Thermo King T-1000R, Maintenance Manual

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Maintenance Inspection Schedule 4-3
The service technician is responsible for assessing the
condition of all parts & components found during any service
operation to be in a condition suitable for further operation
up to the next scheduled service. If parts not considered in
suitable condition they should be replaced.
INSPECTION
A SERVICE
Every 1000 hours
Or every 6 Months
(whichever comes
first)
SERVICE
B SERVICE
Every 2000 hours
Or every 12
Months
(whichever comes
first) SERVICE
C SERVICE
Every 4000 hours
Or every 24
Months
(whichever comes
first)
Check/Inspect/Adjust/Change/Replace
1.0 hr 2.5 hrs 3.75 hrs EDAC Labour standard
5.0 hrs For 24 months items
Electrical

Check alternator connections for corrosion and clean and protect
as required.

Inspect alternator brushes
 
Check evaporator damper system for correct operation
  
**Inspect battery terminals, and electrolyte level. ***If EON
battery only inspect terminals
 
Check battery fixture. Remove clean and protect battery
terminals. Wet cell batteries, check electrolyte specific gravity
 
Visually inspect all unit wire harness for damaged wires or
connections. (Pay particular attention to interconnect harnesses)

Check idler and fan shafts and electric motor bearings 24 months
 
Check operating modes on electric standby.
Refrigeration
  
Visually inspect condenser/radiator & evaporator coils for
damage & dirt ingress
  
Check refrigerant level.
 
Leak test entire unit - or annually or as required for F-Gas control
regulations
 
Check for correct suction & discharge pressures & when
equipped operation of ETV. (For ETV check use service test
mode)
 
Check operating pressure on mechanical throttling valve units in
heat cycle with higher than 15'C box temperature
 
Check compressor oil level and condition.(When returning to
cool from heat cycle above)
 
Perform full series of pump down internal sealing point tests &
compressor efficiency test.

* Replace refrigeration filter/dehydrator. This should also be
performed whenever system is opened for service

* Replace compressor oil filter when compressor drive belt is
replaced.
Structural & Vehicle Body
  
Check all doors: operation & hardware security
  
Visually inspect unit for damaged, loose or broken skins, parts &
fittings (includes air ducts and bulkheads)
  
Check all unit mounting bolts, external mounted equipment &
wiring, hoses, fuel lines etc.
 
Clean micro-channel condenser and radiator
Miscellaneous
  
* Check calibration of return and discharge sensors as per
customers HACCP or annually.
  
Check operation of all accessories
  
Check service records and ensure all service and warranty
modifications have been completed. Upgrades not included.