Removing the Engine (continued)
13. Remove the 7 screws (item 17 in
) and 7 lock washers that secure
the flywheel housing to the engine.
14. Remove the locknut (item 2 in
), snubbing washer, and screw that
secures each side of the engine to the engine mounts that are attached
to the frame.
IMPORTANT
When removing the engine ensure that you do not damage the
engine, flywheel housing, fuel hoses, hydraulic lines, electrical
harness or other parts. Also, ensure that the transmission does
not shift during engine removal.
15. Support the transmission to prevent it from moving during engine removal.
CAUTION
Use 1 person to operate the lift or hoist while the other person
guides the engine from the machine.
16. Slide the engine backward a couple of inches to separate it from the
transmission input shaft. Carefully raise the engine from the machine.
17. If necessary, remove the 8 bolts (item 25 in
) that secure the flywheel
coupling to the engine, and remove the flywheel coupling from the engine.
Installing the Engine
IMPORTANT
Ensure that all parts removed from the engine during maintenance
or overhaul are correctly installed on the engine.
1. Apply anti-seize lubricant to the splines of the transmission input shaft.
2. If removed, install the flywheel coupling to the engine with the 8 bolts (item
25 in
), apply red gel threadlocker to the bolts, and torque the bolts
to
25.8 to 29.8 N·m (19 to 22 ft-lb)
.
3. If the 2 motor mounts (item 3 in
) were removed, install the 2 motor
mounts to the engine with the 8 screws and 8 lock washers; torque the
screws to
32.5 to 56.9 N·m (24 to 42 ft-lb)
.
4. If the dual temperature switch was removed, apply pipe thread sealant to
the switch.
CAUTION
The engine is very heavy, and a hoist not rated for the weight of the
engine may fail, causing possible injury and damage to the engine.
Use hoist equipment rated to lift the engine, which is approximately
188 kg (414 lb).
Diesel Engine: Service and Repairs
Page 3–24
Groundsmaster 7210
16222SL Rev C
Summary of Contents for Groundsmaster 7210
Page 4: ...NOTES Revision History Page 4 Groundsmaster 7210 16222SL Rev C...
Page 32: ...Specifications and Maintenance Special Tools Page 2 16 Groundsmaster 7210 16222SL Rev C...
Page 60: ...Diesel Engine Service and Repairs Page 3 28 Groundsmaster 7210 16222SL Rev C...
Page 196: ...Hydraulic System Service and Repairs Page 4 136 Groundsmaster 7210 16222SL Rev C...
Page 304: ...Chassis Service and Repairs Page 6 42 Groundsmaster 7210 16222SL Rev C...
Page 327: ...Drawing 105 7260 Rev E Sheet 1 16222SL Rev C Page A 3 Hydraulic Schematic g186843...
Page 328: ...Page A 4 16222SL Rev C Drawing 119 4372 Rev C Sheet 1 Electrical Schematic Platform g186842...
Page 329: ...Drawing 119 4377 Rev C Sheet 1 16222SL Rev C Page A 5 Electrical Schematic Engine g186841...
Page 336: ...Page A 12 16222SL Rev C Drawing 119 4386 Rev A Sheet 1 Wire Harness Drawing Cab Power g186851...
Page 342: ......
