SPECIFICATIONS (Cont’d)
Crankshaft
(
’d)
Main journal oil clearance
STD
STD
0.029–0.056 mm
0.0011–0.0022 in.
(cont’d)
U/S 0.25
0.028–0.080 mm
0.0011–0.0031 in.
Limit
0.08 mm
0.0031 in.
Main journal diameter
STD
63.985–64.000 mm
2.5191–2.5197 in.
U/S 0.25
63.745–63.755 mm
2.5096–2.5100 in.
Main bearing center wall thickness
Mark 1
1.989–1.992 mm
0.0783–0.0784 in.
Mark 2
1.992–1.995 mm
0.0784–0.0785 in.
Mark 3
1.995–1.998 mm
0.0785–0.0787 in.
Mark 4
1.998–2.001 mm
0.0787–0.0788 in.
Mark 5
2.001–2.004 mm
0.0788–0.0789 in.
Crank pin diameter
STD
47.987–48.000 mm
1.8892–1.8898 in.
U/S 0.25
47.745–47.755 mm
1.8797–1.8801 in.
Circle runout
Limit
0.06 mm
0.0024 in.
Main journal taper and out–of–round
Limit
0.02 mm
0.0008 in.
Crank pin taper and out–of–round
Limit
0.02 mm
0.0008 in.
TORQUE SPECIFICATIONS
Part tightened
kg–cm
ft–lb
N
⋅
m
No. 1 idler pulley X Oil pump
350
25
34
No. 2 idler pulley X No. 2 idler pulley bracket
400
29
39
Camshaft timing pulley X Camshaft
1,100
80
108
Crankshaft pulley X Crankshaft
2,500
181
245
Timing belt tensioner X Oil pump
270
20
26
Engine RH mounting bracket X Cylinder block
410
30
39
Cylinder head X Cylinder block 12–sided bolt
1st
350
25
34
2nd
Turn 90
°
3rd
Turn 90
°
Recessed head bolt
185
13
18
LH engine hanger X LH Cylinder head
380
27
37
Camshaft bearing cap X Cylinder head
160
12
16
Cylinder head cover X Cylinder head
60
52
.
in.–lb
5.9
No. 3 timing belt cover X Cylinder head
75
65
.
in.–lb
7.4
No. 3 timing belt cover X Cylinder block
75
65
.
in.–lb
7.4
Exhaust manifold X Cylinder head
400
29
39
Intake manifold X Cylinder head
180
13
18
No. 2 idler pulley bracket stay X Intake manifold
185
13
18
No. 2 idler pulley bracket stay X No. 2 idler pulley bracket
185
13
18
Water by–pass outlet X Intake manifold
200
14
20
Water outlet X Intake manifold
85
73
.
in.–lb
8.3
Air intake chamber X Intake manifold
440
32
43
Air intake chamber stay X Air intake chamber
380
27
37
Air intake chamber stay X Cylinder head
380
27
37
Crossover pipe X Exhaust manifold
400
29
39
Crossover pipe X Cylinder head
350
25
34
Crossover pipe X Cylinder block
350
25
34
EGR valve X Air intake chamber
185
13
18
EM-102
ENGINE MECHANICAL – Service Specifications
Summary of Contents for 2VZ-FE
Page 1: ...ENGINE MECHANICAL EM 1 ENGINE MECHANICAL Description Operation ...
Page 31: ...CYLINDER HEADS COMPONENTS EM 29 ENGINE MECHANICAL Cylinder Heads ...
Page 63: ...CYLINDER BLOCK REMOVAL OF ENGINE EM 61 ENGINE MECHANICAL Cylinder Block ...
Page 64: ...EM 62 ENGINE MECHANICAL Cylinder Block ...
Page 71: ...COMPONENTS EM 69 ENGINE MECHANICAL Cylinder Block ...
Page 106: ...EFI SYSTEM FI 1 ...
Page 107: ...DESCRIPTION FI 2 EFI SYSTEM Description ...
Page 111: ...OPERATION System Circuit FI 4 EFI SYSTEM Operation System Circuit ...
Page 121: ...FUEL SYSTEM Fuel Pump EFI SYSTEM Fuel System Fuel Pump FI 15 ...
Page 141: ...Fuel Tank and Lines COMPONENTS EFI SYSTEM Fuel System Fuel Tank and Lines FI 35 ...
Page 172: ...EXHAUST SYSTEM EXHAUST SYSTEM REPAIR INSTRUCTIONS EX 1 ...
Page 174: ...EMISSION CONTROL SYSTEMS EC 1 ...
Page 186: ...COOLING SYSTEM CO 1 ...
Page 205: ...LUBRICATION SYSTEM LUBRICATION SYSTEM Description Operation LU 1 ...
Page 224: ...IGNITION SYSTEM IG 1 ...
Page 237: ...SERVICE SPECIFICATIONS IG 14 IGNITION SYSTEM ServiceSpecifications ...
Page 238: ...ENGINE TROUBLESHOOTING TR 1 ...