Troubleshooting
The following chart contains information to troubleshoot hydraulic circuit
problems. There can be more than 1 cause for a machine malfunction.
Refer to
Testing the Hydraulic System (page 4–31)
for precautions and specific
hydraulic test procedures.
General Hydraulic System Problems
Problem
Possible Causes
The hydraulic fluid is leaking from the system.
• The fitting(s), hose(s), or tube(s) are loose or damaged.
• The O-ring(s) or seal(s) are missing or damaged.
The hydraulic fluid foams excessively causing
fluid leakage from the hydraulic tank breather.
Note:
Some aeration of the hydraulic fluid on this machine
is normal.
• The hydraulic-fluid level in the hydraulic tank is low.
• The hydraulic system has a wrong type of fluid.
• One of the pump suction lines has an air leak.
• The incompatible hydraulic fluids are mixed in the system.
• There is water in the hydraulic system.
The hydraulic system operates hot.
• The transmission pressure is high due to load
or dragging brakes.
• The hydraulic-fluid level in the hydraulic tank
is low or the inlet filter is loose or clogged.
• The hydraulic fluid is contaminated or the fluid
viscosity is too light.
• The oil cooler is damaged or plugged. The oil
cooler air flow is obstructed.
• The transmission bypass valve(s) is open or damaged.
• The gear pump relief valve is stuck open.
• The transmission check valve is not seating or is damaged.
• The charge pressure is low.
• The transmission or wheel motor(s) is worn or damaged.
Note:
If 1 traction circuit component has internal wear or
damage, it is possible that the other traction components
are also damaged.
Traction Circuit Problems
Problem
Possible Causes
The traction response is sluggish.
• The transmission bypass valve(s) is open or damaged.
• The brake is dragging or binding.
• The transmission-check valve, relief valve, and/or
flushing valve is leaking.
• The charge pressure is low. The hydraulic fluid is very cold.
• The transmission or wheel motor(s) is worn or damaged.
Note:
If 1 traction circuit component has internal wear or
damage, it is possible that the other traction components
are also damaged.
Neutral is difficult to find.
• The external control linkage is incorrectly
adjusted, disconnected, binding, or damaged.
• The orifice in the transmission-check valve(s) is plugged.
• The transmission is worn or damaged.
Hydraulic System: Troubleshooting
Page 4–28
Groundsmaster 7210
16222SL Rev C
Summary of Contents for Groundsmaster 7210
Page 4: ...NOTES Revision History Page 4 Groundsmaster 7210 16222SL Rev C...
Page 32: ...Specifications and Maintenance Special Tools Page 2 16 Groundsmaster 7210 16222SL Rev C...
Page 60: ...Diesel Engine Service and Repairs Page 3 28 Groundsmaster 7210 16222SL Rev C...
Page 196: ...Hydraulic System Service and Repairs Page 4 136 Groundsmaster 7210 16222SL Rev C...
Page 304: ...Chassis Service and Repairs Page 6 42 Groundsmaster 7210 16222SL Rev C...
Page 327: ...Drawing 105 7260 Rev E Sheet 1 16222SL Rev C Page A 3 Hydraulic Schematic g186843...
Page 328: ...Page A 4 16222SL Rev C Drawing 119 4372 Rev C Sheet 1 Electrical Schematic Platform g186842...
Page 329: ...Drawing 119 4377 Rev C Sheet 1 16222SL Rev C Page A 5 Electrical Schematic Engine g186841...
Page 336: ...Page A 12 16222SL Rev C Drawing 119 4386 Rev A Sheet 1 Wire Harness Drawing Cab Power g186851...
Page 342: ......