to any devices as specified by the IP address and MAC address per parameters below If enabled the following additional parameters appear o BAS IP Specifies the IP address of the BAS server o BAS MAC Specifies the MAC address of the BAS server BAS Temp Format Choose Fahrenheit Celsius or Points Allow System Disable If set t...

Page 148: ... 2 7 1 1 in Section 6 2 7 1 Wi Fi Requires the AERCO Wi Fi module P N 24526 TAB to be installed on the unit see the onAER Wi Fi Module Installation Guide TID 0178 for instructions Wiznet This option intended for units on which the Edge Controller was installed as a replacement for the C More Controller 3 Once enabled the following additions parameters appear Unit Upload Time This determines how fr...

Page 149: ...evice Paired To Displays the name of the Smart Device that the unit is currently paired with and is actively connected long names are truncated If the name cannot be found the MAC address is displayed Inactivity Timeout Specifies the inactive time in minutes after which the connection is automatically severed Range 2 to 15 min Clear Connections Choose Yes or No If set to Yes the list of all paired...

Page 150: ...bled the unit will respond to a ping from a network administrator 6 4 5 Communication Failsafe The Communication Failsafe option specifies how the unit will operate when either the Manager communication or a Remote Signal is lost and the unit has to operate independently 1 Go to Main Menu Advanced Setup Comm Network Communication Failsafe Figure 6 4 5 Comm Network Communication Failsafe Screen 2 S...

Page 151: ...screen 6 5 1 Interlocks The Controller offers two interlock circuits Remote Interlock and Delayed Interlock both of which can interface with an Energy Management Systems EMS or a Building Automation System BAS and auxiliary equipment such as pumps or louvers Both must be in the closed position to allow the unit to fire They must be connected to the following pins on the unit s I O board see the Be...

Page 152: ...owing o Valve 1 o Louver o Valve 2 o Louver 2 Auxiliary Delay Select the interlock delay If the unit has a Sequencing Isolation Valve this must be set to 120 seconds see Benchmark PLATINUM Edge Installation Manual OMM 0136 GF 210 Section 2 14 BST Sequencing Isolation Valve Range 0 to 240 sec 6 5 2 Relays The Relays screen gives you the ability to configure up to two auxiliary relays AUX 2 Relay an...

Page 153: ...Spare 2 Relay o Pump Sequencing Hours The number of hours each pump will run before switching to the other pump Range 1 to 250 o Flow Providing Interlock The Flow Providing Interlock proves a pump is operational before firing any units This parameter specifies the number of the unit that has the Flow Providing Interlock Range 0 to 16 6 5 3 Analog Outputs The Analog Outputs menu allows you to confi...

Page 154: ...pr Aout Add Remote Spare Analog Output Address where is the output chosen in Step 2 1 2 or 3 Specify the address of the unit to which the analog output signal is sent Range 0 to 16 6 5 4 Analog Inputs Analog Input menu allows you to configure all available programmable analog inputs 1 Go to Main Menu Advanced Setup Ancillary Device Analog Inputs Figure 6 5 4 Ancillary Device Analog Inputs Screen 2...

Page 155: ...from which the analog input signal is received Range 0 to 16 6 If needed repeat Steps 2 5 for the other two analog inputs 6 6 Performance The Performance screen provides access to control and performance parameters for AERtrim Temperature and Fire Control functionality All three Performance screens apply only to the individual unit they are not part of BST functionality Some unit level parameters ...

Page 156: ...t icons on each screen AERtrim Settings AERtrim functionality is enabled disabled and configured on this unit from the AERtrim Settings screen NOTES AERtrim must be activated before it can be enabled It is activated on all Benchmark Platinum units before they are shipped If a new controller is installed it must be reactivated which requires entry of the Activation Code created by AERCO specificall...

Page 157: ...RCO to get an Activation Code 3 Configure the remaining parameters as follows Warning Suppression Set to Yes or No No disables all AERtrim warnings O2 Offset Sets the O2 offset to conform to an external analyzer Range 3 0 to 3 0 Default 1 0 Settle Time Specifies the amount of time for the blower speed to settle after adjusting the blower voltage Range 5 to 120 seconds Trim Gain A multiplier used t...

Page 158: ...ect a pre defined Valve Position for the unit from the minimum up to 100 3 Enter values in the following three parameters for the position chosen in Step 2 as needed to suite site specific conditions O2 Lower Limit Must be at least 1 lower than O2 Upper Limit Range 2 5 to 5 5 O2 Target Must be between O2 Upper O2 Lower Limits Range 3 0 to 8 O2 Upper Limit Must be at least 1 higher than O2 Lower Li...

Page 159: ...us The current Auto Calibration status Current Valve Position The A F Valve s actual current position Target Valve Position The A F Valve s target position O2 The current O2 level Current Blower Voltage The current blower voltage Target Blower Voltage The target voltage Sensor Status The current status of the O2 Sensor O2 Timer The current step in the AERtrim cycle 3 Set the O2 Monitoring paramete...

Page 160: ...trol screen to the next in round robin fashion using the Page Left and Page Right icons on each screen PID Setting The PID Setting screen provides access to PID parameters associated with Space Heating Other and DHW applications plus the option to restore factory PID defaults 1 Go to Main Menu Advanced Setup Performance Temperature Control PID Setting Figure 6 6 2 1 Temperature Control PID Setting...

Page 161: ...he PID Gain parameter during warmup Restore Defaults Set to Yes to reset all parameters to the factory default Temperature Conformance The Temperature Conformance screen provides access to parameters that define acceptable temperature ranges for the unit 1 Go to Main Menu Advanced Setup Performance Temperature Control Temperature Conformance Figure 6 6 2 2 Temperature Control Temperature Conforman...

Page 162: ...ow Limit and Unit Setpoint High Limit parameters the names include SH DHW or Other depending on the Unit Application chosen in Section 6 2 6 Unit Application Configuration Taken together these two parameters determine the temperature range within which the setpoint for the chosen Application can vary Unit SH Setpt Low Limit Unit DHW Setpt Low Limit Unit Other Setpt Low Limit Sets the minimum Setpo...

Page 163: ...ature set Setback Schedule to Enabled then configure the following additional parameters Setback Setpoint The Setpoint that will be in effect during the Setback period Setback Start Time The Setback period s start time example 11 00 PM This parameter also appears in Setback Stop Time The Setback period s end time example 5 00 AM 6 6 3 Fire Control The Fire Control screen provides access to functio...

Page 164: ...wing parameters Purge Blower Voltage Allows adjustment of the blower speed blower output voltage during the Purge cycle Range 2 0 to 10 0 V Purge Timer Allows adjustment of the pre ignition purge time Range 5 to 60 sec Post Purge Timer Allows adjustment of the purge time when a unit shuts down Range 0 to 60 sec Ignition Control The Ignition Control screen displays parameters related to ignition th...

Page 165: ...rating Control screens provides parameters to view or modify operating levels that apply to this unit only 1 Go to Main Menu Advanced Setup Performance Fire Control Operating Control Figure 6 6 3 3 Fire Control Operating Control Levels 2 The following operating control parameters are available Start Valve Position Specifies the valve position at Start Level Range 0 or Stop Valve Position to 40 Sto...

Page 166: ...off after shutting down or going into standby Range 0 to 600 sec Slow Shutdown Enable Disable the slowdown of unit shut down when Off Delay threshold is achieved If Enabled the following additional parameters appear o Off Delay Defines a Shutoff delay during which the unit remains at minimum fire rate after the unit has sequenced to shutoff It is activated only when Off Delay Threshold is reached ...

Page 167: ...on the Main Menu Figure 7 0 Unit Status Screen This Section includes the following topics 7 1 Ignition Sequence 7 1 1 Demand 7 1 2 Auxiliary Delay Timers 7 1 3 Purging 7 1 4 Spark Cleaning 7 1 5 Ignition 7 2 Unit Status 7 3 Plant Status 7 4 BST Cascade Status 7 5 Isolation Valve Status 7 6 SmartPlate Status 7 7 Runtime Statistics 7 8 Unit Event History 7 9 Plant Event History 7 10 AERtrim 7 11 Ign...

Page 168: ...he top of the screen 7 1 Ignition Sequence When the unit starts the ignition sequence the Ignition Sequence screen automatically appears see Figure 7 1 1 below This screen displays the status of each step in the ignition sequence on five rectangles with the first step Demand at the bottom The rectangle for each step is grey before starting then turns green when the step successfully concludes Vari...

Page 169: ...tion of the internal 4 second IGST Demand delay On Delay Timer starts followed by Auxiliary Delay Timer if any In both cases the displays the count down Figure 7 1 2 Ignition Sequence Step 2 Auxiliary Delay 2 When the On Delay Timer and all the interlock switches are closed the Auxiliary Delay rectangle turns green and the unit progresses to the Purging sequence If the interlock switches are close...

Page 170: ...sage explaining the failure The safety circuit switches are Blower Proof Purge Position Blocked Inlet Ignition Position Figure 7 1 3 Ignition Sequence Screen 3 Purge 2 The following additional parameters are displayed Purge Timer The purge cycle s elapsed time in seconds Valve Position Out The Air Fuel Valve s position Blower Voltage The blower voltage as the unit purges 3 Upon expiration of purge...

Page 171: ...played If this value goes outside the set threshold range typically 0 1 to 0 4 A the Spark Cleaning rectangle turns red and Spark Current Fault is displayed 4 Upon expiration of the Spark Current Timer if the spark current remains within range the Spark Cleaning rectangle turns green and the system progresses to the Ignition trial 7 1 5 Ignition Figure 7 1 5 Ignition Sequence Screen 5 Ignition 1 T...

Page 172: ...seconds or turns red if flame is not proven If the trial is not successful the trial number is incremented and the timer is reset If the flame is not proven after 3 unsuccessful attempts a fault message appears as shown below Figure 7 1 6 Ignition Sequence Screen 6 Summary with Fault Message 2 Once flame is proven The Ignition box turns green Flame Proven appears with green checkmark box and the t...

Page 173: ...atus Screen In normal operation the area just below the screen heading displays operating status However if there s an operating error it displays the error condition in red as shown above The following notes apply to this screen For boilers with a single inlet port the Unit Status screen will not display the upper Inlet data and associated tag The Flame Strength is displayed in up to 100 The Setp...

Page 174: ... are displayed when the associated sensors are enabled as part of a BST Cascade If a given sensor is enabled but no sensor is detected the screen displays Open for the missing data A maximum of two Setpoint and Supply data can be displayed based on the Application chosen in Section 6 3 3 Application Configuration only Space Heating and DHW Space Heating and Other or DHW and Other can be active sim...

Page 175: ...guration It can display data for only two applications at a time Space Heating and DHW or Other Each of the 16 possible boilers in the BST cascade is represented by a box in the grid and identified by their COM Address Unused boxes are shown blank The color of Lead boiler box blinks on off The colors of the box and the text in the boxes display the designation and status of each boiler within the ...

Page 176: ... communicating with the Manager Units Available displays the total number of connected units either ON being Ignited or in Standby Mode waiting to be Ignited Units Firing displays the total number of units currently Ignited in the BST System The BST Status line displays the current state of the BST system as follows Failsafe Mode Active One Boiler Mode BST In Deadband BST In Control All Boilers ar...

Page 177: ... Open parameter set in Section 6 3 4 4 Valve Configuration Note this screen shows the command that the BST Manager is sending the isolation valve Any failure on the valve will not be reflected on this screen Figure 7 5 Isolation Valve Status Screen 7 6 SmartPlate Status If the cascade includes one or more SmartPlate units the SmartPlate Status screen appears in the Unit Status round robin on the B...

Page 178: ...ics screen displays the unit s total run hours total cycle count and a color coded honeycomb signifying the Average Cycles Per Hour STATUS GREEN STATUS RED Figure 7 7 Runtime Statistics Screen The following notes apply to this screen The average cycles per run hour is calculated based on cycle count during rolling 1 enabled hour The Average Cycles Per Hour honeycomb is color coded are follows o Gr...

Page 179: ... Red Faults Yellow Warnings Green Events Figure 7 8 1 Unit Event History Screen The following notes apply to this screen The maximum event history unit or plant is 200 events You can drag the scroll bar up and down to view additional events You can press on any row to see the details of that event The Event Details screen appears the title of the screen depends on the Event Figure 7 8 2 Event Deta...

Page 180: ...Event History screen is displayed in the round robin queue on BST Manager units only It is similar to the unit Event History screen in that it displays a list of events however in this screen the events can come from any unit in the cascade with the Unit ID column indicating which unit the event occurred on or Plant for plant level events such as communication fault with BAS The Plant Event Histor...

Page 181: ... valve position and blower voltage in numerical form A graph showing the O2 level associated with current valve position the green dot on the graph represents the current O2 level of the unit o If the unit is not firing or AERtrim is disabled the green dot will not appear o The solid line represents the O2 target for a given valve position Note that this is model and or site specific o The two dot...

Page 182: ...Edge ii Controller Operation Manual SECTION 7 UNIT STATUS OMM 139_E 8 25 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 182 of 196 This page intentionally blank ...

Page 183: ...stem Pump Summer Pump Pump 2 Louver Louver 2 Damper Sequenced Pump Other DHW Pump Relay DHW pump contact Spare 2 Relay Programmable System Pump 2 Summer Pump Multi Temp Pump Other Dropdown Name list Swing Valve 2 System Pump Summer Pump Pump 2 Louver Louver 2 Damper Sequenced Pump Other Analog Output On I O Board Spare Analog 1 Programmable Fire Rate Dropdown Name list Fire Rate Other BLR V S Pump...

Page 184: ...Fdbk Blr VSP Fdbk DHW VSP Fdbk SmartPlate VP NOx Spare Analog In 1 Programmable SmartPlate Valve input Swing V1 feedback Swing V2 Feedback VS Pump Feedback Remote Setpoint 2 NOx DHW VSP Fdbk Dropdown Name list Remote Stpt 2 Swing V1 Fdbk Swing V2 Fdbk Blr VSP Fdbk DHW VSP Fdbk SmartPlate VP NOx Spare Analog In 2 Programmable SmartPlate Valve input Swing V1 feedback Swing V2 Feedback VS Pump Feedba...

Page 185: ...iew Located behind Front Panel Display Item Part Description 1 69353 1 Platinum Edge ii Front Panel and MCB Kit 2 124960 Fish Paper IGST 3 124361 1 IGST Board 4 124363 1 Low Water Cut Off Board 5 124362 1 Power Supply 6 64139 1 Connector Board Assembly 7 37142 Control Box Enclosure 8 38045 Connector Plate Cover 9 62085 Panel Mount Ethernet Extension 10 62084 Panel Mount USB Cable 11 64113 1 Displa...

Page 186: ...EST Page 186 of 196 Figure 9 2 Edge Controller Rear View P4 SHELL HARNESS CONNECTOR 36 PIN P N 63261 TAB P2 A F VALVE HARNESS 18 P N 63218 TAB P3 GAS TRAIN HARNESS 15 PIN P N 63271 TAB P1 SENSOR HARNESS 12 P N 63215 TAB P6 RIBBON CABLE TO I O BOARD 40 PIN P N 639355 5 P5 RIBBON CABLE TO I O BOARD 30 PIN P N 69355 6 ETHERNET PORT USB PORT ...

Page 187: ...f the fault is resolved the Controller s CLEAR button must be pressed manually to restart the unit TABLE 10 1 Edge Controller Fault Messages FAULT MESSAGE DESCRIPTION TYPE 0 NO FAULTS 1 Disabled Indicates the Enable Disable switch is set to Disabled The display also shows the time AM or PM and date that the unit was disabled Message 2 Standby Displayed when ON OFF switch is in the ON position but ...

Page 188: ...een during ignition or lost within 5 seconds after ignition Fault Manual Reset 23 Flame Loss During Run The Flame signal was lost during run Fault Manual Reset 24 High Exhaust Temp Switch The High Exhaust Temp switch is open Fault Manual Reset 25 Loss of Power The unit shut down due to loss of power Fault 26 Loss of Sensor Not used Not used 27 Loss of Signal Not used Not used 28 High O2 Level The ...

Page 189: ...work communication fault Fault 49 Wait Ignition Retry The unit is waiting before retrying to ignite Message 50 WaitFault Purge Fault while purging Message 51 Wait Retry Pause Pause before retrial for ignition Message 52 Exhaust Temp Sensor Short The Exhaust Temp Sensor has malfunctioned Warning 53 Exhaust Temp Sensor Open Exhaust Temp Sensor is not connected or malfunctioned Warning 54 Warning Exh...

Page 190: ... BST network temp sensor fault Fault 80 BST Network Temp Com Fault BST network temp communication fault Fault 81 BST Local Header Sensor Fault BST local header sensor fault Fault 82 BST Net Outdoor Sensor Fault BST net outdoor sensor fault Fault 83 BST Net Outdoor Com Fault BST net outdoor communication fault Fault 84 BST Local Outdr Sensor Fault BST local outdoor sensor fault Fault 85 BST Client ...

Page 191: ...y Warning 109 BST Header Temp BAS Comm Fault BAS failed to update the BST header temperature periodically Warning 110 Supply Return Temp BAS Comm Fault BAS failed to update the supply return temperature periodically Warning 111 Outdoor Temp BAS Comm Fault BAS failed to update the outdoor temperature periodically Warning 112 BST Return Sensor Short Warning BST return sensor is shorted Check the wir...

Page 192: ...function Warning Occurs if O2 Levels are less than 4 or more than 24 for more than 10 seconds Warning 02 Level High Warning O2 Levels 9 and 24 for more than 30 seconds auto reset when value comes back in range 10 3 BST CASCADE MESSAGES The Edge Controller displays the following messages related to Boiler Sequencing Technology BST TABLE 10 3 Edge Controller BST Cascade Messages MESSAGE Type All Boi...

Page 193: ...e 193 of 196 Appendix A Indoor Outdoor Reset Ratio Point 1 OD Air Temp 60 Min Water Temp 100 Point 2 OD Air Temp 10 Max Water Temp 185 High Limit HL Water Temp 1950 Warm Weather Shutdown WWS 70 Outdoor Reset Ratio Set Point Descending Outdoor Temperature Water Setpoint Temperature Point 1 High Limit Point 2 Example Outdoor 30 Leads to Water SP 136 4 ...

Page 194: ...1 Water SP Temp P2 Water Temp P1 Outdoor P1 Outdoor P2 EXAMPLE What is the Current Water SP Temp when Outdoor Current is 30 F Water Temp Current 30 60 x 100 185 100 30 70 x 85 100 136 4 F 60 10 Reset Ratio Application Suggested Startup Settings Application P1 Outdoor P1 Water SP P2 Outdoor P2 Water SP Warm Weather Shutdown Radiators baseboard 70 100 20 190 65 Radiant High mass Concrete 70 90 20 14...

Page 195: ...Edge ii Controller Operation Manual OMM 139_E 8 25 2020 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 195 of 196 NOTES ...

Page 196: ...es clarified effect of each message type Section 10 1 removed Section 10 2 Status Messages duplicates of messages in Section 10 1 Clarified the role of the Reserve Relay Unit Addr and Disable System Threshold Section 6 3 4 5 Reserve Unit Control Chris Blair 8 25 2020 Rev E DIR 20 14 Revised entire Section 6 2 7 Firmware Update to account for Intelligent Bootloader changes Bug 590 591 Added graphic...

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