Smartgen HPM6 User Manual Download Page 8

Page: 8 / 146

HPM6 Power Management Controller User Manual

Page 8 of

146

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Black box function, record data before and after alarm, do data analysis and find problem via PC
software;

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Master control module can record USB, open USB record via PC software can do data analysis;

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Display module can open USB, save configuration files.

Summary of Contents for HPM6

Page 1: ...HPM6 POWER MANAGEMENT CONTROLLER USER MANUAL SMARTGEN ZHENGZHOU TECHNOLOGY CO LTD...

Page 2: ...duced in any material form including photocopying or storing in any medium by electronic means or other without the written permission of the copyright holder Applications for the copyright holder s w...

Page 3: ...sential element of a procedure to ensure correctness CAUTION Indicates a procedure or practice which if not strictly observed could result in damage or destruction of equipment WARNING Indicates a pro...

Page 4: ...ION 17 6 3 PARAMETERS SETTING 18 7 DG SYSTEM MODE DESCRIPTION 20 7 1 SYSTEM MODE 20 7 1 1 MANUAL MODE 20 7 1 2 SEMI AUTO MODE 20 7 1 3 AUTO MODE 21 7 2 START MODE DESCRIPTION 23 7 3 SCHEDULED MODE DES...

Page 5: ...CHART 52 11 1 EQUAL LOAD SHARING 52 11 2 FIXED POWER OUTPUT 52 11 3 SYNCHRONIZATION 53 11 4 HEAVY CONSUMER INQUIRY 53 11 4 1 HEAVY CONSUMER REQUEST 54 11 4 2 HEAVY CONSUMER RESPONSE 54 11 4 3 HEAVY C...

Page 6: ...NG 137 12 16 DIN16 SETTING 138 12 17 DOUT16 SETTING 140 12 18 USER DEFINED PROTOCAL SETTING 142 13 COMMISSIONING 143 13 1 STEP 1 SINGLE UNIT DEBUGGING 143 13 2 STEP 2 SEMI AUTO PARALLEL OPERATION OFF...

Page 7: ...split type design which is composed of display module HPM6D and master control module HPM6M 4 3 inch LCD 480x272 resolution with backlight Chinese English and other languages display interface Suitabl...

Page 8: ...f 146 Black box function record data before and after alarm do data analysis and find problem via PC software Master control module can record USB open USB record via PC software can do data analysis...

Page 9: ...t output Genset voltage adjusting control relay output analog voltage output analog current output 4 1 2 PROTECTION Over current 6 level Reverse power 2 level Over power 2 level Over voltage 3 level U...

Page 10: ...Safety stop safety trip Limited on grid gensets Bus breaking handling Shore power handling 4 2 HPM6 SG FUNCTION DESCRIPTION 4 2 1 OPERATION Support up to 4 shaft gensets Load distribution load sharin...

Page 11: ...nd reverse phase sequence Close open failure Digital inputs DG insufficient capacity SG insufficient capacity SG and DG paralleled number over SG and DG grid connection timeout 4 2 3 DISPLAY PANEL SG...

Page 12: ...racy 0 5 Line Voltage Range AC30V AC900V ph ph Resolution 0 1V Accuracy 0 5 AC Frequency Range 5Hz 75Hz Resolution 0 01Hz Accuracy 0 1Hz AC Current Rated 5A Range 0A 15A Resolution 0 1A Accuracy 0 5 A...

Page 13: ...ss 2 altitude 3000m Case Dimensions HPM6D 220mm x 130mm x 52mm HPM6M 250mm x 165mm x 83mm Panel Cutout HPM6D 201mm x 111mm embedded panel installation HPM6M aperture 5 5 x 4 hole distance 237 5mm x 15...

Page 14: ...ser Manual Page 14 of 146 Item Content Rules for classification of sea going steel ships 2015 Volume 4 Part 4 Electric device chapter 2 section 5 System protection Weight HPM6D display module 0 57kg H...

Page 15: ...ultaneously Green light always illuminates genset is normally running Red light always illuminates ready to start signal abnormal or genset in start inhibit status Yellow light always illuminates gens...

Page 16: ...ng All lights between gen indicator and bus indicator cycle illuminate from left to right Soft Unloading Opening All lights between gen indicator and bus indicator cycle illuminate from right to left...

Page 17: ...ng the key Start current genset first under corresponding running mode Details refer to top priority indicator description ACK Press it to fast switch to alarm interface press it in alarm interface to...

Page 18: ...us setting Generator setting Generator load setting Timers setting Analog inputs setting Digital inputs setting Digital outputs setting Analog outputs setting Breaker setting Synchronization setting S...

Page 19: ...delay Interface 3 Use to change setting contents to confirm settings interface 4 to return to previous menu interface 1 Module setting Stop delay Bus setting Start output time Stop output time Wait fo...

Page 20: ...ll not initiate any sequences automatically It will only initiate sequences if external signal is given and alarm protection function is always active The external signal may be given in three ways 1...

Page 21: ...cannot open otherwise it will open directly b In breaker open status press key system will enter into Stop Output Delay while the stop relay will activate c After Stop Output Delay is over system will...

Page 22: ...own alarm occurs then the system will trip or shutdown and the alarm information will be displayed on the LCD Auto Stop Rules a In multiple gensets running system if the system detects that the load p...

Page 23: ...ull auto power station 7 2 START MODE DESCRIPTION Table 8 Start Mode Description Start Mode Start Method Stop Method Auto Mode Semi auto Mode Manual Mode Linear Start Mode Start the gensets according...

Page 24: ...ing to Left Stop Active Power if current bus total left active power rated active power of genset to be shutdown left stop active power it will schedule this genset to stop Apparent Power PCT When sta...

Page 25: ...f the available power is insufficient the heavy consumer connection will not be allowed Semi auto Start a Press key the controller firstly judges the feedback state of the shaft solenoid valve closing...

Page 26: ...in breaker open status press key system will enter into Stop Output Delay while the stop relay will activate c After Stop Output Delay is over system will enter into Wait for Stop delay If genset volt...

Page 27: ...SG opening all loads will be transferred to DG side SG opens and stops Fixed Power Mode After SG closing SG shares with parts of loads DG shares the rest of power When SG opening all load will be tran...

Page 28: ...ime After Gen Close Delay It detects alarm after gen close delay Before Gen Close Delay It detects alarm after gen open delay Gen Load Normal It detects alarm after genset takes load and soft loading...

Page 29: ...voltage has exceeded the set value 2 it will initiate a trip alarm Trip Always active 3 Overvolt 3 When bus voltage has exceeded the set value 3 it will initiate an alarm Disabled 4 Undervolt 1 When...

Page 30: ...14 Vector Shift Alarm when the change of phase angle is greater than the set value Disabled 15 Loss of Phase Alarm when bus losses of phase Warn It is active after gen is normal 16 Reverse Phase Seque...

Page 31: ...losed 12 Underfreq 3 When genset frequency has fallen below than the set value 3 it will initiate an alarm Disabled 13 Reverse Phase Sequence When controller detects the reverse phase sequence it will...

Page 32: ...it delay is over Block It is active after starting 2 Stop Failure Alarm when it detects generator signal after stop wait delay is over Warn It is active after stop wait delay 3 Sync Failure When contr...

Page 33: ...ts the generator current has exceeded the set value 4 it will initiate a trip alarm Trip Always active 5 Over Current 5 When controller detects the generator current has exceeded the set value 5 it wi...

Page 34: ...the Non Essential Load 1 Trip set value it will trip and initiate alarm Warn Non Essential Load 1 Trip It is active after the Non Essential Load switch 1 has closed 6 Non Essential Load 2 Trip When co...

Page 35: ...Capacity When the controller detects that SG capacity is unable to receive the total loads DG DG parallel number exceeds the limit and alarms Warn It is active when it is SG mode 16 SG DG Grid connect...

Page 36: ...ose signals current power it will initiate a warning alarm Warn Always active 4 Open Fault When controller detects that there is no Open signal after the Open delay has expired but detects other open...

Page 37: ...rip alarm Trip It is active after gen has closed 24 External Open of Main Switch When controller is grid connected with load in non manual mode gen close input port is inactive and power and current a...

Page 38: ...t Port 1 20 Alarm When digital input port action selects Alarm controller sends corresponding alarm signal when the alarm is active Disabled 6 AI1 Open When controller detects analog input ports are o...

Page 39: ...16 When digital input port action selects Alarm controller sends corresponding alarm signal when the alarm is active Not Used Always active 25 2 DIN16 Input Port 1 16 When digital input port action se...

Page 40: ...on port TS 2 1 9 RS485 communication relay output power port Table 15 HPM6M Terminals Slot Terminal Remarks TS 1 1 16 Power port reply output port TS 2 17 22 CANBUS and RS485 communication port TS 3 2...

Page 41: ...mmunication Relay Output Power Port Terminal Function Cable Size Description Remark 1 B 0 5mm2 RS485 communication port Default baud rate 9600bps no parity 2 bit stop bit Standard MODBUS protocol 2 A...

Page 42: ...1 5mm2 Digital output port 1 engine start DC30V 8 A 6 DO2 1 5mm2 Digital output port 2 engine stop DC30V 8 A 7 DO3 1 5mm2 Digital output port 3 speed raise DC30V 8 A 8 DO4 1 5mm2 Digital output port...

Page 43: ...s 120 resistor inside controller CANH and CANL has been connected there is no need for external 120 resistor 20 B 0 5mm2 RS485 communication port Default baud rate 9600bps no parity 2 bit stop bit Sta...

Page 44: ...1 0mm2 Digital output port 15 39 DO16 1 0mm2 Digital output port 16 40 DO17 1 0mm2 Digital output port 17 41 DO18 1 0mm2 Digital output port 18 42 DO19 1 0mm2 Digital output port 19 43 DO20 1 0mm2 Dig...

Page 45: ...semi auto mode input 55 DI5 1 0mm2 Digital Input 5 HC inquiry 1 56 DI6 1 0mm2 Digital Input 6 HC feedback 1 57 DI7 1 0mm2 Digital Input 7 58 DI8 1 0mm2 Digital Input 8 59 DI9 1 0mm2 Digital Input 9 6...

Page 46: ...age input 80 S1 CT1 2 5mm2 Gen A phase current Rated input 5A 81 S2 CT1 2 5mm2 82 S1 CT2 2 5mm2 Gen B phase current Rated input 5A 83 S2 CT2 2 5mm2 84 S1 CT3 2 5mm2 Gen C phase current Rated input 5A...

Page 47: ...10 4 1 TYPICAL APPLICATION DIAGRAM Fig 6 HPM6 Typical Application Diagram NOTE Current transformet CT2 can be disconnected in 3P3W Enable gen load configuration three phase three wire two meter method...

Page 48: ...r Management Controller User Manual Page 48 of 146 10 4 3 AC WIRE CONNECTION SINGLE PHASE Fig 8 Single Phase Connection Diagram 10 4 4 AC WIRE CONNECTION 2 PHASE 3 WIRE Fig 9 2 Phase 3 Wire Connection...

Page 49: ...oltage AI1 External frequency adjust Single unit running or generator breaker is opened 0 10 V DC External active power adjust Constant power output is required for HPM6 paralleled with shore power sh...

Page 50: ...HPM6 Power Management Controller User Manual Page 50 of 146 Fig 12 HPM6 Communication Connection Diagram 2 10 4 7 MSC APPLICATION DIAGRAM Fig 13 MSC Application Diagram...

Page 51: ...14 MSC Application Diagram of Two Bus with Bustie Switch NOTE Switch feedback signal of bustie switch disconnector can be connected to any one or all master control modules It is recommended to conne...

Page 52: ...output b Reactive load sharing the real time equal load sharing of reactive power of each unit on bus can be adjusted via AVR or relay output 11 2 FIXED POWER OUTPUT Each unit can be selected as runni...

Page 53: ...er synchronizing The aim of synchronization is reducing the phase angle between two systems refer to 3 phase systems of generator and bus Voltage difference frequency difference and angle difference s...

Page 54: ...t 3 There is 160kW redundancy on bus after genset starting and in parallel then the response signal will be initiated 11 4 3 HEAVY CONSUMER PERMISSION If a heavy consumer is requested the system calcu...

Page 55: ...HPM6 Power Management Controller User Manual Page 55 of 146 Fig 16 Fixed Heavy Consumer Sequence Diagram 1 Fig 17 Fixed Heavy Consumer Sequence Diagram 2...

Page 56: ...lay of heavy consumer response the bus has different processing states for HC1 heavy consumer according to the different states of heavy consumer feedback and request signals f If the heavy consumer f...

Page 57: ...s generator over power over current it can trip some non essential loads to realize self protection There are 3 NELs trip the priority is NEL1 2 3 NEL1 trips first If the active power or current has e...

Page 58: ...to Mode Start Delay Meet Load Conditions Y N Start Success Y Start Failure Alarm Y Load Stable Delay Y Freq Volt Fault N Start Output Normal Running N Semi auto Mode Y Start Wait Delay N Start Success...

Page 59: ...w Open Load Y Open Output End Detect Open Success N N Genset Stop Y Stop Output Stop Success Y N Unload Delay Open Failure Alarm Stop Failure Alarm Unload Failure Alarm N Y Auto Mode Stop Delay Y Semi...

Page 60: ...Condition N N Y Multi set Sync Close Single Unit Closes Directly Y N Bus genset with higher priority is closing Y N Y C O Feedback Active N Gen Closed Gen Opened Y Meet Gen Closed Condition Close Fai...

Page 61: ...Alarm Y Open Active Y Unload Below Open Load Y Open Output N Unload Delay Unload Failure Alarm N Y C O Feedback Active Accordingly N Y Gen Opened Y Meet Gen Opened Condition Open Failure Alarm N Y Ge...

Page 62: ...edback Analog Feedback HC Feedback Overtime Y HC ACK Output N Not Reserve Power Reserve Feedback Left Power Reserve HC Rated Power HC Request Active N Y N HC Feedback Failure Alarm Removed HC Feedback...

Page 63: ...Management Controller User Manual Page 63 of 146 11 6 6 LIGHT CONSUMER Start Load Below Stop Value End Light Consumer Active Open and Stop N Genset Normal Parallel Running Y Fig 25 Light Consumer Work...

Page 64: ...Load Takeover Mode 1 Fixed Power Mode 2 Load Sharing Mode 7 Self check Abnormal Action 0 2 1 Force to Manual Mode If controller self check is abnormal corresponding actions will be initiated 0 No Act...

Page 65: ...4800bps 2 9600bps 3 19200bps 16 Stop Bit 0 1 0 0 2 bit 1 1 bit 17 Address 1 254 1 Controller communication address for remote monitoring 18 CAN Comm Rate 0 2 1 0 500kbps 1 250kbps 2 125kbps 19 Power...

Page 66: ...le 46 Alarm Self lock 0 1 0 Disable 47 Threshold 0 200 0 85 0 48 Return Value 0 200 0 90 0 49 Delay Value 0 1 3600 0 s 60 0 50 Alarm Type 0 6 1 Warning 51 Active Range 0 20 0 Always 52 1 DIN 16 Action...

Page 67: ...can be enabled 73 Auto ACK 0 1 0 Disable 74 Alarm Self lock 0 1 0 Disable 75 Delay Value 0 1 3600 0 s 5 0 76 Alarm Type 0 6 1 Warning 77 2 HM P300 Action 0 1 0 Disable 78 Auto ACK 0 1 0 Disable 79 Ala...

Page 68: ...n controller detects bus frequency change rate is greater than set value it will initiate alarm signal and alarm information will be displayed on LCD 7 Auto ACK 0 1 0 Disable 8 Alarm Self lock 0 1 0 D...

Page 69: ...26 Return Value 0 200 0 109 0 27 Delay Value 0 1 3600 0 s 5 0 28 Alarm Type 0 6 0 Block 1 Warning 2 Trip 3 Trip and Stop 4 Safety Trip 5 Safety Trip and Stop 6 Indication 1 Warning 29 Active Range 0 2...

Page 70: ...Value 0 1 3600 0 s 3 0 36 Alarm Type 0 6 2 Trip 37 Active Range 0 20 0 Always Active 38 Over Voltage 3 Set Action 0 1 0 Disable 39 Auto ACK 0 1 0 Disable 40 Alarm Self lock 0 1 0 Disable 41 Threshold...

Page 71: ...200 0 70 0 66 Return Value 0 200 0 71 0 67 Delay Value 0 1 3600 0 s 2 0 68 Alarm Type 0 6 2 Trip 69 Active Range 0 20 4 Gen Close on Bus 70 Over Frequency 1 Set Action 0 1 1 Enable Setting value is b...

Page 72: ...Range 0 20 0 Always Active 94 Under Frequency 1 Set Action 0 1 1 Enable 95 Auto ACK 0 1 0 Disable 96 Alarm Self lock 0 1 0 Disable 97 Threshold 0 200 0 96 0 98 Return Value 0 200 0 97 0 99 Delay Value...

Page 73: ...g voltage transformer it is line voltage when AC system is 3P3W while it is phase voltage when using other AC system 3 Min Loading Voltage 0 200 0 95 0 Setting value is percentage of generator rated v...

Page 74: ...1 Enable 16 Auto ACK 0 1 0 Disable 17 Alarm Self lock 0 1 0 Disable 18 Delay Value 0 1 3600 0 s 5 0 19 Alarm Type 0 6 1 Warning 20 Active Range 0 20 6 Gen Normal 21 Reverse Phase Sequence Action 0 1...

Page 75: ...0 200 0 10 0 47 Return Value 0 200 0 5 0 48 Delay Value 0 1 3600 0 s 5 0 49 Alarm Type 0 6 1 Warning 50 Active Range 0 20 6 Gen Normal 51 Voltage THD 2 Set Action 0 1 0 Disable 52 Auto ACK 0 1 0 Disab...

Page 76: ...age 1 Set Action 0 1 0 Disable 1 Enable 1 Enable Setting value is percentage of generator rated voltage Delay value and return value can be set 76 Auto ACK 0 1 0 Disable 1 Enable 0 Disable 77 Alarm Se...

Page 77: ...5 Other Gens Close Delay 16 Gen Load Normal Delay 17 20 Reserved 83 Over Voltage 2 Set Action 0 1 1 Enable 84 Auto ACK 0 1 0 Disable 85 Alarm Self lock 0 1 0 Disable 86 Threshold 0 200 0 115 0 87 Retu...

Page 78: ...0 111 Set Value 0 200 0 81 0 112 Delay 0 1 3600 0 s 3 0 113 Alarm Type 0 6 2 Trip 114 Active Range 0 20 3 After Gen Close 115 Under Voltage 3 Set Action 0 1 0 Disable 116 Auto ACK 0 1 0 Disable 117 A...

Page 79: ...e can be set according to actual situation 140 Auto ACK 0 1 0 Disable 141 Alarm Self lock 0 1 0 Disable 142 Threshold 0 200 0 105 0 143 Return Value 0 200 0 104 0 144 Delay Value 0 1 3600 0 s 5 0 145...

Page 80: ...sable 174 Threshold 0 200 0 93 0 175 Return Value 0 200 0 94 0 176 Delay Value 0 1 3600 0 s 3 0 177 Alarm Type 0 6 2 Trip 178 Active Range 0 20 3 After Gen Close 179 Under Frequency 3 Set Action 0 1 0...

Page 81: ...s 0 1 193 Alarm Type 0 6 1 Warning 194 Active Range 0 20 6 Gen Normal 195 ROCOF 2 Action 0 1 0 Disable 196 Auto ACK 0 1 0 Disable 197 Alarm Self lock 0 1 0 Disable 198 Threshold 0 10 00 Hz s 0 20 199...

Page 82: ...it is the set value of genset drop power 10 Unload Slope 0 1 100 0 s 3 0 Genset unload percentage in unit time 11 Unload Slope Delay Point 0 1 40 0 10 0 Unload disconnect point for genset unloading r...

Page 83: ...larm information will be displayed on LCD 36 Auto ACK 0 1 0 Disable 37 Alarm Self lock 0 1 0 Disable 38 Threshold 0 200 0 10 0 39 Return Value 0 200 0 5 0 40 Delay Value 0 1 3600 0 s 5 0 41 Alarm Type...

Page 84: ...et value is percentage of gen rated full load current return value and delay value can be set according to actual situation 68 Auto ACK 0 1 0 Disable 69 Alarm Self lock 0 1 0 Disable 70 Threshold 0 20...

Page 85: ...Alarm Self lock 0 1 0 Disable 78 Threshold 0 200 0 110 0 79 Return Value 0 200 0 109 0 80 Delay Value 0 1 3600 0 s 60 0 81 Alarm Type 0 6 2 Trip 82 Active Range 0 20 0 Always Active 83 Gen Current 3...

Page 86: ...ble 108 Auto ACK 0 1 0 Disable 109 Alarm Self lock 0 1 0 Disable 110 Threshold 0 200 0 140 0 111 Return Value 0 200 0 139 0 112 Delay Value 0 1 36 0 s 36 0 113 Alarm Type 0 6 2 Trip 114 Active Range 0...

Page 87: ...power value is greater than set value it will initiate alarm signal and alarm information will be displayed on LCD 148 Auto ACK 0 1 0 Disable 149 Alarm Self lock 0 1 0 Disable 150 Threshold 0 200 0 8...

Page 88: ...0 Disable 182 Threshold 0 200 0 20 0 183 Return Value 0 200 0 19 0 184 Delay Value 0 1 3600 0 s 10 0 185 Alarm Type 0 6 1 Warning 186 Active Range 0 20 0 Always Active 187 Loss of Excitation 2 Alarm...

Page 89: ...ve Distribution Imbalance 2 Action 0 1 0 Disable 220 Auto ACK 0 1 0 Disable 221 Alarm Self lock 0 1 0 Disable 222 Threshold 0 200 0 20 0 223 Return Value 0 200 0 18 0 224 Delay Value 0 1 3600 0 s 60 0...

Page 90: ...than set value external non essential load 2 will trip 250 Threshold 0 200 0 100 0 251 Return Value 0 200 0 99 0 252 Delay Value 0 1 3600 0 s 8 0 253 Chinese Character String NEL2 Character string onl...

Page 91: ...is high 273 Rated Power 0 60000 kW 60 HC rated power 274 Inquiry Power 0 60000 kW 90 The percentage of rated power relative to heavy consumer 275 Stable Time 0 3600 s 5 Bus stable time before HC runni...

Page 92: ...rated power relative to heavy consumer 288 Stable Time 0 3600 s 5 Bus stable time before HC running 289 ACK Time 0 3600 s 5 Output ACK signal time after meeting HC demand It is continuous output when...

Page 93: ...efore HC running 302 ACK Time 0 3600 s 5 Output ACK signal time after meeting HC demand It is continuous output when set as 0 303 Feedback Failure Time 0 3600 s 5 Feedback signal detection time after...

Page 94: ...314 Stable Time 0 3600 s 5 Bus stable time before HC running 315 ACK Time 0 3600 s 5 Output ACK signal time after meeting HC demand It is continuous output when set as 0 316 Feedback Failure Time 0 36...

Page 95: ...0 3600 s 20 After the Wait For Stop delay the genset is stopped successfully if the voltage and frequency are 0 while the warning alarm will be initiated if they are not 0 7 Load Stable Delay 0 3600...

Page 96: ...ctive to stop output rest 18 SG DG Max Grid connection Time 0 3600 0 s 60 0 The max grid connection time of SG and DG alarm will be initiated when the time is over 12 6 ANALOG INPUT PORTS SETTING Tabl...

Page 97: ...Disable 27 Threshold 0 0 1000 0 C 10 0 28 Return Value 0 0 1000 0 C 20 0 29 Delay Value 0 1 3600 0 s 5 0 30 Alarm Type 0 6 1 31 Active Range 0 20 0 Always Active 32 Lower Limit 2 Action 0 1 0 Disable...

Page 98: ...ype 1 Current Type 2 Voltage Type 58 Input Min Value 0 0 1000 0 mA V 0 0 Unit is changed according to type 59 Input Max Value 0 0 1000 0 mA V 600 0 60 HC Feedback Range 0 60000 kW 100 61 Open Action 0...

Page 99: ...e 0 0 1000 0 C 30 0 92 Delay Value 0 1 3600 0 s 5 0 93 Alarm Type 0 6 1 94 Active Range 0 20 0 Always Active 95 1st Point X Resistance 0 6000 0 User defined curve 96 2nd Point X Resistance 0 6000 21 9...

Page 100: ...Digital Input Port 5 119 Contents Setting 0 150 08 HC Inquiry 1 120 Active Type 0 1 0 0 Close Activate 1 Open Activate Digital Input Port 6 121 Contents Setting 0 150 09 HC feedback 1 122 Active Type...

Page 101: ...t 17 1 Contents Setting 0 150 0 Not used 2 Active Type 0 1 0 0 Close Activate 1 Open Activate Digital Input Port 18 1 Contents Setting 0 150 0 Not used 2 Active Type 0 1 0 0 Close Activate 1 Open Acti...

Page 102: ...t Switch close feedback signal input used for indicating switch close open status If this signal no corresponding response in c o controller will initiate feedback fault alarm There must be one and on...

Page 103: ...er closing feedback signal is sent to controller to ensure the HC2 has loaded 12 HC 3 Inquiry Heavy consumer 3 inquiry Acknowledge signal is initiated if the requirements are satisfied If not satisfie...

Page 104: ...active 27 Duty Time Start Duty time start mode is carried out when the input is active 28 Auto Mode Auto mode is carried out when the input is active 29 Semi auto Mode Semi auto mode is carried out wh...

Page 105: ...e the priority of controller as the highest level 43 2nd Start Input If it fails to start after this input is active it will issue start signal again 44 Manual Mode When input is active all gensets on...

Page 106: ...Running Units Reserved When the input port is active the units with load running on grid numbers of running units reserved 59 Forced Manual Mode Controller is forced to enter manual mode when the inpu...

Page 107: ...g bus switch is closed when the input port is active 72 Bustie Switch 1 Close Feedback Bustie switch close feedback input between bus 1 and bus 2 73 Bustie Switch 2 Close Feedback Bustie switch close...

Page 108: ...e Feedback Bustie series switch close feedback input between bus 3 and bus 4 87 BTB4 Series Switch Close Feedback Bustie series switch close feedback input between bus 4 and bus 5 88 BTB5 Series Switc...

Page 109: ...roller automatically adjust voltage reactive power according to configuration when the input port is inactive 102 150 Reserved Reserved 12 8 DIGITAL OUTPUT PORTS SETTING Table 325 Output Ports Setting...

Page 110: ...ng Alarm Function 0 255 Function 000 Not used 16 Active Type 0 1 0 0 Normally Open 1 Normally Close Digital Output Port 9 17 Contents Setting Alarm Function 0 255 Function 000 Not used 18 Active Type...

Page 111: ...Function 000 Not used 36 Active Type 0 1 0 0 Normally Open 1 Normally Close Digital Output Port 19 37 Contents Setting Alarm Function 0 255 Function 000 Not used 38 Active Type 0 1 0 0 Normally Open 1...

Page 112: ...Alarm 000 9 S5 Active Type 0 1 0 0 10 S5 Set Alarm Function 0 255 Alarm 000 11 Delay Active Time 0 0 60 0 s 0 12 Delay Inactive Time 0 0 60 0 s 0 13 Active Time 0 0 60 0 s 0 Defined Period Output 1 1...

Page 113: ...urs 14 Common Block Alarm Active when genset block alarm occurs 15 Common Safety Trip Alarm Active when genset safety trip alarm occurs 16 Common Safety Trip and Stop Alarm Active when genset safety t...

Page 114: ...eriod Output 3 44 Defined Period Output 4 45 Defined Period Output 5 46 Defined Period Output 6 47 Defined Period Output 7 48 Defined Period Output 8 49 Defined Period Output 9 50 Defined Period Outpu...

Page 115: ...tial load 1 trip occurs 72 NEL 2 Trip Active when non essential load 2 trip occurs 73 NEL 3 Trip Active when non essential load 3 trip occurs 74 Engine Fault Active when engine fault signal outputs 75...

Page 116: ...edback signal is active it continues to output 110 HC2 Permission 111 HC3 Permission 112 HC4 Permission 113 Unbalanced Distribution of Active Power Outputs when active power percentage and target acti...

Page 117: ...ects that the whole ship is black out 129 NEL 1 Pre tripping Output when controller detects power current is greater than NEL trip set value and in delay 130 NEL 2 Pre tripping 131 NEL 3 Pre tripping...

Page 118: ...Bus Under Voltage 1 4 Bus Under Voltage 2 5 Bus Under Voltage 3 6 Bus Over Frequency 1 7 Bus Over Frequency 2 8 Bus Over Frequency 3 9 Bus Under Frequency 1 10 Bus Under Frequency 2 11 Bus Under Frequ...

Page 119: ...Gen Current Imbalance 2 44 Earth Fault 1 45 Earth Fault 2 46 Gen Loss of Excitation 1 47 Gen Loss of Excitation 2 48 Voltage THD 1 49 Voltage THD 2 50 Low Power Factor 1 51 Low Power Factor 2 52 NEL 1...

Page 120: ...Error 79 Bus Input Fault 80 Abnormal Trip of Main Switch 81 External Open of Main Switch 82 Close Failure 83 Open Failure 84 Close Feedback Failure 85 Open Feedback Failure 86 Sync Failure 87 Unload...

Page 121: ...rt 18 114 Input Port 19 115 Input Port 20 116 Reserved 117 Reserved 118 AI1 Open 119 AI2 Open 120 AI1 Upper Limit 1 Alarm 121 AI1 Upper Limit 2 Alarm 122 AI1 Lower Limit 1 Alarm 123 AI1 Lower Limit 2...

Page 122: ...N11 155 2 DIN16 IN12 156 2 DIN16 IN13 157 2 DIN16 IN14 158 2 DIN16 IN15 159 2 DIN16 IN16 160 1 DIN16 Comm Failure 161 2 DIN16 Comm Failure 162 1 DOUT16 Comm Failure 163 2 DOUT16 Comm Failure 164 Reser...

Page 123: ...eeds 193 SG Insufficient Capacity 194 DG Insufficient Capacity 195 SG DG Grid connection Timeout 196 SG Solenoid Valve Fault 197 Reserved 198 Reserved 199 Reserved 200 Reserved 201 Reserved 202 Reserv...

Page 124: ...ure 226 HC3 Request Failure 227 HC4 Request Failure 228 Switch Error 229 IP Address Error 230 Reserved 231 SLD Configuration Error 232 Shore Switch 0 Feedback Fault 233 Shore Switch 1 Feedback Fault 2...

Page 125: ...onfiguration Functions 4 OUT Min 20 0 20 0 mA 4 Transmitter configuration min value corresponds to output min value max value corresponds to output max value 5 OUT Max 20 0 20 0 mA 20 6 Config Min 100...

Page 126: ...fig Min 1000 32000 0 21 Config Max 1000 32000 500 Analog Output Port 4 22 Function 0 4 0 0 Not used 1 GOV 2 AVR 3 Transmitter 23 Output Type 0 0 0 0 Current 24 Transmitter Config Config 0 20 0 Refer t...

Page 127: ...6 Reserved 27 Reserved 28 Reserved 29 Reserved 30 Reserved 12 10 GB SETTING Table 40 GB Settings No Item Range Default Description GB Setting 1 Close Delay 0 20 0 s 3 0 Close pulse width it is continu...

Page 128: ...t If open feedback input port can t be detected when open command is sent and after open delay controller will initiate open failure alarm If there are other open signals like no current besides close...

Page 129: ...tive Freq Difference 0 2 00 Hz 0 20 Frequency synchronization is considered when frequency difference of gen and bus is lower than sync positive frequency difference and greater than sync negative fre...

Page 130: ...00 0 h 5 0 When it is duty time start genset with smallest running time will start first the next genset with less running time will start when start time reaches set duty time The running time here r...

Page 131: ...3 Left Apparent Power 43 Max Start Load Percentage 0 100 80 Bus load percentage for scheduling other gensets to start 44 Min Stop Load Percentage 0 100 60 Bus load percentage for scheduling other gens...

Page 132: ...R SW2 0 20 00 2 00 Default current range is 3 0 3 0 mA Frequency Sync 9 Frequency Difference 0 1 00 Hz 0 10 Adjusting generator frequency to make it greater than the difference value of bus frequency...

Page 133: ...nnection 33 Stability 0 2000 20 34 Change 0 2000 0 35 Relay Control Period 100 10000 ms 2000 The internal relay is adjusted to control active power after parallel connection 36 Min Adjust Pulse 10 160...

Page 134: ...value and continues min delay time fixed power genset outputs in reactive power 56 Output Min Value Delay 0 3600 0 s 0 5 57 Output Max Value 0 100 95 When the reactive load percentage of any one on gr...

Page 135: ...if SG on load is effective when SG on load is greater than the setting value of the total load DG will start unloading and stopping and DG will stop soft loading 63 Max No of SG DG Sync 1 16 16 When S...

Page 136: ...me LCD backlight brightness should be adjusted to less 3 Brightness 1 10 10 10 level can be adjusted 4 Start Interface 0 1 1 Enable 5 Start Interface Display Time 1 3600 s 3 6 Start Image Only can be...

Page 137: ...ocol Form Address Item Description Bytes 3500 User defined 2Bytes 3501 User defined 2Bytes 3502 User defined 2Bytes 3503 User defined 2Bytes 3504 User defined 2Bytes 3505 User defined 2Bytes 3506 User...

Page 138: ...0 150 0 Not Used 6 Active Type 0 1 0 0 Close Activate 1 Open Activate Input Port 4 7 Contents Setting 0 150 0 Not Used 8 Active Type 0 1 0 0 Close Activate 1 Open Activate Input Port 5 9 Contents Set...

Page 139: ...t Used 24 Active Type 0 1 0 0 Close Activate 1 Open Activate Input Port 13 25 Contents Setting 0 150 0 Not Used 26 Active Type 0 1 0 0 Close Activate 1 Open Activate Input Port 14 27 Contents Setting...

Page 140: ...1 0 0 Normally Open 1 Normally Close Output Port 3 5 Contents Setting Alarm Function 0 255 Alarm 000 Not Used 6 Active Type 0 1 0 0 Normally Open 1 Normally Close Output Port 4 7 Contents Setting Ala...

Page 141: ...tents Setting Alarm Function 0 255 Alarm 000 Not Used 22 Active Type 0 1 0 0 Normally Open 1 Normally Close Output Port 12 23 Contents Setting Alarm Function 0 255 Alarm 000 Not Used 24 Active Type 0...

Page 142: ...a 100 via network bus Then users can read each ID genset data via address 3500 3999 to configure user defined data address Table 48 User defined Protocol Address Item Description Bytes 0 User defined...

Page 143: ...eration off load check if there is no high circumfluence on HPM6 current screen c During parallel operation off load check if the output of active and reactive power is equal to zero if it is not then...

Page 144: ...oller is split type design HPM6D display module is panel mounted and it is fixed by 4 clips when installed while HPM6M master control module is fixed by M5 4 screw The controller s overall dimensions...

Page 145: ...nnected to outside current transformer And the current transformer s secondary side current must be 5A At the same time the phases of current transformer and input voltage must be correct Otherwise th...

Page 146: ...drop power or just can little raise drop power When the internal relay speed control check whether the potentiometer is stuck or in limit whether the speed control pulse width is too small at rated s...

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