SERVICE SPECIFICATIONS
SPECIFICATIONS
Idle speed
700
±
50 rpm
Intake manifold
vacuum
at Idle speed
440 mmHg (17.32 in. Hg, 58.6 kPa) or
more
Compression
at 250 rpm
STD
12.5 kg/cm
2
(178 psi, 1,226 kPa) or more
pressure
Limit
10.0 kg/cm
2
142 psi
981 kPa
Difference of pressure between each cylinder
1.0 kg/cm
2
(14 psi, 98 kPa) or less
Cylinder head
Cylinder block surface warpage
Limit
0.10 mm
0.0039 in.
y
Valve seat
Refacing angle
30
°
, 45
°
, 60
°
Contacting angle
45
°
Contacting width
1.0–1.4 mm
0.039–0.055 in.
Valve guide
b
hi
Inside diameter
6.010–6.030 mm
0.2366–0.2374 in.
g
bushing
Outside diameter
STD
11.048–11.059 mm
0.4350–0.4354 in.
g
O/S 0.05
11.098–11.109 mm
0.4369–0.4374 in.
Valve
Valve overall length
STD
Intake
96.1 mm
3.783 in.
Exhaust
96.2 mm
3.787 in.
Limit
Intake
95.6 mm
3.764 in.
Exhaust
95.7 mm
3.768 in.
Valve face angle
44.5
°
Stem diameter
Intake
5.970–5.985 mm
0.2350–0.2356 in.
Exhaust
5.965–5.980 mm
0.2348–0.2354 in.
Stem oil clearance
STD
Intake
0.025–0.060 mm
0.0010–0.0024 in.
Exhaust
0.030–0.065 mm
0.0012–0.0026 in.
Intake
0.08 mm
0.0031 in.
Exhaust
0.10 mm
0.0039 in.
Margin thickness
STD
1.0 mm
0.039 in.
Limit
0.5 mm
0.020 in.
Valve spring
Free length
42.6 mm
1.677 in.
g
Installed tension
at 33.8 mm (1.331 in.)
18.6–21.4 kg
(41.0–47.2 lb, 182–210 N)
Squareness
Limit
2.0 mm
0.075 in.
Valve lifter
Lifter diameter
27.975–27.985 mm
1.1014–1.1018 in.
Cylinder head lifter bore diameter
28.000–28.021 mm
1.1024–1.1032 in.
Oil clearance
STD
0.015–0.046 mm
0.0005–0.0018 in.
Limit
0.07 mm
0.0028 in.
Manifold
Warpage
Limit
Intake
0.10 mm
0.0039 in.
Exhaust
1.00 mm
0.0394 in.
Air intake
chamber
Warpage
Limit
0.10 mm
0.0039 in.
Camshaft
Thrust clearance
STD
0.030–0.080 mm
0.0012–0.0031 in.
Limit
0.12 mm
0.0047 in.
Journal oil clearance
STD
0.035–0.072 mm
0.0014–0.0028 in.
Limit
0.10 mm
0.0039 in.
Journal diameter
26.949–26.965 mm
1.0610–1.0616 in.
Circle runout
Limit
0.06 mm
0.0024 in.
EM-100
ENGINE MECHANICAL – Service Specifications
Summary of Contents for 2VZ-FE
Page 1: ...ENGINE MECHANICAL EM 1 ENGINE MECHANICAL Description Operation ...
Page 31: ...CYLINDER HEADS COMPONENTS EM 29 ENGINE MECHANICAL Cylinder Heads ...
Page 63: ...CYLINDER BLOCK REMOVAL OF ENGINE EM 61 ENGINE MECHANICAL Cylinder Block ...
Page 64: ...EM 62 ENGINE MECHANICAL Cylinder Block ...
Page 71: ...COMPONENTS EM 69 ENGINE MECHANICAL Cylinder Block ...
Page 106: ...EFI SYSTEM FI 1 ...
Page 107: ...DESCRIPTION FI 2 EFI SYSTEM Description ...
Page 111: ...OPERATION System Circuit FI 4 EFI SYSTEM Operation System Circuit ...
Page 121: ...FUEL SYSTEM Fuel Pump EFI SYSTEM Fuel System Fuel Pump FI 15 ...
Page 141: ...Fuel Tank and Lines COMPONENTS EFI SYSTEM Fuel System Fuel Tank and Lines FI 35 ...
Page 172: ...EXHAUST SYSTEM EXHAUST SYSTEM REPAIR INSTRUCTIONS EX 1 ...
Page 174: ...EMISSION CONTROL SYSTEMS EC 1 ...
Page 186: ...COOLING SYSTEM CO 1 ...
Page 205: ...LUBRICATION SYSTEM LUBRICATION SYSTEM Description Operation LU 1 ...
Page 224: ...IGNITION SYSTEM IG 1 ...
Page 237: ...SERVICE SPECIFICATIONS IG 14 IGNITION SYSTEM ServiceSpecifications ...
Page 238: ...ENGINE TROUBLESHOOTING TR 1 ...