Thermo King T-1000R, Maintenance Manual

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Maintenance Inspection Schedule 4-5
UNIT MODELS: T-500R
The service technician is responsible for assessing the condition
of all parts & components found during any service operation to
be in a condition suitable for further operation up to the next
scheduled service. If parts not considered in suitable condition
they should be replaced.
INSPECTION
A SERVICE
Every 500 hours
Or every 6
Months
(whichever comes
first) SERVICE
B SERVICE
Every 1000 hours
Or every 12
Months
(whichever comes
first) SERVICE
C SERVICE
Every 2000 hours
Or every 24
Months
(whichever comes
first)
Check/Inspect/Adjust/Change/Replace
1.0 hr 2.5 hrs 5.5 hrs EDAC Labour standard
Engine & Unit Mechanical Items
  
Download Remote Watch maintenance logger - Check alarm codes
& take corrective action as required
 
Check HMI & Controller software revision - InstalI latest revision if
customer approved or approved by Thermo King for upgrade.
  
Check fuel supply.

Check engine oil level.
 
Check engine coolant level.

Check & maintain coolant antifreeze at -35'C
 
Inspect compressor, fan drive & water pump belts for condition

Replace all belts every 4000hrs or every 48 months
  
Inspect all belt tension devises & belt idler pulley for condition &
correct operation

Check water pump seal for weep age and bearing serviceability.
  
Perform Automatic Pre-Trip
  
Listen for unusual noises, vibrations, etc.
  
Visually inspect exhaust system for leakage and abnormal smoke or
particulate emissions.
 
Check engine oil pressure hot, on high speed - Minimum 276 kPa,
2.76 bar, 40 psi.
 
Check & adjust engine speeds (high and low speed).
 
Change engine oil (hot) and oil filter

Inspect cyclonic air filter element - Dependent on operating condi-
tions, assess fitness to continue to next service.

Change air filter every 4000 hrs or 48 months
  
Check air cleaner hose for security & damage.
  
Drain fuel tank condensate water and assess fuel cleanliness
  
Check fuel tank fixings, fuel filler cap security, pipe fittings & air
vent.
  
* Check/Clean/Replace external fuel pre-filter if fitted.
 
Inspect & clean fuel transfer pump inlet strainer
 
Replace unit fuel filter

Check condition of engine vibration mounts.
Electrical

Check alternator charge rate regulation voltage, maximum amper-
age output and pre-heater amp draw.

Inspect alternator bearings
 
Check defrost initiation and termination. Check evaporator fans
function during defrost (fans should be stopped during defrost)
  
**Inspect battery terminals, and electrolyte level. ***If EON bat-
tery only inspect terminals

Remove clean and protect battery terminals.
Wet cell batteries, check electrolyte specific gravity