SPECIFICATIONS (Cont’d)
Camshaft
(
’d)
Cam lobe height
STD
Intake
39.510–39.610 mm
1.5555–1.5594 in.
(cont’d)
Exhaust
38.960–39.060 mm
1.5339–1.5378 in.
Limit
Intake
39.36 mm
1.5496 in.
Exhaust
38.81 mm
1.5279 in.
Camshaft gear backlash
STD
0.020–0.200 mm
0.0008–0.0079 in.
Limit
0.30 mm
0.0188 in.
Camshaft gear spring end free distance
18.2–18.8 mm
0.712–0.740 in.
Timing belt
tensioner
Protrusion (from housing end)
10.5–11.5 mm
0.413–0.453 in.
Cylinder
bl
k
Cylinder head surface warpage
Limit
0.05 mm
1.0020 in.
y
block
Cylinder bore diameter
STD
Mark 1
87.500–87.510 mm
3.4449–3.4453 in.
Mark 2
87.510–87.520 mm
3.4453–3.4457 in.
Mark 3
87.520–87.530 mm
3.4457–3.4461 in.
Limit
STD
87.73 mm
2.4539 in.
O/S 0.50
88.23 mm
3.4736 in.
Piston and
i
i
Piston diameter
STD
Mark 1
87.445–87.455 mm
3.4427–3.4431 in.
piston ring
Mark 2
87.455–87.465 mm
3.4431–3.4435 in.
g
Mark 3
87.465–87.475 mm
3.4435–3.4439 in.
O/S 0.50
87.945–87.975 mm
3.4624–3.4636 in.
Piston oil clearance
STD
0.045–0.065 mm
0.0018–0.0026 in.
Limit
0.085 mm
0.0033 in.
Piston ring groove clearance
No.1
0.010–0.080 mm
0.0004–0.0031 in.
No.2
0.030–0.070 mm
0.0012–0.0028 in.
Piston ring end gap
STD
No.1
0.300–0.540 mm
0.0118–0.0213 in.
No.2
0.350–0.620 mm
0.0138–0.0244 in.
Oil
0.200–0.570 mm
0.0079–0.0224 in.
Limit
No.1
1.12 mm
0.0441 in.
No.2
1.20 mm
0.0472 in.
Oil
1.15 mm
0.0453 in.
Connecting
d
Thrust clearance
STD
0.150–0.330 mm
0.0059–0.0130 in.
g
rod
Limit
0.38 mm
0.0150 in.
Connecting rod oil clearance
STD
STD
0.028–0.065 mm
0.0011–0.0026 in.
U/S 0.25
0.027–0.080 mm
0.0011–0.0031 in.
Limit
0.08 mm
0.0031 in.
Connecting rod bearing center wall thickness
Mark 1
1.484–1.488 mm
0.0584–0.0586 in.
Mark 2
1.488–1.492 mm
0.0586–0.0587 in.
Mark 3
1.492–1.496 mm
0.0587–0.0589 in.
Rod bending
per 100 mm (3.94 in.)
Limit
0.05 mm
0.0020 in.
Rod twist
per 100 mm (3.94 in.)
Limit
0.15 mm
0.0059 in.
Connecting rod bolt outer diameter
STD
7.860–8.000 mm
0.3094–0.3150 in.
Limit
7.60 mm
0.2992 in.
Crankshaft
Thrust clearance
STD
0.020–0.220 mm
0.0008–0.0087 in.
Limit
0.30 mm
0.0118 in.
Thrust washer thickness
2.440–2.490 mm
0.0961–0.0980 in.
EM-101
ENGINE MECHANICAL – Service Specifications
Summary of Contents for 2VZ-FE
Page 1: ...ENGINE MECHANICAL EM 1 ENGINE MECHANICAL Description Operation ...
Page 31: ...CYLINDER HEADS COMPONENTS EM 29 ENGINE MECHANICAL Cylinder Heads ...
Page 63: ...CYLINDER BLOCK REMOVAL OF ENGINE EM 61 ENGINE MECHANICAL Cylinder Block ...
Page 64: ...EM 62 ENGINE MECHANICAL Cylinder Block ...
Page 71: ...COMPONENTS EM 69 ENGINE MECHANICAL Cylinder Block ...
Page 106: ...EFI SYSTEM FI 1 ...
Page 107: ...DESCRIPTION FI 2 EFI SYSTEM Description ...
Page 111: ...OPERATION System Circuit FI 4 EFI SYSTEM Operation System Circuit ...
Page 121: ...FUEL SYSTEM Fuel Pump EFI SYSTEM Fuel System Fuel Pump FI 15 ...
Page 141: ...Fuel Tank and Lines COMPONENTS EFI SYSTEM Fuel System Fuel Tank and Lines FI 35 ...
Page 172: ...EXHAUST SYSTEM EXHAUST SYSTEM REPAIR INSTRUCTIONS EX 1 ...
Page 174: ...EMISSION CONTROL SYSTEMS EC 1 ...
Page 186: ...COOLING SYSTEM CO 1 ...
Page 205: ...LUBRICATION SYSTEM LUBRICATION SYSTEM Description Operation LU 1 ...
Page 224: ...IGNITION SYSTEM IG 1 ...
Page 237: ...SERVICE SPECIFICATIONS IG 14 IGNITION SYSTEM ServiceSpecifications ...
Page 238: ...ENGINE TROUBLESHOOTING TR 1 ...