SECTION 01: ENGINE
PA1561
1
CONTENTS
1.
VOLVO D13 ENGINE............................................................................................................................ 3
1.1
SYSTEM
OVERVIEW..................................................................................................................... 3
1.2
ENGINE
OVERVIEW...................................................................................................................... 6
1.3
ENGINE
OIL ................................................................................................................................... 7
1.3.1
General.................................................................................................................................... 7
1.3.2
Oil Quality ................................................................................................................................ 7
1.3.3
Oil Change Intervals................................................................................................................ 8
1.3.4
Oil Filters ................................................................................................................................. 9
1.3.5
Synthetic Lubrication ............................................................................................................... 9
1.3.6
Oil Viscosity............................................................................................................................. 9
1.3.7
Oil Additives............................................................................................................................. 9
1.3.8
Oil Consumption...................................................................................................................... 9
1.3.9
Oil Change............................................................................................................................. 10
1.3.10
Oil Filters Change.................................................................................................................. 10
1.3.11
Checking The Oil Level .........................................................................................................11
1.4
POWER
PLANT
ASSEMBLY
REMOVAL..................................................................................... 11
1.5
POWER
PLANT
ASSY.
INSTALLATION...................................................................................... 14
1.6
ENGINE
MOUNTS ....................................................................................................................... 14
2.
DETROIT DIESEL SERIES 60 ENGINE............................................................................................. 16
2.1
DDEC
VI
SYSTEM........................................................................................................................ 16
2.2
HARNESSES................................................................................................................................ 16
2.3
ENGINE
OVERVIEW.................................................................................................................... 17
2.4
DDEC
VI
SENSORS..................................................................................................................... 18
2.5
PREVOST
INSTALLED
SENSORS ............................................................................................. 19
2.6
MOTOR
CONTROL
MODULE
(MCM).......................................................................................... 19
2.7
COMMON
POWERTRAIN
CONTROLLER
(CPC) ....................................................................... 19
2.8
DDEC
VI
DIAGNOSTICS.............................................................................................................. 19
2.8.1
Diagnostic system ................................................................................................................. 19
2.8.2
Check Engine Telltale Light (AWL) ....................................................................................... 20
2.8.3
Stop Engine Warning Light (RSL) ......................................................................................... 20
2.8.4
Stop Engine Override Switch (SEO) ..................................................................................... 20
2.8.5
Diagnostic Data Link (DDL) Connectors ............................................................................... 20
2.9
READING
DIAGNOSTIC
CODES
–
FLASHING
LIGHT
METHOD: ............................................. 20
2.10
DDEC
VI
CPC
DIAGNOSTIC
CODES
LIST ................................................................................. 21
2.11
DDEC
VI
MCM
DIAGNOSTIC
CODES
LIST ................................................................................ 28
2.12
ENGINE
OIL
LEVEL ..................................................................................................................... 39
2.13
ENGINE
OIL
AND
FILTER
CHANGE ........................................................................................... 40
2.14
RECOMMENDED
ENGINE
OIL
TYPE ......................................................................................... 41
2.15
POWER
PLANT
ASSEMBLY
REMOVAL..................................................................................... 41
2.16
POWER
PLANT
ASSY.
INSTALLATION...................................................................................... 45
2.17
JAKE
BRAKE................................................................................................................................ 45
2.18
ENGINE
MOUNTS ....................................................................................................................... 45
3.
ELECTRONIC FOOT PEDAL ASSEMBLY (EFPA) & THROTTLE POSITION SENSOR ................ 46
4.
ENGINE TROUBLESHOOTING GUIDE............................................................................................. 47
5.
SPECIFICATIONS............................................................................................................................... 49
5.1
SERIES
60
ENGINE ..................................................................................................................... 49
5.2
VOLVO
D13
ENGINE ................................................................................................................... 50