Toshiba H9 ASD Installation And Operation Manual Download Page 148

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H9 ASD Installation and Operation Manual

141

Automatic Light-Load High-Speed Operation Frequency

Program



Special



Crane/Hoist Settings

This parameter establishes the speed to which the ASD will ramp when
operating in the

Light-Load High-Speed

mode.

Direct Access Number — F330

Parameter Type —

Numerical

Factory Default —

60.00

Changeable During Run —

Minimum — 30.00

Maximum — Upper-Limit (

F012

)

Units — Hz

Light-Load High-Speed Operation Switching Lower-Limit

Frequency

Program



Special



Crane/Hoist Settings

This parameter sets an output frequency threshold that, once surpassed, allows
the

Light-Load High-Speed

function to be used.

The

Light-Load High-Speed

function may be used if the frequency threshold

set at this parameter and the following conditions are met:

Light-Load High-Speed Operation Enable

is configured at

F328

2) The output torque is less than the setting established in

F335

when reaching

the frequency setting here.

Direct Access Number — F331

Parameter Type —

Numerical

Factory Default —

40.00

Changeable During Run —

Yes

Minimum — 30.0

Maximum — Upper-Limit (

F012

)

Units — Hz

Light-Load High-Speed Operation Load Wait Time

Program



Special



Crane/Hoist Settings

This parameter determines the length of time that the load requirement must
meet the

Light-Load High-Speed

criteria before the

Light-Load High-Speed

Enable

(

F328

) is recognized.

Once recognized, the timer setting of

F333

must expire to engage the Light-

Load High-Speed function.

Direct Access Number — F332

Parameter Type —

Numerical

Factory Default —

0.5

Changeable During Run —

Yes

Minimum — 0.0

Maximum — 10.0

Units — Seconds

Light-Load High-Speed Operation Detection Time

Program



Special



Crane/Hoist Settings

After the time setting of

F332

times out, this parameter determines the length of

time that the

Light-Load High-Speed

criteria must be met until the

Light-

Load High-Speed

function engages.

Direct Access Number — F333

Parameter Type —

Numerical

Factory Default —

1.0

Changeable During Run —

Yes

Minimum — 0.0

Maximum — 10.0

Units — Seconds

Light-Load High-Speed Operation Heavy-Load Detection

Time

Program



Special



Crane/Hoist Settings

While operating in the

Light-Load High-Speed

mode, this parameter

determines the length of time that a load exceeding the

Light-Load High-

Speed

operation criteria may exist before the

Light-Load High-Speed

mode is

terminated and normal operation resumes.

Direct Access Number — F334

Parameter Type —

Numerical

Factory Default —

0.5

Changeable During Run —

Yes

Minimum — 0.0

Maximum — 10.0

Units — Seconds

F330

F334

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: [email protected]

Summary of Contents for H9 ASD

Page 1: ...mber 58682 003 Date March 2011 H9 LOCAL REMOTE H9 Adjustable Speed Drive TOSHIBA H9 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ...

Page 2: ...Document Number 58682 003 Date March 2011 H9 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ...

Page 3: ...l may also be used as a reference guide or for training With this in mind use this manual to develop a system familiarity before attempting to install or operate the device Important Notice The instructions contained in this manual are not intended to cover all details or variations in equipment types nor may it provide contingency concerning the installation operations or maintenance of this equi...

Page 4: ...he manual completely before installing operating performing maintenance or disposing of this equipment This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review Dimensions shown in the manual are in metric and or the English equivalent Because of our commitment to continuous improvement Toshiba Internat...

Page 5: ...ONAL CORPORATION H9 Adjustable Speed Drive Please complete the Warranty Card supplied with the H9 ASD and return it to Toshiba International Corporation by prepaid mail This will activate the 12 month warranty from the date of installation but shall not exceed 18 months from the shipping date Complete the following information and retain for your records Model Number ______________________________...

Page 6: ...Personnel Protection 7 System Setup Requirements 8 Operational and Maintenance Precautions 9 Motor Characteristics 10 Motor Autotuning 10 Pulse Width Modulation Operation 10 Low Speed Operation 10 Overload Protection Adjustment 10 Operation Above 60 Hz 10 Power Factor Correction 11 Light Load Conditions 11 Motor Load Combinations 11 Load Produced Negative Torque 12 Motor Braking 12 ASD Characteris...

Page 7: ...up Wizard Parameters 70 Operation Local 73 Default Setting Changes 74 Save User Settings 75 Direct Access Parameter Information 76 Direct Access Parameters Numbers 76 Alarms Trips and Troubleshooting 244 Alarms and Trips 244 User Notification Codes 245 Alarms 246 Trips Faults 248 Enclosure and Conduit Plate Dimensions 254 Enclosure Dimensions 254 Conduit Plate Dimensions 259 Current Voltage Specif...

Page 8: ...ert symbol indicates that an imminently hazardous situation exists that if not avoided or if instructions are not followed precisely will result in serious injury to personnel or loss of life The word WARNING preceded by the safety alert symbol indicates that a potentially hazardous situation exists that if not avoided or if instructions are not followed precisely could result in serious injury to...

Page 9: ... an imminently hazardous situation that may result in serious injury severe property and equipment damage or loss of life if safe procedures or methods are not followed as outlined in this manual Qualified Personnel Installation operation and maintenance shall be performed by Qualified Personnel Only A Qualified Person is one that has the skills and knowledge relating to the construction installat...

Page 10: ...ay be required after moving equipment Contact your TIC Sales Representative to report discrepancies or for assistance if required Handling and Storage Use proper lifting techniques when moving the ASD including properly sizing up the load getting assistance and using a forklift if required Store in a well ventilated location and preferably in the original carton if the equipment will not be used u...

Page 11: ...stallation in areas where vibration heat humidity dust fibers metal particles explosive corrosive mists or gases or sources of electrical noise are present The installation location shall not be exposed to direct sunlight Allow proper clearance spaces for installation Do not obstruct the ventilation openings Refer to the section titled Installation and Connections on pg 14 for further information ...

Page 12: ...Grounding Capacitor Switch The ASD is equipped with noise reduction capacitors which are used to reduce the EMI leakage via the 3 phase power input circuit and for compliance with the Electromagnetic Compatibility Directive EMC The effective value of the capacitor may be increased reduced or removed entirely via the Selector Switch Switching Bar or the Switching Screw the type used is typeform spe...

Page 13: ...equence and the desired direction of motor rotation in the Bypass mode if applicable Protection Ensure that primary protection exists for the input wiring to the equipment This protection must be able to interrupt the available fault current from the power line The equipment may or may not be equipped with an input disconnect option All cable entry openings must be sealed to reduce the risk of ent...

Page 14: ...ecific system integration information if required Personnel Protection Installation operation and maintenance shall be performed by Qualified Personnel Only A thorough understanding of the ASD will be required before the installation operation or maintenance of the ASD Rotating machinery and live conductors can be hazardous and shall not come into contact with personnel Personnel should be protect...

Page 15: ...lt in system damage or injury to personnel i e E Off Auto Restart settings System Interlocks etc The programming setup and system configuration of the ASD may allow it to start the motor unexpectedly A familiarity with the Auto Restart F301 settings are a requirement to use this product There may be thermal or physical properties or ancillary devices integrated into the overall system that may all...

Page 16: ... only after attaching or closing the front cover and DO NOT remove or open the front cover of the ASD when the power is on DO NOT attempt to disassemble modify or repair the ASD Call your TIC Sales Representative for repair information DO NOT place any objects inside of the ASD If the ASD should emit smoke or an unusual odor or sound turn the power off immediately The heat sink and other component...

Page 17: ... than directly from commercial power Low Speed Operation Operating a general purpose motor at lower speeds may cause a decrease in the cooling ability of the motor Reducing the torque requirement of the motor at lower speeds will decrease the generated heat at lower speeds When the motor is to be operated at low speed less than 50 of full speed and at the rated torque continuously a TIC VF motor d...

Page 18: ...arrier Frequency Note When operating in the Vector Control mode the carrier frequency should be set to 2 2 kHz or above Motor Load Combinations When the ASD is used in combination with one of the following motors or loads it may result in unstable operation A motor with a rated capacity that exceeds the motor capacity recommended for the ASD An explosion proof motor When using the ASD with an expl...

Page 19: ...ed to exceed the circuit parameters this condition could result in a fire hazard To combat this condition the 3 phase input may be connected using contactors that are configured to open in the event of an extended DBR over current condition or an internal circuit failure Using a thermal sensor and or overload protection as the 3 phase input contactor drive signal the contactors will open and remov...

Page 20: ...arameter see Motor Overload Protection Level 1 on pg 182 ASD Capacity The ASD must not be used with a motor that has a larger capacity than the ASD even if the motor is operated under a small load An ASD being used in this way will be susceptible to a high output peak current which may result in nuisance tripping Do not apply a level of input voltage to an ASD that is beyond that which the ASD is ...

Page 21: ...ore the output contactor is opened DO NOT open and then close a secondary magnetic contactor between the ASD and the motor unless the ASD is off and the motor is not rotating Note Re application of power via a secondary contact while the ASD is on or while the motor is still turning may cause ASD damage The ASD input voltage should remain within 10 of the specified input voltage range Input voltag...

Page 22: ...operate the ASD with the enclosure door open The ambient operating temperature rating of the 3 0 to 20 HP H9 ASD is 14 to 104 F 10 to 40 C When installing adjacent ASDs horizontally TIC recommends at least 5 cm of space between adjacent units However horizontally mounted ASDs may be installed side by side with no space in between the adjacent units side by side installations require that the top c...

Page 23: ...al filtering When not used a jumper must be connected across these terminals see Typical Connection Diagram on pg 26 PA and PB are used for the DBR connection if using a braking resistor PC is the negative terminal of the DC bus R L1 S L2 and T L3 are the 3 phase input supply terminals for the ASD U T1 V T2 and W T3 are the output terminals of the ASD that connect to the motor The location of the ...

Page 24: ...uit refer to the NEC Article 310 adjustment factors Note National and local codes should be referenced when running more than three conductors in the same conduit Install a molded case circuit breaker MCCB or fuse between the 3 phase power source and the ASD in accordance with the fault current setting of the ASD and the NEC Article 430 The ASD is designed and tested to comply with UL Standard 508...

Page 25: ...rge suppressor to every electromagnetic contactor and every relay installed near the ASD Install noise filters as required Grounding Capacitor The Grounding Capacitor plays a role in minimizing the effects of leakage current through the ASD system and through ground paths to other systems Leakage current may cause the improper operation of earth leakage current breakers leakage current relays grou...

Page 26: ... Large default setting or Small by pushing or pulling the switch actuator respectively Figure 6 The Grounding Capacitor Bar is used on typeforms 230 volt 75 HP and the 100 HP 460 volt 125 HP and the 150 HP The value may be set to Large or Small default setting by connecting or disconnecting the switching bar respectively Figure 7 The Grounding Capacitor Screw is used on typeforms 460 volt 200 HP a...

Page 27: ...s Note Contact the TIC Customer Support Center for application assistance when using lead lengths in excess of those listed Exceeding the peak voltage rating or the allowable thermal rise time of the motor insulation will reduce the life expectancy of the motor When operating in the Vector Control mode the carrier frequency should be set to 2 2 kHz or above Table 1 Lead Length Recommendations Mode...

Page 28: ...6 on pg 25 O2A B OUT2 Reach Frequency Multifunctional programmable discrete output FLA Fault relay N O Figure 19 on pg 25 FLB Fault relay N C FLC Fault relay common RR Analog Input Frequency Mode 1 Multifunction programmable analog input 0 0 to 10 VDC input 0 Hz to Maximum Frequency Figure 11 on pg 25 RX Multifunctional programmable analog input 10 to 10 VDC input Figure 12 on pg 25 V I Select V o...

Page 29: ...n Table 5 on pg 234 see F112 S1 The default setting for this terminal is the Preset Speed 1 see Preset Speed 1 on pg 83 The S1 terminal is activated by connecting CC to this terminal Sink mode This input terminal may be programmed to any of the functions listed in Table 5 on pg 234 see F115 S2 The default setting for this terminal is the Preset Speed 2 see Preset Speed 2 on pg 83 The S2 terminal i...

Page 30: ...0 VAC and 2 A 30 VDC O2A B OUT2A B The default function assigned to this terminal is ACC DEC Complete This output may be programmed to provide an indication open or closed that any of the functions listed in Table 8 on pg 239 has occurred or is active This function may be used to signal external equipment e g activate the brake see F131 The OUT2 terminal is rated at 2A 120 VAC and 2A 30 VDC FP The...

Page 31: ...te The relay is shown in the normal operating condition During a faulted condition the relay connection is FLC to FLA J101 TB1 TB2 TB3 J100 SW200 TB4 SW301 RES CC F R S1 S2 S3 S4 CC ST FP SU Ensure that the ground screw is securely in place to prevent arcing intermittent operation or system failure 1 to 2 Sink 2 to 3 Source 1 to 2 Sys Supplied 2 to 3 Ext Supplied 24V V I Switch I See Typical Conne...

Page 32: ...e 11 RR Input Figure 12 RX Input Figure 13 V I Isolated Input Figure 14 P24 Output Figure 15 PP Output Figure 16 OUT1 OUT2 Output Figure 17 FP Output Figure 18 AM FM Output Figure 19 Fault Relay shown not faulted Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ...

Page 33: ... are referenced to CC The RR RX P24 and the PP analog terminals are referenced to CCA The isolated V I analog terminal references IICC Note When connecting multiple wires to the PA PB PC or PO terminals do not connect a solid wire and a stranded wire to the same terminal Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ...

Page 34: ... input power U T1 V T2 and W T3 are connected to the motor The 3 phase input voltage is within the specified tolerance There are no shorts and all grounds are secured All personnel are at a safe distance from the motor and the motor driven equipment DANGER Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ...

Page 35: ...t Information Alarms Information Main Monitor Items Prohibited Items and Save User Settings Information Parameter settings may be saved by the user The battery backup system must be activated by the installer or maintenance personnel to use the backup function To activate the battery backup system remove the Phillips screw from the front of the LED LCD display unit Remove the LED LCD display unit ...

Page 36: ...quired to mount the EOI of the 9 Series ASD remotely System operation and EOI operation while using the remotely mounted EOI are the same as with the ASD mounted configuration See the section titled EOI Remote Mounting on pg 33 for more information on mounting the EOI remotely Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ...

Page 37: ...he settings of F003 F004 The F003 F004 selection may be made via Program Fundamental Standard Mode Selection Command Mode and Frequency Mode 1 respectively The availability of Local mode control Command and Frequency control may be disabled via Program Utilities Prohibition Local Remote Key Command Override and Local Remote Key Frequency Override The availability of the Local mode of operation may...

Page 38: ...ive faults If there are no active alarms or faults the output frequency is displayed During an active alarm the display toggles to and from the running frequency and the active alarm During an active fault the fault is displayed Loss of the ST to CC connection flashes Off LED Character Font Information Characters displayed on the LED screen will be of the seven segment format Not all alpha numeric...

Page 39: ...ggle the system to and from the Frequency Command screen and the EOI Command menu Note Changes carried out from the EOI Command screen will be effective for EOI controlled ASD operation only See the section titled EOI Command Mode on pg 42 for further information on EOI Command Mode operations Primary Menus of the LCD Screen The three primary screens of the LCD screen are displayed while accessing...

Page 40: ... An EOI extender cable is required for remote mounting The EOI extender cable is available in a 10 ft length and may be ordered through your TIC Sales Representative Remote mounting may be extended up to the distance supported by standard RS485 communication typically 4000 feet 1200 meters maximum The optional dust cover P N ASD BPC may be used to cover the EOI opening of the ASD housing after rem...

Page 41: ... or gases water solvents or other fluids Turn on the power only after securing the front cover of the ASD EOI Remote Mounting w o the ASD MTG KIT9 Note See Figure 25 for the dimensions and the item locations referenced in steps 1 through 5 1 At the EOI mounting location mark the 4 00 by 3 63 hole and the four 3 16 screw holes 2 Cut the 4 00 by 3 63 rectangular hole 3 Drill the four 3 16 screw hole...

Page 42: ...the Bezel Plate mount 4 Attach and secure the Bezel Plate to the front side of the mounting location using the four 10 32 hex nuts 10 split lock washers and the 10 flat washers 5 Attach and secure the EOI to the front side of the Bezel Plate using the four 6 32 x 5 16 pan head screws 6 split lock washers and the 6 flat washers 6 Connect the extension cable EOI ASD MTG KIT9 Mounting Dimensions Figu...

Page 43: ... Override function The level of the control item of the hierarchy is listed from left to right most to least respectively As indicated in the table the Override setting may supersede the F003 setting Placing the EOI in the Local mode selects the RS485 2 wire as the Command Mode control source Local mode operation may be superseded by other Override settings Example With the EOI set to Local Commun...

Page 44: ...de Mode Possible Frequency control source selections include the following Communication Board RS485 EOI Keypad Terminal Block the default setting or F004 setting used if no other items are in the Override mode Note The Terminal Board is placed in the Override Mode for Speed control functions by assigning a discrete terminal to V I Terminal Priority and connecting the terminal to CC Once the discr...

Page 45: ... for Command or Frequency control input The Override control setting supersedes the setting of the Command mode setting F003 and the Frequency mode setting F004 However the F003 and F004 settings will be used in the event that the register scan returns the condition that none of the listed items have the Override feature turned on or a discrete input terminal is set to Serial Local Switch and is a...

Page 46: ...and control Frequency Control Selections The following is a listing with descriptions of the Frequency Mode F004 selections Program Fundamental Standard Mode Selection Frequency Mode 1 Settings 1 V I Used when a 0 to 10 VDC analog input or a 0 20 mADC current input is used as the speed control input Only one input signal type may be used at a time Set SW301 to the desired signal type 2 RR Used for...

Page 47: ...nput terminal to CC See F264 on pg 128 for further information on this feature 11 Pulse Input Option Used to allow the system to use a pulsed input for frequency control See PG Input Point 1 Setting on pg 122 for further information on this feature 12 Pulse Input motor CPU Used to allow the system to use a pulsed input for frequency control See PG Input Point 1 Setting on pg 122 for further inform...

Page 48: ...n the LED screen when active Fault information will be displayed via the Fault screen See Alarms and Trips on pg 244 for more information on Alarms and Trips Figure 27 H9 ASD Root Menu Navigation Frequency Command Mode Frequency Setting While operating in the Local mode Local LED is illuminated on the EOI the running frequency of the motor may be set from the Frequency Command screen Using the Rot...

Page 49: ...ofiles may be selected and run Each V f profile is comprised of 4 user settings Base Frequency Base Frequency Voltage Manual Torque Boost and Electronic Thermal Protection Expanded descriptions of these parameters may be found in the section titled Direct Access Parameter Information on pg 76 Accel Decel Group One of 4 Accel Decel profiles may be selected and run Each of the Accel Decel profiles i...

Page 50: ...ays the AM output terminal value for the function assigned to the AM terminal FM Output Displays the FM output terminal value for the function assigned to the FM terminal Motor OL Overload Real Displays the real time Motor Overload value as a percentage of the rated capacity of the motor Motor OL Overload Trip Displays the Motor Overload Trip value as a percentage of the rated capacity of the moto...

Page 51: ...e output torque The input signal type must be selected at SW301 on the Terminal Board The V input setting of SW301 is used for the 0 10 VDC analog input signal and the I input setting of SW301 is used for the 0 20 mA analog input signal Either may be used as a frequency or torque command source See parameter F201 for more information on the setup of this terminal RX Displays the RX input setting a...

Page 52: ...d Main Monitor Selections Two 2 Monitor Mode items may be selected from the Main Monitor Selections screen to be displayed on the Frequency Command screen while the H9 ASD is running The selected items along with their real time values are displayed on the Frequency Command screen while running Not all Monitor Mode items are available for display on the Frequency Command screen The available items...

Page 53: ... 1 F009 Deceleration Time 1 F010 Acceleration Deceleration Suspended Function F349 Acceleration Suspend Frequency F350 Acceleration Suspend Time F351 Deceleration Suspend Frequency F352 Deceleration Suspend Time F353 Frequency Settings Maximum Frequency F011 Upper Limit Frequency F012 Lower Limit Frequency F013 V f Pattern F015 Time Limit for Lower Limit Frequency Operation F256 Motor Set 1 Automa...

Page 54: ... 2 Output Gradient Characteristic F692 MON 2 Bias Adjustment F693 MON 2 Voltage Current Output Switching F691 Pulse Output Function F676 Pulse Output Frequency F677 Input Special Functions Forward Reverse Run Priority When Both Are Activated F105 Input Terminal Priority F106 16 Bit Binary BCD Input F107 V I Analog Input Broken Wire Detection Level F633 Input Terminal Delays Input Terminal 1 F Resp...

Page 55: ...put Terminal 15 LI7 Function F125 Input Terminal 16 LI8 Function F126 Input Terminal 17 B12 Function F164 Input Terminal 18 B13 Function F165 Input Terminal 19 B14 Function F166 Input Terminal 20 BI5 Function F167 Virtual Input Terminal Selection 1 F973 Virtual Input Terminal Selection 2 F974 Virtual Input Terminal Selection 3 F975 Virtual Input Terminal Selection 4 F976 Line Power Switching Comme...

Page 56: ...Band F102 DIRECT ACCESS Direct Access Parameter Number Input N A Unknown Numbers Accepted UTILITIES Utilities Display Parameters Automatic Function Selection F040 Voltage Current Display Units F701 Free Unit Multiplication Factor F702 Free Unit F703 Free Unit Display Gradient Characteristic F705 Free Unit Display Bias F706 Change Step Selection 1 F707 Change Step Selection 2 F708 Prohibition Write...

Page 57: ...king Resistor Overload Alarm Cumulative Run Timer Alarm DeviceNet Profibus CC Link Alarm RS485 Communication Main Power Under Voltage Alarm Stop After Instantaneous Power Off Alarm Stop After Lower Limit Continuous Time Light Load Alarm Heavy Load Alarm Maintenance Timer Alarm Over Torque Alarm Soft Stall Alarm Type Reset Reset F007 Real Time Clock Setup Set Real Time Clock N A Trip History read o...

Page 58: ...rque Feedback Torque Reference Torque Current Excitation Current PID Feedback Motor Overload Ratio ASD Overload Ratio DBR Overload Ratio Motor Load ASD Load DBR Load Input Power Output Power Changed From Default Changed Parameters N A Contrast Contrast Adjustment N A Version read only H9 EOI Ver DB N A ASD Type CPU Code Version Program Mode Menu Navigation Primary Menu Sub Menu Parameter Name Para...

Page 59: ...52 Forward Reverse DC Injection Braking Priority F253 Motor Shaft Stationary Control F254 Dynamic Braking Dynamic Braking Enable F304 Dynamic Braking Resistance F308 Continuous Dynamic Braking Capacity F309 Braking Resistance Overload Time 10x Rated Torque F639 Emergency Off Settings Emergency Off F603 Emergency DC Injection Braking Control Time F604 Low Current Settings Low Current Trip F610 Low ...

Page 60: ...wer Running Stall Continuous Trip Detection Time F452 Stall Prevention During Regeneration F453 Stall Prevention Level F601 Over Voltage Limit Operation Level F626 Trip Settings Retain Trip Record at Power Down F602 Under Voltage Ridethrough Regenerative Power Ridethrough Mode F302 Synchronized Deceleration Time F317 Synchronized Acceleration Time F318 Under Voltage Trip F627 Under Voltage Trip Al...

Page 61: ...8 Initial UP DOWN Frequency Rewriting F269 V I Settings Option V I Terminal Voltage Current Selection AI2 Option Board Input F109 Preset Speeds Preset Speed 1 F018 Preset Speed 2 F019 Preset Speed 3 F020 Preset Speed 4 F021 Preset Speed 5 F022 Preset Speed 6 F023 Preset Speed 7 F024 Preset Speed 8 F287 Preset Speed 9 F288 Preset Speed 10 F289 Preset Speed 11 F290 Preset Speed 12 F291 Preset Speed ...

Page 62: ... Setting F222 RX2 Option AI1 Input Point 1 Frequency F223 RX2 Option AI1 Input Point 2 Setting F224 RX2 Option AI1 Input Point 2 Frequency F225 BIN Input Point 1 Setting F228 BIN Input Point 1 Frequency F229 BIN Input Point 2 Setting F230 BIN Input Point 2 Frequency F231 PG Input Point 1 Setting F234 PG Input Point 1 Frequency F235 PG Input Point 2 Setting F236 PG Input Point 2 Frequency F237 V I ...

Page 63: ...t Adjustment F506 S Pattern Acceleration Upper Limit Adjustment F507 S Pattern Deceleration Lower Limit Adjustment F508 S Pattern Deceleration Upper Limit Adjustment F509 Acc Dec Switching Frequency 2 F513 Acc Dec Switching Frequency 3 F517 Carrier Frequency PWM Carrier Frequency F300 Carrier Frequency Control Mode F316 Crane Hoist Settings Light Load High Speed Operation F328 Light Load High Spee...

Page 64: ...quency 4 F196 V f 5 Point Setting Voltage 4 F197 V f 5 Point Setting Frequency 5 F198 V f 5 Point Setting Voltage 5 F199 Frequency Control Start Frequency F240 Run Frequency F241 Run Frequency Hysteresis F242 End Frequency F243 Special Parameters 0 Hz Dead Band Signal F244 0 Hz Command Output F255 Exciting Strengthening Coefficient F415 Annual Average Ambient Temperature F634 Rush Current Suppress...

Page 65: ...p Step F984 MOTOR Motor Motor Set 2 Motor Set 2 Base Frequency F170 Motor Set 2 Base Frequency Voltage F171 Motor Set 2 Manual Torque Boost F172 Motor Set 2 Overload Protection Level F173 Motor Set 3 Motor Set 3 Base Frequency F174 Motor Set 3 Base Frequency Voltage F175 Motor Set 3 Manual Torque Boost F176 Motor Set 3 Overload Protection Level F177 Motor Set 4 Motor Set 4 Base Frequency F178 Moto...

Page 66: ...orque Limit 2 Level F444 Regenerative Braking Torque Limit 2 Level F445 Power Running Torque Limit 3 Level F446 Regenerative Braking Torque Limit 3 Level F447 Power Running Torque Limit 4 Level F448 Regenerative Braking Torque Limit 4 Level F449 Setpoints V I Input Point 1 Rate F205 V I Input Point 2 Rate F206 RR Input Point 1 Rate F214 RR Input Point 2 Rate F215 RX Input Point 1 Rate F220 RX Inpu...

Page 67: ...Level F443 Acceleration Deceleration Operation After Torque Limit F451 Torque Speed Limiting Speed Limit Torque 0 Center Value Reference F430 Speed Limit Torque 0 Center Value F431 Speed Limit Torque 0 Band F432 Allow Specified Direction ONLY F435 FEEDBACK Feedback Drooping Control Drooping Gain F320 Speed at 0 Drooping Gain F321 Speed at F320 Drooping Gain F322 Drooping Insensitive Torque F323 Dr...

Page 68: ...ion Detection F377 Simple Positioning Completion Range F381 Current Control Proportional Gain F458 Speed Loop Proportional Gain F460 Speed Loop Stabilization Coefficient F461 Load Moment of Inertia 1 F462 Second Speed Loop Proportional Gain F463 Second Speed Loop Stabilization Coefficient F464 Load Moment of Inertia 2 F465 MY FUNCTION My Function Selection My Function Operating Mode F977 My Functi...

Page 69: ...nction Command 1 F936 Input Function Target 2 F937 Input Function Command 2 F938 Input Function Target 3 F939 Output Function Assigned F940 My Function Unit 5 Input Function Target 1 F941 Input Function Command 1 F942 Input Function Target 2 F943 Input Function Command 2 F944 Input Function Target 3 F945 Output Function Assigned F946 My Function Unit 6 Input Function Target 1 F947 Input Function C...

Page 70: ...ata 3 F925 My Function Frequency Data 4 F926 My Function Frequency Data 5 F927 My Function Time Data 1 F928 My Function Time Data 2 F929 My Function Time Data 3 F930 My Function Time Data 4 F931 My Function Time Data 5 F932 My Function Count Data 1 F933 My Function Count Data 2 F934 My Function Analog Analog Input Function Target 11 F959 Analog Function Assigned Object 11 F961 Analog Input Functio...

Page 71: ...ime Out Action 2 Wire and 4 Wire RS485 F804 Send Wait Time 2 Wire RS485 F805 ASD to ASD Communication 2 Wire RS485 F806 2 Wire RS485 Protocol F807 Baud Rate 4 Wire RS485 F820 RS485 Send Wait Time F825 ASD to ASD Communication 4 Wire RS485 F826 4 Wire RS485 Protocol TSB MODBUS F829 Communication Option DeviceNet Profibus Setting 1 F830 Communication Option DeviceNet Profibus Setting 2 F831 Communic...

Page 72: ...set Speed Operation F852 Communication Option Station Address Monitor F853 Communication Option Speed Switch Monitor DeviceNet CC Link F854 Block Write Data 1 F870 Block Write Data 2 F871 Block Read Data 1 F875 Block Read Data 2 F876 Block Read Data 3 F877 Block Read Data 4 F878 Block Read Data 5 F879 Free Notes F880 Network Option Reset Setting F899 Ethernet Settings IP N A Sub Net Gateway DHCP M...

Page 73: ...t Group Preset Speed 4 F564 Direction Acc Dec Group V f Group Torque Limit Group Preset Speed 5 F565 Direction Acc Dec Group V f Group Torque Limit Group Preset Speed 6 F566 Direction Acc Dec Group V f Group Torque Limit Group Preset Speed 7 F567 Direction Acc Dec Group Program Mode Menu Navigation Primary Menu Sub Menu Parameter Name Parameter Number Phone 800 894 0412 Fax 888 723 4773 Web www ct...

Page 74: ...Group Preset Speed 10 F570 Direction Acc Dec Group V f Group Torque Limit Group Preset Speed 11 F571 Direction Acc Dec Group V f Group Torque Limit Group Preset Speed 12 F572 Direction Acc Dec Group V f Group Torque Limit Group Preset Speed 13 F573 Direction Acc Dec Group Program Mode Menu Navigation Primary Menu Sub Menu Parameter Name Parameter Number Phone 800 894 0412 Fax 888 723 4773 Web www ...

Page 75: ...F543 Speed 5 Operation Time F544 Speed 6 Operation Time F545 Speed 7 Operation Time F546 Speed 8 Operation Time F547 Speed 9 Operation Time F548 Speed 10 Operation Time F549 Speed 11 Operation Time F550 Speed 12 Operation Time F551 Speed 13 Operation Time F552 Speed 14 Operation Time F553 Speed 15 Operation Time F554 Pattern Run Pattern Operation F520 Pattern Operation Mode F521 Pattern 1 Repeat F...

Page 76: ...3 Pattern Group 2 Selection 3 F534 Pattern Group 2 Selection 4 F535 Pattern Group 2 Selection 5 F536 Pattern Group 2 Selection 6 F537 Pattern Group 2 Selection 7 F538 Pattern Group 2 Selection 8 F539 PASSWORD aND Lock Out Password Lock Out Enter Password N A Change Password Enter New Password N A Lock Outs Reset From Trip N A Local Remote Run Stop from EOI Frequency Change From EOI Monitor Screen ...

Page 77: ... may be viewed or changed Change the parameter setting and click Next Or click Next without making any changes to go to the next startup parameter See the section titled Startup Wizard Parameter Requirements on pg 71 for further information on the Startup Wizard parameters Click Finish to close the Startup Wizard when finished 1 The Voltage and Frequency Rating of the Motor Must make a selection t...

Page 78: ...parameter sets the highest frequency that the ASD will accept as a frequency command or frequency setpoint The ASD may output frequencies higher than the Upper Limit Frequency but lower than the Maximum Frequency when operating in the PID Control mode Torque Control mode or the Vector Control modes sensorless or feedback Lower Limit Frequency This parameter sets the lowest frequency that the ASD w...

Page 79: ...o configure the V f 5 Point Settings PM Drive Permanent Magnet PG Feedback Vector Control Speed PG Feedback Vector Control Speed Torque Switching Motor Current Rating This parameter allows the user to input the full load amperage FLA of the motor This value is found on the nameplate of the motor and is used by the ASD to determine the Thermal Overload Protection setting for the motor Motor RPM Thi...

Page 80: ...be required Operation Local Note See the section titled EOI Features on pg 30 for information on Remote operation To turn the motor on perform the following 1 Connect the CC terminal to the ST terminal 2 Press the Mode key until the Frequency Command screen is displayed 3 Press the Local Remote key to enter the Local mode green Local LED illuminates 4 Turn the Rotary Encoder clockwise until the de...

Page 81: ...efault feature allows the user to quickly access the parameters that are different from the factory default settings or the post Reset settings Once the Changed From Default screen is displayed the system scrolls through all of the system parameters automatically and halts once reaching a changed parameter Once stopped at a changed parameter the Rotary Encoder may be clicked once clockwise to cont...

Page 82: ...may be performed and the starting setup may be re applied when finished via Program Utilities Type Reset Restore User Settings Note EOI settings are not stored or restored using the Save User Settings or Restore User Settings respectively i e contrast setting voltage current units display gradient characteristics etc See the section titled Battery Backup on pg 28 for more information on stored EOI...

Page 83: ...ions may be saved see F007 Note Communications setting changes will require that the power be removed and then re applied for the changes to take affect Direct Access Parameters Numbers Automatic Acceleration Deceleration Program Fundamental Accel Decel 1 Settings This parameter is used to enable acceleration and deceleration rates in accordance with the applied load automatically The adjusted acc...

Page 84: ...ode Selection The Frequency Mode 1 setting establishes the source of the frequency control input for the ASD The Frequency Mode 2 setting or the Override feature may supersede the Frequency Mode 1 setting Note Only Bolded items from the Settings list below may be placed in the Override Mode See the section titled Command Mode and Frequency Mode Control on pg 36 for more information on the Override...

Page 85: ...24 and a maximum load rating of 500 ohms FM Terminal Setup Parameters F005 Set FM Function F006 Calibrate FM Terminal F681 Voltage Current Output Switching Selection F682 Output Response Polarity Selection F683 Set Zero Level Direct Access Number F005 Parameter Type Selection List Factory Default Output Frequency Changeable During Run Yes FM Output Terminal Adjustment Program Terminal Analog Outpu...

Page 86: ...Scrolling Monitor Select Direct Access Number F007 Parameter Type Selection List Factory Default None Changeable During Run No Forward Reverse Run Selection Program Fundamental Standard Mode Selection While operating in the Local mode this parameter sets the direction of motor rotation From the Frequency Command screen press the ESC key At the subsequent EOI Command screen select the Direction fie...

Page 87: ...lt ASD Dependent Changeable During Run Yes Minimum 0 1 Maximum 6000 Units Seconds Deceleration Time 1 Program Fundamental Accel Decel 1 Settings This parameter specifies the time in seconds for the output of the ASD to go from the Maximum Frequency to 0 0 Hz for the 1 Deceleration profile The Accel Decel pattern may be set using F502 When operating with the Automatic Accel Decel enabled F000 the m...

Page 88: ... The Base Frequency 1 setting is the frequency at which the output voltage of the ASD reaches its maximum setting The Base Frequency Voltage 1 parameter is set at F409 For proper motor operation the Base Frequency should be set for the nameplated frequency of the motor Direct Access Number F014 Parameter Type Numerical Factory Default 60 0 Changeable During Run Yes Minimum 0 0 Maximum Upper Limit ...

Page 89: ...30 0 Units Motor Overload Protection Configuration Program Protection Overload This parameter is used to protect the motor from an over current condition The type of motor being used and the Overload Stall setting is selected here to better match the application This parameter setting may extend the Over Voltage Stall time settings This parameter may be affected by the setting of the Power Running...

Page 90: ...nect F and or R to CC Connect S1 to CC to run Preset Speed 1 S1 to CC 0001 binary With S1 S4 configured to output Preset Speeds F115 F118 0001 1111 may be applied to S1 S4 of the Terminal Board to run the associated Preset Speed If bidirectional operation is required F and R must be connected to CC and Preset Speed Operation Mode must be set to Enabled at F560 With S1 being the least significant b...

Page 91: ...umber is applied to S1 S4 of the Terminal Board to output the Preset Speed see F018 for more information on this parameter Direct Access Number F022 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum Lower Limit F013 Maximum Upper Limit F012 Units Hz Preset Speed 6 Program Frequency Preset Speeds This parameter assigns an output frequency to binary number 0110 and is id...

Page 92: ...e RR terminal setting regardless of attempts to change the settings individually Settings 0 Disabled 1 RR 2 V I 3 RR or V II V I Switched via Terminal Board 4 EOI Frequency Terminal Board Command 5 EOI Frequency and Command Direct Access Number F040 Parameter Type Selection List Factory Default Disabled Changeable During Run No User Settings Related Parameters Default Settings 0 Disable 1 RR 2 V I...

Page 93: ...geable During Run Yes Minimum 0 00 Maximum Max Freq F011 Units Hz Speed Reach Detection Band Program Terminal Reach Settings This parameter sets the bandwidth of the Speed Reach Frequency F101 setting Direct Access Number F102 Parameter Type Numerical Factory Default 2 50 Changeable During Run Yes Minimum 0 00 Maximum Max Freq F011 Units Hz Forward Reverse Run Priority Selection Program Terminal I...

Page 94: ...with the Expansion IO Card Option P N ETB004Z This parameter defines the format of the binary or BCD data when using the option card Note The Expansion IO Card Option 2 option board is required to use this terminal See the Expansion IO Card Option 1 instruction manual P N 58685 for more information on the function of this terminal Settings 0 None 1 12 Bit Binary 2 16 Bit Binary 3 3 Digit BCD 4 4 D...

Page 95: ... F Function Program Terminal Input Terminals This parameter is used to set the functionality of the F discrete input terminal In addition this input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmable F terminal to one of the user selectable functions listed in Table 5 on pg 234 Direct Access Number F111 Parameter Type Selection List Factory Default ...

Page 96: ...his input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmable S2 terminal to one of the user selectable functions listed in Table 5 on pg 234 Direct Access Number F116 Parameter Type Selection List Factory Default Preset Speed 2 Changeable During Run No Input Terminal 7 S3 Function Program Terminal Input Terminals This parameter is used to set the fu...

Page 97: ...e programmable LI2 terminal to one of the user selectable functions listed in Table 5 on pg 234 Note The Expansion IO Card Option 1 option board P N ETB003Z is required to use this terminal See the Expansion IO Card Option 1 instruction manual P N 58685 for more information on the function of this terminal Direct Access Number F120 Parameter Type Selection List Factory Default Unassigned Changeabl...

Page 98: ...he programmable LI5 terminal to one of the user selectable functions listed in Table 5 on pg 234 Note The Expansion IO Card Option 2 option board P N ETB004Z is required to use this terminal See the Expansion IO Card Option 2 instruction manual P N 58686 for more information on the function of this terminal Direct Access Number F123 Parameter Type Selection List Factory Default Unassigned Changeab...

Page 99: ...rd Option 2 instruction manual P N 58686 for more information on the function of this terminal Direct Access Number F126 Parameter Type Selection List Factory Default Unassigned Changeable During Run No Output Terminal 1 OUT1 Function Program Terminal Output Terminals This parameter is used to set the functionality of the OUT1 discrete output terminals O1A and O1B The O1A and O1B OUT1 output termi...

Page 100: ...d P N ETB003Z is required to use this terminal See the Expansion IO Card Option 1 instruction manual P N 58685 for more information on the function of this terminal Direct Access Number F133 Parameter Type Selection List Factory Default Always OFF Changeable During Run No Output Terminal 5 OUT4 Function Program Terminal Output Terminals This parameter is used to set the functionality of the OUT4 d...

Page 101: ... programmable OUT5 terminal to one of the user selectable functions listed in Table 8 on pg 239 Note The Expansion IO Card Option 2 option board P N ETB004Z is required to use this terminal See the Expansion IO Card Option 2 instruction manual P N 58686 for more information on the function of this terminal Direct Access Number F136 Parameter Type Selection List Factory Default Always Off Changeabl...

Page 102: ...ding to contact bounce or chatter Direct Access Number F140 Parameter Type Numerical Factory Default 8 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS Input Terminal 2 R Response Time Program Terminal Input Terminal Delays This parameter delays the response of the drive to any change in the R terminal input by the programmed value see waveforms at F140 The delay may be increased to p...

Page 103: ... immunity or to prevent the ASD from responding to contact bounce or chatter Direct Access Number F145 Parameter Type Numerical Factory Default 8 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS Input Terminal 17 B12 Function Program Terminal Input Terminals This parameter is used to set the functionality of the B12 discrete input terminal In addition this input terminal must be speci...

Page 104: ... more information on the function of this terminal Direct Access Number F167 Parameter Type Selection List Factory Default Unassigned Changeable During Run No Output Terminal 10 R3 Function Program Terminal Output Terminals This parameter sets the functionality of the R3 output terminal to any one of the user selectable functions listed in Table 8 on pg 239 In addition the output terminals must be...

Page 105: ...imum 660 0 Units Volts Manual Torque Boost 2 Program Motor Motor Set 2 The Manual Torque Boost 2 function is used to increase the low frequency torque for high inertia loads by increasing the output voltage at frequencies below of the Base Frequency 2 setting F170 See parameter F016 Manual Torque Boost 1 for an explanation of torque boost This parameter is used only when the parameters for Motor S...

Page 106: ...mum 660 0 Units Volts Manual Torque Boost 3 Program Motor Motor Set 3 The Manual Torque Boost 3 function is used to increase the low frequency torque for high inertia loads by increasing the output voltage at frequencies below of the Base Frequency 3 setting F174 See parameter F016 Manual Torque Boost 1 for an explanation of torque boost This parameter is used only when the parameters for Motor Se...

Page 107: ... 660 0 Units Volts Manual Torque Boost 4 Program Motor Motor Set 4 The Manual Torque Boost 4 function is used to increase the low frequency torque for high inertia loads by increasing the output voltage at frequencies below of the 4 Base Frequency setting F178 See parameter F016 Manual Torque Boost 1 for an explanation of torque boost This parameter is used only when the parameters for Motor Set 4...

Page 108: ... define a volts per hertz relationship for the startup output of the ASD To enable this function set the V f Pattern F015 selection to the V f 5 Point Curve setting V f Curves may be useful in starting high inertia loads such as rotary drum vacuum filters Direct Access Number F190 Parameter Type Numerical Factory Default 0 00 Changeable During Run No Minimum 0 00 Maximum Max Freq F011 Units Hz F19...

Page 109: ... actual output for the 230 volt ASD of the full display range If using as a unit of measure and with no voltage correction F307 Disabled the ASD output voltage will be the percentage setting times 230 for the 230 volt unit or times 460 volts for the 460 volt unit See F190 for additional information on this setting Direct Access Number F191 Parameter Type Numerical Factory Default 0 0 Changeable Du...

Page 110: ...3 The F701 parameter setting will determine if the selection for this parameter appears in the form of a Voltage V or as a Percentage of the ASD rating The default setting is See F190 and F191 for additional information on this setting Direct Access Number F195 Parameter Type Numerical Factory Default 0 0 Changeable During Run No Minimum 0 0 Maximum 100 0 Units V or F701 V f 5 Point Setting Freque...

Page 111: ... may control the output frequency of the ASD This parameter determines which of the two will control the output frequency and the conditions in which control will be switched from one to the other Note Frequency Mode is abbreviated as FMOD Settings 0 FMOD changed by Terminal Board Frequency Mode 1 FMOD F208 Frequency Mode The Frequency Mode 1 or Frequency Mode 2 selection specifies the source of t...

Page 112: ...put Point 1 Frequency F202 Set V I Input Point 1 Setting F201 the input analog signal level that corresponds to the frequency setting at V I Input Point 1 Frequency Set V I Input Point 2 Frequency F204 Set V I Input Point 2 Setting F203 the input analog signal level that corresponds to the frequency setting at V I Input Point 2 Frequency Provide a Run command F and or R Once set as the V I input v...

Page 113: ...ating in the Speed control mode or is associated with the V I Input Point 1 Rate when operating in the Torque Control mode This value is entered as 0 to 100 of the V I input signal range See V I Input Point 1 Setting F201 for more information on this setting when used for Speed control See V I Input Point 1 Rate F203 for more information on this setting when used for Torque Control Direct Access N...

Page 114: ...etting at V I Input Point 1 Rate Set V I Input Point 2 Rate F206 Set V I Input Point 2 Setting F203 the input analog signal level that corresponds to the torque setting at V I Input Point 2 Rate Provide a Run command F and or R Torque Control is accomplished by establishing an associated V f output pattern for a given V I input level Once set as the V I input voltage changes or the V I current cha...

Page 115: ...ignal to be used as Frequency Mode 2 in the event that Frequency Mode 1 is disabled or if Frequency Mode 2 is set up as the primary control parameter See F004 and F200 for additional information on this setting Settings 1 V I 2 RR 3 RX 4 Not Used 5 EOI Keypad 6 RS485 7 Communication Option Board 8 RX2 Option AI1 9 Option V I 10 UP DOWN Frequency Terminal Board 11 Pulse Input Option 12 Pulse Input ...

Page 116: ... If the filtering selection Small is selected the ASD averages the last 8 mS of sampled signal and converted digital values The rolling average is updated every 4 µS and scaled for use by the microprocessor This holds true for the Medium Large and Huge selections providing a larger sample to produce the average for use by the microprocessor False responses to electrical noise are eliminated with n...

Page 117: ...eive Speed control input at the RR input terminal Program Fundamental Standard Mode Selection Frequency Mode 1 RR Program Fundamental Standard Mode Selection Command Mode Selection Terminal Block Provide a Run command F and or R Once set as the RR input voltage changes the output frequency of the ASD will vary in accordance with the above settings This parameter value is entered as 0 to 100 of the...

Page 118: ...214 for more information on this setting when used for Torque Control Direct Access Number F212 Parameter Type Numerical Factory Default 100 Changeable During Run Yes Minimum 0 Maximum 100 Units RR Input Point 2 Frequency Program Frequency Speed Reference Setpoints This parameter is used to set the gain and bias of the RR input terminal when the RR terminal is used as the control input while opera...

Page 119: ...input voltage changes the output torque of the ASD will vary in accordance with the above settings This parameter sets RR Input Point 1 Rate and is the output torque value that is associated with the setting of RR Input Point 1 Setting when operating in the Torque Control mode This value is entered as 0 to 250 of the rated torque Direct Access Number F214 Parameter Type Numerical Factory Default 0...

Page 120: ... F219 Set RX Input Point 2 Setting F218 the input analog signal level that corresponds to the speed setting at RX Input Point 2 Frequency Provide a Run command F and or R Once set as the RX input voltage changes the ASD output speed and or torque will vary in accordance with the above settings This parameter value is entered as 100 to 100 of the RX input signal range See parameter F474 and F475 fo...

Page 121: ...0 for more information on this setting when used for Torque Control Direct Access Number F218 Parameter Type Numerical Factory Default 100 Changeable During Run Yes Minimum 100 0 Maximum 100 0 Units RX Input Point 2 Frequency Program Frequency Speed Reference Setpoints This parameter is used to set the gain and bias of the RX input terminal when the RX terminal is used as the control input while o...

Page 122: ...ltage changes the ASD output speed and or torque will vary in accordance with the above settings This parameter sets RX Input Point 1 Rate and is the output torque value that is associated with the setting of RX Input Point 1 Setting when operating in the Torque Control mode This value is entered as 250 to 250 of the rated torque Direct Access Number F220 Parameter Type Numerical Factory Default 0...

Page 123: ...l Perform the following setup to allow the system to perform Speed control from the RX2 AI1 input terminal Set RX2 AI1 Input Point 1 Frequency F223 Set RX2 AI1 Input Point 1 Setting F222 the input analog signal level that corresponds to the speed setting at RX2 AI1 Input Point 1 Frequency Set RX2 AI1 Input Point 2 Frequency F225 Set RX2 AI1 Input Point 2 Setting F224 the input analog signal level ...

Page 124: ...ating in the Speed control mode or is associated with the RX2 AI1 Input Point 2 Rate when operating in the Torque Control mode This value is entered as 100 to 100 of the RX2 AI1 input signal range See RX2 AI1 Input Point 1 Setting F222 for more information on this setting when used for Speed control See RX2 AI1 Input Point 1 Rate F226 for more information on this setting when used for Torque Contr...

Page 125: ...t corresponds to the speed setting at RX2 AI1 Input Point 1 Rate Set RX2 AI1 Input Point 2 Rate F227 Set RX2 AI1 Input Point 2 Setting F224 the input analog signal level that corresponds to the speed setting at RX Input Point 2 Rate Provide a Run command F and or R Torque Control is accomplished by establishing an associated V f output pattern for a given RX2 AI1 input level Once set as the RX2 AI...

Page 126: ...AI1 input level This parameter sets RX2 AI1 Input Point 2 Rate and is the output torque value that is associated with the setting of RX2 AI1 Input Point 2 Setting when operating in the Torque Control mode This value is entered as 250 to 250 of the rated torque See RX2 AI1 Input Point 1 Rate F226 for more information on this setting Direct Access Number F227 Parameter Type Numerical Factory Default...

Page 127: ...l transfer the status of the Binary Bit s 0 7 or 0 MSB to the control board for speed control Speed Control Perform the following setup to allow the system to perform Speed control from the BIN input terminals Set BIN Input Point 1 Frequency F229 Set the BIN input value of 255D F228 that represents BIN Input Point 1 Frequency Set BIN Input Point 2 Frequency F231 Set the BIN input value of 255D F23...

Page 128: ...er sets the BIN input signal that is associated with BIN Input Point 2 Frequency This value is entered as 0 to 100 of the BIN input signal range See BIN Input Point 1 Setting F228 for further information on this setting Direct Access Number F230 Parameter Type Numerical Factory Default 100 Changeable During Run Yes Minimum 0 Maximum 100 Units BIN Input Point 2 Frequency Program Frequency Speed Ref...

Page 129: ...int 2 Frequency Once set as the PG input pulse count rate changes the output frequency of the drive will vary in accordance with the above settings This parameter sets the PG input pulse count that represents Reference Setpoint 1 frequency The range of values for this parameter is 0 to 100 of the PG input pulse count range Note Further application specific PG settings may be performed from the fol...

Page 130: ...rate to the programmed setting Output frequencies below the Start Frequency will not be output from the drive during startup However once reaching the Start Frequency speed values below the Start Frequency may be output from the drive If the setting of this parameter results in an over current condition at startup reduce the setting of this parameter to a value less than the rated slippage of the ...

Page 131: ...Injection Braking DC Injection Braking is a braking system used with 3 phase motors Unlike conventional brakes there is no physical contact between the rotating shaft and a stationary brake pad or drum When braking is required the drive outputs a DC current that is applied to the windings of the motor to quickly brake the motor The braking current stops when the time entered in F252 times out The ...

Page 132: ... brake stops the motor and continues until ST CC is opened power is turned off an Emergency Off command is received or this parameter is changed Enabling this feature will also require a non zero entry at F250 Settings 0 Disabled 1 Enabled Direct Access Number F254 Parameter Type Selection List Factory Default Disabled Changeable During Run Yes 0 Hz Command Output Program Special Special Parameter...

Page 133: ...g Run from the EOI perform the following 1 Enable the Jog function at F262 2 Set the Command Mode Selection F003 to EOI Keypad 3 Assign the Jog Run setting to a discrete input terminal see Table 5 on pg 234 Note Any unused discrete input terminal may be used for the Jog Run setting 4 Set up a Jog Stop Pattern at F261 5 Set the Input Terminal Priority F106 function to Disable to receive Jog command...

Page 134: ...eleration Stop Changeable During Run Yes EOI Panel Operation Jog Mode Program Frequency Jog Settings This parameter enables the Jog command to be received from the EOI When disabled the Jog command received from the EOI is ignored Jog commands may also be received from the Terminal Board Priority as to which is allowed to override the other is selected at F106 The priority selection at F106 enable...

Page 135: ...ete input terminal to UP DOWN Frequency up and one unused discrete input terminal to UP DOWN Frequency down F264 Sets the system response delay to the initial activation of the discrete input terminal UP DOWN Frequency up Also sets the response delay of subsequent terminal activations of the UP DOWN Frequency up terminal during an activate and hold F265 Sets the frequency increase amount for each ...

Page 136: ...ation The rate of the frequency decrease is set at Deceleration Time 1 F010 See F264 for more information on this parameter Direct Access Number F267 Parameter Type Numerical Factory Default 0 10 Changeable During Run Yes Minimum 0 00 Maximum Max Freq F011 Units Hz Initial UP DOWN Frequency No Path Direct Access Only At power up or after a reset this parameter setting is used to provide a starting...

Page 137: ...p Frequency range and continue upward as programmed During deceleration the output frequency of the drive will hold at the upper level of the Jump Frequency range until the programmed deceleration ramp reaches the lower level of the Jump Frequency range At which time the output frequency of the drive will decelerate to the lower level of the Jump Frequency range and continue downward as programmed...

Page 138: ...ency 3 Program Special Jump Frequencies Same as Jump Frequency 1 F270 and is used when multiple frequencies are to be jumped see the plus or minus value setting at F275 When multiple jump frequencies overlap the system will recognize the lowest and the highest frequencies as one jump range Direct Access Number F274 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 0...

Page 139: ...ring Run Yes Minimum Lower Limit F013 Maximum Upper Limit F012 Units Hz Preset Speed 12 Program Frequency Preset Speeds This parameter assigns an output frequency to binary number 1100 and is identified as Preset Speed 12 The binary number is applied to S1 S4 of the Terminal Board to output the Preset Speed see F018 for more information on this parameter Direct Access Number F291 Parameter Type Nu...

Page 140: ... cannot be decreased below 2 0 kHz while running If the PWM carrier frequency is set at 1 9 kHz or below it cannot be increased above 2 0 kHz while running Either change requires that the ASD be stopped and restarted for the changes to take effect Direct Access Number F300 Parameter Type Numerical Factory Default 2 200 Changeable During Run No Minimum 1 0 Maximum ASD Dependent Units kHz Auto Resta...

Page 141: ...ynchronize motor operation as to avoid breakage in these types of applications Note If used to restart the motors the Retry setup of F301 is required Note The Jog function will not operate while in the Synchronized Decel Accel mode Settings 0 Off 1 Ridethrough On 2 Decel Stop 3 Synchronized ACC DEC TB 4 Synchronized ACC DEC TB Power Off Ridethrough Setup Requirements 1 Select the Ridethrough Mode ...

Page 142: ...und Fault Over Current During Acceleration Arm Over Current at Start Up DBR Resistor Over Current Low Current Voltage Drop In Main Circuit EEPROM Data Fault EEPROM Fault Flash Memory Gate Array RAM ROM Fault CPU Fault Emergency Off EMG Communication Error Option Fault Sink Source Setting Error Over Speed Error Over Torque Key Error External Thermal Error Externally Controlled Interrupt See the sec...

Page 143: ...raking resistor from terminal PA to PB of the drive and providing the proper information at F304 F308 and F309 See the section titled Dynamic Braking System Specifications on pg 266 for more information on using the DBR system and for assistance in selecting the appropriate resistor for a given application Direct Access Number F304 Parameter Type Selection List Factory Default Off Changeable Durin...

Page 144: ...a resistor value that is too low may result in system damage Direct Access Number F308 Parameter Type Numerical Factory Default ASD Dependent Changeable During Run No Minimum 0 5 Maximum 1000 0 Units Continuous Dynamic Braking Capacity Program Protection Dynamic Braking This parameter is used to input the wattage of the Dynamic Braking Resistor See the section titled Dynamic Braking System Specifi...

Page 145: ...nt requirement Selection 2 or 3 may also include an output voltage drop as a function of an increased current requirement The Carrier Frequency should be set below 4 kHz Settings 0 No Decrease and No Limit 1 Valid Decrease and No Limit 2 No Decrease and Limit Small Pulse 4 Valid Decrease and Limit Small Pulse Direct Access Number F316 Parameter Type Selection List Factory Default Valid Decrease an...

Page 146: ...ooping can decrease or increase the V f setting of a motor to maintain a balance between the output torque levels of mechanically coupled motors Because of variances in gearboxes sheaves belts motors and since the speed of the motor is constrained by the mechanical system one motor may experience more load than its counterpart and may become overloaded Drooping Control allows the overloaded motor ...

Page 147: ...ay be disabled Enabling the Light Load High Speed function requires that an operating mode be selected here and that the criteria of parameters F331 F333 be met Settings 0 Off 1 Auto Speed F Motor Up R Generator Down 2 Auto Speed F Generator Down R Motor Up 3 F330 Setting F Motor Up R Generator Down 4 F330 Setting F Generator Down R Motor Up Direct Access Number F328 Parameter Type Selection List ...

Page 148: ... the length of time that the load requirement must meet the Light Load High Speed criteria before the Light Load High Speed Enable F328 is recognized Once recognized the timer setting of F333 must expire to engage the Light Load High Speed function Direct Access Number F332 Parameter Type Numerical Factory Default 0 5 Changeable During Run Yes Minimum 0 0 Maximum 10 0 Units Seconds Light Load High...

Page 149: ...level that is used to determine if the Light Load High Speed F328 operation may engage or remain engaged if active If the Light Load High Speed operation is terminated normal operation resumes Direct Access Number F337 Parameter Type Numerical Factory Default 50 00 Changeable During Run Yes Minimum 250 00 Maximum 250 00 Units Switching Load Torque During Regenerative Braking Program Special Crane ...

Page 150: ...Program Torque Torque Control Once enabled at parameter F341 this parameter sets the sensitivity of the torque control source selected at F342 for the Braking Mode Selection function of parameter F341 Direct Access Number F344 Parameter Type Numerical Factory Default 100 00 Changeable During Run Yes Minimum 0 00 Maximum 100 00 Units Release Time Program Torque Torque Control Once enabled at parame...

Page 151: ...r may be used to suspend speed changes for a user set length of time The Accel Decel Suspend function is enabled by setting this parameter to either Terminal Board Input or to F350 F353 Selecting Terminal Board Input at this parameter requires that a discrete input terminal be set to Dwell Signal see Table 5 on pg 234 for a listing of available settings Upon activation of the Dwell Signal terminal...

Page 152: ...ult 0 0 Changeable During Run Yes Minimum 0 0 Maximum 10 0 Units Seconds Deceleration Suspend Frequency Program Fundamental Accel Decel 1 Settings When Enabled at F349 this parameter is used to set the frequency at which the Deceleration Suspend function will activate During deceleration this parameter sets the frequency at which deceleration will stop and the motor will run at the setting of this...

Page 153: ...er switching Once timed out the motor resumes normal commercial power operation Settings 0 Off 1 Switch at Signal Input and Trip 2 Switch at Signal Input with Switching Frequency 3 Switch at Signal Input and Trip with Switching Frequency Switching Setup Requirements F354 Enable the switching function F355 Set the switching frequency F356 Speed Hold time before applying ASD output after the switch ...

Page 154: ...rameter determines the amount of time that the drive will wait before allowing commercial power to be applied to the motor once the switch to commercial power criteria has been met See parameter F354 for more information on this setting Direct Access Number F357 Parameter Type Numerical Factory Default 0 62 Changeable During Run Yes Minimum ASD Dependent Maximum 10 00 Units Seconds Commercial Powe...

Page 155: ...ngeable During Run Yes Minimum 0 0 Maximum 25 0 PID Feedback Proportional P Gain Program Feedback Feedback Settings This parameter determines the degree that the Proportional function affects the output signal The larger the value entered here the quicker the drive responds to changes in feedback Direct Access Number F362 Parameter Type Numerical Factory Default 0 10 Changeable During Run Yes Mini...

Page 156: ...12 Units Hz Process Lower Limit Program Feedback Feedback Settings Selecting Process PID at parameter F359 allows for this parameter setting to function as the Lower Limit while operating in the PID Control mode Direct Access Number F368 Parameter Type Numerical Factory Default 0 00 Changeable During Run No Minimum Lower Limit F013 Maximum Upper Limit F012 Units Hz PID Control Wait Time Program Fe...

Page 157: ...d to limit the rate that the output of the ASD may decrease for a given difference in the speed reference and the PID feedback value Direct Access Number F373 Parameter Type Numerical Factory Default 10 0 Changeable During Run Yes Minimum 0 1 Maximum 600 0 Units Seconds Number of PG Input Pulses Program Feedback PG Settings This parameter is used to set the number of pulses output from a shaft mou...

Page 158: ...e command status Selecting Reset Motor Defaults for this parameter sets parameters F410 F411 F412 and F413 to the factory default settings If selecting Autotune on Run Command Autotune Initiated by Input Terminal or Autotune of Detail Parameters for this parameter set the Base Frequency Base Frequency Voltage and the Motor Rated Revolutions to the nameplated values of the motor to achieve the best...

Page 159: ...ent rating of the motor being used Direct Access Number F406 Parameter Type Numerical Factory Default 20 3 Changeable During Run Yes Minimum 0 1 Maximum 2000 0 Units Amps Motor Rated RPM Program Motor Vector Motor Model This parameter is used input the nameplated rated speed of the motor Direct Access Number F407 Parameter Type Numerical Factory Default 1730 Changeable During Run Yes Minimum 100 M...

Page 160: ... Motor Model This parameter is used to set the leakage inductance of the motor A larger setting here results in higher output torque at high speeds Direct Access Number F412 Parameter Type Numerical Factory Default ASD Dependent Changeable During Run Yes Minimum 0 Maximum 200 Units Motor Constant 4 Rated Slip Program Motor Vector Motor Model This parameter is used to set the secondary resistance o...

Page 161: ...er Type Numerical Factory Default 100 Changeable During Run No Minimum 10 Maximum 250 Torque Command Selection Program Torque Torque Control When operating in the Torque Control mode this parameter allows the user to select the source of the torque command signal Settings 1 V I 2 RR 3 RX 4 EOI Keypad F725 Setting 5 RS485 2 Wire 6 RS485 4 Wire 7 Communication Option Board 8 RX2 Option AI1 Direct Ac...

Page 162: ...t Input control function When enabled and operating in the Torque Control mode the forward speed limit is controlled by the input selected here If Setting is selected the value set at F426 is used as the Forward Speed Limit input Settings 0 Disabled 1 V I 2 RR 3 RX 4 F426 Setting Direct Access Number F425 Parameter Type Selection List Factory Default Disabled Changeable During Run Yes Forward Spee...

Page 163: ...nits Hz Speed Limit torque 0 Center Value Reference Program Torque Torque Speed Limiting The system has the ability to limit the amount that the speed may vary as a function of a changing load while operating in the Torque Control mode This parameter sets the input terminal that will be used to control the allowable speed variance Settings 0 Disabled 1 V I 2 RR 3 RX 4 F431 Setting Direct Access Nu...

Page 164: ...ngs 0 Disabled 1 Enabled Direct Access Number F435 Parameter Type Selection List Factory Default Disabled Changeable During Run No Power Running Torque Limit 1 Program Torque Torque Limit Settings This parameter determines the source of the control signal for the positive torque limit setting If Setting is selected the value set at F441 is used as the Power Running Torque Limit 1 input Settings 1 ...

Page 165: ...lled by a single drive or when a single motor is to be controlled by multiple profiles Direct Access Number F444 Parameter Type Numerical Factory Default 250 0 Disabled Changeable During Run Yes Minimum 0 00 Maximum 250 0 Disabled Units Regenerative Braking Torque Limit 2 Level Program Torque Manual Torque Limit Settings This parameter is used to set the negative torque upper limit for the 2 motor...

Page 166: ...r limit for the 4 motor profile when multiple motors are controlled by a single drive or when a single motor is to be controlled by multiple profiles Direct Access Number F449 Parameter Type Numerical Factory Default 250 0 Disabled Changeable During Run Yes Minimum 0 00 Maximum 250 0 Disabled Units Accel Decel Operation After Torque Limit Program Torque Torque Limit Settings In a Crane Hoist appli...

Page 167: ...t speed for a given received feedback signal Direct Access Number F460 Parameter Type Numerical Factory Default ASD Dependent Changeable During Run No Minimum 1 Maximum 9999 Speed Loop Stabilization Coefficient Program Feedback PG Settings During closed loop operation this parameter sets the response sensitivity of the drive when monitoring the output speed for control The larger the value entered...

Page 168: ...F011 Units Hz V I Input Bias Program Frequency Speed Reference Setpoints This parameter is used to fine tune the bias of the V I input terminals Note See note on pg 44 for more information on the V I terminal This setting may be used to ensure that the zero level of the input source pot pressure transducer flow meter etc is also the zero level setting of the ASD system This is accomplished by sett...

Page 169: ...ical Factory Default 154 Changeable During Run Yes Minimum 0 Maximum 255 RX Input Bias Program Frequency Speed Reference Setpoints This parameter is used to fine tune the bias of the RX input terminal when this terminal is used as the control input while operating in the Speed Control mode or the Torque Control mode This setting may be used to ensure that the zero level of the input source pot pre...

Page 170: ... Default 128 Changeable During Run Yes Minimum 0 Maximum 255 AI2 Option V I Input Bias Program Frequency Speed Reference Setpoints This parameter is used to fine tune the gain of the Optional AI2 input terminal when this terminal is used as the control input while operating in the Speed Control mode or the Torque Control mode This setting may be used to ensure that the 100 level of the input sourc...

Page 171: ...eleration rate of the UP DOWN Frequency Functions Note An acceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads Automatic Accel Decel Stall and Ridethrough settings may lengthen the acceleration times Direct Access Number F500 Parameter Type Numerical Factory Default ASD Dependent Changeable During Run Yes Minimum 0 1 Maximum 6000 0 Units Sec...

Page 172: ...s Number F502 Parameter Type Selection List Factory Default Linear Changeable During Run Yes Linear acceleration and deceleration is the default pattern and is used on most applications S pattern 1 is used for applications that require quick acceleration and deceleration This setting is also popular for applications that require shock absorption at the start of acceleration or deceleration S patte...

Page 173: ...d output profile that controls the acceleration and deceleration pattern for the 2 Accel Decel parameter Settings 0 Linear 1 S Pattern 1 2 S Pattern 2 Direct Access Number F503 Parameter Type Selection List Factory Default Linear Changeable During Run Yes F503 F503 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ...

Page 174: ...ation combinations of the two terminals result in the Acc Dec 1 4 selections as shown in Table 4 Figure 30 shows the setup requirements and the resulting output frequency response when using Switching Frequency settings to control the Acc Dec response of the ASD output While operating using S Pattern 1 the system performance may be further enhanced by the adjustment of parameters F506 F509 These s...

Page 175: ...ion is commonly used with transportation and lifting applications See parameter F502 on pg 165 for more information on this setting Direct Access Number F508 Parameter Type Numerical Factory Default 10 Changeable During Run Yes Minimum 0 Maximum 50 Units S Pattern Deceleration Upper Limit Adjustment Program Special Accel Decel Special During an S Pattern 1 or 2 sequence this parameter settings mod...

Page 176: ...ection List Factory Default Linear Changeable During Run Yes Acceleration Deceleration Switching Frequency 2 Program Special Accel Decel Special This parameter sets the frequency at which the acceleration control is switched from the Accel 2 profile to the Accel 3 profile during a multiple acceleration profile configuration Direct Access Number F513 Parameter Type Numerical Factory Default 0 00 Ch...

Page 177: ...itching Frequency 3 Program Special Accel Decel Special This parameter sets the frequency at which the acceleration control is switched from the Accel 3 profile to the Accel 4 profile during a multiple acceleration profile configuration Direct Access Number F517 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum Max Freq F011 Units Hz Pattern Operation Sel...

Page 178: ...the Pattern Group 1 Settings 1 Once Then Stop 2 254 Number of Repeats 255 Infinite Forever Direct Access Number F522 Parameter Type Numerical Factory Default 255 Infinite Changeable During Run No Minimum 1 Maximum 255 Infinite Units Repetitions F522 F522 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ...

Page 179: ...Time setting 3 From Program Pattern Run Operation Time set the run time for each Preset Speed selected in step 1 4 Configure two unused discrete input terminals for Pattern Operation Group 1 and Pattern Operation Trigger Signal Note Activation of the Pattern Operation Group 1 discrete input terminal is required to enable Pattern Group 1 for use Activation of the Pattern Operation Trigger Signal di...

Page 180: ...ameter Type Selection List Factory Default Skip Changeable During Run No Pattern Group 1 Selection 4 Program Pattern Run Speeds This parameter allows the user to select 1 of 15 configured Preset Speeds as the number 4 Selection to be included in Pattern Group 1 Skip may be selected to ignore this Selection Setting 0 Skip 1 15 Preset Speed Number See F523 for more information on this parameter Dire...

Page 181: ...r See F523 for more information on this parameter Direct Access Number F529 Parameter Type Selection List Factory Default Skip Changeable During Run No Pattern Group 1 Selection 8 Program Pattern Run Speeds This parameter allows the user to select 1 of 15 configured Preset Speeds as the number 8 Selection to be included in Pattern Group 1 Skip may be selected to ignore this Selection Setting 0 Ski...

Page 182: ...ameter Type Selection List Factory Default Skip Changeable During Run No Pattern Group 2 Selection 3 Program Pattern Run Speeds This parameter allows the user to select 1 of 15 configured Preset Speeds as the number 3 selection to be included in the Group 2 Selection Skip may be selected to ignore this Selection Setting 0 Skip 1 15 Preset Speed Number See F523 for more information on this paramete...

Page 183: ...ameter Type Selection List Factory Default Skip Changeable During Run No Pattern Group 2 Selection 7 Program Pattern Run Speeds This parameter allows the user to select 1 of 15 configured Preset Speeds as the number 7 selection to be included in the Group 2 Selection Skip may be selected to ignore this Selection Setting 0 Skip 1 15 Preset Speed Number See F523 for more information on this paramete...

Page 184: ... Changeable During Run Yes Minimum 0 1 Maximum 6000 0 Units F520 Setting Speed 4 Operation Time Program Pattern Run Operation Time This parameter sets the run time for Preset Speed 4 This time is effective when used with Group Speeds and non Group Speeds If the Auto Restart function is activated the search time required for the Auto Restart function will be subtracted from the Operation Time setti...

Page 185: ...angeable During Run Yes Minimum 0 1 Maximum 6000 0 Units F520 Setting Speed 10 Operation Time Program Pattern Run Operation Time This parameter sets the run time for Preset Speed 10 This time is effective when used with Group Speeds and non Group Speeds If the Auto Restart function is activated the search time required for the Auto Restart function will be subtracted from the Operation Time settin...

Page 186: ...g Run Yes Minimum 0 1 Maximum 6000 0 Units F520 Setting Speed 15 Operation Time Program Pattern Run Operation Time This parameter sets the run time for Preset Speed 15 This time is effective when used with Group Speeds and non Group Speeds If the Auto Restart function is activated the search time required for the Auto Restart function will be subtracted from the Operation Time setting resulting in...

Page 187: ...l 1 64 Torque Limit Switching Signal 2 Direct Access Number F561 Parameter Type Selection List Factory Default Forward Run Changeable During Run No Preset Speed 2 Operation Mode Program Pattern Run Operation Mode Same as Preset Speed 1 Operation Mode see F561 Direct Access Number F562 Parameter Type Selection List Factory Default Forward Run Changeable During Run No Preset Speed 3 Operation Mode P...

Page 188: ...pe Selection List Factory Default Forward Run Changeable During Run No Preset Speed 9 Operation Mode Program Pattern Run Operation Mode Same as Preset Speed 1 Operation Mode see F561 Direct Access Number F569 Parameter Type Selection List Factory Default Forward Run Changeable During Run No Preset Speed 10 Operation Mode Program Pattern Run Operation Mode Same as Preset Speed 1 Operation Mode see ...

Page 189: ... units are set to A V rather than Direct Access Number F600 Parameter Type Numerical Factory Default 100 Changeable During Run Yes Minimum 10 Maximum 100 0 Units Stall Prevention Level Program Protection Stall This parameter specifies the output current level at which the output frequency is reduced in an attempt to prevent a trip The over current level is entered as a percentage of the maximum ra...

Page 190: ...cy Off Settings When DC Injection is selected at F603 this parameter determines the time that the DC Injection Braking is applied to the motor Direct Access Number F604 Parameter Type Numerical Factory Default 1 0 Changeable During Run Yes Minimum 0 0 Maximum 20 0 Units Seconds ASD Output Phase Failure Detection Program Protection Phase Loss This parameter Enables Disables the monitoring of each p...

Page 191: ...r than 150 Direct Access Number F607 Parameter Type Numerical Factory Default 300 Changeable During Run Yes Minimum 10 Maximum 2400 Units Seconds ASD Input Phase Failure Detection Program Protection Phase Loss This parameter enables the 3 phase input power phase loss detection feature A loss of either input phase R S or T results in a trip Settings 0 Disabled 1 Enabled Direct Access Number F608 Pa...

Page 192: ...rcuit test Note Selection 3 is recommended for high speed motor applications Because of the low impedance of high speed motors the standard pulse setting may result in a motor malfunction Settings 0 Every Start Standard Pulse 1 Power On or Reset Standard Pulse 2 Every Start Short Pulse 3 Power On or Reset Short Pulse Direct Access Number F613 Parameter Type Selection List Factory Default Every Sta...

Page 193: ...rical Factory Default 0 50 Changeable During Run No Minimum 0 00 Maximum 10 0 Units Seconds Over Torque Detection Hysteresis Program Protection Over Torque Parameters During a momentary over torque condition this parameter provides a torque threshold level to which the over torque condition must return within the time setting of F618 or an Over Torque Trip will be incurred Direct Access Number F61...

Page 194: ...4 Parameter Type Numerical Factory Default 0 00 Disabled Changeable During Run Yes Minimum 0 00 Disabled Maximum 30 00 Units Hz Over Voltage Limit Operation Level Program Protection Stall This parameter sets the upper DC bus voltage threshold that once exceeded will cause an Over Voltage Stall An Over Voltage Stall increases the output frequency of the drive during deceleration for a specified tim...

Page 195: ...am Protection Special Protection Parameters This parameter is used in conjunction with the discrete input terminal setting Brake Answerback Input see Table 5 on pg 234 for more information on this feature After activating the discrete input terminal Braking Request the setting of this parameter starts a count down timer in which 1 a Brake Answerback Input response must be received or 2 the brake m...

Page 196: ...Activation Time Program Special Special Parameters Rush Relay Current Activation Time At system startup this parameter sets a time delay for the start of the Rush Relay activation in an attempt to allow the DC bus voltage to reach the normal operating level before outputting a signal to the motor Direct Access Number F635 Parameter Type Numerical Factory Default 0 0 Changeable During Run No Minimu...

Page 197: ...Time 10x rated torque Program Protection Dynamic Braking This parameter sets the time that the braking resistor is allowed to sustain and overload condition before a trip is incurred This feature is useful for applications that have a fluctuating load or for loads that require a long deceleration time Direct Access Number F639 Parameter Type Numerical Factory Default 5 0 Changeable During Run No M...

Page 198: ...ect Access Number F660 Parameter Type Selection List Factory Default Disabled Changeable During Run Yes Multiplying Input Selection Program Feedback Override Control This parameter Enables Disables the feature that allows for the external adjustment of the commanded frequency Selecting either of the input methods listed enables this feature The selected input is used as a multiplier of the command...

Page 199: ...the associated function of parameter F670 produces the desired DC level output at the AM output terminal See F670 for more information on this setting Direct Access Number F671 Parameter Type Numerical Factory Default 512 Changeable During Run Yes Minimum 1 Maximum 1280 MON1 Terminal Meter Selection Program Terminal Analog Output Terminals This parameter is used to set the output function of the M...

Page 200: ...utput Switching F692 MON2 Output Gradient Characteristic F693 MON2 Bias Adjustment Set Zero Level Direct Access Number F674 Parameter Type Selection List Factory Default Output Frequency Changeable During Run Yes MON2 Terminal Adjustment Program Terminal Analog Output Terminals This parameter is used to set the gain of the MON2 output terminal and is used in conjunction with the settings of parame...

Page 201: ...d inversely or directly to the input signal See F005 for more information on this setting Settings 0 Minus Negative Gradient 1 Plus Positive Gradient Direct Access Number F682 Parameter Type Selection List Factory Default Plus Changeable During Run Yes FM Bias Adjustment Program Terminal Analog Output Terminals This parameter setting is used to ensure that a zero level input signal produces a zero...

Page 202: ...to respond inversely or directly to the input signal See parameter F672 for more information on this setting Settings 0 Minus Negative Gradient 1 Plus Positive Gradient Direct Access Number F689 Parameter Type Selection List Factory Default Plus Changeable During Run Yes MON 1 Bias Adjustment Program Terminal Analog Output Terminals This parameter setting is used to ensure that a zero level input ...

Page 203: ...ohibition This parameter Enables Disables the Run and Stop keys Settings 0 Enabled 1 Disabled Direct Access Number F700 Parameter Type Selection List Factory Default Enabled Changeable During Run Yes Display Units for Voltage and Current Program Utilities Display Parameters This parameter sets the unit of measurement for current and voltage values displayed on the EOI Settings 0 1 A V Direct Acces...

Page 204: ...ve Selecting Positive Gradient displays an increased output speed as going more positive Settings 0 Minus Negative Gradient 1 Plus Positive Gradient Direct Access Number F705 Parameter Type Selection List Factory Default Plus Changeable During Run Yes Display Bias Program Utilities Display Parameters In conjunction with the setting of F702 this parameter sets the bias of the EOI speed display The ...

Page 205: ...mand This feature may be Disabled and the Run command must be re initiated by the user for ASD operation 0 Clear Panel Run Command WHEN ENABLED THE ASD WILL RESUME THE RUN CONDITION WHEN THE ST TERMINAL IS REACTIVATED Settings 0 Clear Panel Run Command 1 Retain Panel Run Command Direct Access Number F719 Parameter Type Selection List Factory Default Retain Panel Run Command Changeable During Run Y...

Page 206: ...Changeable During Run Yes Minimum 0 00 Maximum 250 00 Units Panel Override Multiplication Gain Program Special Operation Panel Parameters This parameter provides a value to be used in the event that Setting F729 is selected for the Frequency Override Multiplying Input F661 Direct Access Number F729 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 100 00 Maximum 100 0...

Page 207: ...d store 4 ASD output waveform data points The data may be read and stored as a function of a trip At Trip or it may be initiated by the activation of a discrete terminal activation At Trigger Set a discrete input terminal to Trace Back Trigger Signal and activate the terminal to initiate the At Trigger read store function Table 9 on pg 240 lists the items that may be selected for the data read sto...

Page 208: ...be read and stored in accordance with the setup of parameters F740 and F741 See F740 for more information on this parameter setting Direct Access Number F743 Parameter Type Selection List Factory Default Freq Reference Changeable During Run Yes Trace Data 3 Program Utilities Trace This parameter is used to select the Trace Data 3 item from Table 9 on pg 240 to be read and stored in accordance with...

Page 209: ...Factory Default Even Parity Changeable During Run Yes ASD Number Program Communications Communication Settings This parameter plays a role in the setup of the communications network by assigning an identification ID number to each ASD in the communications network The communications network includes other ASDs and Host Control computers that monitor the status of the ASD s transfers commands and l...

Page 210: ...ake effect Settings Settings Are For 2 Wire 4 Wire 0 No Action No Action 1 Alarm No Action 2 Trip No Action 3 No Action Alarm 4 Alarm Alarm 5 Trip Alarm 6 No Action Trip 7 Alarm Trip 8 Trip Trip Direct Access Number F804 Parameter Type Selection List Factory Default Trip Trip Changeable During Run Yes Send Wait Time RS485 2 wire Program Communications Communication Settings This parameter sets the...

Page 211: ...Off If Error Detected 3 Master Frequency Command 4 Master Output Frequency 5 Master Torque Reference 6 Master Torque Command Direct Access Number F806 Parameter Type Selection List Factory Default Follower Decel Stop Changeable During Run Yes RS485 2 Wire Protocol Selection Program Communications Communication Reference Adjust This parameter sets the RS485 2 wire communications protocol Settings 0...

Page 212: ...ed off then on for the changes to take effect Direct Access Number F811 Parameter Type Numerical Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 100 Units Point 1 Frequency Program Communications Communication Reference Adjust This parameter is used to set the gain and bias of the Communications Reference speed control input See F811 for more information on this setting This paramete...

Page 213: ... Communications Communication Settings This parameter sets the RSRS485 baud rate Changes made to this parameter require that the power be cycled off then on for the changes to take effect Settings 0 9600 bps 1 19200 bps 2 38400 bps Direct Access Number F820 Parameter Type Selection List Factory Default 19200 Changeable During Run Yes RS485 Send Wait Time RS485 Program Communications Communication ...

Page 214: ...d 4 Master Output Frequency 5 Master Torque Reference 6 Master Output Torque Direct Access Number F826 Parameter Type Selection List Factory Default Follower Decel Stop Changeable During Run Yes RS485 Protocol Selection TSB ModBus Program Communications Communication Settings This parameter sets the communications protocol for ASD to ASD communications Settings 0 Toshiba 1 Modbus Direct Access Num...

Page 215: ...ns Communication Settings Same as F831 See F831 for information on this parameter Direct Access Number F832 Parameter Type Selection List Factory Default 0000h Changeable During Run Yes Communications Option DeviceNet Profibus Setting 4 Program Communications Communication Settings Same as F831 See F831 for information on this parameter Direct Access Number F833 Parameter Type Selection List Facto...

Page 216: ...ree Notes 20 FD29 Input Power 0 01 kW 21 FD30 Output Power 0 01 kW 22 FE14 Cumulative Operation Time 0 01 1 Hour 23 FE40 FM Terminal Output Monitor 24 FE41 AM Terminal Output Monitor Direct Access Number F841 Parameter Type Selection List Factory Default 0000h Changeable During Run Yes Communications Option DeviceNet Profibus Setting 9 Program Communications Communication Settings Same as F841 See...

Page 217: ...tings 0 Stop and Terminate Communication 1 Do Nothing Continue Programmed Operation 2 Deceleration Stop 3 Coast Stop 4 Emergency Off 5 Preset Speed Setting of F852 Direct Access Number F851 Parameter Type Selection List Factory Default Stop and Terminate Communication Changeable During Run Yes Preset Speed Operation Selection Program Communications Communication Settings This parameter setting is ...

Page 218: ...cludes other ASDs and Host Control computers that monitor the status of the ASD s transfers commands and loads or modifies the parameter settings of the ASD Changes made to this parameter require that the power be cycled off then on for the changes to take effect Settings 0 None 1 FA00 Command 1 2 FA20 Command 2 3 FA01 Frequency 4 FA50 TB Output 5 FA51 Analog Output Direct Access Number F870 Param...

Page 219: ...y Monitor 2 17 My Monitor 3 18 My Monitor 4 19 Free Memo Direct Access Number F875 Parameter Type Selection List Factory Default 0 None Changeable During Run Yes Block Read Data 2 Program Communications Communication Settings This parameter plays a role in the setup of the communications network by establishing the type of data to be read from the ASD of the communications link See parameter F875 ...

Page 220: ...ettings This parameter plays a role in the setup of the communications network by establishing the targets of a Reset command received via the communications link Settings 0 Reset ASD only 1 Reset Option Board and ASD Direct Access Number F899 Parameter Type Selection List Factory Default Reset ASD only Changeable During Run Yes Input Function Target 1 Program My Function My Function Unit 1 This p...

Page 221: ...ut Function Target 3 Program My Function My Function Unit 1 This parameter plays a role in the setup of the My Function feature by selecting the functionality of the programmable Input Function Target 3 terminal This setting assigns the function of the programmable Input Function Target 3 terminal to any one of the user selectable functions listed in Table 7 on pg 238 Table 8 on pg 239 or Table 10...

Page 222: ...al This setting assigns the function of the programmable Input Function Target 2 terminal to any one of the user selectable functions listed in Table 7 on pg 238 Table 8 on pg 239 or Table 10 on pg 241 See F977 for more information on this parameter Direct Access Number F908 Parameter Type Selection List Factory Default 0 Disabled Changeable During Run Yes Input Function Command 2 Program My Funct...

Page 223: ...ter is used to assign a user selected logical operator to two user selected Input Function Target variables enable a counter timer function or perform a hold reset function Table 11 on pg 243 lists the available selections Their use and selection requirements are described in an example at F977 Direct Access Number F913 Parameter Type Selection List Factory Default 0 NOP Input Function Target 2 Pr...

Page 224: ...7 for more information on this parameter Direct Access Number F917 Parameter Type Selection List Factory Default 0 Disabled Changeable During Run Yes My Function Percent Data 1 Program My Function My Function Data This parameter is used to set the trigger threshold level of the analog signal of the My Function Percent Data 1 The analog signal is selected using the Input Setting number from Table 8...

Page 225: ...t 0 00 Changeable During Run Yes Minimum 0 00 Maximum 200 00 Units My Function Frequency Data 1 Program My Function My Function Data This parameter is used to set the trigger threshold level of the analog signal of the My Function Frequency Data 1 The analog signal is selected using the Input Setting number from Table 8 on pg 239 Direct Access Number F923 Parameter Type Numerical Factory Default 0...

Page 226: ... activation that does not equal or exceed this setting will be ignored Direct Access Number F928 Parameter Type Numerical Factory Default 0 01 Changeable During Run Yes Minimum 0 01 Maximum 600 00 Units Seconds My Function Time Data 2 Program My Function My Function Data This parameter is used to set the response delay of the My Function Time Data 2 terminal The applied discrete input signal must ...

Page 227: ...d to set the pulse count threshold value used to trigger the discrete output COUNT1 ON Timer COUNT1 ON Timer outputs a 1 upon reaching the threshold setting of this parameter Direct Access Number F933 Parameter Type Numerical Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 9999 Units Pulses My Function Count Data 2 Program My Function My Function Data This parameter is used to set th...

Page 228: ... hold reset function Table 11 on pg 243 lists the available selections Their use and selection requirements are described in an example at F977 Direct Access Number F938 Parameter Type Selection List Factory Default 0 NOP Input Function Target 3 Program My Function My Function Unit 4 This parameter plays a role in the setup of the My Function feature by selecting the functionality of the programma...

Page 229: ...al This setting assigns the function of the programmable Input Function Target 2 terminal to any one of the user selectable functions listed in Table 7 on pg 238 Table 8 on pg 239 or Table 10 on pg 241 See F977 for more information on this parameter Direct Access Number F943 Parameter Type Selection List Factory Default 0 Disabled Changeable During Run Yes Input Function Command 2 Program My Funct...

Page 230: ...ter is used to assign a user selected logical operator to two user selected Input Function Target variables enable a counter timer function or perform a hold reset function Table 11 on pg 243 lists the available selections Their use and selection requirements are described in an example at F977 Direct Access Number F948 Parameter Type Selection List Factory Default 0 NOP Input Function Target 2 Pr...

Page 231: ... for more information on this parameter Direct Access Number F952 Parameter Type Selection List Factory Default 0 Disabled Changeable During Run Yes Input Function Target 1 Program My Function My Function Unit 7 This parameter plays a role in the setup of the My Function feature by selecting the functionality of the programmable Input Function Target 1 terminal This setting assigns the function of...

Page 232: ...ut Function Target 3 Program My Function My Function Unit 7 This parameter plays a role in the setup of the My Function feature by selecting the functionality of the programmable Input Function Target 3 terminal This setting assigns the function of the programmable Input Function Target 3 terminal to any one of the user selectable functions listed in Table 7 on pg 238 Table 8 on pg 239 or Table 10...

Page 233: ...ration Multiplication Factor 5 Manual Torque Boost 6 Over Current Stall F601 7 Thermal Protection 8 Speed Loop Proportional Gain F460 9 Drooping Gain F320 10 PID Proportional Gain F362 See the My Function Instruction Manual P N E6581335 for a complete description of the setup requirements and operational information of the Analog Function Assigned Object parameter Direct Access Number F961 Paramet...

Page 234: ...ed and output as the Peak Minimum or Average value as selected at parameter F966 Select the Monitor Display Input Setting number from Table 10 on pg 241 to output the corresponding function Use the Communication Number if operating using communications See the My Function Instruction Manual P N E6581335 for a complete description of the setup requirements and operational information of the Monitor...

Page 235: ...67 selection to be recorded and output as a monitored function Settings 0 Normal 1 Peak 2 Minimum See the My Function Instruction Manual P N E6581335 for a complete description of the setup requirements and operational information of the Monitor Output Function parameter Direct Access Number F968 Parameter Type Selection List Factory Default Normal Changeable During Run Yes Monitor Output Function...

Page 236: ...r Display Input Setting number from Table 10 on pg 241 to output the corresponding function Use the Communication Number if operating using communications See the My Function Instruction Manual P N E6581335 for a complete description of the setup requirements and operational information of the Monitor Output Function parameter Direct Access Number F971 Parameter Type Selection List Factory Default...

Page 237: ... Type Selection List Factory Default Unassigned Changeable During Run No Virtual Input Terminal 3 Selection Program Terminal Input Terminals This parameter is used to set the functionality of the Virtual Input Terminal 3 As a virtual terminal it exists only in memory and is considered to always be in its True connected to CC state It is often practical to assign a function to this terminal that th...

Page 238: ...This setting assigns S1 as the control input terminal 5 Set Output Function Assigned to 21 F905 This setting is a command that writes the F115 selection S1 to Virtual Input Terminal 1 activating both 6 Enable the My Function parameter at F977 by selecting My Function Always On or selecting My Function With TB Signal If set to My Function Always On the combination of ST and F are always On both are...

Page 239: ...ting of available settings 5 Set Input Function Target 2 F902 to 1026 Low Current Alarm See Table 8 on pg 239 for a complete listing of available settings 6 Set Input Function Command 1 F901 to AND 3 This setting assigns an operator to the Input Function Target 1 and the Input Function Target 2 settings 7 Set Output Function Assigned F905 to 1222 This setting will transfer the results of the logic...

Page 240: ...is setting establishes the deceleration rate used during the Traverse function See the Traverse Control Instruction Manual P N 58693 for more information on this feature Direct Access Number F982 Parameter Type Numerical Factory Default 25 0 Changeable During Run No Minimum 0 1 Maximum 120 0 Units Seconds Traverse Step Program Special Traverse This parameter setting is used in the setup of the Tra...

Page 241: ...a brake if so configured The braking method may be selected at F603 22 23 DC Braking Upon activation the drive outputs a DC current that is injected into the windings of the motor to quickly brake the motor 24 25 Accel Decel Switching 1 Accel Decel Switching 2 Activating combinations of discrete input terminals Accel Decel Switching 1 and 2 allow for the selection of Accel Decel profiles 1 4 as sh...

Page 242: ...el Decel function for the duration of the activation 62 63 Power Failure Synchronized Signal Activates the Synchronized Accel Decel function of the Regenerative Power Ridethrough feature See F302 for more information on this terminal setting 64 65 My Function Run Activates the configured My Function feature See F977 for more information on this parameter 66 67 Autotuning Signal Initiates the Autot...

Page 243: ...witching Toggles the system to and from the speed control and the torque control modes 122 123 Fast Deceleration Using dynamic braking if enabled and supported stops the motor at the fastest rate allowed by the load 124 125 Preliminary Excitation Applies an excitation current to the motor holds shaft stationary for the duration of the activation 126 127 Brake Request Initiates the brake release co...

Page 244: ...ign 9 Torque Command 48 My Function Monitor 3 With Sign 11 Torque Current 49 My Function Monitor 4 With Sign 12 Excitation Current 50 Signed Output Frequency 13 PID Feedback Value 51 Signed Frequency Reference 14 Motor Overload Ratio 52 Signed Compensated Frequency 15 ASD Overload Ratio 53 Signed Speed Feedback Realtime 16 DBR Overload Ratio 54 Signed Speed Feedback 1 Sec Filter 17 DBR Load Ratio ...

Page 245: ...15 4 Reset 21 Virtual Input Terminal 1 5 S1 22 Virtual Input Terminal 2 6 S2 23 Virtual Input Terminal 3 7 S3 24 Virtual Input Terminal 4 8 S4 25 Internal Terminal 1 9 LI1 26 Internal Terminal 2 10 LI2 27 Internal Terminal 3 11 LI3 28 Internal Terminal 4 12 LI4 29 Internal Terminal 5 13 LI5 30 Internal Terminal 6 14 LI6 31 Internal Terminal 7 15 LI7 32 Internal Terminal 8 16 LI8 Phone 800 894 0412...

Page 246: ...t 1124 124 Traverse in Progress 1038 38 PID Deviation Limit 1126 126 Traverse Deceleration Active 1040 40 Run Stop 1128 128 Part Replacement Alarm 1042 42 Serious Failure OCA OCL EF Phase Failure etc 1130 130 Over Torque Alarm 1044 44 Light failure OL OC1 2 3 OP 1132 132 Frequency Command Selection 1046 46 Commercial Power ASD Switching Output 1 1134 134 Failure FL Except Emergency Off 1048 48 Com...

Page 247: ...Ratio 0 01 16 FD25 DBR Overload Ratio 1 17 FD28 DBR Load Ratio 1 18 FD29 Input Power 0 01 kW 19 FD30 Output Power 0 01 kW 23 FE39 V I Option AI2 1 24 FE35 RR Input 0 01 25 FE36 V I Input 0 01 26 FE37 RX Input 0 01 27 FE38 RX2 Option AI1 1 28 FE40 FM Output 0 01 29 FE41 AM Output 0 01 30 FE51 Signed 100 Meter Adjust Value 1 31 FA51 Communication Data N A 32 FE50 Signed 185 Meter Adjust Value 1 33 F...

Page 248: ...ID Feedback Value 0 01 Hz 2023 FD23 3023 FE23 Motor Overload Ratio 0 01 2024 FD24 3024 FE24 ASD Overload Ratio 0 01 2025 FD25 3025 FE25 DBR Overload Ratio 1 2028 FD28 3028 FE28 DBR Load Ratio 1 2029 FD29 3029 FE29 Input Power 0 01 kW 2030 FD30 3030 FE30 Output Power 0 01 kW 3031 FE31 Pattern Operation Group Number 0 1 3032 FE32 Pattern Operation Cycles Remaining 1 3033 FE33 Pattern Operation Prese...

Page 249: ...nitor 4 Output of Signed Value 3066 FE66 Expansion I O Card 1 CPU Version 3067 FE67 Expansion I O Card 2 CPU Version 3076 FE76 Integral Input Power 0 01 kW 3077 FE77 Integral Output Power 0 01 kW 3084 FE84 16 Bit BIN BCD Input Value 1 Table 10 Continued Input Function Target Selections and the Associated Communications Number Input Setting Communication Number Function Resolution Unit FM AM FP Inp...

Page 250: ...0 GE Compares data Outputs 1 if A B 0 if A B 11 LT Compares data Outputs 1 if A B 0 if A B 12 LE Compares data Outputs 1 if A B 0 if A B 13 ASUB Outputs absolute difference between A and B A B 14 ON Timer Enables the On response time delay settings of My Function Time Data 1 5 F928 F932 for My Function Data 15 OFF Timer Enables the Off response time delay settings of My Function Time Data 1 5 F928...

Page 251: ...ults and a Trip is incurred Fault and Trip are sometimes used interchangeably A Trip is a safety feature the result of a Fault that disables the H9 ASD system and removes the 3 phase power to the motor in the event that a subsystem of the ASD is malfunctioning or one or more of the variables listed below exceeds its normal range time and or magnitude Current Voltage Speed Temperature Torque or Loa...

Page 252: ... duration of activation only User notification events are not error conditions and only convey active system functions to the user Table 12 User Notification Codes LED Function Description Atn Autotune active Atn indicates that the Autotune function is active dbOn DC Braking This code conveys the DC Injection function being carried out The display shows db when braking and shows dbOn when the moto...

Page 253: ...lied if so configured Stop Reset pressed twice at the EOI EOFF command received remotely ASD reset required MOFF Main Under Voltage Under voltage condition at the 3 phase AC input to the ASD Low 3 phase commercial voltage OC Over Current ASD output current greater than F601 setting Defective IGBT U V or W ASD output to the motor is connected incorrectly ASD output phase to phase short The ASD is s...

Page 254: ...ll inductive filter DBR required DBR resistance value is too high DBR function is turned off Over Voltage Stall feature is turned off System is regenerating Load instability Disable the Ridethrough function F302 OT Over Torque Torque requirement is in excess of the setting of F616 or F617 for a time longer than the setting of F618 ASD is not correctly matched to the application F616 or F617 settin...

Page 255: ...D is configured to receive a signal from a shaft mounted encoder and no signal is being received while running Disconnection at the Encoder circuit Motor is stopped and is generating torque via torque limit control ASD is not configured properly E 13 Speed Error Result of a motor speed that is greater than the commanded speed when using an encoder for speed control Improper encoder connection or s...

Page 256: ...ut to the ASD is low or missing at the R S or T input terminals EPHO Output Phase Failure 3 phase output from the ASD is low or missing at the U V or W output terminals or at the input to the motor ERR2 RAM Fault Internal RAM malfunction Make a service call ERR3 ROM Fault Internal ROM malfunction Make a service call ERR4 CPU Fault CPU malfunction Control board malfunction Make a service call ERR5 ...

Page 257: ...he device in which the firmware is being used The Gate Driver board has been replaced The Gate Driver board is defective None No Errors No active faults OC1 Over Current During Acceleration Improper V f setting Restart from a momentary power outage The ASD is starting into a rotating motor ASD Motor not properly matched Phase to phase short U V or W Accel time too short Voltage Boost setting is to...

Page 258: ...occurs when the ASD current exceeds 320 of the rated FLA on a fixed speed run OC3P Overheat During Run Cooling fan inoperative Ventilation openings are obstructed Internal thermistor is disconnected Improper V f setting ASD or the motor is improperly matched to the application OCA1 or OCL U Phase Over Current Low impedance at the U lead of the ASD output OCA2 or OCL V Phase Over Current Low impeda...

Page 259: ...setup required Stall protection is disabled 3 phase input voltage is out of specification Input reactance required OP3 Over Voltage During Run Load fluctuations 3 Phase input voltage out of specification DBR required DBR setup required OT Over Torque A torque requirement by the load in excess of the setting of F616 or F617 for a time longer than the setting of F618 The ASD is improperly matched to...

Page 260: ...ed and scrolled through to view the recorded trip information for a given trip number The monitored parameters are listed in Table 15 as At trip Recorded Parameters parameter readings at the time that the trip occurred In the event of a power loss or if the keypad has been removed from the ASD the trip records and the real time clock information are retained within the keypad for up to 4 5 years v...

Page 261: ...0H9U Enclosure Figure Number A Width in mm B Height in mm C Depth in mm Mounting Hole Dimensions in mm Conduit Plate D E R1 R2 2 2010 Figure 31 5 2 132 11 2 285 6 1 155 8 7 220 4 5 114 0 098 2 5 0 217 5 5 Figure 34 A 2015 2025 3 2035 6 1 155 12 4 315 6 6 168 9 8 249 5 4 138 2055 4 2080 6 9 175 15 0 381 11 1 283 6 2 158 0 236 6 0 Figure 34 B 2110 5B 2160 9 1 231 19 3 490 7 6 193 15 2 386 8 3 210 0 ...

Page 262: ... 7 0 Figure 34 C 4220 5B 4270 9 1 231 19 3 490 15 2 386 8 3 210 Figure 34 D 4330 6 4400 Figure 32 11 1 283 25 9 658 13 2 335 25 0 635 8 0 203 0 188 4 8 0 375 9 5 Figure 34 E 7A 4500 30 8 782 14 3 363 29 7 754 Figure 34 F 4600 8 4750 14 3 363 36 1 917 15 3 389 35 3 897 Figure 35 H 410K 412K 9 415K Figure 33 14 6 371 51 7 1313 17 6 447 50 2 1275 9 2 234 0 344 8 7 0 670 17 Figure 35 I 10 420K 15 7 39...

Page 263: ...256 H9 ASD Installation and Operation Manual Figure 31 See Tables 16 and 17 for Actual Dimensions Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ...

Page 264: ...H9 ASD Installation and Operation Manual 257 Figure 32 See Tables 16 and 17 for Actual Dimensions Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ...

Page 265: ...258 H9 ASD Installation and Operation Manual Figure 33 See Tables 16 and 17 for Actual Dimensions Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ...

Page 266: ...and Operation Manual 259 Conduit Plate Dimensions Figure 34 See Tables 16 and 17 for the associated device Dimensions are in in cm Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ...

Page 267: ...ASD Installation and Operation Manual Figure 35 See Tables 16 and 17 for the associated device Dimensions are in in cm Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ...

Page 268: ...ASD Installation and Operation Manual 261 Figure 36 See Table 17 for the associated device Dimensions are in in cm Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ...

Page 269: ...y 2010 0 75 3 2 A 3 84 A 200 240VAC 10 Input Voltage Level Max 2015 1 0 4 2 A 5 04 A 2025 2 0 6 8 A 8 16 A 2035 3 0 9 6 A 11 5 A 2055 5 0 15 2 A 18 2 A 2080 7 5 22 0 A 26 0 A 2110 10 28 0 A 34 0 A 2160 15 42 0 A 50 0 A 2220 20 54 0 A 65 0 A 2270 25 68 0 A 82 0 A 2330 30 80 0 A 96 0 A 2400 40 104 A 125 A 2500 50 130 A 156 A 2600 60 154 A 185 A 2750 75 192 A 230 A 210K 100 248 A 298 A 212K 125 312 A...

Page 270: ...0 3 4 A 4 08 A 4035 3 0 4 8 A 5 76 A 4055 5 0 7 6 A 9 00 A 4080 7 5 11 0 A 13 0 A 4110 10 14 0 A 17 0 A 4160 15 21 0 A 25 0 A 4220 20 27 0 A 32 0 A 4270 25 34 0 A 41 0 A 4330 30 40 0 A 48 0 A 4400 40 52 0 A 62 0 A 4500 50 65 0 A 78 0 A 4600 60 77 0 A 92 0 A 4750 75 96 0 A 115 A 410K 100 124 A 149 A 412K 125 156 A 187 A 415K 150 180 A 216 A 420K 200 240 A 288 A 425K 250 302 A 362 A 430K 300 361 A 4...

Page 271: ... Use only 75 C copper wire cable for motor and power connections For further installation information see the section titled Installation and Connections on pg 14 Note Indicates that the item is one of a set of two parallel cables Table 20 230 Volt H9 ASD Cable Terminal Torque Specifications Model Number VT130H9U MCP Rating Amps Wire Cable Size Lug Size Range Terminal Board Torque AWG or kcmil Inp...

Page 272: ...inals 3Ø Input 3Ø Output Recommended Maximum 3Ø Input 3Ø Output In Lbs Nm 4015 15 14 10 14 to 8 20 3 core shield Torque to 5 3 0 6 11 5 1 3 4025 4035 4055 4080 20 12 4110 30 10 8 12 to 8 17 7 2 0 4160 8 4 10 to 4 21 2 4 4220 50 4270 75 4 3 8 to 3 4330 4400 100 2 12 to 1 0 4 to 1 0 50 5 7 53 6 0 4500 3 4600 125 2 4750 175 1 0 4 0 6 to 250 1 to 300 275 31 168 19 410K 200 2 0 412K 250 4 0 415K 300 1 ...

Page 273: ... TIC Customer Support Center for more information on your specific DBR requirements Heavy duty DBRs should be wired using the same gauge wire as the motor leads Light duty DBRs may use one wire size smaller AWG or kcmil than the motor leads Because the heat generated by the DBR will affect the cooling capacity of the heat sink the resistor pack should be mounted above or to the side of the ASD Nev...

Page 274: ... lieu of an input contactor A control transformer is required for 400 volt models only The primary MC is opened in the event of a DBR over current detection With no power supplied to the ASD the failure will not be displayed on the EOI see the Trip History for failure information once restarted Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ...

Page 275: ...30 80 0 2400 40 104 HLL36125 2500 50 130 HLL36150 2600 60 154 JLL36200 2750 75 192 210K 100 248 JLL36250 212K 125 312 LIL36300 4015 1 0 2 1 HLL36015 4025 2 0 3 4 4035 3 0 4 8 4055 5 7 6 HLL36025 4080 7 5 11 0 4110 10 14 0 HLL36040 4160 15 21 0 HLL36070 4220 20 27 0 4270 25 34 0 HLL36090 4330 30 40 0 HLL36100 4400 40 52 0 HLL36125 4500 50 65 0 HLL36150 4600 60 77 0 JLL36200 4750 75 96 0 JLL36225 41...

Page 276: ... Expands the Input Output functionality of the ASD ETB004Z Expansion I O Board 2 Expands the Input Output functionality of the ASD PDP002Z ProfiBus DP Module Allows the ASD to communicate via ProfiBus with other ProfiBus supported equipment including a host computer USB001Z USB to Serial Converter Allows for the USB port of a computer to be used as a communications port for monitoring and controll...

Page 277: ...l Function 192 AM FM Output 25 Analog Filter 54 Analog Function Assigned Object 11 226 Analog Function Assigned Object 21 227 Analog Input Filter 109 Analog Input Function Target 11 226 Analog Input Function Target 21 226 Analog Output Terminals 47 Annual Average Ambient Temperature 189 ASD Capacity 13 ASD Input Phase Failure Detection 184 ASD Load 43 ASD Number 202 ASD OL Overload Trip 43 ASD Ope...

Page 278: ...t Profibus Setting 2 208 Communications Option DeviceNet Profibus Setting 8 209 Communications Option Speed Switch Monitor DeviceNet CC Link 211 Communications Option Station Address Monitor 210 Communications Setting Changes 74 Communications Time Out Time 2 and 4 Wire RS485 202 Communications Time Out Action 2 and 4 wire RS485 203 Compensation Frequency 43 Conduit Plate Dimensions 254 Connect II...

Page 279: ...der Loss 248 End Frequency 124 EOI ASD MTG KIT9 Mounting Dimensions 35 EOI Command Screen 42 EOI Installation Precautions 34 EOI Mounting Dimensions 34 EOI Operation 28 EOI Operation Jog Mode 127 EOI Remote Mounting 29 EOI Remote Mounting Using the ASD MTG KIT9 35 EOI Remote Mounting w o the ASD MTG KIT9 34 EPHI 249 EPHO 249 Equipment Inspection 3 ERR2 249 ERR3 249 ERR4 249 ERR5 249 ERR6 249 ERR7 ...

Page 280: ...0 222 223 224 Input Function Target 2 214 215 216 221 222 223 225 Input Function Target 3 214 215 217 221 222 224 225 Input Phase Failure 249 Input Phase Failure Detection 184 Input Power 44 Input Special Functions 47 Input Terminal 1 F Function 88 Input Terminal 1 F Response Time 95 Input Terminal 10 LI2 Function 90 Input Terminal 11 LI3 Function 90 Input Terminal 12 LI4 Function 91 Input Termina...

Page 281: ... Torque Limit Settings 59 Maximum Frequency 80 MCP Rating 264 265 Mode Key 30 MOFF 246 MON 1 Bias Adjustment 195 MON 1 Output Gradient Characteristic 195 MON 1 Voltage Current Output Switching 195 MON 2 Bias Adjustment 196 MON 2 Output Gradient Characteristic 196 MON 2 Voltage Current Output Switching 195 MON1 Terminal Adjustment 193 MON1 Terminal Meter Selection 192 MON2 Terminal Adjustment 193 M...

Page 282: ... OT 247 252 OUT1 21 23 Out1 Out2 FL 45 OUT1 OUT2 Output 25 OUT2 23 Output Current 43 Output Disconnect 8 Output Function Assigned 214 216 217 221 223 224 225 Output Phase Failure 249 Output Phase Failure Detection 183 Output Power 44 Output Terminal 1 OUT1 Function 92 Output Terminal 10 R3 Function 97 Output Terminal 11 R4 Function 97 Output Terminal 2 OUT2 Function 92 Output Terminal 3 FL Functio...

Page 283: ...attern Group Cycle 44 Pattern Group Number 44 Pattern Group Preset 44 Pattern Operation Mode 170 Pattern Run 65 Pattern Time 44 PC 16 Permanent Magnet PM Motor Constant 1 164 Permanent Magnet PM Motor Constant 2 164 PG Disconnection Detection 151 PG Input Point 1 Frequency 122 PG Input Point 1 Setting 122 PG Input Point 2 Frequency 123 PG Input Point 2 Setting 123 PG Settings 61 PG Type Connection...

Page 284: ...e Braking Torque Limit 1 Level 158 Regenerative Braking Torque Limit 2 Level 158 Regenerative Braking Torque Limit 3 Level 159 Regenerative Braking Torque Limit 4 Level 159 Regenerative Power Ridethrough Control Level 188 Regenerative Power Ridethrough Mode 134 Release Time 143 Remote EOI Hardware 33 Remote Mode 30 RES 21 22 Reset 50 79 Restore User Settings 75 Retain Trip Record at Power Down 182...

Page 285: ...n Time 178 Speed 8 Operation Time 178 Speed 9 Operation Time 178 Speed at 0 Drooping Gain 139 Speed at F320 Drooping Gain 139 Speed Error 248 Speed Limit torque 0 Band 157 Speed Limit torque 0 Center Value 156 Speed Limit torque 0 Center Value Reference 156 Speed Loop Proportional Gain 160 Speed Loop Stabilization Coefficient 160 Speed PID Switching Frequency 161 Speed Reach Detection Band 86 Spee...

Page 286: ... 5 Point Setting Frequency 2 102 V f 5 Point Setting Frequency 3 103 V f 5 Point Setting Frequency 4 103 V f 5 Point Setting Frequency 5 104 V f 5 Point Setting Voltage 1 102 V f 5 Point Setting Voltage 2 103 V f 5 Point Setting Voltage 3 103 V f 5 Point Setting Voltage 4 103 V f 5 Point Setting Voltage 5 104 V f Pattern 81 V I 44 54 V I Analog Input Broken Wire Detection Level 189 V I Input 25 V ...

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