Thermo King T-1000R, Maintenance Manual

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Maintenance Inspection Schedule 4-2
UNIT MODELS: T-SERIES (EXCEPT T-500R) AND T-SERIES SPECTRUM HOST
The service technician is responsible for assessing the
condition of all parts & components found during any service
operation to be in a condition suitable for further operation
up to the next scheduled service. If parts not considered in
suitable condition they should be replaced.
INSPECTION
A SERVICE
Every 1000 hours
Or every 6 Months
(whichever comes
first)
SERVICE
B SERVICE
Every 2000 hours
Or every 12
Months
(whichever comes
first) SERVICE
C SERVICE
Every 4000 hours
Or every 24
Months
(whichever comes
first)
Check/Inspect/Adjust/Change/Replace
1.0 hr 2.5 hrs 3.75 hrs EDAC Labour standard
5.0 hrs For 24 months items
Engine & Unit Mechanical Items
  
Download ServiceWatch data-logger - Check alarm codes &
take corrective action as required
 
Check HMI & Controller software revision -Upgrades not
included
  
Check fuel supply.
  
Check engine oil level.
  
Check engine coolant level.
  
*Check engine coolant level and protection, maintain protection
at -35'C (or lower if operating in very low ambients.)
If using ELC coolant drain and refill every 12000 hrs or 60
months (whichever comes first)
  
Inspect compressor, fan drive & water pump belts for condition

Replace all belts at 4000hrs or 48 months
  
Inspect all belt tension devices & belt idler pulley for condition
& correct operation

* Inspect clutch bearings & shoe wear when compressor drive
belt is replaced.
  
Check water pump seal for weep age and bearing serviceability.
  
Perform Automatic Pre-Trip
  
Listen for unusual noises, vibrations, etc.
  
Visually inspect exhaust system for leakage and abnormal smoke
or particulate emissions.
 
Check & adjust engine speeds (high and low speed).
 
Change engine oil (hot) and oil filter

Inspect cyclonic air filter element - Dependent on operating
conditions, assess fitness to continue to next service.
 
Replace air filter
  
Check air cleaner hose for security & damage.
  
****Drain fuel tank condensate water and assess fuel cleanliness
  
Check fuel tank fixings, fuel filler cap security, pipe fittings & air
vent.
  
Check external fuel pre-filter if fitted.

Replace external fuel pre-filter if fitted.
 
Inspect & clean fuel transfer pump inlet strainer
 
Replace unit fuel filter
5* Test & Service fuel injection nozzles at 8,000 hours.

Check condition of engine vibration mounts.