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6

Valco Melton

IS0234

External Pot Fill Instructions

Adjusting the Sensor

Delay Time

10. Access the setting screen by pressing

.

11. Unlock the control, using the level-3 password, “6550”.

12. Return to the setting screen by pressing

again.

13. Access the “System” screen.

14. Select External ON Delay, based on the desired sensor, and

adjust the time, dependent on the application.

The default time for either sensor is five
seconds.

8.

Reinsert the protective screw into the amplifier box.

9.

If the desired adhesive level was not reached, adjust the sensor
and repeat steps 18-19 of “Installing to the External Pot Fill
System” and 1-2 of “Calibrating the Sensor.” If the desired
adhesive level was reached, reattach the lid to the enclosure
box.

Calibrating the Sensor -
Continued

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Summary of Contents for D10

Page 1: ...D10 D16 Hot Melt Unit Manual Number MM113 Revision Date 8 2019 ...

Page 2: ... Freeway Drive Suite 490 Cincinnati Ohio 45246 http www valcomelton com Part Number MM113 Written and printed in the USA Valco Cincinnati Inc 497 Circle Freeway Drive Suite 490 Cincinnati OH 45246 Tel 513 874 6550 Fax 513 874 3612 Email sales valcomelton com Web http www valcocincinnatiinc com Valco Cincinnati Limited Hortonwood 32 Telford TFI 7YN England Tel 44 1952 677911 Fax 44 1952 677945 Emai...

Page 3: ...ot Melt Unit complies with the following Council Directives Safety of Machinery 2006 42 EC Low Voltage Equipment 2014 35 EU EMC 2014 30 EU Reduction of Hazardous Substances RoHS 2011 65 EC and conforms to the following standards Safety EN60204 1 2006 EN13849 1 Risk ISO12100 2010 EMC Emissions EN61000 6 4 2007 EN61000 4 2 EMC Immunity EN61000 6 2 2005 EN61000 4 3 EN61000 4 4 EN61000 4 5 EN61000 4 6...

Page 4: ......

Page 5: ...tact with Hot Adhesive Occurs 19 What to Do if Inhalation of Adhesive Fumes Occurs 19 What to Do if Adhesive Related Fire or Explosion Occurs 20 Hose Safety Information 21 Section 3 Basic Features 23 Key Features 23 Section 4 Installation 25 Choosing a Location 25 Mounting Footprint 25 Installation Kit 26 Routing Low Voltage Leads 26 Connecting the Electrical Power 27 Connecting the Hoses 29 Conne...

Page 6: ...al Low Level Detection 104 Beacon Alarm 104 External Input 104 Filling the Tank 105 Section 7 Maintenance 107 General 107 Cleaning the Exterior of the Unit 107 Changing the Adhesive 108 Flushing the System 108 Parts Replacement 109 Changing Fuses 109 Units Produced After August 2014 110 Units Produced Before August 2014 111 Changing the Filter 112 Section 8 Troubleshooting and Repair 113 Section 9...

Page 7: ... 152 D16 Unit 6 exit 771xx006 153 D16 Base Unit 776xx885 154 Before 5 18 156 Before 5 18 and After 1 17 157 D16 Unit Previous Version before 1 2017 and after 1 2016 158 D16 Unit Fixed Speed 2 exit 776xx774 Previous Version before 1 2017 and after 1 2016 160 D16 Unit Fixed Speed 4 exit 776xx775 Previous Version before 1 2017 and after 1 2016 161 D16 Unit Fixed Speed 6 exit 776xx776 Previous Version...

Page 8: ...nternal Level Sensors 195 Internal Low Level Sensor Kit 776xx745 195 Internal High Level Sensor Kit 776xx748 196 External Pot Fill 197 External Pot Fill Kit 776xx757 197 Alarm Beacon 199 Alarm Beacon Assembly 24V 782xx701 199 Alarm Beacon Replacement Bulb 200 Siren Element Kit 776xx762 200 Pressure Relief 200 Pneumatic Pressure Relief Kit 707xx212 200 Relief Valve Assembly 594xx189 201 Pressure Mo...

Page 9: ...itions for Control Byte 0 228 Command Byte 1 228 Data Index Byte 2 229 Channel Byte 3 229 Data Value Byte 4 and 5 230 Pump1 speed Pump4 speed Byte 6 13 230 Receive Packet Melter Frame 230 Data Index Byte 2 231 Channel Byte 3 231 Channel Read Data Bytes 4 and 5 231 Channel Read Data Bytes 6 15 231 Current Alarm Types 232 Error Codes 233 Examples 233 Status Indicators 234 Network Status LED 234 Modu...

Page 10: ...Table of Contents MM113 D10 D16 Hot Melt Unit 10 ...

Page 11: ...p variable or fixed speed and an adjustable pressure control Features and capabilities include Precision electronic temperature control Capacity of up to six 6 hoses and guns Positive displacement electric motor driven gear pump Adjustable pressure control Integrated over temperature protection User selectable inputs and outputs Variable frequency drive VFD on Variable Speed Units Accepts encoder ...

Page 12: ...s used to configure the D4 hot melt unit to meet specific customer needs All options are add ons to the base unit assembly and as a result most of the options can be field installed All units ordered using the S number configuration will have a final selection number engraved on the nameplate ...

Page 13: ...230V 8ft spray S3 AD41 230V 10ft spray S4 AD41 230V 12ft spray S5 AD41 230V 16ft spray A1 AD31 230V 6ft includes handgun A2 AD31 230V 8ft includes handgun A3 AD31 230V 10ft includes handgun A4 AD31 230V 12ft includes handgun A5 AD31 230V 16ft includes handgun Feature 6 Handgun Option Single 00 None 01 Handgun bottom feed jetting 02 Handgun top feed jetting 03 Handgun bottom feed spray 04 Handgun t...

Page 14: ...e J1 AD41 230V 6ft jetting J2 AD41 230V 8ft jetting J3 AD41 230V 10ft jetting J4 AD41 230V 12ft jetting J5 AD41 230V16ft jetting S1 AD41 230V 6ft spray S2 AD41 230V 8ft spray S3 AD41 230V 10ft spray S4 AD41 230V 12ft spray S5 AD41 230V 16ft spray A1 AD31 230V 6ft includes handgun A2 AD31 230V 8ft includes handgun A3 AD31 230V 10ft includes handgun A4 AD31 230V 12ft includes handgun A5 AD31 230V 16...

Page 15: ...t can cause puncture wounds and risk exposure to bloodborne pathogens and other debris This symbol means that Working Gloves are required This symbol means that Goggles are required This symbol indicates a Shock Hazard There is a presence of non insulated dangerous voltage within the product s enclosure This voltage may cause electrical shock or fire This symbol indicates the need to Unplug Discon...

Page 16: ...r obligation to make certain that all personnel who will handle install maintain operate fix and work around the equipment are qualified trained and up to date with all information regarding the equipment Some examples include Make sure all personnel have the proper safety training equipment education and abilities necessary for the job function according to safety instructions and all jurisdictio...

Page 17: ...nd correct voltage type of current fuses and other power supplies Replace worn cords hoses etc immediately FAILURE TO OBSERVE WARNING MAY RESULT IN DEATH PERSONAL INJURY AND OR EQUIPMENT DAMAGE WARNING Poor ventilation smoking and open flames can cause overheated hot melt to ignite Adequate ventilation must be provided Smoking should be prohibited in the immediate vicinity of the molten adhesive O...

Page 18: ...SONAL INJURY COULD OCCUR WARNING Disable all triggering devices relieve all residual pressure hydraulic and air and allow adhesive to cool before attempting to disconnect guns hoses valves etc Only qualified personnel should open and service the control OTHERWISE DEATH OR PERSONAL INJURY COULD OCCUR WARNING Never point an adhesive dispensing gun valve hose air hose or anything else at yourself or ...

Page 19: ...lame to heat hot melt components or adhesive OTHERWISE DEATH PERSONAL INJURY OR DAMAGE TO EQUIPMENT COULD OCCUR What to Do if Contact with Hot Adhesive Occurs If hot adhesive comes in contact with the skin do the following WARNING Do not attempt to remove heated hot melt adhesive from the skin OTHERWISE SEVERE PERSONAL INJURY AND DEATH COULD OCCUR 1 Immediately immerse the contacted area in clean ...

Page 20: ...OR DAMAGE TO EQUIPMENT COULD OCCUR WARNING Exposed arcing may ignite the fume air mixture Shield all electrical equipment from melt fumes to avoid exposed arcing OTHERWISE PERSONAL INJURY OR EQUIPMENT DAMAGE COULD OCCUR WARNING Do not use a water extinguisher to extinguish the fire OTHERWISE PERSONAL INJURY OR EQUIPMENT DAMAGE COULD OCCUR If the hot melt adhesive ignites promptly perform the follo...

Page 21: ...oved hooks to hang hoses Do not wrap hoses over or around objects Do use a hose hanging kit P N 781xx827 Do not use the one handed one wrench technique to attach or remove hoses Do not wrench on any surface other than the large hexagon swivel nuts Do use two hands and two wrenches to tighten or loosen connections on hoses Do wrench only on large hexagon swivel nuts Do not allow hoses to rub agains...

Page 22: ...Section 2 Safety and Use MM113 D10 D16 Hot Melt Unit 22 ...

Page 23: ...eatures of the D10 and D16 Hot Melt Units are similar with the exception of the tank capacity of each unit For clarity only the D10 Hot Melt Unit is shown in this section Key Features 1 Unit power switch 2 Temperature controller 3 Tank lid 4 Electrical enclosure door 5 Manifold 6 Pressure gauge 7 Pressure relief valve 8 Hose valve receptacles 9 Data plate 10 Hose ports 11 Filter ...

Page 24: ...Section 3 Basic Features MM113 D10 D16 Hot Melt Unit 24 ...

Page 25: ...o a suitable stable flat level surface The unit should have clearance around the outside of the case to allow air to circulate freely around it The unit should have clearance above the top of the unit so it may be filled easily without obstruction to the operator The location should be near the glue station so that the glue hoses can be routed to the applicators in as straight a line as possible T...

Page 26: ... equipment When routing low voltage leads follow these guidelines Do not route low voltage leads in the same conduit as wires carrying a high current load Do not route low voltage leads adjacent to or across wires carrying a high current load If low voltage leads must cross or run parallel to wires carrying high current keep the leads at least 6 152 mm from high current wires Do not splice or sold...

Page 27: ...Failure to observe could result in personal injury death or damage to equipment The D10 D16 hot melt unit can be set up to use one of the following power sources Incoming Electrical Service Power Connector Terminals Voltage Plug Connector Label A B C D PE Part No Color Part No Color 380VAC 3 phase with Neutral 4 wire service 3 N PE AC 400 230V L1 L2 L3 N PE 029XX437 Blue 782XX262 Blue 200 to 240VA...

Page 28: ...ted on the power connector 5 Remove the power connector from the 12 zone board and connect the power cable leads to the power connector terminals as shown in the chart above 6 Install the appropriate voltage selector plug into the connector marked J15 on the 12 zone board see illustration 7 Plug the power connector into the 12 zone board see illustration 8 Verify that all connectors are fully seat...

Page 29: ...ontact one another Avoid positioning hoses where they can be stepped on or have a chance of being crushed or cut Avoid the use of unnecessarily long hoses where the hose is looped or curled on the floor Excess twisting of the hose can cause irreparable damage to it Maintain separation between hoses to avoid hot spots To connect the hot melt hoses to the unit follow these steps 1 Using a pair of wr...

Page 30: ...d be used first to prevent trapped hot melt adhesive from charring in the lower portion of the manifold Fittings are available from Valco Cincinnati see Section 10 Part Number List Using two wrenches prevents the hose from twisting inside while it is being tightened 7 Connect the lead assembly s male electrical connector to the electrical receptacle located on the back panel above the fluid outlet...

Page 31: ...applicators require a suitable hook for hanging while not in use The hook must support the weight of the applicator with the hose Failure to observe could result in damage to equipment Either hand held or fixed applicators can be used with the unit To connect the fixed applicators follow these steps 1 Mount the applicator to the desired location on the parent machine Do not place applicators where...

Page 32: ...OSE GUN 5 J1 J4 029XX546 HOSE GUN 6 J2 J5 029XX546 SW TO PWR SUPPLY I O POWER SWITCH 480XX246 148XX077 150W USE WITH VALVE DRIVER 148XX076 75W 24VDC POWER SUPPLY OR 029XX568 DC TO BOARD 029XX569 AC TO SWITCH LINE SPEED ENCODER INPUT J7 SCANNER INPUTS J1 J2 J4 J6 24VDC VALVE OUTPUTS J15 J16 J17 J18 J19 J21 EMERGENCY STOP JUMPER SUPPLIED WITH VALVE DRIVER J15 J6 LEVEL 2 SENSOR KIT 776XX748 LEVEL 1 S...

Page 33: ...SE GUN 2 J28 J25 029XX546 HOSE GUN 3 J16 J17 029XX546 HOSE GUN 4 J11 J12 029XX546 HOSE GUN 5 J1 J4 029XX546 HOSE GUN 6 J2 J5 029XX546 GROUND TO VFD GREEN MOUNTING SCREW R1B YEL SW TO PWR SUPPLY I O POWER SWITCH 480XX246 148XX077 150W USE WITH VALVE DRIVER 148XX076 75W 24VDC POWER SUPPLY OR 029XX568 DC TO BOARD 029XX569 AC TO SWITCH J4 AUXILIARY I O BOARD 098XX134 LINE SPEED ENCODER INPUT J7 SCANNE...

Page 34: ...K T3 RED T1 WHT VARIABLE SPEED ONLY 776XX138 PCM6 VALVE DRIVER J1 J4 J6 VALVE DRIVER CABLE 029XX570 J14 HOSE GUN 2 J28 J25 029XX546 HOSE GUN 3 J16 J17 029XX546 HOSE GUN 4 J11 J12 029XX546 HOSE GUN 5 J1 J4 029XX546 HOSE GUN 6 J2 J5 029XX546 GROUND TO VFD GREEN MOUNTING SCREW 1 YEL SW TO PWR SUPPLY I O POWER SWITCH 480XX246 148XX077 150W USE WITH VALVE DRIVER 148XX076 75W 24VDC POWER SUPPLY OR 029XX...

Page 35: ...are four opto isolated inputs that can be programmed by the user for a variety of options See the chart below There are also four dry contact user selectable outputs rated for 250V 2A each CPU Board Showing Input Output Connectors Beacon Output Connection Auxilliary I O Anybus Board Connection 4 Output Relay Contacts 4 Opto Isolated Inputs See the following page for input wiring options See the fo...

Page 36: ...RING NORMALLY OPEN NORMALLY CLOSED OUTPUT 1 N O OUTPUT 2 N O OUTPUT 3 N O OUTPUT 4 N O OUTPUT 1 N C OUTPUT 2 N C OUTPUT 3 N C OUTPUT 4 N C PLC SOURCING OUTPUT MODULE I1 I2 I3 I4 SOURCING INPUTS 24VDC 24 VDC SOURCING OUTPUT PLC SOURCING OUTPUT MODULE PLC SINKING OUTPUT MODULE I1 I2 I3 I4 SINKING INPUTS GND DC COMMON DC COMMON SINKING OUTPUT PLC SINKING OUTPUT MODULE PNP SENSOR 24VDC EXCITATION VOLT...

Page 37: ...C 15mA each that can be programmed by the user for a variety of options See the chart below There are also 4 dry contact user selectable outputs rated for 250V 2A each CPU Board Showing Input Output Connectors The CPU supports up to four inputs and four outputs and up to eight inputs and eight outputs with the Auxilliary I O Board The diagrams show the functions of the CPU Board Connectors and Wir...

Page 38: ...Section 5 Setup MM113 D10 D16 Hot Melt Unit 38 Section 5 Setup Control Panel ...

Page 39: ...ELDS ON THE SCREEN 9 OK KEY ENTERS OR EXITS A SCREEN WHERE A SELECTED FIELD CAN BE EDITED 10 MINUS KEY DECREASES THE VALUE OF THE SELECTED FIELD 11 LEFT ARROW KEY MOVES LEFT THRU FIELDS ON THE SCREEN 12 VALVE MENU KEY SETS UP FUNCTIONS FOR VALVE DRIVER OPTION IF ENABLED 13 SETUP MENU KEY DISPLAYS THE SETUP MENU SCREENS 14 TEMPERATURE MENU KEY DISPLAYS THE TEMPERATURE GROUP SCREENS 15 GUN LEDS ILLU...

Page 40: ...LED will illuminate green indicating that the unit is on When the Standby Button is pressed again the temperature screen will go blank the Standby LED will illuminate orange and the status bar will be active indicating the unit is in Standby Mode When the unit is in Standby Mode the internal clock is still working The clock will turn the unit off and on in the Timer Mode as usual If the Power Swit...

Page 41: ...e display This will make the characters on the display brighter and dimmer and is considered the fine adjustment 2 If this does not work or is not enough to see the display open the electrical enclosure door to view the rear of the CPU board 3 Adjust the Display Contrast Adjustment Pot on the rear of the CPU board using a small screwdriver this requires a very small slotted screwdriver 4 This is t...

Page 42: ...ted button s to navigate as follows Memory Storage The symbol consisting of two arrows in a circular pattern indicates that a value has been changed but the change is not yet stored in the flash memory Editing Highlighted information is editable Use the appropriate buttons depending on the navigation symbols shown to navigate through the editable highlighted information Navigation Icons ...

Page 43: ... decrease the value of the selected digit Some thumbwheel screens contain a switch that can be used to turn the selected function ON or OFF Common examples would be turning a hose or gun zone ON or OFF making a schedule change to turn on setback during a shift or enabling Sequential Start Use the Right Left Arrow Buttons to select the switch then use the Plus Minus Buttons to toggle the switch ON ...

Page 44: ...asswords are required to prevent unauthorized access to unit programming Please see Appendix A Password Levels for more information To enter a password Unlock changes to Lock Unlocked symbol appears with Password Level Enter Password See Thumbwheel vs Single Digit Edit ...

Page 45: ...MM113 D10 D16 Hot Melt Unit Section 5 Setup 45 Set Language Continued Next Page ...

Page 46: ...Section 5 Setup MM113 D10 D16 Hot Melt Unit 46 Set Language Continued ...

Page 47: ...MM113 D10 D16 Hot Melt Unit Section 5 Setup 47 Set Temperature Units ...

Page 48: ...rature Screens The tank temperature screen shows the actual tank temperature and the tank temperature setpoint For operator convenience the right side of this screen scrolls through enabled hose gun zones and displays the actual temperatures as shown Press the Temperature Button repeatedly or use the navigation keys to cycle through the temperature screens until you reach the desired screen ...

Page 49: ...MM113 D10 D16 Hot Melt Unit Section 5 Setup 49 Tank Temperature Hose Valve Temperature Continued Next Page ...

Page 50: ...Section 5 Setup MM113 D10 D16 Hot Melt Unit 50 Hose Valve Temperature Continued ...

Page 51: ...tor from being activated before the adhesive in the pump has softened Consult the adhesive data sheet to find the softening point temperature The System Ready Temperature Offset must be set to at least 5 F 3 C If it is set too close to the setpoint for example 1 F the pump motor will stop during momentary drops in temperature of any zone until the zone is again within 1 F of the setpoint The Syste...

Page 52: ... for an additional period of time before the pump motor is enabled Once the zones have reached the System Ready Temperature the time remaining before the system is ready is displayed on the status bar at the bottom of the screen The ready delay range is 1 minute to 120 minutes The default factory setting is ON at 15 minutes To prolong the life of the seal in the pump this default time of 15 minute...

Page 53: ... before activating the Over Temperature Alarm If any zone goes into Over Temperature Alarm the heaters of the affected zone are automatically shut off If the Over Temperature Alarm message appears it can be cleared by pressing the OK key The over temperature alarm tolerance range is 9 F to 108 F 5 C to 60 C The factory default setting is 45 F 25 C This parameter can be accessed in Password Level 2...

Page 54: ...ivating the Under Temperature Alarm If any zone goes into Under Temperature Alarm the heaters of the affected zone will remain on to compensate for the drop in temperature If the Under Temperature Alarm message appears it can be cleared by pressing the OK key The under temperature alarm tolerance range is 9 F to 108 F 5 C to 60 C The factory default setting is 27 F 15 C This parameter can be acces...

Page 55: ...Temperature The Maximum Temperature setting is the maximum value for the setpoint of any zone The maximum temperature range is 32 F to 446 F 0 C to 230 C The factory default setting is 446 F 230 C This parameter can be accessed in Password Level 3 or higher ...

Page 56: ...the New CPU provides a 24VDC GND connection for each beacon alarm desired This output is 24VDC 0 5A The beacon assembly is available as an option a two light version and a two light with alarm version The two lights are blue and red The beacon will be enabled if this option is ordered from the factory The condition for the red light beacon 2 and the alarm are tied together The factory settings are...

Page 57: ...MM113 D10 D16 Hot Melt Unit Section 5 Setup 57 Beacon 2 ...

Page 58: ...system reaches temperature and the System Ready LED illuminates If the Ready Delay Time is enabled and set for a preset time 15 minutes the pump will not start and the unit will not be ready until 15 minutes AFTER the control has gotten to temperature The factory default setting is OFF This parameter can be accessed in Password Level 2 or higher ...

Page 59: ...etup 59 Pressure Setup If a pump or multiple pumps are enabled Pressure Monitoring can create high or low pressure alarms Requires pressure transducer s If one pump is enabled If two pumps are enabled If three or four pumps are enabled X4 X2 ...

Page 60: ...the specific pressure monitor The sensor range calibrates the 0 10V pressure transducer analog signal input to the CPU board The high and low alarms are thresholds that trigger a message on the screen and beacon or programmable output if configured if the pressure value crosses them These alarms will NOT cause the unit to fault or stop the pump The alarms are for notification only To prevent false...

Page 61: ...on 5 Setup 61 Pressure Setup Continued Example If pump 1 is enabled and pressure monitor 1 is enabled for the pump the pump screen entered by pressing the pump key will change to the following this applies to all four pumps Auto Manual ...

Page 62: ...put and the unit is ready Normal pump operation is ignored in this mode The automatic pump mode should be On Pattern control and valves are typically not used in this operating mode On delay time is set by the operator todelay pump activation x seconds after the external level input calls for glue After the delay time expires the pump will turn on and run until the external pot level triggers the ...

Page 63: ...hesive drops below the sensor a feeder valve is energized to feed glue into the tank to be melted This feature has a safety door switch that will disable the feeder if the tank door is opened The door switch internal level sensor and feeder valve need to be connected to the CPU board to operate properly The internal low level sensor plugs into J15 on the CPU board This feature does not need to be ...

Page 64: ...imer that shows the time remaining on the currently installed glue filter When the counter gets down to zero 0 an alarm can be sounded and the filter needs to be changed or cleaned Once the filter has been serviced the timer can be reset for a user set time of up to 2000 hours Clock and 7 Day Timer Set Day and Time ...

Page 65: ...ing the setback times Set the start stop and setback times for all shifts Leave the unused shifts times blank This screen states that for Shift A heaters will turn on at 7 00 AM to the setpoint temperatures set on the Temperature Screens previously shown and off at 3 00 PM with all heaters going to the setback temperatures from 11 30 AM to 12 00 PM This screen states that for Shift C nothing will ...

Page 66: ...t on Mondays all three shifts A B and C will be working This screen states that on Mondays only Shift A will be working After setting all shift times previous page and programming the shifts that will be working for each day of the week this page be sure the Clock Function is On and is set properly ...

Page 67: ...hrough the Shift Time Day Screens Continued Press the Clock Button to enable all shift settings the 7 Day Timer Continue to use the Right Left Up Down and OK Buttons to set all shift times and what shifts work on each day Turn the Clock On and your unit is set to work with your shift times and days ...

Page 68: ...68 Do not turn off the main power to the control The clock timer will not operate if the power is off If the unit is set to Standby the clock timer will operate properly In Standby the display will show the status bar with the correct time of day ...

Page 69: ...MM113 D10 D16 Hot Melt Unit Section 5 Setup 69 Diagnostics The Diagnostics Screen shows the current software version as well as the current temperature and status of each zone X2 ...

Page 70: ...ure differential to allow the hot melt to remain soft but not molten during periods of inactivity The setback temperature differential is relative to the temperature setpoint of each zone The setback temperature differential range is 45 F to 342 F 25 C to 190 C The default factory setting is 90 F 50 C This parameter can be accessed in Password Level 2 or higher ...

Page 71: ...matic Setback External Input It is not used in manual or scheduled setback modes The automatic setback timeout range is 1 minute to 120 minutes The default factory setting is 30 minutes When the Automatic Setback is enabled the Auto Setback symbol will start to flash in the status bar 2 minutes prior to going into setback This will be the signal to the operator that the unit will go into setback i...

Page 72: ...hes a specified temperature offset below the setpoint temperature This feature is used to reduce adhesive degradation caused from heating adhesive in the hoses and valves for long periods while waiting for the tank to reach temperature The sequential start range is 0 F to 450 F 0 C to 250 C The default factory setting is OFF This parameter can be accessed in Password Level 2 or higher ...

Page 73: ...MM113 D10 D16 Hot Melt Unit Section 5 Setup 73 Sequential Start Valve ...

Page 74: ... and the Change History are cleared when the unit is turned off If the an alarm condition e g High Temperature Alarm lasts for a duration of 2 5 minutes the master control relay will be deactivated removing power from the heating zones and the Fault History screen will appear After correcting the cause of the fault the unit must be powered off and back on again to reset the control and reactivate ...

Page 75: ...when Input is OFF Disabled None None Setback Puts the control into Setback mode Takes the control out of Setback mode Auto Setback Standby Resets the Auto Setback Standby Timeout timer Allows the unit to enter Setback Standby mode if Timeout timer is exceeded Control Power Off Puts the control in Standby mode Takes the control out of Standby mode Pump On Off Enables the pump pump must also be enab...

Page 76: ...sfying Level Sensor if equipped Level 2 Material is below the Level 2 Sensor if equipped Fault Stop The tank over temperature thermostat is open OR Any zone temperature has increased above the Maximum Temperature Setting OR The High Temperature Alarm or RTD Disconnected Alarm persists for more than 150 seconds Note Any of these conditions will cause the control to deactivate the master control rel...

Page 77: ...d by the operator and if 1 or 2 tank zones will be enabled This screen will need to be modified if the user purchases the 5 6 Zone Board Option to enable Hose Valves 5 6 Auxiliary Zones If so equipped with the full 12 Zone Power Board there will be circuitry for Zones 15 16 These are the Auxiliary Zones and need to be enabled on this screen to read and control temperatures Details and instructions...

Page 78: ...ed in Password Level 2 or higher see Appendix A Password Levels Pump Type For pump type selection this unit will be configured for Variable Speed Gear Pump or Fixed Speed Gear Pump Variable Speed can only be chosen if the unit is equipped with a Motor Speed Board a VFD and a 3 phase motor This setting will be set at the factory before shipment Pattern Control The Pattern Control configuration scre...

Page 79: ...n for more information Config Comm Menu Comm Menu located in the Config Menu allows the user to select Modbus RTU Ethernet IP or to disable remote communication Level 3 is required for all of these settings 1 Select Comm to access the Remote Communication screen Protocol options are Ethernet IP Modbus RTU and Disabled If Ethernet IP is selected Mode must be set as well Mode options are Local and R...

Page 80: ...f those protocols enable the SDO Comm and Modbus RTU resistors 2 If Modbus RTU is in use set the Slave ID and Baud Rate for the CPU Reference Manual MM139 for more information on configuring Remote Communications Pump Configuration Number of Pumps The total number of pumps for the unit can be configured in this screen For this unit the number is one This setting will be set at the factory before s...

Page 81: ...th mm and the desired coating weight gram m2 See Gramage Feature later in this section for more information Pump Setup Menu The Speed Gain value is adjustable from 0 200 It scales the pump speed when using Automatic Pump Mode when the pump speed is determined by the Auto Speed Input The factory default setting is 100 The Creep Speed Setting is the speed that the pump will run when the Auto Speed I...

Page 82: ...he motor runs at 100 It is used to calculate and display the actual speed of the pump on the Pump Status Screens The Auto Speed Input setting is the type of line speed input used to adjust the pump speed See the VFD board connections below to find the input connectors for the Auto Speed Input Allowable settings and their corresponding connections are shown below VFD Board Connections After 5 18 ...

Page 83: ...coder Screen Ref screen will appear between Creep Speed Setting and Max Pump Speed This screen enables setup of the relationship between the Parent Machine Speed and the Glue Pump Speed The pump speed response to the parent machine speed is linear between these points If the parent machine speed is below the Min setting then the pump will run at the Creep Speed setting ...

Page 84: ...Section 5 Setup MM113 D10 D16 Hot Melt Unit 84 VFD Parameters After 5 18 Before 5 18 ...

Page 85: ... used for the Auto Speed Input then the Encoder parameters need to be set in this menu Enter the Pulses per Revolution of the encoder and its circumference in this screen The measurement units for the encoder are selected in this screen This is only available when the encoder is used ...

Page 86: ...e left right keys to select time 2 Use up down keys to change values Increasing the ON Compensation Time will move the pattern start forward Increasing the OFF Compensation Time will make the glue line shorter Tmin is the Minimum Valve Activation Time Scroll right to set the Minimum Product Speed Vmin the minimum speed for this valve to operate ...

Page 87: ...set the PID settings Default PID Settings Zone Type P I D S R Tank 80 3 10 10 9 Hose 80 5 10 10 9 Gun 80 5 10 10 9 AutoTune Feature The Auto Tune feature will optimize the PID settings for each zone that is enabled when the Auto Tune is started The Auto Tune feature can take up to eight hours to complete and the power must not be turned off during this process It is recommended to only enable zone...

Page 88: ...ears Updating 152XX746 CPU Board Software via USB Memory Stick The CPU must have bootloader 119XX301 programmed to it before it is capable of being updated with the USB stick Required Materials 1 USB Memory Stick with desired version of software to be loaded to board software must be converted for the correct for the specific board or the update will fail 2 152XX746 CPU Board Old 152XX650 based CP...

Page 89: ...ng as there are no issues when the USB memory stick mounts the bootloader will analyze the software and begin to perform the update If the CPU board DOES already have software loaded and the version on the USB stick is the SAME the error screen will show with Error 2 as shown below If the software 1 Has the wrong file name 2 Was not converted or not converted successfully for the specific board 3 ...

Page 90: ...ng in a failed programming attempt the error screen will show with Error 4 as shown below If the software is successfully updated and is starting the screen will display the following and the program will run as normal 1 Remove the USB stick 2 Cycle power The unit will force a re initialization Hot Melt CPU uTasker Bootloader 119XX301 Error Codes Error 1 USB Stick failed to mount Error 2 Software ...

Page 91: ...ntrol is configured with the correct unit settings Failure to configure the control correctly may result in damage to the equipment Adjusting the Display The display contrast can be adjusted by pressing the or buttons while holding the setup button The display position can be adjusted by pressing the left or right arrow buttons while holding the display button After adjusting the display press the...

Page 92: ...riable or fixed speed motor Determine this by examining the part number stamped on the unit data plate and then referencing the chart below Fixed Speed Units Variable Speed Units 776XX853 776XX858 776XX859 776XX861 776XX860 776XX862 776XX864 776XX867 776XX865 776XX868 776XX866 776XX869 D10 F2 D10 V2 D10 F4 D10 V4 D10 F6 D10 V6 D16 F2 D16 V2 D16 F4 D16 V4 D16 F6 D16 V6 D10 SF D10 SV D10 HF D10 HV D...

Page 93: ... Disabled Ethernet IP Enabled D10 00 D10 40 D16 00 D16 40 After selecting the communication protocol press the right arrow button to continue Selecting the RTD type Use the or buttons to select the type of RTDs used in the system The RTD type can be Ni120 or PT100 CAUTION All D10 D16 hot melt units use Ni120 RTDs PT100 should not be selected this will cause the system to malfunction After selectin...

Page 94: ...D10 F4 D10 F6 D10 V2 D10 V4 D10 V6 D16 F2 D16 F4 D16 F6 D16 V2 D16 V4 D16 V6 D10 2S D10 4S D10 6S D16 2S D16 4S D16 6S The number of hose outlets should match the number of hose connectors mounted in the back panel of the unit D series units have 2 4 or 6 hose connectors After selecting the number of hose outlets press the right arrow button to continue Selecting the Number of Pumps Use the or but...

Page 95: ...tern control for activating up to 6 valve channels Use the or buttons to enable or disable the pattern control CAUTION Enabling the pattern control when a pattern control is not equipped will result in communication failure Only enable the pattern control when one is equipped and connected Disabled Enabled D10 00 D10 S6 D16 00 D16 S6 Finishing the Configuration When prompted to finish the configur...

Page 96: ...stage relief valve is commonly used for systems that are applying adhesive continuously laminating Adjusting the Single Stage Relief Valve To adjust the single stage relief valve follow these steps CAUTION Do not overtighten adjusting screw Failure to comply could result in damage to the equipment 1 Turn off pump motor a Loosen the locknut on the pressure relief valve b Turn adjustment screw clock...

Page 97: ...per square meter for the application Press the Pump Status Key and scroll right to get to this setting The Pump Displacement in cubic centimeters Enter the Pump Setup Menu from the Tools Key then scroll right to access this screen The Adhesive Density in grams per cubic centimeter Enter the Pump Setup Menu from the Tools Key then scroll right to access this screen If tach mode is used as the auto ...

Page 98: ...Section 5 Setup MM113 D10 D16 Hot Melt Unit 98 ...

Page 99: ...ll illuminate green when the power to the unit is on If the Standby LED illuminates orange the unit is in Standby Mode Press the Standby Button to turn the unit on Once the unit has completed its start up sequence it will turn on the heaters in the tank and all active hoses and guns The heater s corresponding Zone LED will illuminate green when the heater is on Standby Key Power On Off Switch Stan...

Page 100: ...eated zone When the zone is in warm up mode the zone LED will illuminate green and stay on continuously Once the zone reaches its setpoint temperature the LED will blink on and off indicating that the heaters are switching on and off to maintain the setpoint temperature If the LED illuminates red it indicates a fault for that zone The status bar will provide a more detailed explanation of the faul...

Page 101: ...sult the adhesive data sheet to find the softening point temperature of the adhesive Pump Operation When the pump is enabled but waiting on the System Ready LED to illuminate green the pump symbol flashes in the status bar Pump On Off Key The Pump On Off Key is the master enable for the Pump s It can be set to come on automatically when the unit is ready see Section 5 Setup Auto Pump Enable Note t...

Page 102: ... Automatic Mode you can view the Automatic Speed Input These units will be in Volts or in ft min depending on the Auto Speed Input Type setting Tach or Encoder You can also view the Pumps RPM and enable the individual pump Clock On Off The Clock must be On Clock LED illuminated green for all of the programmed scheduled shifts to run unless the unit will be operated manually no pre programming To t...

Page 103: ...me set screens and entering values on these screens see Section 5 Setup Automatic Setback Automatic setback can be programmed through one of the remote inputs from the input screen When an input is set for Auto Setback AND the Auto Setback Timeout is enabled the control will AUTOMATICALLY go into set back if the input has not been triggered for the timeout set by the user For instance if a valve f...

Page 104: ...fer to Section 5 Beacon Alarm The Beacon Alarm output connector is provided as a dedicated 24VDC 0 5A output for a visual or audio alarm This can be set up to alert the operator of one of 4 fault conditions see Section 5 Setup for description The installer can connect the lead of the alarm to Beacon 1 pin 3 and the lead to GND pin 1 of J30 on the CPU board When the Beacon Alarm screen is set up fo...

Page 105: ... Maintenance Section or call Valco Cincinnati for full instructions OTHERWISE DAMAGE TO EQUIPMENT COULD OCCUR To fill the tank do the following WARNING Use caution when opening the tank lid and filling the tank Wear gloves and eye protection Burns and splashing of molten adhesive may occur DEATH OR PERSONAL INJURY COULD OCCUR FROM BURNS 1 Open the tank lid 2 Fill the tank with the proper type of h...

Page 106: ...Section 6 Operation MM113 D10 D16 Hot Melt Unit 106 ...

Page 107: ...e a seal Remove adhesive spills immediately Use a putty knife while the material is still soft While the unit is still hot but not operating use cheesecloth to remove material leaking from the pump seal and other connectors External leakage indicates that service is required Shut down the system once a week and remove and clean the manifold filter Replace the filter if it cannot be thoroughly clea...

Page 108: ...e adhesive manufacturer to find out which cleaning solutions are recommended for the adhesive you are using Failure to comply could result in damage to the equipment To flush the system follow these steps 1 Place an adequate supply of either paraffin wax or suitable cleaning solution into the unit Reduce the temperature control setting to 300 F 148 C for paraffin wax Consult your supplier for prop...

Page 109: ...insulated gloves and eye protection when disconnecting hoses Failure to observe could result in personal injury death or damage to equipment Occasionally parts may need to be repaired or replaced The following paragraphs contain instructions for removing parts from the hot melt unit For drawings and a complete list of part numbers see Section 10 Part Number List Changing Fuses In the event that a ...

Page 110: ...ter August 2014 151XX680 REV M 151xx680 240V Item Fuse Description Part Quantity 1 Fuse 2A 5 x 20 mm 085xx220 2 2 Fuse 6 3A 5 x 20 mm 085xx271 4 3 Fuse 20A Class G 085xx273 4 4 Fuse 8A 0 25 in x 1 25 in 6 35 x 31 75 mm 085xx039 4 5 Fuse 6 3A 5 x 20 mm 085xx221 2 2 4 3 5 1 ...

Page 111: ...roduced Before August 2014 151xx680 240V Before August 2014 Item Fuse Description Part Quantity 1 Fuse 2A 5 x 20 mm 085xx220 2 2 Fuse 6 3A 5 x 20 mm 085xx271 4 3 Fuse 20A Class G 085xx273 4 4 Fuse 8A 5 x 20 mm 085xx272 4 5 Fuse 6 3A 5 x 20 mm 085xx221 2 2 4 3 5 1 ...

Page 112: ...spray and result in personal injury burns or death 1 Make sure that the pump is turned off 2 Manually activate the applicators to relieve any system pressure 3 Unscrew the filter assembly from the manifold and discard Debris is collected on the inside of the filter so the filter should not be reused 4 Thread a new filter assembly into the manifold See Section 10 Part Number List for more informati...

Page 113: ...ld applicator 2d Check for blown fuse and or defective heater 2e Applicator clogged 2e Service applicator system 2f Clogged filter 2f Remove old filter and replace with new filter 2g Temperature control malfunction 2g Replace temperature control 3 Charring or gelling of adhesive in the reservoir 3a Reservoir temperature too high 3a Lower reservoir temperature in accord with adhesive manufacturer s...

Page 114: ...r temperature in accordance with adhesive manufacturer s specifications 14 5c Glue hoses not at the same temperature 15 5c Reset temperature controllers 16 5d Different pressure drop through each hose 17 5d 18 Hoses not the same length 19 Use same length hoses 20 Crimped hose s 21 Replace hose s 22 Leaking hose s 23 Replace hose s 24 5e Adhesive supply low 25 5e If sides of tank are charred drain ...

Page 115: ... lb 11 kg 35 lb 16 kg Melt Rate 51 lbs hr 23 kg hr 78 lbs hr 35 kg hr Pump Motor driven spur gear pump Fixed or Variable Speed Pump Rate 1 59 cc rev 15 7 L hr 3 18 cc rev 31 5 L hr 6 36 cc rev 68 7 L hr 12 72 cc rev 137 4 L hr Viscosity Range 500 30 000 CPS Maximum Fluid Pressure 800 psi 55 bar Workplace Temperature 32 to 120o F 0 to 50o C Temperature Range 86 446o F 30 230o C Temperature Stabilit...

Page 116: ...Section 9 Specifications MM113 D10 D16 Hot Melt Unit 116 Dimensions D10 2 9 7 7 5 4 m m R E F 3 7 2 9 4 5 m m R E F 2 1 0 5 3 4 m m R E F 1 4 3 3 6 2 m m R E F ...

Page 117: ...MM113 D10 D16 Hot Melt Unit Section 9 Specifications 117 Dimensions D16 ...

Page 118: ...Section 9 Specifications MM113 D10 D16 Hot Melt Unit 118 ...

Page 119: ...atiinc com England Valco Cincinnati Limited Hortonwood 32 Telford TFI 7YN England Tel 44 1952 677911 Fax 44 1952 677945 Email sales valco co uk Web http www valco co uk Germany Valco Cincinnati GmbH Bonnerstrasse 349 40589 Dusseldorf Benrath Germany Tel 49 211 984 798 0 Fax 49 211 984 798 20 Spain Melton S L U Pol Industrial Agustinos calle G n 34 31160 Orcoyen Navarra Spain Tel 34 948 321 580 Fax...

Page 120: ...This drawing is referenced by each of the assemblies shown in the table right and in the parts lists following this drawing Items used only on the variable speed model are designated with square balloons PART NO DESCRIPTION 771XX001 2 EXIT 771XX002 4 EXIT 771XX003 6 EXIT ...

Page 121: ...MM113 D10 D16 Hot Melt Unit Section 10 Part Number List 121 D10 Unit Continued ...

Page 122: ...Section 10 Part Number List MM113 D10 D16 Hot Melt Unit 122 D10 Unit Continued ...

Page 123: ... 781XX566 1 12 RIVET 091XX517 2 97 INSTALLATION KIT 091XX664 1 98 SKID WOOD HMU 730XX020 1 99 BOX OUTER SHIPPER 023XX108 1 D10 Unit 4 exit 771xx002 ITEM DESCRIPTION PART NO QTY 1 BASE UNIT ASSY D10 776XX884 1 2 SCREEN RESERVOIR 776XX113 1 3 BRACKET RESERVOIR LID 776XX110 1 4 SCREW 784XX491 3 5 LID RESERVOIR 776XX109 1 6 HANDLE PULL 104XX135 1 7 SCREW 784XX300 2 8 FLAT WASHER 784XX568 2 9 LABEL WAR...

Page 124: ...RESERVOIR LID 776XX110 1 4 SCREW 784XX491 3 5 LID RESERVOIR 776XX109 1 6 HANDLE PULL 104XX135 1 7 SCREW 784XX300 2 8 FLAT WASHER 784XX568 2 9 LABEL WARNING HOT SURFACE 781XX629 2 10 LABEL WARNING ELEC HAZARD 781XX630 2 11 NAMEPLATE 781XX566 1 12 RIVET 091XX517 2 13 UPGRADE KIT 6 EXITS 776XX141 1 97 INSTALLATION KIT 091XX664 1 98 SKID WOOD HMU 730XX020 1 99 BOX OUTER SHIPPER 023XX108 1 ...

Page 125: ...MM113 D10 D16 Hot Melt Unit Section 10 Part Number List 125 D10 Base Unit 776xx884 ...

Page 126: ...Section 10 Part Number List MM113 D10 D16 Hot Melt Unit 126 D10 Base Unit 776xx884 Continued ...

Page 127: ...9 1 11 CABLE ASSY THERMOSTAT 029XX548 1 12 SCREW 784XX945 2 13 SCREW 784XX496 4 14 WIRE TERMINAL RING 075XX179 6 15 LOCK WASHER 784XX352 7 16 WIRE 540XX149 9 17 PLUG RESERVOIR 776XX125 2 18 O RING 745XX023 2 19 BLANKET 782XX309 1 20 GASKET RESERVOIR 782XX310 1 21 CLAMP HOSE 782XX312 1 22 CABLE CLAMP 066XX202 1 23 LABEL GROUND SYMBOL 781XX110 1 30 PANEL HOSE RECEPTACLE 776XX120 1 31 LATCH SPRING CA...

Page 128: ...TRL D SERIE 137XX029 1 48 SWITCH ROCKER DPST 480XX246 1 49 CABLE TIE 067XX154 16 50 CASE 776XX118 1 51 NUT FLANGE 784XX677 10 52 WIRE TERMINAL 075XX332 3 53 CABLE ASSY 029XX551 1 54 CABLE ASSY SW TO DC SUPPLY 029XX565 1 55 CABLE ASSY 12 ZONE TO SWITCH 029XX569 1 56 CABLE ASSY DC SUPPLY TO 12 Z 029XX568 1 57 LANYARD 782XX311 2 58 SCREW 798XX188 4 59 ELECTRICAL CONNECTIONS STICKER 917XX811 1 62 HARN...

Page 129: ...82XX309 1 20 GASKET RESERVOIR 782XX310 1 21 CLAMP HOSE 782XX312 1 22 CABLE CLAMP 066XX202 1 23 LABEL GROUND SYMBOL 781XX110 1 30 PANEL HOSE RECEPTACLE 776XX120 1 31 LATCH SPRING CAM 781XX892 4 32 NUT 798XX489 16 33 TERMINAL TAB 091XX609 3 34 HEX NUT 784XX349 4 35 CABLE ASSY HOSE GUN 029XX546 2 36 PANEL ELECTRICAL 776XX107 1 37 SPACER 091XX739 2 38 INSULATOR FISH PAPER 782XX314 1 39 PCB ASSY 151XX6...

Page 130: ...EM DESCRIPTION PART NO QTY 56 CABLE ASSY DC SUPPLY TO 12 Z 029XX568 1 57 LANYARD 782XX311 2 58 SCREW 798XX188 4 59 ELECTRICAL CONNECTIONS STICKER 917XX811 1 62 HARNESS ANCHOR 067XX002 6 99 ILLUSTRATION DWG WIRING DIA 998IS708 1 Before 5 18 and After 1 17 Continued ...

Page 131: ...elt Unit Section 10 Part Number List 131 D10 Unit Previous Version before 1 2017 and after 1 2016 This drawing is referenced by each of the assemblies shown in the table below and in the parts lists following this drawing ...

Page 132: ...Section 10 Part Number List MM113 D10 D16 Hot Melt Unit 132 D10 Unit Previous Version before 1 2017 and after 1 2016 Continued ...

Page 133: ... 884XX004 4 9 LOCK WASHER 1 4 ZINC 798XX735 4 10 HUB JAW COUPLING 783XX370 1 11 HUB JAW COUPLING 783XX371 1 12 SPIDER JAW COUPLING 783XX372 1 13 SCREEN RESERVOIR 776XX113 1 14 BRACKET RESERVOIR LID 776XX110 1 15 BHCS M6 X 10MM SS 784XX491 3 16 LID RESERVOIR 776XX109 1 17 HANDLE PULL 104XX135 1 18 BHCS M5 X 0 8 X 12MM LG BO 784XX300 2 19 FLAT WASHER M5 784XX568 2 20 LABEL WARNING HOT SURFACE 781XX6...

Page 134: ...K WASHER 1 4 ZINC 798XX735 4 10 HUB JAW COUPLING 783XX370 1 11 HUB JAW COUPLING 783XX371 1 12 SPIDER JAW COUPLING 783XX372 1 13 SCREEN RESERVOIR 776XX113 1 14 BRACKET RESERVOIR LID 776XX110 1 15 BHCS M6 X 10MM SS 784XX491 3 16 LID RESERVOIR 776XX109 1 17 HANDLE PULL 104XX135 1 18 BHCS M5 X 0 8 X 12MM LG BO 784XX300 2 19 FLAT WASHER M5 784XX568 2 20 LABEL WARNING HOT SURFACE 781XX629 2 21 LABEL WAR...

Page 135: ...K WASHER 1 4 ZINC 798XX735 4 10 HUB JAW COUPLING 783XX370 1 11 HUB JAW COUPLING 783XX371 1 12 SPIDER JAW COUPLING 783XX372 1 13 SCREEN RESERVOIR 776XX113 1 14 BRACKET RESERVOIR LID 776XX110 1 15 BHCS M6 X 10MM SS 784XX491 3 16 LID RESERVOIR 776XX109 1 17 HANDLE PULL 104XX135 1 18 BHCS M5 X 0 8 X 12MM LG BO 784XX300 2 19 FLAT WASHER M5 784XX568 2 20 LABEL WARNING HOT SURFACE 781XX629 2 21 LABEL WAR...

Page 136: ...PLING 783XX372 1 13 SCREEN RESERVOIR 776XX113 1 14 BRACKET RESERVOIR LID 776XX110 1 15 BHCS M6 X 10MM SS 784XX491 3 16 LID RESERVOIR 776XX109 1 17 HANDLE PULL 104XX135 1 18 BHCS M5 X 0 8 X 12MM LG BO 784XX300 2 19 FLAT WASHER M5 784XX568 2 20 LABEL WARNING HOT SURFACE 781XX629 2 21 LABEL WARNING ELEC HAZARD 781XX630 2 22 NAMEPLATE SHURE GLUE SYSTEMS 781XX566 1 23 RIVET BLIND 1 8 DIA X 1 4 LG 091XX...

Page 137: ...13 SCREEN RESERVOIR 776XX113 1 14 BRACKET RESERVOIR LID 776XX110 1 15 BHCS M6 X 10MM SS 784XX491 3 16 LID RESERVOIR 776XX109 1 17 HANDLE PULL 104XX135 1 18 BHCS M5 X 0 8 X 12MM LG BO 784XX300 2 19 FLAT WASHER M5 784XX568 2 20 LABEL WARNING HOT SURFACE 781XX629 2 21 LABEL WARNING ELEC HAZARD 781XX630 2 22 NAMEPLATE SHURE GLUE SYSTEMS 781XX566 1 23 RIVET BLIND 1 8 DIA X 1 4 LG 091XX517 2 24 INSTALLA...

Page 138: ...13 SCREEN RESERVOIR 776XX113 1 14 BRACKET RESERVOIR LID 776XX110 1 15 BHCS M6 X 10MM SS 784XX491 3 16 LID RESERVOIR 776XX109 1 17 HANDLE PULL 104XX135 1 18 BHCS M5 X 0 8 X 12MM LG BO 784XX300 2 19 FLAT WASHER M5 784XX568 2 20 LABEL WARNING HOT SURFACE 781XX629 2 21 LABEL WARNING ELEC HAZARD 781XX630 2 22 NAMEPLATE SHURE GLUE SYSTEMS 781XX566 1 23 RIVET BLIND 1 8 DIA X 1 4 LG 091XX517 2 24 INSTALLA...

Page 139: ... 8 5 9 D 1 0 H O T M E L T U N IT A S S Y 4 H 4 G F IX E D S P E E D 7 7 6 X X 8 6 0 D 1 0 H O T M E L T U N IT A S S Y 6 H 6 G F IX E D S P E E D 7 7 6 X X 8 5 8 D 1 0 H O T M E L T U N IT A S S Y 2 H 2 G V A R IA B L E S P E E D 7 7 6 X X 8 6 1 D 1 0 H O T M E L T U N IT A S S Y 4 H 4 G V A R IA B L E S P E E D 7 7 6 X X 8 6 2 D 1 0 H O T M E L T U N IT A S S Y 6 H 6 G V A R IA B L E S P E E D 6...

Page 140: ...ction 10 Part Number List MM113 D10 D16 Hot Melt Unit 140 D10 Unit Previous Version before 1 2016 Continued 1 4 3 2 8 17 14 18 16 5 5 13 14 9 10 32 32 44 31 35 33 45 33 34 22 20 21 19 15 27 28 23 26 29 C ...

Page 141: ...MM113 D10 D16 Hot Melt Unit Section 10 Part Number List 141 D10 Unit Previous Version before 1 2016 Continued 9 11 12 37 38 39 25 24 55 43 41 51 45 46 47 65 57 36 88 84 89 91 90 94 ...

Page 142: ...M113 D10 D16 Hot Melt Unit 142 D10 Unit Previous Version before 1 2016 Continued 30 54 51 45 43 47 45 43 46 42 41 40 50 79 82 57 78 54 45 48 59 74 71 70 73 72 68 69 67 75 74 45 46 47 54 52 53 49 75 80 81 83 87 89 92 60 95 44 44 101 ...

Page 143: ...X 85 ZINC 784XX676 4 18 BLANKET PUMP INSULATION 776XX061 1 19 CHASSIS 776XX117 1 20 STANDOFF RESERVOIR 776XX108 4 21 HHCS M8 X 55 ZINC 884XX244 4 22 NUT FLANGE M8 ZINC 884XX243 4 23 BRACKET MOTOR 775XX856 1 24 HHCS M6 X 14 ZINC 884XX223 4 25 SLW M6 ZINC 798XX593 4 26 GEARMOTOR ASSY 110XX357 1 27 HHCS 1 4 28 X 3 4 ZINC 884XX004 4 28 LOCK WASHER 1 4 ZINC 798XX735 4 29 COUPLING ASSY HEAVY DUTY 783XX3...

Page 144: ... 57 NUT HEX M4 ZINC 798XX488 8 58 CABLE ASSY 6 COND PWR COMM 029XX551 1 59 PCB ASSY 12 ZONE GEAR NI 120 151XX680 1 60 POWER SUPPLY 24VDC 75W 148XX076 1 62 CABLE ASSY SW TO DC SUPPLY 029XX565 1 63 CABLE ASSY 12 ZONE TO SWITCH 029XX569 1 64 CABLE ASSY DC SUPPLY TO 12 Z 029XX568 1 65 SWITCH ROCKER DPST 6A I 480XX246 1 66 TY RAP 14 X 5 5 L HIGH TEM 067XX154 6 67 CASE 776XX118 1 68 BRACKET RESERVOIR LI...

Page 145: ...O QTY 89 PHMS M3 X 8 ZINC 784XX259 2 90 PLUG RESERVOIR 776XX125 2 91 O RING 745XX023 1 92 ELECTRICAL CONNECTIONS STICKER 917XX811 1 93 INSTALLATION KIT 091XX664 1 94 LOCK WASHER 8 ZINC 798XX776 3 95 LABEL GROUND SYMBOL 781XX110 1 98 SKID WOOD HMU 730XX020 1 Coupling Assembly units produced before 1 2016 ITEM DESCRIPTION PART NO QTY 29 COUPLING ASSY 783XX212 1 ...

Page 146: ...Y 1 MANIFOLD 776XX111 1 2 FILTER ASSY 593XX499 1 3 VALVE PRESSURE RELIEF 707XX222 1 4 HEX PLUG 799XX127 11 5 PLUG PIPE SOCKET 1 16 NPT 799XX548 4 8 PRESS GAUGE 1000 PSI KG 786XX122 1 9 O RING 745XX150 2 10 RESERVOIR 776XX114 1 11 VALVE RESERVOIR SHUTOFF 776XX112 1 12 RING RETAINING INTERNAL 783XX277 1 13 HHCS M8 X 90 ZINC 884XX003 4 14 SLW M8 ZINC 784XX476 8 15 GEAR PUMP STANDARD WIDTH 560XX743 1 ...

Page 147: ...50 PANEL ELECTRICAL 776XX107 1 51 PANEL OPERATOR 776XX119 1 52 LANYARD 18 NYLON COATED 782XX311 2 53 SHCS M4 X 8MM S S 798XX188 4 54 NUT FLANGE M6 ZINC 784XX677 10 55 OVERLAY ASSY HM CTRL D SERIE 137XX017 1 57 NUT HEX M4 ZINC 798XX488 8 58 CABLE ASSY 6 COND PWR COMM 029XX551 1 59 PCB ASSY 12 ZONE GEAR NI 120 151XX680 1 60 POWER SUPPLY 24VDC 75W 148XX076 1 61 SHCS M3 X 8 SS 784XX112 2 62 CABLE ASSY...

Page 148: ...CONNECTIONS STICKER 917XX811 1 93 INSTALLATION KIT 091XX664 1 94 LOCK WASHER 8 ZINC 798XX776 3 95 LABEL GROUND SYMBOL 781XX110 1 98 SKID WOOD HMU 730XX020 1 99 BOX OUTER SHIPPER 023XX108 1 100 ILLUSTRATION DWG WIRING DIA 998IS708 1 101 WIRE TERMINAL RING 075XX070 1 D10 Unit Variable speed 4H 4G 776xx861 Previous Version before 1 2016 ITEM DESCRIPTION PART NO QTY 1 D10 HOT MELT UNIT ASSY 776XX858 1...

Page 149: ...This drawing is referenced by each of the assemblies shown in the table below and in the parts lists following this drawing Items used only on the variable speed model are designated with square balloons PART NO DESCRIPTION 771XX004 2 EXIT 771XX005 4 EXIT 771XX006 6 EXIT ...

Page 150: ...Section 10 Part Number List MM113 D10 D16 Hot Melt Unit 150 D16 Unit Continued ...

Page 151: ...MM113 D10 D16 Hot Melt Unit Section 10 Part Number List 151 D16 Unit Continued ...

Page 152: ... 1 12 RIVET 091XX517 2 97 INSTALLATION KIT 091XX664 1 98 SKID WOOD HMU 730XX020 1 99 BOX OUTER SHIPPER 023XX108 1 D16 Unit 4 exit 771xx005 ITEM DESCRIPTION PART NO QTY 1 BASE UNIT ASSY D16 776XX885 1 2 SCREEN RESERVOIR 776XX152 1 3 BRACKET RESERVOIR LID 776XX153 1 4 SCREW 784XX491 3 5 LID RESERVOIR 776XX154 1 6 HANDLE PULL 104XX135 1 7 SCREW 784XX300 2 8 FLAT WASHER 784XX568 2 9 LABEL WARNING HOT ...

Page 153: ...RESERVOIR LID 776XX153 1 4 SCREW 784XX491 3 5 LID RESERVOIR 776XX154 1 6 HANDLE PULL 104XX135 1 7 SCREW 784XX300 2 8 FLAT WASHER 784XX568 2 9 LABEL WARNING HOT SURFACE 781XX629 2 10 LABEL WARNING ELEC HAZARD 781XX630 2 11 NAMEPLATE 781XX566 1 12 RIVET 091XX517 2 13 UPGRADE KIT 6 EXITS 776XX141 1 97 INSTALLATION KIT 091XX664 1 98 SKID WOOD HMU 730XX020 1 99 BOX OUTER SHIPPER 023XX108 1 ...

Page 154: ...Section 10 Part Number List MM113 D10 D16 Hot Melt Unit 154 D16 Base Unit 776xx885 ...

Page 155: ...MM113 D10 D16 Hot Melt Unit Section 10 Part Number List 155 D16 Base Unit 776xx885 Continued ...

Page 156: ...EL GROUND SYMBOL 781XX110 1 30 PANEL HOSE RECEPTACLE 776XX120 1 31 LATCH SPRING CAM 781XX892 4 32 NUT 798XX489 16 33 TERMINAL TAB 091XX609 3 34 HEX NUT 784XX349 4 35 CABLE ASSY HOSE GUN 029XX546 2 36 PANEL ELECTRICAL 776XX107 1 37 SPACER 091XX739 2 38 INSULATOR FISH PAPER 782XX314 1 39 PCB ASSY 151XX680 1 40 NUT 798XX488 8 41 WIRE TERMINAL RING 075XX070 1 42 SCREW 798XX428 5 43 POWER SUPPLY 148XX0...

Page 157: ...1 23 LABEL GROUND SYMBOL 781XX110 1 30 PANEL HOSE RECEPTACLE 776XX120 1 31 LATCH SPRING CAM 781XX892 4 32 NUT 798XX489 16 33 TERMINAL TAB 091XX609 3 34 HEX NUT 784XX349 4 35 CABLE ASSY HOSE GUN 029XX546 2 36 PANEL ELECTRICAL 776XX107 1 37 SPACER 091XX739 2 38 INSULATOR FISH PAPER 782XX314 1 39 PCB ASSY 151XX680 1 40 NUT 798XX488 8 41 WIRE TERMINAL RING 075XX070 1 42 SCREW 798XX428 5 43 POWER SUPPL...

Page 158: ...ber List MM113 D10 D16 Hot Melt Unit 158 D16 Unit Previous Version before 1 2017 and after 1 2016 This drawing is referenced by each of the assemblies shown in the table below and in the parts lists following this drawing ...

Page 159: ...MM113 D10 D16 Hot Melt Unit Section 10 Part Number List 159 D16 Unit Previous Version before 1 2017 and after 1 2016 Continued ...

Page 160: ... 884XX004 4 9 LOCK WASHER 1 4 ZINC 798XX735 4 10 HUB JAW COUPLING 783XX370 1 11 HUB JAW COUPLING 783XX371 1 12 SPIDER JAW COUPLING 783XX372 1 13 SCREEN RESERVOIR 776XX152 1 14 BRACKET RESERVOIR LID 776XX153 1 15 BHCS M6 X 10MM SS 784XX491 3 16 LID RESERVOIR 776XX154 1 17 HANDLE PULL 104XX135 1 18 BHCS M5 X 0 8 X 12MM LG BO 784XX300 2 19 FLAT WASHER M5 784XX568 2 20 LABEL WARNING HOT SURFACE 781XX6...

Page 161: ...K WASHER 1 4 ZINC 798XX735 4 10 HUB JAW COUPLING 783XX370 1 11 HUB JAW COUPLING 783XX371 1 12 SPIDER JAW COUPLING 783XX372 1 13 SCREEN RESERVOIR 776XX152 1 14 BRACKET RESERVOIR LID 776XX153 1 15 BHCS M6 X 10MM SS 784XX491 3 16 LID RESERVOIR 776XX154 1 17 HANDLE PULL 104XX135 1 18 BHCS M5 X 0 8 X 12MM LG BO 784XX300 2 19 FLAT WASHER M5 784XX568 2 20 LABEL WARNING HOT SURFACE 781XX629 2 21 LABEL WAR...

Page 162: ...K WASHER 1 4 ZINC 798XX735 4 10 HUB JAW COUPLING 783XX370 1 11 HUB JAW COUPLING 783XX371 1 12 SPIDER JAW COUPLING 783XX372 1 13 SCREEN RESERVOIR 776XX152 1 14 BRACKET RESERVOIR LID 776XX153 1 15 BHCS M6 X 10MM SS 784XX491 3 16 LID RESERVOIR 776XX154 1 17 HANDLE PULL 104XX135 1 18 BHCS M5 X 0 8 X 12MM LG BO 784XX300 2 19 FLAT WASHER M5 784XX568 2 20 LABEL WARNING HOT SURFACE 781XX629 2 21 LABEL WAR...

Page 163: ...NG 783XX372 1 13 SCREEN RESERVOIR 776XX152 1 14 BRACKET RESERVOIR LID 776XX153 1 15 BHCS M6 X 10MM SS 784XX491 3 16 LID RESERVOIR 776XX154 1 17 HANDLE PULL 104XX135 1 18 BHCS M5 X 0 8 X 12MM LG BO 784XX300 2 19 FLAT WASHER M5 784XX568 2 20 LABEL WARNING HOT SURFACE 781XX629 2 21 LABEL WARNING ELEC HAZARD 781XX630 2 22 NAMEPLATE SHURE GLUE SYSTEMS 781XX566 1 23 RIVET BLIND 1 8 DIA X 1 4 LG 091XX517...

Page 164: ...SCREEN RESERVOIR 776XX152 1 14 BRACKET RESERVOIR LID 776XX153 1 15 BHCS M6 X 10MM SS 784XX491 3 16 LID RESERVOIR 776XX154 1 17 HANDLE PULL 104XX135 1 18 BHCS M5 X 0 8 X 12MM LG BO 784XX300 2 19 FLAT WASHER M5 784XX568 2 20 LABEL WARNING HOT SURFACE 781XX629 2 21 LABEL WARNING ELEC HAZARD 781XX630 2 22 NAMEPLATE SHURE GLUE SYSTEMS 781XX566 1 23 RIVET BLIND 1 8 DIA X 1 4 LG 091XX517 2 24 INSTALLATIO...

Page 165: ...SCREEN RESERVOIR 776XX152 1 14 BRACKET RESERVOIR LID 776XX153 1 15 BHCS M6 X 10MM SS 784XX491 3 16 LID RESERVOIR 776XX154 1 17 HANDLE PULL 104XX135 1 18 BHCS M5 X 0 8 X 12MM LG BO 784XX300 2 19 FLAT WASHER M5 784XX568 2 20 LABEL WARNING HOT SURFACE 781XX629 2 21 LABEL WARNING ELEC HAZARD 781XX630 2 22 NAMEPLATE SHURE GLUE SYSTEMS 781XX566 1 23 RIVET BLIND 1 8 DIA X 1 4 LG 091XX517 2 24 INSTALLATIO...

Page 166: ... E S C R I P T I O N 7 7 6 X X 8 6 4 D 1 6 H O T M E L T U N I T A S S Y 2 H 2 G F I X E D S P E E D 7 7 6 X X 8 6 5 D 1 6 H O T M E L T U N I T A S S Y 4 H 4 G F I X E D S P E E D 7 7 6 X X 8 6 6 D 1 6 H O T M E L T U N I T A S S Y 6 H 6 G F I X E D S P E E D 7 7 6 X X 8 6 7 D 1 6 H O T M E L T U N I T A S S Y 2 H 2 G V A R I A B L E S P E E D 7 7 6 X X 8 6 8 D 1 6 H O T M E L T U N I T A S S Y 4...

Page 167: ...MM113 D10 D16 Hot Melt Unit Section 10 Part Number List 167 D16 Unit Previous Version before 1 2016 Continued ...

Page 168: ...Section 10 Part Number List MM113 D10 D16 Hot Melt Unit 168 D16 Unit Previous Version before 1 2016 Continued ...

Page 169: ...ection 10 Part Number List 169 D16 Unit Previous Version before 1 2016 Continued 30 54 51 43 47 45 43 46 42 41 40 50 79 82 57 78 54 101 45 59 67 75 74 45 46 47 54 52 53 80 81 83 87 89 75 74 71 70 73 72 68 69 92 60 45 48 49 95 44 44 ...

Page 170: ...KET PUMP INSULATION 776XX061 1 19 CHASSIS 776XX117 1 20 STANDOFF RESERVOIR 776XX108 4 21 HHCS M8 X 55 ZINC 884XX244 4 22 NUT FLANGE M8 ZINC 884XX243 4 23 BRACKET MOTOR 775XX856 1 24 HHCS M6 X 14 ZINC 884XX223 4 25 SLW M6 ZINC 798XX593 4 26 GEARMOTOR ASSY 110XX357 1 27 HHCS 1 4 28 X 3 4 ZINC 884XX004 4 28 LOCK WASHER 1 4 ZINC 798XX735 4 29 COUPLING ASSY HEAVY DUTY 783XX322 1 30 CABLE CLAMP 066XX202...

Page 171: ...CABLE ASSY 12 ZONE TO SWITCH 029XX569 1 64 CABLE ASSY DC SUPPLY TO 12 Z 029XX568 1 65 SWITCH ROCKER DPST 6A I 480XX246 1 66 TY RAP 14 X 5 5 L HIGH TEM 067XX154 6 67 CASE 776XX155 1 68 BRACKET RESERVOIR LID 776XX153 1 69 BHCS M6 X 10MM SS 784XX491 3 70 LID RESERVOIR 776XX154 1 71 HANDLE PULL 104XX135 1 72 BHCS M5 X 0 8 X 12MM LG BO 784XX300 2 73 FLAT WASHER M5 784XX568 2 74 LABEL WARNING HOT SURFAC...

Page 172: ...DESCRIPTION PART NO QTY 1 D16 HOT MELT UNIT ASSY 2H 2G 776XX864 1 2 UPGRADE KIT 4 EXITS 776XX140 1 3 NAMEPLATE SHURE GLUE SYSTEMS 781XX566 1 4 RIVET BLIND 1 8 DIA X 1 4 LG 091XX517 2 D16 Unit Fixed Speed 6H 6G 776xx866 Previous Version before 1 2016 ITEM DESCRIPTION PART NO QTY 1 D16 HOT MELT UNIT ASSY 2H 2G 776XX864 1 2 UPGRADE KIT 6 EXITS 776XX141 1 3 NAMEPLATE SHURE GLUE SYSTEMS 781XX566 1 4 RI...

Page 173: ...BLANKET PUMP INSULATION 776XX061 1 19 CHASSIS 776XX117 1 20 STANDOFF RESERVOIR 776XX108 4 21 HHCS M8 X 55 ZINC 884XX244 4 22 NUT FLANGE M8 ZINC 884XX243 4 23 BRACKET MOTOR 775XX856 1 24 HHCS M6 X 14 ZINC 884XX223 4 25 SLW M6 ZINC 798XX593 4 26 GEARMOTOR 110XX365 1 27 HHCS 1 4 28 X 3 4 ZINC 884XX004 4 28 LOCK WASHER 1 4 ZINC 798XX735 4 29 COUPLING ASSY HEAVY DUTY 783XX322 1 30 CABLE CLAMP 066XX202 ...

Page 174: ...ER SUPPLY 24VDC 75W 148XX076 1 61 SHCS M3 X 8 SS 784XX112 2 62 CABLE ASSY SW TO DC SUPPLY 029XX565 1 63 CABLE ASSY 12 ZONE TO SWITCH 029XX569 1 64 CABLE ASSY DC SUPPLY TO 12 Z 029XX568 1 65 SWITCH ROCKER DPST 6A I 480XX246 1 66 TY RAP 14 X 5 5 L HIGH TEM 067XX154 6 67 CASE 776XX155 1 68 BRACKET RESERVOIR LID 776XX153 1 69 BHCS M6 X 10MM SS 784XX491 3 70 LID RESERVOIR 776XX154 1 71 HANDLE PULL 104X...

Page 175: ...X 18MM LONG F 091XX666 2 89 PHMS M3 X 8 ZINC 784XX259 2 90 PLUG RESERVOIR 776XX125 2 91 O RING 745XX023 2 92 ELECTRICAL CONNECTIONS STICKER 917XX811 1 93 INSTALLATION KIT 091XX664 1 94 LOCK WASHER 8 ZINC 798XX776 3 95 LABEL GROUND SYMBOL 781XX110 1 98 SKID WOOD HMU 730XX020 1 99 BOX OUTER SHIPPER 023XX108 1 100 ILLUSTRATION DWG WIRING DIA 998IS708 1 101 WIRE TERMINAL RING 075XX070 1 ...

Page 176: ...n before 1 2016 ITEM DESCRIPTION PART NO QTY 1 D16 HOT MELT UNIT ASSY 2H 2G 776XX867 1 2 UPGRADE KIT 6 EXITS 776XX141 1 3 NAMEPLATE SHURE GLUE SYSTEMS 781XX566 1 4 RIVET BLIND 1 8 DIA X 1 4 LG 091XX517 2 Installation Kit 091xx664 ITEM DESCRIPTION PART NO QTY 1 FUSE 085XX220 2 2 FUSE 085XX271 2 3 FUSE 085XX273 2 4 FUSE used on Board 151xx680 085XX039 2 5 MANUAL CD D10 D16 HMU MM113CD 1 6 BOX TRAY 7...

Page 177: ...Feeder Assembly 776xx157 Refer also to Appendix B Instruction Sheets for Option Kits IS0231 If the Autofeed is selected the low level sensor cannot be selected DETAIL A DETAIL B 14 4 6 5 7 8 9 17 SEE DETAIL B PORT 1 PORT 3 PORT 2 10 1 18 32 33 31 19 20 SEE DETAIL A 12 15 21 38 16 37 23 40 ...

Page 178: ...M2 1 17 784XX050 SHCS M4 X 25 SS 2 18 784XX496 SHCS M5 X 8 0 LNG B O 4 19 783XX310 MAGNET 2 20 884XX276 FHMS 4 40 X 3 8 BO 2 21 884XX280 NUT ACORN 4 40 ZINC 2 22 098XX110 LEVEL SENSOR ASSY 1 23 066XX220 CABLE CLAMP 1 24 066XX221 BUSHING 2 25 K051701002 ASSEMBLY FEEDER TUBE 1 26 029XX583 REED SENSOR CABLE ASSY 1 27 029XX584 JUMPER CABLE ASSY 1 28 784XX352 LOCK WASHER M5 2 29 784XX349 HEX NUT M5 0 8...

Page 179: ...82XX408 1 12 SPRING COMPRESSION 783XX327 8 776xx203 ITEM DESCRIPTION PART NO QTY 1 RESERVOIR LID ASSY SPLIT 776XX610 1 2 HOSE SUPPORT ASSY 776XX204 1 3 SCREW 784XX890 4 776xx613 ITEM DESCRIPTION PART NO QTY 1 OUTER LID SPLIT 776XX244 1 2 INNER LID REAR SPLIT 776XX245 1 3 LID FRONT INNER SPLIT 776XX201 1 4 STANDOFF 091XX681 8 5 HANDLE PULL 104XX135 1 6 FLAT WASHER 784XX568 2 7 SCREW 784XX300 2 8 LA...

Page 180: ...SHELL 4P RECEPT SIZE11 1 3 061XX448 SOCKET GOLD 15 20 24 AWG 2 5 075XX302 FERRULE INS 22AWG TURQ 8MM 2 6 540XX162 WIRE PTFE 22 AWG ORG C50106 4 5 7 540XX159 WIRE PTFE 22 AWG YEL C501094 4 5 9 IS0161 INSTRUCTION SHEET PUMP CNTRL 1 10 067XX154 TY RAP 14 X 5 5 L HIGH TEM 1 12 798XX489 NUT HEX M3 ZINC 4 Motor Pump Type MOTOR TYPE PUMP SIZE FIXED VARIABLE 771XX007 771XX008 STANDARD WIDTH 771XX009 771XX...

Page 181: ... 410 PLUG PIPE SOCKET 799XX548 2 411 FILTER ASSY 593XX499 1 412 VALVE PRESSURE RELIEF 707XX222 1 413 PRESS GAUGE 786XX122 1 414 PLUG 799XX875 1 415 O RING 745XX150 1 416 SCREW 884XX003 4 417 BRACKET MOTOR 776XX313 1 418 BRACKET MOUNTING LEFT 776XX314 1 419 BRACKET MOUNTING RIGHT 776XX315 1 420 SCREW 884XX223 8 421 FLAT WASHER 798XX302 8 422 GEARMOTOR ASSY 110XX357 1 423 SCREW 884XX004 4 424 LOCK W...

Page 182: ...UG 799XX875 1 415 O RING 745XX150 1 416 SCREW 884XX003 4 417 BRACKET MOTOR 776XX313 1 418 BRACKET MOUNTING LEFT 776XX314 1 419 BRACKET MOUNTING RIGHT 776XX315 1 420 SCREW 884XX223 8 421 FLAT WASHER 798XX302 8 422 GEARMOTOR 110XX365 1 423 SCREW 884XX004 4 424 LOCK WASHER 798XX735 4 425 HUB JAW COUPLING 783XX370 1 426 HUB JAW COUPLING 783XX371 1 427 SPIDER JAW COUPLING 783XX372 1 428 MTR DRIVE AC VA...

Page 183: ... 1 414 PLUG 799XX875 1 415 O RING 745XX150 1 416 SCREW 884XX003 4 417 BRACKET MOTOR 776XX313 1 418 BRACKET MOUNTING LEFT 776XX314 1 419 BRACKET MOUNTING RIGHT 776XX315 1 420 SCREW 884XX223 8 421 FLAT WASHER 798XX302 8 422 GEARMOTOR 110XX365 1 423 SCREW 884XX004 4 424 LOCK WASHER 798XX735 4 425 HUB JAW COUPLING 783XX370 1 426 HUB JAW COUPLING 783XX371 1 427 SPIDER JAW COUPLING 783XX372 1 428 MTR DR...

Page 184: ...7 11 410 PLUG 799XX548 2 411 FILTER ASSY 593XX499 1 412 VALVE PRESSURE RELIEF 707XX222 1 413 PRESS GAUGE 786XX122 1 414 PLUG 799XX875 1 415 O RING 745XX150 1 416 SCREW 884XX003 4 417 BRACKET MOTOR 776XX313 1 418 BRACKET MOUNTING LEFT 776XX314 1 419 BRACKET MOUNTING RIGHT 776XX315 1 420 SCREW 884XX223 8 421 FLAT WASHER 798XX302 8 422 GEARMOTOR ASSY 110XX357 1 423 SCREW 884XX004 4 424 LOCK WASHER 79...

Page 185: ... 799XX875 1 415 O RING 745XX150 1 416 SCREW 884XX003 4 417 BRACKET MOTOR 776XX313 1 418 BRACKET MOUNTING LEFT 776XX314 1 419 BRACKET MOUNTING RIGHT 776XX315 1 420 SCREW 884XX223 8 421 FLAT WASHER 798XX302 8 422 GEARMOTOR 110XX365 1 423 SCREW 884XX004 4 424 LOCK WASHER 798XX735 4 425 HUB JAW COUPLING 783XX370 1 426 HUB JAW COUPLING 783XX371 1 427 SPIDER JAW COUPLING 783XX372 1 428 MTR DRIVE AC VAR ...

Page 186: ... 414 PLUG 799XX875 1 415 O RING 745XX150 1 416 SCREW 884XX003 4 417 BRACKET MOTOR 776XX313 1 418 BRACKET MOUNTING LEFT 776XX314 1 419 BRACKET MOUNTING RIGHT 776XX315 1 420 SCREW 884XX223 8 421 FLAT WASHER 798XX302 8 422 GEARMOTOR 110XX365 1 423 SCREW 884XX004 4 424 LOCK WASHER 798XX735 4 425 HUB JAW COUPLING 783XX370 1 426 HUB JAW COUPLING 783XX371 1 427 SPIDER JAW COUPLING 783XX372 1 428 MTR DRIV...

Page 187: ... HEX PLUG 799XX127 11 410 PLUG 799XX548 2 411 FILTER ASSY 593XX499 1 412 VALVE PRESSURE RELIEF 707XX222 1 413 PRESS GAUGE 786XX122 1 414 PLUG 799XX875 1 415 O RING 745XX150 1 416 SCREW 884XX002 4 417 BRACKET MOTOR 776XX598 1 418 BRACKET MOUNTING LEFT 776XX314 1 419 BRACKET MOUNTING RIGHT 776XX315 1 420 SCREW 884XX223 8 421 FLAT WASHER 798XX302 8 422 GEARMOTOR ASSY 110XX421 1 423 SCREW 784XX411 4 4...

Page 188: ...22 1 414 PLUG 799XX875 1 415 O RING 745XX150 1 416 SCREW 884XX002 4 417 BRACKET MOTOR 776XX598 1 418 BRACKET MOUNTING LEFT 776XX314 1 419 BRACKET MOUNTING RIGHT 776XX315 1 420 SCREW 884XX223 8 421 FLAT WASHER 798XX302 8 422 GEARMOTOR ASSY VAR SPD 110XX423 1 423 SCREW 784XX411 4 425 HUB JAW COUPLING 783XX370 1 426 COUPLING HUB JAW 782XX678 1 427 SPIDER JAW COUPLING 783XX372 1 428 MTR DRIVE AC VAR F...

Page 189: ...UGE 786XX122 1 414 PLUG 799XX875 1 415 O RING 745XX150 1 416 SCREW 884XX002 4 417 BRACKET MOTOR 776XX598 1 418 BRACKET MOUNTING LEFT 776XX314 1 419 BRACKET MOUNTING RIGHT 776XX315 1 420 SCREW 884XX223 8 421 FLAT WASHER 798XX302 8 422 GEARMOTOR ASSY VAR SPD 110XX423 1 423 SCREW 784XX411 4 425 HUB JAW COUPLING 783XX370 1 426 COUPLING HUB JAW 782XX678 1 427 SPIDER JAW COUPLING 783XX372 1 428 MTR DRIV...

Page 190: ...EX PLUG 799XX127 11 410 PLUG 799XX548 2 411 FILTER ASSY 593XX499 1 412 VALVE PRESSURE RELIEF 707XX222 1 413 PRESS GAUGE 786XX122 1 414 PLUG 799XX875 1 415 O RING 745XX150 1 416 SCREW 884XX002 4 417 BRACKET MOTOR 776XX598 1 418 BRACKET MOUNTING LEFT 776XX314 1 419 BRACKET MOUNTING RIGHT 776XX315 1 420 SCREW 884XX223 8 421 FLAT WASHER 798XX302 8 422 GEARMOTOR ASSY 110XX421 1 423 SCREW 784XX411 4 425...

Page 191: ... 1 414 PLUG 799XX875 1 415 O RING 745XX150 1 416 SCREW 884XX002 4 417 BRACKET MOTOR 776XX598 1 418 BRACKET MOUNTING LEFT 776XX314 1 419 BRACKET MOUNTING RIGHT 776XX315 1 420 SCREW 884XX223 8 421 FLAT WASHER 798XX302 8 422 GEARMOTOR ASSY VAR SPD 110XX423 1 423 SCREW 784XX411 4 425 HUB JAW COUPLING 783XX370 1 426 COUPLING HUB JAW 782XX678 1 427 SPIDER JAW COUPLING 783XX372 1 428 MTR DRIVE AC VAR FRE...

Page 192: ...E 786XX122 1 414 PLUG 799XX875 1 415 O RING 745XX150 1 416 SCREW 884XX002 4 417 BRACKET MOTOR 776XX598 1 418 BRACKET MOUNTING LEFT 776XX314 1 419 BRACKET MOUNTING RIGHT 776XX315 1 420 SCREW 884XX223 8 421 FLAT WASHER 798XX302 8 422 GEARMOTOR ASSY VAR SPD 110XX423 1 423 SCREW 784XX411 4 425 HUB JAW COUPLING 783XX370 1 426 COUPLING HUB JAW 782XX678 1 427 SPIDER JAW COUPLING 783XX372 1 428 MTR DRIVE ...

Page 193: ...fer also to Appendix B Instruction Sheets for Option Kits IS0212 ITEM PART NO DESCRIPTION QTY 1 561XX203 GEAR PUMP STANDARD WIDTH 1 2 798XX173 SHCS 5 16 18 X 3 1 2 4 3 745XX035 O RING 2 4 782XX085 TAG PUMP INFORMATION 1 5 784XX341 SHCS M8 X 90 4 6 998IS696 INFORMATION SHEET PUMPS 1 7 IS0212 D S SERIES PUMP CHANGE PROCEDURE 1 Pump Kit Double Width 560xx887 Refer also to Appendix B Instruction Sheet...

Page 194: ...DURE 1 Pattern Control Valve Driver Kit PCM 6 776xx733 Refer also to Appendix B Instruction Sheets for Option Kits IS0230 ITEM PART NO DESCRIPTION QTY 1 098XX109 PCM 6 VALVE DRIVER ASSEMBLY 1 2 776XX734 BEZEL OPERATOR PANEL 1 3 798XX488 NUT HEX M4 ZINC 4 4 784XX308 LOCK WASHER M4 ZINC 4 5 029XX570 CABLE ASSY PCM 6 VALVE DRIVER 1 6 148XX077 POWER SUPPLY 24VDC 150W 1 7 784XX968 SCREW PAN HEAD M3 X 8...

Page 195: ...MPLIFIER LEVEL SENSOR PNP 1 2 098XX107 LEVEL SENSOR HIGH TEMPERATURE 1 3 784XX359 SHCS M4 X 10 ZINC 2 4 070XX662 CONNECTOR 3 POS 3A 098 XA 1 5 061XX424 CONTACT FEM SOCKET 3A XA 3 6 540XX061 WIRE PTFE 18 AWG GRN YEL 2 5 7 075XX179 WIRE TERMINAL RING 1 8 075XX393 WIRE TERMINAL RECP 110 INS 1 9 075XX358 WIRE TERMINAL 90 DEG FEMALE 1 10 IS0232 IS INTERNAL LEVEL SENSOR 1 11 784XX352 LOCK WASHER M5 1 12...

Page 196: ... LEVEL SENSOR PNP 1 2 098XX107 LEVEL SENSOR HIGH TEMPERATURE 1 3 784XX359 SHCS M4 X 10 ZINC 2 4 070XX707 CONNECTOR 4 POSITION 1 5 061XX424 CONTACT FEM SOCKET 3A XA 3 6 540XX061 WIRE PTFE 18 AWG GRN YEL 2 5 7 075XX179 WIRE TERMINAL RING 1 8 075XX393 WIRE TERMINAL RECP 110 INS 1 9 075XX358 WIRE TERMINAL 90 DEG FEMALE 1 10 IS0232 IS INTERNAL LEVEL SENSOR 1 11 784XX352 LOCK WASHER M5 1 12 784XX349 HEX...

Page 197: ...Pot Fill External Pot Fill Kit 776xx757 Refer also to Appendix B Instruction Sheets for Option Kits IS0234 4 PLCS 2 PLCS 2 PLCS 4 PLCS 4 PLCS 3 PLCS DETAIL A TERMINAL STRIP PIN LOCATION SCALE 2 1 WIRE LENGTHS TO BE 0 50 12 7 MM UNLESS OTHERWISE SPECIFIED 1 2 3 4 5 6 7 8 ...

Page 198: ...55XX679 SLEEVING FIBERGLASS 3 8 BLAK 60 12 066XX138 CORD GRIP BLACK PG 13 5 1 13 061XX211 CONNECTOR M12 5PIN MALE 1 14 075XX387 CONNECTOR 4 PIN TERMINAL 1 15 884XX269 SHCS M2 5 X 12 SS 2 16 075XX303 FERRULE INS 20AWG WHITE 8MM 4 17 075XX301 FERRULE INS 24AWG LT BLU 8MM 4 18 030XX596 CABLE ASSY M12 FEM 10M 1 19 070XX662 CONNECTOR 3 POS 3A 098 XA 1 20 061XX424 CONTACT FEM SOCKET 3A XA 3 21 583XX286 ...

Page 199: ...ER BASE 105XX055 1 2 SLEEVING FIBERGLASS 755XX087 5 5 3 WIRE PVC 20 AWG WHT 540XX043 8 5 4 WIRE PVC 20 AWG BLU 540XX040 8 5 5 WIRE PVC 20 AWG BRN 540XX035 8 5 6 WIRE PVC 20 AWG BLK 540XX034 3 7 FERRULE 075XX303 8 8 BULB 105XX050 2 9 BEACON LIGHT ELEMENT BLUE 105XX051 1 10 BEACON LIGHT ELEMENT RED 105XX053 1 11 SCREW 784XX313 2 12 NUT 798XX488 2 13 LABELS LENS 782XX348 1 14 CABLE TIE 067XX154 1 15 ...

Page 200: ...LEMENT 1 2 IS0233 IS ALARM BEACON ASSY 1 Pressure Relief Pneumatic Pressure Relief Kit 707xx212 Refer also to Appendix B Instruction Sheets for Option Kits 999XD707 002 4 6 5 3 2 1 ITEM PART NO DESCRIPTION QTY 1 707XX211 VALVE ASSY PRESSURE RELIEF 1 2 755XX054 AIR LINE 203051 1 3 797XX827 MALE CONNECTOR 94929026 1 4 594XX160 FILTER REGULATOR AIR 5 125PSI 1 5 786XX001 GAUGE 960LP 1 6 752XX004 MALE ...

Page 201: ...Y PRESSURE RELIEF 1 2 797XX079 HEX NIPPLE M M 1 8 1 3 411XX118 VALVE ASSY 3 WAY W M12 24V 1 4 799XX582 CONNECTOR MALE 8MM X 1 8 NPT 2 5 755XX575 TUBING NYLON 8MM O D 360 6 797XX395 FITTING MALE 5 16I X 1 4NPT 4 7 797XX019 STREET TEE F F M 1 4 1 8 594XX033 FILTER REGULATOR ASSY 1 9 582XX300 BRACKET REGULATOR 1 10 594XX004 AIR REGULATOR M750LPG 1 11 580XX861 BRACKET 1 12 999XD774 197 ILLUST DWG UNIF...

Page 202: ...IGH TEM 4 8 067XX002 HARNESS ANCHOR 75 INCH 2 9 075XX179 WIRE TERMINAL RING 1 10 784XX352 LOCK WASHER M5 1 11 784XX349 HEX NUT M5 0 8 ZINC 1 Pressure Switch Kit 160 400 PSI 481xx051 Refer also to Appendix B Instruction Sheets for Option Kits IS0213 ITEM PART NO DESCRIPTION QTY 1 485XX107 SWITCH PRESSURE 1 2 792XX340 FITTING ADAPTER 1 3 797XX073 REDUCER M M 1 2 X 1 4 1 4 IS0213 IS UE PRESSURE SWITC...

Page 203: ...40 FITTING ADAPTER 1 3 797XX073 REDUCER M M 1 2 X 1 4 1 4 IS0213 IS UE PRESSURE SWITCHES 1 5 075XX304 FERRULE INS 18AWG RED 8MM 4 6 755XX087 SLEEVING FIBERGLASS 4 BLACK 69 5 7 067XX154 TY RAP 14 X 5 5 L HIGH TEM 4 8 067XX002 HARNESS ANCHOR 75 INCH 2 9 075XX179 WIRE TERMINAL RING 1 10 784XX352 LOCK WASHER M5 1 11 784XX349 HEX NUT M5 0 8 ZINC 1 Heavy Duty Pressure Gauge 786xx129 ITEM PART NO DESCRIP...

Page 204: ...ion Kits IS0377 ITEM DESCRIPTION PART NO QTY 1 TRANSDUCER PRESSURE 520XX031 1 2 WIRE PTFE 22 AWG BRN 540XX160 4 583 3 WIRE PTFE 22 AWG BLK 540XX166 4 583 4 WIRE PTFE 22 AWG BLU 540XX164 4 583 5 SLEEVING FIBERGLASS 755XX087 52 5 6 CONNECTOR 070XX662 1 7 CONTACT 061XX424 3 8 FERRULE 075XX302 3 9 CABLE TIE 067XX154 2 10 IS PRESSURE TRANSDUCER IS0377 1 ...

Page 205: ...FF 6MM HEX 091XX563 2 5 BHCS M3 X 6 SS 784XX541 2 7 IS ADDITIONAL I O BOARD IS0343 1 Ethernet IP Anybus Installation Kit 098xx133 Refer also to Appendix B Instruction Sheets for Option Kits IS0344 ITEM DESCRIPTION PART NO QTY 1 PCB ASSY ANYBUS EXPANDED I O 151XX724 1 2 MODULE ANYBUS ETHERNET IP 098XX123 1 3 SPACER PCB 14MM SNAP IN 091XX644 1 4 STANDOFF 6MM HEX 091XX563 2 5 BHCS M3 X 6 SS 784XX541 ...

Page 206: ...Section 10 Part Number List MM113 D10 D16 Hot Melt Unit 206 ...

Page 207: ...t of the use of Valco Cincinnati products This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to Valco Cincinnati Inc for examination and verification If claimed defect is verified repairs or replacements will be made F O B Cincinnati Ohio U S A or ex works Telford U K If the inspection of the equipment does not disclose any defect of workmanship or materi...

Page 208: ...Section 11 Warranty MM113 D10 D16 Hot Melt Unit 208 ...

Page 209: ...uoted at that time Any part that fails during the warranty period shall be returned prepaid to Valco Cincinnati Inc by the customer for disposition Upon request ValcoMelton personnel are available to repair or replace such parts at the customer s facility Charges for this service include travel time and expenses If an equipment problem is the result of customer abuse improper installation or opera...

Page 210: ...Section 12 Service MM113 D10 D16 Hot Melt Unit 210 ...

Page 211: ...on and off Level 2 Advanced Operator PIN Code 1234 Can access all Level 1 features Can access most system setup parameters Can access all Clock Setback Startup History and Diagnostics menu groups Level 3 Supervisor PIN Code 6550 Can access all Level 1 and 2 features Can access Maximum Temperature parameter in System Setup menu Can access Peripherals Inputs Outputs and Temperature Control PID menu ...

Page 212: ...Appendix A Password Levels MM113 D10 D16 Hot Melt Unit 212 Setting Level 0 as Default Continued ...

Page 213: ... Total for hose gun 2 pair 1800 3 Total for hose gun 3 pair 1400 4 Total for hose gun 4 pair 1400 5 Total for all hoses and guns 8400 1 Add the power requirements of hose 1 and gun 1 Compare this value to the maximum wattage given in Line 1 of Table 1 2 Add the power requirements of hose 2 and gun 2 Compare this value to the maximum wattage given in Line 2 of Table 1 3 Add the power requirements o...

Page 214: ...Appendix B Power Requirements MM113 D10 D16 Hot Melt Unit 214 ...

Page 215: ... values to the CPU overwriting all parameter settings prior to running Restore If the function fails an error code will be displayed that is explained at the end of this doc Init Level 4 Permission Required Same function as previous sets all parameters back to default and opens the Config wizard Backups from any 152XX746 board will be able to be loaded onto any other 152XX746 board However because...

Page 216: ...SD card failed to unmount Code 4 CPU failed to open the backup file Code 5 CPU failed to close the backup file Code 6 CPU failed to write information to the backup file during backup creation Code 7 CPU failed to read information from the backup file during restore Code 8 Backup file is invalid Upon creation a checksum is calculated and saved at the beginning of the file A file should only be inva...

Page 217: ...gs menu 5 Only two Modbus functions are configured in the CPU 0x03 Read Multiple Holding Registers 0x10 Write Multiple Holding Registers 6 Errors Returned Modbus Exception Code 0x01 Illegal function 0x03 and 0x10 are the only supported functions Modbus Exception Code 0x02 Illegal data address if any address is out of range 7 All current temperatures have a 25 ºC offset added to them before being s...

Page 218: ...tpoint All Temperatures in ºC M1 prog 0x0101 W R Hose 1 Temperature Setpoint All Temperatures in ºC P1 prog 0x0102 W R Gun 1 Temperature Setpoint All Temperatures in ºC M2 prog 0x0103 W R Hose 2 Temperature Setpoint All Temperatures in ºC P2 prog 0x0104 W R Gun 2 Temperature Setpoint All Temperatures in ºC M3 prog 0x0105 W R Hose 3 Temperature Setpoint All Temperatures in ºC P3 prog 0x0106 W R Gun...

Page 219: ...ilitation of channel 5 Not Used by Valco CPU P16 0x011D W R Habilitation of channel 6 Not Used by Valco CPU P17 0x011E W R Number of terminal Not Used by Valco CPU P18 0x011F W R Spare Not Used by Valco CPU P19 0x0120 W R Spare Not Used by Valco CPU P20 0x0121 W R Spare Not Used by Valco CPU P21 0x0122 W R Spare Not Used by Valco CPU P22 0x0123 W R Spare Not Used by Valco CPU P23 0x0124 W R Spare ...

Page 220: ... Hour ON 1 Not Used by Valco CPU MC1 0x0141 W R Wednesday Minute ON 1 Not Used by Valco CPU TC1 0x0142 W R Wednesday Type ON 1 Not Used by Valco CPU HD1 0x0143 W R Wednesday Hour OFF 1 Not Used by Valco CPU MD1 0x0144 W R Wednesday Minute OFF 1 Not Used by Valco CPU TD1 0x0145 W R Wednesday Type OFF 1 Not Used by Valco CPU HC2 0x0146 W R Wednesday Hour ON 2 Not Used by Valco CPU MC2 0x0147 W R Wed...

Page 221: ... R Friday Type OFF 2 Not Used by Valco CPU HC1 0x0164 W R Saturday Hour ON 1 Not Used by Valco CPU MC1 0x0165 W R Saturday Minute ON 1 Not Used by Valco CPU TC1 0x0166 W R Saturday Type ON 1 Not Used by Valco CPU HD1 0x0167 W R Saturday Hour OFF 1 Not Used by Valco CPU MD1 0x0168 W R Saturday Minute OFF 1 Not Used by Valco CPU TD1 0x0169 W R Saturday Type OFF 1 Not Used by Valco CPU HC2 0x016A W R...

Page 222: ...x0188 R Gun 2 Temperature All Temperatures in ºC w 25 ºC offset added M3 actual 0x0189 R Hose 3 Temperature All Temperatures in ºC w 25 ºC offset added P3 actual 0x018A R Gun 3 Temperature All Temperatures in ºC w 25 ºC offset added M4 actual 0x018B R Hose 4 Temperature All Temperatures in ºC w 25 ºC offset added P4 actual 0x018C R Gun 4 Temperature All Temperatures in ºC w 25 ºC offset added M5 a...

Page 223: ...R Shift A Standby Start Time 0x01A3 W R Shift A Standby End Time 0x01A4 W R Shift A Standby Enable 0x01A5 W R Shift A Setback Start Time 0x01A6 W R Shift A Setback End Time 0x01A7 W R Shift A Setback Enable 0x01A8 W R Shift B Standby Start Time 0x01A9 W R Shift B Standby End Time 0x01AA W R Shift B Standby Enable 0x01AB W R Shift B Setback Start Time 0x01AC W R Shift B Setback End Time 0x01AD W R ...

Page 224: ... 1 Low Alarm PSI 0x01C5 W R Pressure Monitor 1 High Alarm PSI 0x01C6 R Pressure Monitor 1 Value PSI 0x01C7 W R Pressure Monitor 2 Enable Disable 0x01C9 W R Pressure Monitor 2 Low Alarm PSI 0x01CA W R Pressure Monitor 2 High Alarm PSI 0x01CB R Pressure Monitor 2 Value PSI 0x01CC W R Pressure Monitor 3 Enable Disable 0x01CD W R Pressure Monitor 3 Max Value PSI 0x01CE W R Pressure Monitor 3 Low Alarm...

Page 225: ...ble 0x01E2 W R Zone 12 Enable Disable 0x01E3 W R Zone 13 Enable Disable 0x01E4 W R Zone 14 Enable Disable 0x01E5 W R Zone 15 Enable Disable 0x01E6 W R Zone 16 Enable Disable 0x01E7 W R Zone 17 Enable Disable 0x01E8 W R Zone 18 Enable Disable 0x01E9 W R Zone 19 Enable Disable 0x01EA W R Zone 20 Enable Disable 0x01EB W R Hose Gun 1 Enable Disable 0x01EC W R Hose Gun 2 Enable Disable 0x01ED W R Hose ...

Page 226: ...Appendix D Communication Protocols Modus MM113 D10 D16 Hot Melt Unit 226 ...

Page 227: ...eive packets in which the PLC initiates the commands needed for the Melter process Only one command is executed at a time and the Melter will respond with specific fault codes if the command cannot be executed For each packet the Melter will return the Data Index and channel from the PLC command to indicate proper acknowledgement Data Packets used for Ethernet IP communication This section describ...

Page 228: ...e of 1 and OFF has a value of 0 Bit 0 Control Power ON OFF Bit 1 Master Pump Enable ON OFF Bit 2 Pump 1 ON OFF Bit 3 Pump 2 ON OFF Bit 4 Pump 3 ON OFF Bit 5 Pump 4 ON OFF Bit 6 Temperature Setback ON OFF Bit 7 Auto Pump Enable ON OFF Command Byte 1 This command byte tells the Melter what to do with the Data Index and Channel bytes The following command codes in hex are defined Command Description ...

Page 229: ... Current Temperature 128 RW 5 190 C Standby Temperature 135 RW 0 1440 min AutoSetback Time 136 RW 0 1440 min AutoStandby Time 142 RW 5 60 C UnderTemp Fault Offset 152 RW 5 60 C OverTemp Fault Offset 160 RW 1 180 min Exit Standby Time 170 0 3 RW 0 2 Pump Auto Mode Input Speed Type 0 0 10V 1 0 2 8V 2 Encoder 171 0 3 RW 0 9999 m min Pump Minimum Speed Encoder 172 0 3 RW 0 9999 RPM Pump Creep Speed 17...

Page 230: ...0 Melter Ready for Operation 1 Ready 0 Not Ready Bit 1 Ready Delay Enabled 1 Enabled 0 OFF Bit 2 System is in Alarm State 1 Alarm 0 No Alarm Bit 3 System is in Fault State 1 Fault 0 No Fault Bit 4 Melter is Shutdown 1 Shutdown 0 Not Shutdown Bit 5 Melter in Warmup State 1 Warmup active 0 Warmup not active Bit 6 Melter in Setback 1 Setback active 0 Setback not active Bit 7 Pump 1 Active 1 On 0 OFF ...

Page 231: ... This is the value returned during a read command for the Data Index and Channel requested Channel Read Data Bytes 6 15 When a read command is requested for a parameter with multiple zones the next channel value will also return to the PLC unless the requested channel is already the maximum channel For example A read request to Data Index 182 Pump Speed channel 0 Channel Read Data Bytes 4 and 5 re...

Page 232: ...or is returned in Byte 4 Numbers shown in Hex Byte 4 Description 0x00 No Alarm 0x01 0x14 Zone Error 0x15 System Error Zone Error 0x01 0x14 Byte 5 Description 0x00 No Alarm Fault 0x01 RTD Fault 0x02 Low Temperature Fault 0x03 High Temperature Fault System Error 0x15 Byte 5 Description 0x00 No Alarm Fault 0x02 System Fault 0x03 Filter Alarm 0x04 Pump 1 Fault 0x05 Pump 2 Fault 0x06 Pump 3 Fault 0x07 ...

Page 233: ...t the zone 1 temperature setpoint Control 0x01 Heater enable only Command Write 0x06 Data Index 115 0x73 Setpoint Channel 0 Data 70 degrees 0x46 PLC Æ CPU 0x01 0x06 0x73 0x00 0x46 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 CPU Æ PLC 0x00 0x01 0x73 0x00 0x46 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 2 Read current zone 1 temperature Control 0x01 Heater enable only Command R...

Page 234: ...S ESTABLISHED FLASHING GREEN ONLINE WITHOUT CONNECTIONS ESTABLISHED RED FATAL ERROR FLASHING RED CONNECTION TIMED OUT Module Status LED LED State Description OFF NO POWER GREEN CONTROLLED BY A SCANNER IN RUN STATE FLASHING GREEN NOT CONFIGURED OR SCANNER IN IDLE STATE RED MAJOR FAULT FLASHING RED RECOVERABLE FAULT Link Activity LED LED State Description OFF NO LINK NO ACTIVITY GREEN LINK 100Mbit s...

Page 235: ...4 776XX140 N A Zone Upgrade Kit 2 6 776XX141 Zone Upgrade Kit 4 6 776XX142 2 Alternate Lid 776XX157 D10 IS0231 776XX789 D16 776XX610 N A 776XX203 776XX613 3 Pump Control 029XX553 IS0161 4 Pump Type 561XX220 IS0212 561XX216 561XX221 561XX222 5 Hoses Multiple 999XA780 02 6 Handguns Multiple N A 7 Pattern Control 776XX733 IS0230 8 Internal Level Sensors 776XX745 IS0232 776XX748 External Pot Fill 776x...

Page 236: ...n installed FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN A PERSONAL INJURY DEATH OR DAMAGE TO EQUIPMENT WARNING WARNING WARNING WARNING WARNING The equipment may still be energized even after the circuit breaker or main power switch is off All equipment must be properly grounded and fused in accordance with rate current consumption refer to the equipment identification plate Gauge and insu...

Page 237: ...e to the chassis 6 Remove the case 7 Carefully remove the three 3 circular knockouts from the top of the case 8 Carefully remove the circular knockout on the center bulkhead in the case 1 Open the back hose and front operator panels 2 Remove the two 2 M4 x 12 socket head cap screws holding the lanyards to the top of the case 3 Remove the quick disconnect ground wire from the top of the case ...

Page 238: ... occur as a result of removing the knockouts 10 Turn the case on its side For D4 hot melt units proceed to step 13 11 Install the mounting bracket to the center bulkhead using the two 2 socket head cap screws 12 Install the level sensor amplifier box to the center bulkhead using the two 2 M4 socket head cap screws ...

Page 239: ...op of the case 15 Route the sensor through the knockout in the center bulkhead and then through the knockout on the top of the case 13 For D4 hot melt units only For D4 hot melt units only For D4 hot melt units only For D4 hot melt units only For D4 hot melt units only Install the level sensor amplifier box to the center bulkhead using the two 2 M4 hex nuts ...

Page 240: ...bly through the bottom of the connector 22 Attach the three 3 ferrules to the connector by following the labels on the wire ends 23 Replace the wiring insert back into the connector Make sure the fiberglass sleeving is held by the strain relief in the bottom of the connector 24 Route the cable assembly through the cable clamp on the back of the valve D10 D16 Continued 16 Install the reed sensors i...

Page 241: ...mp 26 Attach the terminal strip to the side of the case using two 2 M3 x 16 socket head cap screws D10 D16 Continued 25 Using the two 2 ty raps included in the kit attach the cable to the case walls This will ensure that the tank does not crush the wires when the case is reinstalled ...

Page 242: ...ove the yellow cap from the end of the feeder tube 36 Slide the level probe through the cable clamp on the top of the lid Use a Phillips head screwdriver to tighten the probe to the clamp The top of the sensor should be about 25 above the top of the clamp 27 Attach the three 3 flying leads from the amplifier box to the terminal block 28 Attach the three 3 flying leads from the included cable assem...

Page 243: ... the top of the level probe is about 25 above the top of the lid 2 Remove the panel holding the lid 3 Remove the current lid from the unit by removing the two 2 socket head cap acting as the hinge 4 Discard the old lid 5 Drill a hole into the back side of the panel as indicated below ...

Page 244: ...p screws from step 3 8 Reattach the panel to the unit 9 Route the sensor wire and valve cable through the cord grip 10 Open the electrical cabinet 11 Route the cable out of the bottom of the unit and back up into the electrical cabinet 12 Snap the cord grip shut 13 Drill and tap the base of the electrical cabinet as detailed below 14 Mount the amplifier box using two 2 M4 socket head cap screws ...

Page 245: ...m the amplifier through the cable track as shown above 16 Attach the ground wire to the amplifier box 17 Attach the other end of the ground wire to the grounding strip 18 Attach the sensor cable to the amplifier box 19 Route the amplifier box power cable and the valve cable along the side of the operator panel ...

Page 246: ...h the hose to the feeder inlet using a Phillips head screwdriver to tighten the hose clamp Finishing Attachments 2 Attach the 10 mm tubing to the push in 90 swivel fitting on the air valve 3 Connect the three 3 pin white JST connector from the amplifier box to the temperature control board ...

Page 247: ...itch location on the temperature control board 5 Connect the flying leads with the white ferrules to the feeder location on the temperature control board Finishing Attachments Continued 6 Attach the flying terminal ring from the cable valve assembly to one of the grounding studs on the base of the chassis ...

Page 248: ...5 0 25 from the top of the tank 11 Select Internal ON Delay based on the desired sensor and adjust the time for your application The default time for the sensor is 5 seconds 7 Access the setting screen by pressing 8 Unlock the control by using the level 3 password 6550 9 Access the setting screen by pressing again 10 Access the System screen Finishing Attachments Continued 1 Reconnect the power an...

Page 249: ...e unit to refill Make sure the light is green and the adhesive is at the appropriate level a If the adhesive is not at the appropriate level repeat step 8 CAUTION CAUTION CAUTION CAUTION CAUTION Check the adhesive level periodically to confirm the sensor is working properly CAUTION CAUTION CAUTION CAUTION CAUTION The adhesive pile will be uneven measure from the top of the pile to the top of the t...

Page 250: ...Melton IS0231 Vacuum Feeder Assembly Instructions DETAIL A DETAIL B SEE DETAIL B PORT 1 PORT 3 PORT 2 SEE DETAIL A REMOVE CIRCULAR KNOCKOUT 2 PLACES SEE NOTE 3 External Vacuum Feeder D10 D16 776XX157 Parts List ...

Page 251: ...R 1 17 784XX050 SCREW 2 18 784XX496 SCREW 4 19 783XX310 MAGNET 2 20 884XX276 SCREW 2 21 884XX280 NUT ACORN 2 22 098XX110 LEVEL SENSOR ASSY 1 23 066XX220 CABLE CLAMP 1 24 066XX221 BUSHING 2 25 K051701002 ASSEMBLY FEEDER TUBE 1 26 029XX583 REED SENSOR CABLE ASSY 1 27 029XX584 JUMPER CABLE ASSY 1 30 067XX154 TY RAP 2 31 104XX135 HANDLE PULL 1 32 784XX300 SCREW 2 33 784XX568 FLAT WASHER 2 34 075XX392 ...

Page 252: ...17 Valco Melton IS0231 Vacuum Feeder Assembly Instructions DETAIL A DETAIL B SEE DETAIL B PORT 1 PORT 3 PORT 2 SEE DETAIL A External Vacuum Feeder D4 E D4 776XX305 ...

Page 253: ...X601 EXHAUST MUFFLER 1 17 784XX050 SCREW 2 18 784XX496 SCREW 4 19 783XX310 MAGNET 2 20 884XX276 SCREW 2 21 884XX280 NUT 2 22 098XX110 LEVEL SENSOR ASSY 1 23 066XX220 CABLE CLAMP 1 24 066XX221 BUSHING SQUARE 2 25 K051701002 ASSEMBLY FEEDER TUBE 1 26 029XX583 CABLE ASSY REED SENSOR 1 27 029XX584 JUMPER CABLE ASSY 1 30 067XX154 CABLE TIE 2 34 075XX392 CONNECTOR 4 PIN TERMINAL 1 35 784XX598 SCREW 2 36...

Page 254: ...19 Valco Melton IS0231 Vacuum Feeder Assembly Instructions External Vacuum Feeder FlexMelt 50 776XX568 ...

Page 255: ...10 910XX465 VACUUM FEEDING FILTER 1 11 K860001001 EC FEEDER BRACKET KIT 1 12 884XX327 SCREW 2 13 784XX349 HEX NUT 2 14 784XX972 WASHER LOCK EXTERNAL TOOTH 4 15 092XX027 GROMMET PUSH IN 1 16 029XX683 CABLE ASSY FEEDER VALVE 1 17 776XX745 INTERNAL LEVEL SENSOR KIT 1 18 029XX584 JUMPER CABLE ASSY 1 19 104XX135 HANDLE PULL 1 20 784XX300 SCREW 2 21 784XX568 FLAT WASHER 2 22 781XX629 LABEL WARNING HOT S...

Page 256: ...sembly has a flange mounted connector route the cable assembly along the inside of the unit as shown Input 1 Input 2 Input 3 Input 4 Pin 2 I1 Orange Pin 5 I2 Orange Pin 8 I3 Orange Pin 11 I4 Orange Pin 3 GND Yellow Pin 6 GND Yellow Pin 9 GND Yellow Pin 12 GND Yellow Cable Connections 5 Choose which of the four inputs that you want to connect to Then connect the Yellow and Orange wires from the Cab...

Page 257: ... Scroll to whichever Input that you have the Handgun Switch Cable connected to 5 Choose the function that you want the Handgun Switch to control using the up and down arrow keys a Pump On Off will activate the pump when the handgun trigger is pulled b Auto Setback resets the Auto Setback Timer when the trigger is pulled If Auto Setback is enabled see manual when the Auto Setback Timer expires the ...

Page 258: ...nd wait for all zones to reach temperature and for the System Ready light to come on 4 Enable the Pump by pressing the Pump On Off Key on the Keypad 5 Pull the handgun trigger to activate the pump Testing is successful when the pump is enabled during the time the trigger is held Testing To tell if the pump is enabled when the trigger is held listen for the sound of the pump activating Also if ther...

Page 259: ...he unit 4 Choose whether you want to connect to Input 1 or Input 2 Then connect the Yellow and Orange wires from the cable and jumper wire to the Customer connector J6 as follows Input 1 Input 2 Pin 2 24 Orange Pin 2 24 Orange Pin 3 GND Blue Jumper Wire Pin 3 GND Blue Jumper Wire Pin 4 IN1 Blue Jumper Wire Pin 6 IN2 Blue Jumper Wire Pin 5 IN1 Yellow Pin 7 IN2 Yellow If you use two handguns and wan...

Page 260: ... the Setup Button and unlock the system using password 6550 3 Once the system is unlocked scroll right to PERIPH press OK Key 4 Scroll to the Input that you have the Handgun Switch Cable connected to Input Setup 5 Choose the function that you want the Handgun Switch to control using the up and down arrow keys a Pump On Off will activate the pump when the handgun trigger is pulled b Auto Setback re...

Page 261: ... wait for all zones to reach temperature and for the System Ready light to come on 4 Enable the Pump by pressing the Pump On Off Key on the Keypad 5 Pull the handgun trigger to activate the pump Testing is successful when the pump is enabled during the time the trigger is held Testing To tell if the pump is enabled when the trigger is held listen for the sound of the pump activating Also if there ...

Page 262: ...elow 3 From underneath unit run the flying lead end of the Handgun Switch Cable assembly through an available cord grip into the electronics cabinet of the unit 4 Connect the Yellow and Orange wires from the included cable assembly to the customer connector J13 on the Power Board as follows On J13 Customer Connector Pin 5 Remove Box GND Orange Pin 6 Remote Box Sig Yellow If you use two handguns an...

Page 263: ...t the hose handgun to the D10 Unit 2 Connect the 4 pin circular connector from the Handgun Switch Cable installed to the mating connector from the hose 3 Turn ON the unit and wait for all zones to reach temperature and for the System Ready light to come on 4 Enable the Pump by pressing the Manual Pump On Off on the Keypad 5 Pull the handgun trigger to activate the pump Testing is successful when t...

Page 264: ...H OR DAMAGE TO EQUIPMENT Caution Caution Caution Caution Caution The instructions and guidelines in this instruction sheet are general guidelines Always follow the manufacturer s documentation and instructions for each part of the system such as the valve the solenoid the application mechanism etc Failure TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN DAMAGE TO EQUIPMENT Before Replacing the Pump If...

Page 265: ...he D Series Unit Pump 1 Locate the unit in which the pump needs to be changed Warning Warning Warning Warning Warning Make sure that the unit is at room temperature 2 Turn the unit on its side 4 Remove motor bracket bolts 5 Slide the motor forward out of the way a The coupling will come apart easily Motor bracket bolts ...

Page 266: ...ng half from the pump 8 Remove the pump jacket if installed 9 Remove the 4 pump mounting bolts 10 Remove the pump Replacing the D Series Unit Pump Continued 6 Place the center disk aside for now Slide Motor and Bracket this way Center Disk Jacket Pump Mounting Bolts Coupling Half ...

Page 267: ... the figure below The arrows on the face should point to the bearing placement on the center disk Caution Caution Caution Caution Caution Install by cross tightening the four 4 mb x 90 socket head cap screws This will ensure the pump has a uniform seal with the manifold and will not leak Replacing the D Series Unit Pump Continued See the figure below for the correct motor bracket mounting hole D S...

Page 268: ...7945 Valco Cincinnati GmbH Storkower Strasse 6 D 15749 Gallun Germany TEL 49 33764 8700 FAX 49 33764 87070 No part of this document may be reproduced without express permission from Valco Cincinnati Inc All rights reserved Designs and other information may change without notice 2013 Valco Cincinnati Inc www valcomelton com IS0212 4 13 To Replace an S Series Unit Pump 1 Remove the right side and lo...

Page 269: ......

Page 270: ... instructions provided and applicable codes for the region installed FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN A PERSONAL INJURY DEATH OR DAMAGE TO EQUIPMENT WARNING The equipment may still be energized even after the circuit breaker or main power switch is off All equipment must be properly grounded and fused in accordance with rate current consumption refer to the equipment identifica...

Page 271: ...t 1 Disconnect the power 2 Carefully remove the five 5 knockouts from the front of the operator panel 3 File down any sharp metal edges that occur as a result of removing the knockouts 4 Open the front operator panel 5 Attach the pattern control using the bezel and four 4 M4 hex nuts as shown below ...

Page 272: ...f the power supply is replaced at the factory write this power supply into stock as 148xx076 8 Screw one of the M3 X 8 screws half way into the bottom hole 9 Place the new power supply onto the bottom screw 10 Insert the other M3 X 8 screw into the top hole for the power supply 11 Tighten the bottom screw on the power supply 12 Reconnect the spades to the new power supply by following the labels o...

Page 273: ... below 17 Discard the three 3 M4 lock washers from the previous step 18 Place the pattern control assembly onto the open studs 19 Reattach the three 3 M4 hex nuts that were removed in step 16 20 Remove the main power board and if present the 5 6 Zone board or cover plate 21 Disconnect the spades on the top of the power supply 22 Remove the current power supply by removing the two 2 M3 socket head ...

Page 274: ...e other M3 socket head cap screw into the top hole for the power supply 26 Tighten the bottom screw on the power supply 27 Reconnect the spades to the new power supply by following the table below Melton Wire Number Power Supply Terminal 120A L AC 121A N AC 100 V 101 V 28 Reattach the main power board and if present the 5 6 Zone board or cover plate that was removed in step 20 ...

Page 275: ...to J4 on the pattern control board 152xx671 30 Attach the two conductor four pin connector to J1 on the temperature control board 152xx746 31 Route the wires to the side panel using the ty raps and wire harnesses that were included with the assembly DO NOT route the wires from the pattern control parallel with the wires from the switch This may cause noise in the system ...

Page 276: ...IS0230 Pattern Control Instructions 7 32 Proceed to step 38 To install communication cable for variable speed D series units 33 Attach the four pin connector to J4 on the pattern control board 152XX671 ...

Page 277: ...J7 on the VFD board 151XX701 35 Route the wires to the side panel using ty raps and wire harnesses that were included with the assembly DO NOT route the wires from the pattern control parallel with the wires from the switch This may cause noise in the system 36 Proceed to step 38 ...

Page 278: ...emaining slots on the top of the power supply following the labels on the wires 38 Close the operator panel To enable pattern control 39 Go to the setting screen by pressing 40 Unlock the control by using the level 3 password 6550 41 Go to the setting screen by pressing again 42 Go the Config screen ...

Page 279: ...ble the overlay if it is an EC series unit 45 Go to the setting screen by pressing 46 Go to the DIAGN screen 47 Press the right arrow key and wait for device 5 to appear 48 Verify the pattern control is communicating properly by checking if both Err and TO are equal to zero proceed to step 55 If Err and TO are not equal to zero proceed to the next step 49 Turn off the unit 50 Unplug the two patter...

Page 280: ...e problem continues please contact Technical Service To change the pattern control to speed or time based 55 Go to the setting screen by pressing 56 Unlock the control by using the level 3 password 6550 57 Go to the setting screen by pressing again 58 Go the System screen 59 Select Measurement Mode 60 To change the measurement mode select the desired methods from the list below Measurement Mode En...

Page 281: ...ING WARNING WARNING WARNING The equipment may still be energized even after the circuit breaker or main power switch is off All equipment must be properly grounded and fused in accordance with rate current consumption refer to the equipment identification plate Gauge and insulation for power supply must be adequate to handle rated current consumption FAILING TO FOLLOW ALL INSTRUCTIONS COULD RESULT...

Page 282: ... case 6 Remove any other connections that are holding the case to the chassis 7 Remove the case exposing the tank 8 Rotate the metal tab on the amplifier box by the Lemo connector away from the base of the amplifier box to be able to access the tab while the case is on 9 Attach the amplifier box to the appropriate mounting location on the center bulkhead using two 2 M4 X 8 socket head cap screws a...

Page 283: ...ove the plug on the side of the tank for the desired mounting location and discard 12 Apply high temperature silicone RTV to the sensor threads 13 Thread the sensor into the tank so that the tip of the sensor is 1 5 inches from the wall of the tank 14 Feed the cable with the Lemo connector through the holes in the chassis as shown below ...

Page 284: ...n Continued 14 Reattach the case to the chassis by reversing steps 2 6 15 Attach the Lemo connector to the bottom of the appropriate Rechner amplifier box 16 Attach the JST connector from the assembly to the appropriate position as shown below Internal High Internal Low ...

Page 285: ...he back hose panel CAUTION CAUTION CAUTION CAUTION CAUTION Periodically check the level of adhesive to ensure the sensor is working properly 1 Remove the protective screw on the amplifier box 2 Reconnect the power and turn on the unit 3 Fill the tank with adhesive until the adhesive level is in the center of the desired sensor 4 On the amplifier box if the sensor light is green carefully turn the ...

Page 286: ...vel is below the sensor and ensure that the sensor light changes to green CAUTION CAUTION CAUTION CAUTION CAUTION Periodically check the level of adhesive to ensure the sensor is working properly 7 Reinsert the protective screw back into the amplifier box 8 Close the front operator panel Adjusting the Sensor Time Delay 1 Go to the setting screen by pressing 2 Unlock the control by using the level ...

Page 287: ...l Sensor Instructions 5 Select Internal low or External high ON Delay based on the desired sensor and adjust the time depending on your application The default time for either sensor is 5 seconds Adjusting the Sensor Time Delay Continued ...

Page 288: ...on refer to the equipment identification plate Gauge and insulation for the power supply must be adequate to handle rated current consumption Description This instruction sheet will cover how to install an external pot fill system This system can be installed with any parent machine that has the universal temperature control Installation 1 Open the front operator panel on the parent machine To ins...

Page 289: ...If the cord grip is not going to be used proceed to step 2 of Installing to the External Pot Fill System below Installing to the External Pot Fill System below Installing to the External Pot Fill System below Installing to the External Pot Fill System below Installing to the External Pot Fill System below 5 Drill a 0 80 diameter hole in the desired location 6 File down any remaining metal chips in...

Page 290: ... Adjust the hose fitting to the correct orientation if needed 6 Attach the hose to the fitting A 8 and a 6 core hose fitting is included with the assembly Additional sizes can be purchased separately For part numbers please refer to the illustration drawing included with the assembly 7 Fill the pot to the desired adhesive level 8 Slide the sensor into the compression fitting on the mounting bracke...

Page 291: ...he enclosure box 11 Mount the enclosure box to the desired location 12 Attach the female Turck connector to the enclosure box 13 Turn the parent machine on 14 Access the setting screen by pressing 15 Unlock the control by using the level 3 password 6550 16 Return to the setting screen by pressing again 17 Access the System screen 18 Select Pot Fill Mode and press the up arrow to enable it 19 Enabl...

Page 292: ...seconds 4 If the sensor light is green turn the screw on the amplifier box clockwise carefully until the light changes to orange 5 Close the lid 6 Remove some adhesive so that the adhesive level is below the sensor Make sure the sensor light changes to red and that the parent machine begins to pump adhesive 7 Verify that the pump on the parent machine turns off after the unit is filled to the desi...

Page 293: ...al ON Delay based on the desired sensor and adjust the time dependent on the application The default time for either sensor is five seconds 8 Reinsert the protective screw into the amplifier box 9 If the desired adhesive level was not reached adjust the sensor and repeat steps 18 19 of Installing to the External Pot Fill System and 1 2 of Calibrating the Sensor If the desired adhesive level was re...

Page 294: ...EQUIPMENT DAMAGE WARNING WARNING WARNING WARNING WARNING The equipment may still be energized even after the circuit breaker or main power switch is off All equipment must be properly grounded and fused in accordance with rate current consumption refer to the equipment identification plate Gauge and insulation for the power supply must be adequate to handle rated current consumption Description Th...

Page 295: ...ve the five 5 knockouts at the top of the operator panel 3 Attach the beacon assembly to the operator panel using the four 4 M5 X 8 socket head cap screws 4 Attach the female connector included in the bag to the beacon assembly 5 Attach the three 3 flying leads to the universal control as shown below Wire Locations Pin 1 Pin 2 GND White Blue Brown ...

Page 296: ...the electrical cabinet to ensure everything is connected and the power is hooked up correctly 7 Close the front operator panel Enabling the Beacon 1 Turn the unit on 2 Access the setting screen by pressing 3 Unlock the control using the level 3 password 6550 4 Return to the setting screen by pressing again 5 Access the System screen ...

Page 297: ... Element to an Existing Beacon Assembly 1 Turn the unit off 2 Remove the cap from the top of the existing beacon assembly 3 Line up the white lines on the top of the light and on the bottom of the siren 4 Twist the siren element clockwise until it locks 5 Remove the beacon assembly and verify the black jumper wire is still connected to pins 2 and 3 6 If the jumper is still connected reattach the b...

Page 298: ...E AS SHOWN ENSURE THAT EMBOSSED ARROW ON REGULATOR POINTS IN DIRECTION OF AIRFLOW DO NOT USE TEFLON TAPE ON FITTINGS THAT THREAD INTO AIR LINE USE TEFLON TAPE ON ALL OTHER CONNECTIONS 8 REINSTALL JIC CAP ONTO HOSE OUTLET FITTING 9 ATTACH AIR SUPPLY TO AIR FILTER REGULATOR AND ADJUST AIR PRESSURE TO 0 PSI 10 TURN ON PUMP AND ADJUST AIR FILTER REGULATOR TO OBTAIN DESIRED ADHESIVE PRESSURE 11 CHECK F...

Page 299: ...ED BY MANUALLY ACTIVATING THE UNIFLOW RELIEF SOLENOID VALVE PRESSURE SETTING SHOULD BE 100 150 PSI FOR HIGHER APPLICATION PRESSURE THE SETTING SHOULD NOT EXCEED 900 PSI 5 PATTERN CONTROL CABLE MAY BE PURCHASED SEPERATELY 030XX890 6 ALL CABLES AND TUBING ARE NOT DRAWN TO SCALE 999XD774 197 KJC0272 ILLUSTRATION DRAWING UNIFLOW PRESSURE RELIEF INSTALLATION 08JUL11 1 4 1 1 KJC AJK AJK SEE P L NONE REM...

Page 300: ...Y DEATH OR DAMAGE TO EQUIPMENT PRESSURE SWITCH INSTALLATION INSTRUCTIONS IS0213 1 0 1 1 1 0 1 1 1 0 1 1 1 0 1 1 1 0 1 1 Important Information Description The pressure switch has a 316 stainless steel housing and are hermetically sealed The pressure switches have a set operating range and are provided below Part Number Operating Range psi 481XX050 50 130 481XX051 160 400 481XX052 275 850 These pres...

Page 301: ...alled into the side of the manifold If the pressure switch is to be installed into the side of the manifold If the pressure switch is to be installed into the side of the manifold If the pressure switch is to be installed into the side of the manifold proceed to Installing the Pressure Switch into the Side of a proceed to Installing the Pressure Switch into the Side of a proceed to Installing the ...

Page 302: ...into the unit s universal control route the cables through either the cord grip or the slot into the electrical cabinet 3 Bundle any remaining wire 4 Open the front operator panel 5 Connect the flying leads from the pressure switch to the universal control as detailed below Wire Color Function Brown Common Red N C Blue N O Green PE 6 Connect the brown wire into GND for the desired input a If a pre...

Page 303: ...screwdriver or blade and turn clockwise to increase the set point or counter clockwise to decrease the set point Adjust the nut accordingly until the switch clicks 12 Adjust the adhesive pressure to be below and above the set point while verifying that the led on the control board for that input is turning on and off a If the switch does not turn on and off as expected repeat step 11 13 Slide the ...

Page 304: ... to Alarm Valco Cincinnati Incorporated 411 Circle Freeway Drive Cincinnati Ohio 45246 USA TEL 1 513 874 6550 FAX 1 513 874 3612 Melton S L U Pol Industrial Agustinos calle G n 34 31160 Orcoyen Navarra Spain TEL 34 948 321 580 FAX 34 948 326 584 Valco Cincinnati Ltd Unit 7 8 Hortonwood 32 Telford TF1 7YN England TEL 44 1952 677911 FAX 44 1952 677945 Valco Cincinnati GmbH Storkower Strasse 6 D 1574...

Page 305: ...cable codes for the region installed Failure to follow these instructions could result in personal injury death or damage to equipment CAUTION The instructions and guidelines in this instruction sheet are general guidelines Always follow the manufacturer s documentation and instructions for each part of the system such as the valve the solenoid the application mechanism etc Failure to follow these...

Page 306: ...ZINC 12 798XX735 4 000 EA SPLIT LOCK WASHER 1 4 ZINC 90 782XX596 1 000 EA FEELER GAUGE 040 91 782XX427 1 000 EA ANTI SEIZE LUBRICANT 98 998IS796 1 000 EA ILLUSTRATION DRAWING 99 IS0299 1 000 EA INSTRUCTION SHEET Before Starting This Procedure Before starting this procedure the unit should be heated to operating temperature the tank completely emptied and the unit disconnected from power WARNING Fa...

Page 307: ... 3 Installing the Coupling 1 With the tank completely empty and the unit disconnected from power gently lay the unit on its side 2 Using a pair of wire snips cut the tie wrap securing the motor cable to the chassis as shown in the figure below ...

Page 308: ...afts may need to be rotated manually in order to access the set screws Remove the coupling hubs from the motor shaft and the pump shaft and set them aside CAUTION The set screw used in the coupling hubs may require a 3 32 or 2 5mm hex key depending on the date of manufacture Be sure the hex key fits snugly before attempting to loosen the set screw otherwise damage to the set screw may result WARNI...

Page 309: ...et remove the 4 1 4 28 hex head cap screws securing the motor to the motor bracket Remove the motor bracket and set it aside 7 Using a ratchet and 13mm socket remove ONLY the 2 M8 hex head cap screws and washers that secure the pump to the manifold as shown in the figure below ...

Page 310: ...mates with the hub on the pump There will be a small gap of approximately 1 16 between the bracket and pump to minimize heat transfer 9 Using a square ensure that the motor bracket is perpendicular to the chassis before tightening the 2 M8 hex head cap screws 10 Using a ratchet drive extension 13mm socket and torque wrench tighten the 2 hex head cap screws to 20 ft lbs 27 1 N m evenly in increment...

Page 311: ...site side of the new motor bracket 12 Place the new bore jaw coupling 783XX370 on the pump shaft Use the 040 feeler gauge provided 782XX596 to position the hub on the pump shaft 040 from the motor bracket see figure below Using a 1 8 tee handle hex key tighten the set screw in the jaw coupling hub on the pump shaft 13 Position the spider 783XX372 in the hub on the pump shaft as shown ...

Page 312: ...en use a torque wrench to tighten each screw to 106 in lbs 12 N m 17 Manually rotate the motor shaft as needed in order to align the jaws of both couplings with the spider 18 Slide the jaw coupling hub on the motor shaft toward the pump engaging the spider Verify that the hub slides freely when engaging the spider With the jaw coupling hub on the motor shaft just touching the spider tighten the se...

Page 313: ...he pump and check the unit for vibration If no abnormal conditions are observed the unit is ready to be put back in service Valco Cincinnati Inc www valcomelton com IS0299 1 16 No part of this document may be reproduced without express permission from Valco Cincinnati Inc All rights reserved Designs and other information may change without notice Valco Cincinnati Incorporated 411 Circle Freeway Dr...

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