Thermo King T-1000R, Maintenance Manual

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Refrigeration Maintenance 10-27
8. Make sure the spacer is correctly located on the shaft flat. Slide new seal member onto shaft without touching the bronze
surface with fingers.
9. Torque set screws to 4.8 to 5.4 Nm.
10. Remove stationary member, O-ring and dust shield from seal cover.
11. Install new dust shield in seal cover.
12. Lubricate O-ring on new stationary member with compressor oil. Press new seal member into shaft seal cover without
touching the sealing surface with fingers.
13. Lubricate new seal cover O-ring with compressor oil. Install O-ring on the shaft seal cover.
14. Replace seal cover on shaft and compressor body. Torque mounting screws to 11 to 12.5 Nm.
Scroll Compressor Oil Filter Replacement
Parts Required:
• Oil Filter and O-ring, P/N 22-1030
• Gasket, P/N 33-2996
Use other parts as needed:
• Cover Plate, P/N 22-1031
• Spring, P/N 22-1032
• Mounting Studs, P/N 55-9019
• Mounting Screws, P/N 55-9020
To change the oil filter:
1. While compressor is removed from unit (see shaft seal change procedure above), clean dirt from oil filter cover plate.
2. Remove cover plate and spring. Note the location of mounting studs for proper installation.
3. Scrape gasket off compressor body and cover plate.
4. Remove oil filter and O-ring.
5. Clean any debris from oil filter cavity.
6. Lubricate new O-ring with compressor oil, P/N 203-433.
7. Press oil filter and O-ring over stem in compressor body until seated.
8. Lubricate new cover plate gasket with compressor oil.
9. Install spring, gasket and cover plate using mounting studs. Make sure studs are installed in their original location. Install
mounting screws and torque to 33 to 35 Nm.
Scroll Compressor Oil Replacement
Parts Required:
• Gasket, P/N 33-2997
Use other parts as needed:
• SAE Plug, P/N 55-9021
• Mounting Screws, P/N 55-9022
• Cover Plate, P/N 22-1033
• Spring, P/N 22-1034
• Screen, P/N 22-1035
• Screen Cover, P/N 22-1036
To change compressor oil charge:
1. While compressor is removed from unit (see shaft seal change procedure above), clean dirt from oil drain cover plate.
2. Remove SAE plug from compressor and drain oil. Measure amount of oil removed from compressor.
3. Remove two screws and cover plate from compressor.
4. Scrape gasket from plate and body.
5. Remove spring, screen and screen cover from body.
6. Clean screen and cover.
7. Replace screen cover. Make sure the notch in cover is aligned with notch in the compressor body.
8. Lubricate new gasket with compressor oil, P/N 203-433.
NOTE: The gasket, P/N 33-2997, must be replaced.
9. Replace screen, spring, gasket, cover plate and screws.
10. Torque screws to 33 to 35 Nm.
11. Lubricate O-ring on SAE plug with compressor oil.