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Control unit FSTronic IRC-FI 

Designed for drives of sliding (or vertically moving 

with counter weight) fire gates with system of battery 

backup 

 
 

 
 

 

Content: 

1.

 

Power supply .......................................................... 2 

2.

 

Configuration .......................................................... 2 

3.

 

Installation and setting ............................................. 4 

4.

 

Connection of other external devices ....................... 11 

5.

 

Description of control and terminal blocks ................ 13 

6.

 

Counter of cycles on control panel .......................... 24 

7.

 

Value report on the functional display ...................... 25 

8.

 

Errors on frequency invertor ................................... 27 

9.

 

Connectors............................................................ 28 

10.

 

Control panel ........................................................ 30 

11.

 

Regular service ...................................................... 32 

12.

 

Circuit diagrams .................................................... 34 

 

 

 

 

 

 

 

 

manual for version: IRC-FI v 1_0 

version

 STANDARD 

 

 

Vrersion COMPACT 

 

 

 

 

 

Summary of Contents for FSTronic IRC-FI

Page 1: ...2 3 Installation and setting 4 4 Connection of other external devices 11 5 Description of control and terminal blocks 13 6 Counter of cycles on control panel 24 7 Value report on the functional display 25 8 Errors on frequency invertor 27 9 Connectors 28 10 Control panel 30 11 Regular service 32 12 Circuit diagrams 34 manual for version IRC FI v 1_0 version STANDARD Vrersion COMPACT ...

Page 2: ...control unit 2pcs 12V 7 10Ah additionals up to 3 sets of 2pcs 12V 7 10Ah Fusing of accumulators ceramic fuse 10x38 gG in disconnector tube fuse F6 3A in transformator SCP 35 24 Operating temperature 10 C up to 35 C at temperatures above 25 C and below 15 C the battery life decreases Exceptionally it can be operated at lower temperatures up to 5 C provided that it is permanently connected to a powe...

Page 3: ...th batteries in control unit series 2A 4A Type of FSTronic FSTronic IRC FI 2A COMPACT FSTronic IRC FI 4A COMPACT Main inner fusing LTNB10 10A LTNB10 10A Type of inverter Yaskava CIPR GA50CB002EBAA BAAASA With integrated filter CIPR GA50CB004EBAA BAAASA With integrated filter motors EPO 120W EPO 250W EPO 180W EPO 350W FSTronic IRC FI is available in the COMPACT version this version differs from the...

Page 4: ...e marking XM W eventually 3 note by switching the motor phases it changes the direction of rotation see point 3 1 1 setting the direction of movement o terminal S shielding of motor cable grey wire without marking o terminal MPE ground wire green yellow Communication cable of possition sensor IRC end switches terminal block X4 nterminals 4 5 6 7 8 picture 1 2 o terminal 4 shielding of sensor cable...

Page 5: ...parameter default setting when the door is open the door is still in alarm Originally supplied with the wire jumper marked fire contact 4 Terminals of safety brake X1 13 and X1 14 or the IRC_FI version this input is used to block the motor in the closed position The input is NO if it closes in the closed position then the motor is blocked it is used for input of the inductive sensor of the door hoo...

Page 6: ... Is fixed on the door of control unit Fuse type tubular fuse 10x38 gG32a Do not connect any external controls or any other devices before setting the end switches it can cause automatic start which is not restricted due to the unset end switches Steps for connection to power Connect power supply and only then connect batteries see point 7 Steps for disconnecting power First disconnect batteries and ...

Page 7: ...duced speed see parameter settings When searching for a reference at the moment of reaching the stop end position the drive is overloaded and after the time set by the parameter has elapsed it evaluates as reaching the reference point and resets the position sensor Unintentional evaluation of the end position can occur if the motor is overloaded when searching for a reference when there is no free...

Page 8: ...ssing knob button to get directly to setting of end positions It is possible to use function dir for manual movement of gate in emergency situations only used for service for example in case of getting out of range of end positions or during the activation of safety end switches 3 1 2 Setting of upper end position opened press press 5s upper position saved 1 This setting is available automatically...

Page 9: ... position by holding STOP on keyboard for 5 seconds we automatically proceed to setting of lower end position It is possible to skip setting of the middle position by pressing the knob button and proceed to setting of the lower end position IT IS NECESSARY TO SET the middle end position to put the gate into standard operation the middle position is used for additional functions e g emergency open ...

Page 10: ...ent time error or a maximum torque error This function is safety and is used to check the movement time and the maximum torque during operation During calibration the maximum running time between the end positions is measured also the maximum torque when moving the door this maximum torque can be exceeded during standard door movement by the value set by the parameter thus increasing insensitivity...

Page 11: ...d X2 3 by connection or safety device If it is possible to hang on the surface of gate leaf or to pass an object through the gate it is necessary to add a safety device upper safety sensor to maintain automatic operation Automatic operation close is activated by connecting safety sensor lower safety sensor with terminals X2 and X2 2 lower safety sensor or by connecting optical safety edge OSE with...

Page 12: ...on Emergency open X2 9 In the middle position set according to parameter 9 gate remains for the set time in parameter A then it is closed like in alarm mode A pre flash is not set before this emergency open The function only applies in case of present power supply 1x230V or if the backup power is correctly dimensioned In parameter O it is possible to select maximum of 10 attempts to open however it...

Page 13: ...sing safety sensor If the function is activated and safety sensors are installed the gate immediately closes when passing the safety sensor and does not wait to the end of the set time in parameter 6 DIP5 selects if lock on the control panel only locks the panel buttons open close or it also locks all external inputs on the terminal block e g remote control DIP6 selects response mode to collision ...

Page 14: ...sensor ON OFF 2 upper safety sensor ON OFF 3 open button Placed on control panel OFF ON 4 shortening of closing when passing safe sensor OFF ON 5 locking of external inputs impulse pull OFF ON 6 detection of obstacle during automatic closing fully opened partly closed 7 no function 8 activation of OSE OFF ON ...

Page 15: ...ge the parameter After displaying Par press knob button to display the individual parameters and their set value By turning the knob button you can display individual parameters and after pressing the knob button you can start to change the set values of the particular parameter the value flashes The parameter value can be changed by turning the knob button and after reaching the required value it ...

Page 16: ...s in standard EN 14637 Default 0 Parameter Time of pre flash under normal operation Range of values 0 999 seconds Note when setting parameter 1 warning light on value 1 there is running only the time of pre flash warning light is not active Default 0 Parameter number of attempts to close Range of values 0 10 attempts endless number of attempts Note according to the setting DIP6 gate moves back or fu...

Page 17: ... of button Emergency Open Range of values 5 999 seconds Default 10 Parameter Permanent Open Selection of input function of pull switch input X2 X2 8 0 without permanent open standard pull switch 1 function permanent open is activated if the input of pull switch is connected then it opens always when it is possible closes only in alarm 2 function permanent close Default 0 Parameter Return after ala...

Page 18: ...ed opening before the contact with stop profile Range of values 1 100 from 10 promiles of gate width Default 30 Parameter correction of the end position opened Range of values 99 99 from 1 gate height Default 0 Parameter correction of the end position closed Range of values 99 99 from 1 gate height Default 0 Parameter selects type of motor for correct setting of frequency inverter We select the ty...

Page 19: ...tion ventilation Parameter opening speed Range of values 40 250 Value shows how many percents from maximum frequency 50 Hz primary set on frequency inverter will be the speed of opening 100 50 Hz Default 80 Parameter closing speed Range of values 40 150 Value shows how many percents from maximum frequency 50 Hz primary set on frequency inverter will be the speed of closing 100 50 Hz Default 80 Par...

Page 20: ...r conveyors vertically moving door Range of values 0 normal 1 cross optocell Default 0 Parameter speed in alarm mode Range of values 20 150 Value showes how many percents from maximum frequency 50 Hz primary set on frequency inverter will be the speed in case of alarm 100 50 Hz By reducing of this speed possible to reach longer operation from battery backup Default 40 Parameter service period cycl...

Page 21: ...osed Default 0 Type of rellay output AKU X2 31 X2 33 0 AKU ok closed AKU fault opened 1 AKU ok opened AKU fault closed Default 0 Type of rellay output ERROR X2 31 X2 34 0 ERROR closed no ERROR opened 1 ERROR opened no ERROR closed Default 0 Type of rellay output FB safety brake X2 31 X2 35 0 FB closed closed FB opened opened 1 FB closed opened FB opened closed Default 0 Type of rellay output LS1 m...

Page 22: ...time or cycles 0 after passing value flashing diodes 1 after passing value flashing diodes totman 2 after passing value flashing diodes totman by pressing stop for 3 seconds prolonged period for 500 cycles Service period time Setting amount of months Range of values 3 60 months Default 12 months year Speed in setting mode dir Allowed adjust speed for setting mode dir in percentage from set speed by p...

Page 23: ...ened position it goes into the counter pull and tries to open again 2 in the end position it constantly pushes gently to the opened possition frequency 3Hz this function is activated to heat the engine to heat the oil in the gearbox use in installations with a temperature below freezing Duration of overload start up Range of values 1 50 0 1 5 sec steps in 0 1sec Setting of the time for which the e...

Page 24: ...rminals X2 31 X2 37 It is possible to shift the message to control other devices Default 2 Field of signalisation closed possition Range of values 0 99 percentage of the set movement width Setting of the band when the end position closed is reported on the output relay of terminals X2 31 X2 38 It is possible to shift the message to control other devices Default 2 Maximum motor voltage Range of val...

Page 25: ... by turning the knob button to display individual cycle values one by one Operating counter from putting into operation P XX operating counter XX P XX operating counter XX P ˍ XX operating counter XX Alarms counter from last service A XX service counter XX A XX service counter XX A ˍ XX service counter XX Service counter cycles from last service 221133 cycle amount 221 alarm amount 12536 cycle amo...

Page 26: ...on the functional display Little LED in bottom right corner quickly flashes nearly continuously ON acording to the communication with encoder in the motor If flashes with interruptions than communication is incorrect in this case check connection of communication cabel or setting DIP7 If sign STOP quickly flashes then is disconnected input X2 X2 5 or is pressed button STOP on the keyboard this blocks...

Page 27: ...E alarm input X2 43 X2 44 or nothing Movement back upwards reversal after collision with an obstacle Waiting for closing after movement back XX seconds In SMOKE alarm it goes to position SMOKE Time SMOKE until alarm e g 12 seconds Return from alarm into the position before alarm opening only DES setting of parameter C in 1 Return from alarm into position position before alarm closing only DES sett...

Page 28: ...the error the keyboard of the control box must be locked and unlocked otherwise it does not react 3 1 1 3 1 5 Error of EEPROM internal memory for saving parameters end switches and counter If the data do not correspond they can be reset by restart Error of control amount possition IRC Indicated when deleted end possitions or by internal error In case of this fold reset end possitions 3 1 1 3 1 5 E...

Page 29: ...ck X2 Terminals marked are common 24 V inputs are activated by connecting to OSE optical safety edge B 12V brown receiver and transmitter W 0V white receiver and transmitter O G output green receiver and transmitter 1 24 V 0 V 2 3 to power safety sensors and external devices to power safety sensors and external devices LOWER INFRA NC contact of safety sensor for closing 24 V UPPER INFRA NC contact...

Page 30: ... safety end switches output according setting 35 safety brake loack of the gate output according setting middle possition LS1 output according setting 37 opened output according setting closed output according setting Maximum load of output relays X2 32 X2 38 max 60V DC AC 1A each 5A total for all contact strip 8k2 0V to connect contact strip we use closed loop 8 2 kΩ between X2 39 and X2 40 conta...

Page 31: ...ot active eventually not active also external inputs see setting DIP 5 point 5 2 In case of activation of fire detectors switch on and switch off reset of alarm 10 2 Descriptions of control panel OPEN button open gate STOP button stop by continuous pressing for 10 seconds is activated reset of fire detectors CLOSE button to close gate On control panel of FSTronic there is installed keyboard with bu...

Page 32: ...t once passed service interval See point 6 2 10 2 2 Overview of alarms If the diode does 1 short flash the EPS fire alarm system is activated fire alarm is activated by central fire signalization or by local detectors If the local detectors are installed to cancel the alarm it is necessary to switch the key switch ON and OFF on the control panel or press button STOP continuously for 10 seconds whic...

Page 33: ...batteries To secure their safe operation the following conditions apply Precondition for reaching full life of the hermetic PB batteries is their proper charging life of common types of batteries is approx 5 years during optimal operating temperature 15 20 C Charging is provided with charging circuit of FSTronic if the control panel is connected to power supply In case of power failure longer than...

Page 34: ...them into fire do not open deform or damage them Hand the old batteries in to the collection place If the batteries are damaged by improper use or by failure to follow principles mentioned above the warranty cannot be applied To determine the cause of battery fault in order to claim warranty the seller reserves the right to test the conditions of the operation If im proper conditions are found out...

Page 35: ...www somati system cz 35 12 1 FSTronic IRC FI Basic connection terminal X4 Power supply 230V 50Hz Motor cable IRC sensor cable Batt 24V 7 10Ah basic Batt 24V 7 10Ah additional ...

Page 36: ...www somati system cz 36 12 2 FSTronic IRC FI CONTROL BOARD DPS ...

Page 37: ...www somati system cz 37 12 3 FSTronic IRC FI Motor with IRC sensor IRC sensor motor White Yellow Green brown ...

Page 38: ...www somati system cz 38 12 4 FSTronic IRC FI CONNECTION OF FIRE DETECTORS ...

Page 39: ...www somati system cz 39 12 5 FSTronic IRC FI Connection aof additional battery module ...

Page 40: ...www somati system cz 40 12 5 FSTronic IRC FI Connection of safety edge OSE safety contact of passage door Brown White Green Safety contact of passage door NC ...

Page 41: ...www somati system cz 41 12 6 FSTronic IRC FI Connection of different types of light curtains Cegard Mini SY2000 LIGI 07 OSE ...

Page 42: ...www somati system cz 42 GridScan PRO SY 2000 FSS GridScan PRO SY 2000 LO ...

Page 43: ...www somati system cz 43 GridScan MINI FSS GridScan MINI PNP NPN ...

Page 44: ...www somati system cz 44 12 8 FSTronic IRC FI Connection of optocell WL 280 2P1131 Connection of gate lock sensor induction sensor OMRON EA2 M12 ...

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