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Siemens SINAMICS S220 Equipment Manual Download Page 75

WARNING

Electric shock if the cutout in the protective flap has been broken out

Live components are exposed and accessible if the DC link adapters (6SL3162-2BD00-0AA0
and 6SL3162-2BE00-0AA0) are removed. Touching live components can result in death or
serious injury.
• Replace the protective flap with the broken out cutouts with a new protective flap.

WARNING

Electric shock or fire if the necessary clearances and creepage distances are not complied
with

When using non-insulated end sleeves, the required clearances and creepage distances for the
DC link adapter (6SL3162-2BD00-0AA0) are not complied with. This can result in flashover
between the cables and the undesirable formation of arcs. As a consequence, there is a risk of
electric shock and fire.
• Only use DC link connecting cables with insulated end sleeves.

WARNING

Fire and device damage as a result of ground fault/short-circuit

The DC link connecting cables must be laid so that a ground fault or short-circuit is impossible.
A ground fault can cause a fire with smoke development.
• Comply with local installation regulations, which allow this fault to be ruled out.
• Protect the cables against mechanical damage.

Also implement one of the following measures:
• Use cables with double insulation.
• Maintain adequate clearance, e.g. by using spacers.
• Lay the cables in separate cable ducts or conduits.

WARNING

Fire due to overheating when permissible power cable lengths are exceeded

Excessively long power cable lengths can cause components to overheat with the associated
risk of fire and smoke.
• Ensure that the total length of the DC link including the connecting cables does not exceed

10 m.

WARNING

Electric shock due to incorrectly laid 24 V supply cables

If supply cables are laid without safe electrical separation, the insulation can fail with an electric
shock.
• Maintain a clearance of at least 100 mm between the 24 V supply cables and the DC link

connecting cables.

• Or use cables with double insulation (e.g. sheathed cables) for the 24 V supply cables.

Accessories

6.1 DC link adapter

Booksize power units
Equipment Manual, 01/2022, 6SL3097-6AC30-0BP0

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Summary of Contents for SINAMICS S220

Page 1: ...EQUIPMENT MANUAL Booksize power units Edition 01 2022 SINAMICS www siemens com drives SINAMICS S220 ...

Page 2: ......

Page 3: ...2 6SL3097 6AC30 0BP0 Introduction 1 Fundamental safety instructions 2 System overview 3 Line connection and line side power components 4 Smart Line Modules 5 Accessories 6 DC link components 7 Control cabinet design and EMC booksize 8 Service and maintenance 9 ...

Page 4: ... who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these mu...

Page 5: ...3 Directives standards certificates 29 3 4 S220 components and system data 31 3 4 1 Mixed operation of SINAMICS S120 and S220 modules 31 3 4 2 Overview of Smart Line Modules 32 3 4 3 System data 33 4 Line connection and line side power components 37 4 1 Information on the disconnector unit 38 4 2 Overcurrent protection using fuses and circuit breakers 39 4 3 Connected to the line supply via residu...

Page 6: ... 10 Technical data 68 5 11 Characteristics 69 6 Accessories 71 6 1 DC link adapter 71 6 1 1 Description 71 6 1 2 Safety instructions for DC link adapters 72 6 1 3 Interface description 74 6 1 4 Dimension drawings 75 6 1 5 Mounting 77 6 1 5 1 Opening the protective flap and removing the DC link screws 78 6 1 5 2 43 A DC link adapter 6SL3162 2BD00 0AA0 78 6 1 5 3 72 A DC link adapter 6SL3162 2BE00 0...

Page 7: ...ine reactors and line filters 114 8 3 6 Interference immunity 114 8 4 Electromagnetic fields at the workplace 116 8 4 1 Preliminary remarks 116 8 4 2 Measurements assessments for SINAMICS S220 booksize power units 116 8 5 Layout of the components 118 8 5 1 General information 118 8 5 2 DC link busbar current carrying capacity 118 8 6 Single and multi tier drive lineup 119 8 7 Electrical connection...

Page 8: ...2 1 General information on ventilation 139 8 12 2 Ventilation clearances 141 8 12 3 Notes on dimensioning climate control equipment 142 8 13 Power losses of the components 143 9 Service and maintenance 145 9 1 Spare parts 145 9 2 Replacing the fan 146 9 3 Forming the DC link capacitors 149 9 4 Recycling and disposal 152 Table of contents Booksize power units 6 Equipment Manual 01 2022 6SL3097 6AC3...

Page 9: ...trols are matched to each other and can be integrated into your existing automation system With SINAMICS you benefit from efficient engineering with a variety of tools for the entire product development and production process For more information visit the SINAMICS https new siemens com global en products drives sinamics html website Booksize power units Equipment Manual 01 2022 6SL3097 6AC30 0BP0...

Page 10: ... functions may be executable in the system which are not explained in this documentation However there is no entitlement to these functions in the case of a new delivery or service This documentation does not contain all detailed information on all types of the product Furthermore this documentation cannot take into consideration every conceivable type of installation operation and service mainten...

Page 11: ...ontrol Units Option Boards Terminal Mod ules DRIVE CLiQ HUB Modules VSM10 Encoder system connection SINAMICS S120 Equipment Manual for Control Units and Supplementary System Components S220 booksize power units Line connection S220 Smart Line Modules Control cabinet de sign SINAMICS S220 Equipment Manual Booksize Power Units S120 booksize power units Line connection Line Modules Motor Modules DC l...

Page 12: ...roduct Support https support industry siemens com cs de en ps faq Siemens Support while on the move With the Siemens Industry Online Support app you can access more than 300 000 documents for Siemens Industry products any time and from anywhere The app supports you in the following areas for example Resolving problems when executing a project Troubleshooting when faults develop Expanding a system ...

Page 13: ...ic device data This code can be read in with any smartphone and technical information for the appropriate device can be displayed via the Siemens Industry Online Support mobile app Introduction 1 3 SINAMICS S documentation overview Booksize power units Equipment Manual 01 2022 6SL3097 6AC30 0BP0 11 ...

Page 14: ... application click on the My Documentation tile on the mySupport homepage https support industry siemens com cs ww en my The configured manual can be exported in RTF PDF or XML format Note Siemens content that supports the mySupport documentation application can be identified by the presence of the Configure link Introduction 1 4 mySupport documentation Booksize power units 12 Equipment Manual 01 ...

Page 15: ... developments are spare parts compatible and do not change the article number In the scope of such spare parts compatible further developments connector connection positions are sometimes changed slightly This does not cause any problems with proper use of the components Please take this fact into consideration in special installation situations e g allow sufficient clearance for the cable length ...

Page 16: ...t process neither store any person related data only technical function data e g time stamps If the user links these data with other data e g shift plans or if he stores person related data on the same data medium e g hard disk thus personalizing these data he has to ensure compliance with the applicable data protection stipulations Introduction 1 6 General Data Protection Regulation Booksize powe...

Page 17: ...ify all other dangerous energy sources e g compressed air hydraulic systems or water Switch the energy sources to a safe state 8 Check that the correct drive system is completely locked After you have completed the work restore the operational readiness in the inverse sequence WARNING Risk of electric shock and fire from supply networks with an excessively high impedance Excessively low short circ...

Page 18: ... applicable regulations WARNING Electric shock due to connection to an unsuitable power supply When equipment is connected to an unsuitable power supply exposed components may carry a hazardous voltage Contact with hazardous voltage can result in severe injury or death Only use power supplies that provide SELV Safety Extra Low Voltage or PELV Protective Extra Low Voltage output voltages for all co...

Page 19: ...an result in death or serious injury Wait for 5 minutes before you check that the unit really is in a no voltage condition and start work NOTICE Damage to equipment due to unsuitable tightening tools Unsuitable tightening tools or fastening methods can damage the screws of the equipment Be sure to only use screwdrivers which exactly match the heads of the screws Tighten the screws with the torque ...

Page 20: ...adio devices or mobile phones Using radio devices or mobile telephones in the immediate vicinity of the components can result in equipment malfunction Malfunctions may impair the functional safety of machines and can therefore put people in danger or lead to property damage Therefore if you move closer than 20 cm to the components be sure to switch off radio devices or mobile telephones Use the SI...

Page 21: ...ngers might not be recognized if warning labels are missing or illegible Unrecognized dangers may cause accidents resulting in serious injury or death Check that the warning labels are complete based on the documentation Attach any missing warning labels to the components where necessary in the national language Replace illegible warning labels NOTICE Device damage caused by incorrect voltage insu...

Page 22: ...mponents Ensure that the safety functions used in your drives and automation tasks are adjusted and activated through appropriate parameterizing Perform a function test Only put your plant into live operation once you have guaranteed that the functions relevant to safety are running correctly Note Important safety notices for Safety Integrated functions If you want to use Safety Integrated functio...

Page 23: ...ort and send electronic components modules or devices in their original packaging or in other suitable materials e g conductive foam rubber of aluminum foil Only touch components modules and devices when you are grounded by one of the following methods Wearing an ESD wrist strap Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring Only place electronic components modules...

Page 24: ...but are only intended to provide support for typical tasks As the user you yourself are responsible for ensuring that the products described are operated correctly Application examples do not relieve you of your responsibility for safe handling when using installing operating and maintaining the equipment Fundamental safety instructions 2 3 Warranty and liability for application examples Booksize ...

Page 25: ...nd that the latest product versions are used Use of product versions that are no longer supported and failure to apply the latest updates may increase customer s exposure to cyber threats To stay informed about product updates subscribe to the Siemens Industrial Security RSS Feed under https www siemens com industrialsecurity https new siemens com global en products services cert html Subscription...

Page 26: ... gases etc can occur inside and outside the components under fault conditions caused by for example Component failure Software errors Operation and or environmental conditions outside the specification External influences damage 3 Hazardous shock voltages caused by for example Component failure Influence during electrostatic charging Induction of voltages in moving motors Operation and or environm...

Page 27: ...ansitions seamless engineering The system wide data management functions ensure consistent data and simplify archiving of the entire plant project From V14 the Startdrive commissioning tool is an integral element of the TIA platform Communication via PROFINET This Ethernet based bus enables closed loop control data to be exchanged at high speed via PROFINET IO with IRT or RT allowing SINAMICS to b...

Page 28: ...INAMICS optimally supports Synchronous and induction motors Linear and torque motors System architecture with a central Control Unit With SINAMICS the drive intelligence is combined with the closed loop control functions in Control Units These units can control drives in the vector servo and U f modes They also perform the speed and torque control functions plus other intelligent drive functions f...

Page 29: ... DRIVE CLiQ are available for third party motors or retrofit applications Electronic rating plates in all components The electronic rating plates integrated in every component are an important part of the digital link of the drive system They allow all drive components to be detected automatically via a DRIVE CLiQ link This means that data does not have to be manually entered while commissioning t...

Page 30: ...pplicable at the site of the end use especially with regard to electrical safety functional safety and electromagnetic compatibility All instructions notes technical data and safety information contained in this manual and other supporting documentation Before using the products you must perform a risk assessment of the entire application and implement appropriate system design measures to ensure ...

Page 31: ... 35 EU insofar as they are covered by the application area of this directive European Machinery Directive SINAMICS S devices fulfil the requirements stipulated in the Machinery Directive 2006 42 EC insofar as they are covered by the application area of this directive However the use of the SINAMICS S devices in a typical machine application has been fully assessed for compliance with the main regu...

Page 32: ...mpulsory Certification CCC EMC limit values in South Korea The EMC limit values to be complied with for Korea correspond to the limit values of the EMC product standard for variable speed electric drives IEC 61800 3 category C2 or CISPR 11 KN11 By implementing appropriate additional measures the limit values according to category C2 or limit value class A Group 1 are observed Further additional me...

Page 33: ...S220 components are displayed with the compatible article numbers of SINAMICS S120 components in the engineering tools e g Startdrive Table 3 1 Example in the engineering tools e g Startdrive Article number on the nameplate Displayed article number of the compatible component with respect to the Control Units firmware version Remarks 6SL5130 6UE21 6AC0 6SL3130 6TE21 6AA8 The compatible article num...

Page 34: ...s Supply voltage 3 AC 380 V to 480 V 50 60 Hz Suitable for TN TT and IT supply systems Internal air cooling Short circuit ground fault proof during the precharge phase Integrated DC link and electronics current busbar connection LEDs for indicating statuses and for diagnostics Characteristics of the Smart Line Modules Unregulated DC link voltage Energy recovery capability Block type line currents ...

Page 35: ...cations Page 112 Overvoltage category III3 According to IEC 61800 5 1 EN 61800 5 1 UL 61800 5 1 and CSA C22 2 No 274 Degree of pollution 24 According to IEC 61800 5 1 EN 61800 5 1 UL 61800 5 1 and CSA C22 2 No 274 1 When using a motor holding brake take into consideration the restricted voltage tolerances 24 V 10 that may apply 2 You can use power supplies with a safety protective extra low voltag...

Page 36: ...ss 3K3 according to IEC 60721 3 3 2002 with increased ruggedness with respect to relative humidity Temperature 10 40 C without derating 40 55 C with a reduction of the output current by 2 5 per C Relative humidity 5 95 no condensation better than Class 3K3 Oil mist salt mist ice formation condensation dripping water spraying water splash ing water and water jets are not permitted Mechanical enviro...

Page 37: ...kaging storage packaging is individual packaging for storage and does not satisfy the requirements for transport As a consequence product packaging is therefore not suitable for shipping 2 Transport packaging is either packaging that is directly suitable for transport or secondary packaging which together with the product packaging satisfies the requirements for transport Table 3 5 Certificates De...

Page 38: ...System overview 3 4 S220 components and system data Booksize power units 36 Equipment Manual 01 2022 6SL3097 6AC30 0BP0 ...

Page 39: ...ector unit Overcurrent protective device Line contactor optional Line filter optional Line reactor required MJOF TVQQMZ 5P UIF 4NBSU JOF PEVMF JOF MUFS PQUJPOBM JOF SFBDUPS Figure 4 1 Line connection with line filters and line reactors example for Smart Line Modules Booksize power units Equipment Manual 01 2022 6SL3097 6AC30 0BP0 37 ...

Page 40: ...oad then the contacts will be subject to premature wear This can cause the disconnector unit to malfunction with subsequent damage to the drive electronics Use a leading switch off auxiliary contact or use a Voltage Sensing Module VSM10 If this is not possible then avoid switching the disconnector unit under load The accessories required for the disconnector unit must be selected from the manufact...

Page 41: ...l can cause electric shock or fire In the case of a conductor conductor or conductor ground short circuit ensure that the short circuit current at the point where the converter is connected to the line supply corresponds as a minimum to the requirements of the protective device used You must additionally use a residual current device RCD if for a conductor ground short circuit the required short c...

Page 42: ...ect converters If higher level RCDs are used then these must also be type B devices You must install residual current devices RCDs if the line supply conditions in terms of short circuit power and loop impedance at the infeed point are such that if a fault occurs the installed overcurrent protective devices will not trip within the specified time Residual current devices also offer preventative fi...

Page 43: ...losing opening of the individual main contacts Note Nuisance tripping of RCDs In case of unfavorable line supply conditions as a result of the system that they are being used in converters can generate capacitive leakage currents that can cause RCDs to nuisance trip 4 3 2 Residual current circuit breakers RCCB 0QUJPOBM VTFT JOF DPOUBDUPS PQUJPOBM JOF MUFS JOF SFBDUPS 6HOHFWLYH VHQVLWLYH UHVLGXDO F...

Page 44: ...interrupter type B super resistant K 300 mA rated fault current series 5SV364 4 Line connection and line side power components 4 3 Connected to the line supply via residual current devices RCD Booksize power units 42 Equipment Manual 01 2022 6SL3097 6AC30 0BP0 ...

Page 45: ...ture wear This can cause the contactor to malfunction with subsequent damage to the drive electronics Use a leading switch off auxiliary contact or use a Voltage Sensing Module VSM10 If this is not possible then avoid switching the line contactor under load Note You must connect a surge suppression device e g free wheeling diode or varistor to the contactor coil to limit switching overvoltages Tak...

Page 46: ...ciated line reactors They are only suitable for direct connection to line supplies with grounded neutral point TN or TT An isolating transformer is required for other power systems Data regarding the radio interference voltage categories and maximum total cable lengths that can be achieved is provided in Chapter Combination options of Line Modules with line reactors and line filters Page 114 The s...

Page 47: ... line filters are only suitable for direct connection to line supplies with grounded neutral point Connecting the line filter to another network will damage the line filter Only connect the line filter to a line supply with grounded neutral point NOTICE Line filter damage due to interchanged connections The line filter will be damaged if the input and output connections are interchanged Connect th...

Page 48: ...ilter components can be destroyed or damaged Connect the line filter in accordance with the instructions in the technical documentation Do not connect any additional loads downstream of the line filter NOTICE Damage caused by connecting several loads to the same line infeed point Damage can be caused if several loads are connected to the same line infeed point Provide interference suppression for ...

Page 49: ...er 6SL5100 0HE21 6DD0 0HE22 4DD0 Rated power kW 16 24 Line connection L1 L2 L3 Screw terminals 6 16 mm2 AWG 6 AWG 10 3 pin 2 0 2 2 Nm 17 7 19 5 lbf in Screw terminals 6 16 mm2 AWG 6 AWG 10 3 pin 2 0 2 2 Nm 17 7 19 5 lbf in Load connection L1 L2 L3 Protective conductor connection1 M8 5 7 6 3 Nm 55 7 lbf in M8 5 7 6 3 Nm 55 7 lbf in 1 For ring cable lugs without insulation The maximum cable length b...

Page 50: ... Line voltage Line frequency VAC Hz 3 AC 380 480 50 60 47 63 Rated current AAC 30 44 Power loss see power loss tables Page 143 W 12 0 22 0 Total cable length according to IEC 61800 3 See Combination options of Smart Line Modules with line filters and line reactors Page 114 Degree of protection according to IEC 60529 IPXXB IPXXB Weight kg 5 0 5 0 Mounting position Vertical or horizontal Line connec...

Page 51: ... of the line reactor The line reactors can become very hot You can get seriously burnt when touching the surface Mount the line reactors so that contact is not possible If this is not possible attach clearly visible and understandable warning notices at hazardous positions To prevent adjacent components from suffering damage due to these high temperatures maintain a ventilation clearance of 100 mm...

Page 52: ...s at both ends Shielding is not required if the following preconditions are satisfied The cables do not exceed 1 m in length The cables are laid flush with the rear metal panel of the control cabinet The cables are laid in a way that keeps them physically separate from signal cables All signal cables must be laid separately from the line reactor and from unshielded connecting cables of the reactor...

Page 53: ...tive conductor con nection Terminal studs M61 Screw M6 6 Nm 53 1 lbf in Screw M6 6 Nm 53 1 lbf in Screw M6 6 Nm 53 1 lbf in 1 For ring cable lugs without insulation 4 6 4 Dimension drawings Figure 4 4 Dimension drawing of line reactors for 16 kW and 24 kW Smart Line Modules all dimensions in mm and inches Article number Dimensions all dimensions in mm and inches A B C D E F mm in mm in mm in mm in...

Page 54: ...tal cable length according to IEC 61800 3 See Combination options of Smart Line Modules with line filters and line reactors Page 114 Degree of protection according to IEC 60529 IPXXB IPXXB IPXXB IPXXB Weight kg 9 0 9 0 15 5 15 5 Mounting position Vertically upright or hanging horizontally 1 Applies to a line voltage of 400 V Line connection and line side power components 4 6 Line reactors Booksize...

Page 55: ...parameter p3533 The DC link starts precharging as soon as the line voltage is applied and is independent of its phase sequence direction Load can be applied to the DC link after the Smart Line Module has been enabled A main contactor can be installed on the line side if the system has to be electrically isolated from the line supply Note Operation on line supplies where energy recovery is not poss...

Page 56: ...Smart Line Modules Rated power kW Width mm C type D type Article number 6SL5130 16 100 6UE21 6AC0 6UE21 6AD0 24 100 6UE22 4AC0 6UE22 4AD0 Smart Line Modules 5 2 Overview Booksize power units 54 Equipment Manual 01 2022 6SL3097 6AC30 0BP0 ...

Page 57: ...pment There is also a risk of an electric shock This can result in serious injury or death When connecting to the DC link only use the DC link adapter that has been approved by Siemens WARNING Electric shock due to missing DC link side covers Live parts are exposed if the DC link side covers are notfitted Contact with these live parts could cause an electric shock Mount the side covers on the firs...

Page 58: ...een approved by Siemens for the particular application Note Malfunctions due to polluted DRIVE CLiQ interfaces Malfunctions can occur in the system through the use of polluted DRIVE CLiQ interfaces Cover unused DRIVE CLiQ interfaces with the supplied blanking covers Note for UL applications Note Overload protection for Smart Line Modules The Smart Line Module has integrated overload protection acc...

Page 59: ...acitance of the configured drive line up in μF Max permissible DC link capacitance Line Module in μF Number of pre charging operations within 8 minutes The DC link capacitances of the individual components can be taken from the relevant technical data Smart Line Modules 5 4 Frequency with which the DC link is precharged Booksize power units Equipment Manual 01 2022 6SL3097 6AC30 0BP0 57 ...

Page 60: ...statements cannot be made regarding the specified times The times can be extended a multiple number of times depending on the particular drive system and the operating conditions Significantly longer times can be obtained when components operate in either the motoring or generating mode You must assess each specific installation Smart Line Modules 5 5 Line failure buffer concept Booksize power uni...

Page 61: ...gure 5 1 Interface overview 16 kW and 24 kW Smart Line Modules 5 6 2 X1 line connection Table 5 2 X1 Line connection for Smart Line Modules 16 kW and 24 kW X1 Line connection Termi nal Function Technical specifications U1 Line connection Supply voltage 380 480 V 3 AC 50 60 47 63 Hz V1 W1 Protective conductor connec tion at the power plug 1 2 1 5 Nm 10 6 lbf in Smart Line Modules 5 6 Interface desc...

Page 62: ...ductor connection at the power plug Protective conductor connection at the housing You can connect the protective conductor either at the power plug or at the housing The protective conductor connection at the housing is located next to the strain relief plate Protective conductor connection at the housing Technical specifications Screw M5 Ring pipe type cable lug M5 Tool Torx screwdriver T20 Tigh...

Page 63: ... S150 List Manual 2 Accuracy of the temperature measurement temperature sensor including evaluation Pt1000 5 C Pt1000 tolerance Class B acc to DIN EN 60751 PTC 5 C KTY 7 C 3 Temperatures are detected but not evaluated in the Smart Line Module Terminals X21 1 and X21 2 temperature sensor connection You can use terminals X21 1 and X21 2 to perform an external temperature measurement Terminals X21 3 ...

Page 64: ... 5 5 Meaning of the LEDs on the Smart Line Module Status Description cause Remedy LED RDY 1 DC LINK Off Off The electronics power supply is missing or outside the permissible tolerance range Green 1 The component is ready for operation Cyclic DRIVE CLiQ communication is taking place Orange The component is ready for operation Cyclic DRIVE CLiQ communication is taking place The DC link voltage is p...

Page 65: ... red orange 2 Hz 1 Component recognition via LED is activated p0124 1 Note Whether the LED flashes green orange or red orange de pends on the status the LED had during activation setting of parameter p0124 to 1 1 Irrespective of the status of the LED DC LINK Smart Line Modules 5 6 Interface description Booksize power units Equipment Manual 01 2022 6SL3097 6AC30 0BP0 63 ...

Page 66: ...hen using a VSM10 the leading opening contact is not required 2 DI DO controlled by the Control Unit 3 No additional load permitted downstream of the line contactor 4 Observe the current carrying capacity of the digital output It may be necessary to use an output coupling link 5 Contact is established through the rear panel or shield rails in accordance with the EMC installa tion guideline Figure ...

Page 67: ... drawing Figure 5 3 Dimension drawing of 16 kW and 24 kW Smart Line Modules all dimensions in mm and inch Smart Line Modules 5 8 Dimension drawing Booksize power units Equipment Manual 01 2022 6SL3097 6AC30 0BP0 65 ...

Page 68: ...ncorrectly installed components can overheat during operation Overheating can lead to malfunctions and component damage Only install the components in a permissible mounting position in the control cabinet Requirements placed on the control cabinet Housing Sheet steel Panel thickness 3 mm 0 12 in Tensile strength 270 N mm2 acc to DX51 EN 10346 Smart Line Modules 5 9 Installation Booksize power uni...

Page 69: ...ine Module Tightening torques 1 Initially only tighten the nuts by hand Tightening torque 0 5 Nm 4 4 lbf in 2 Then tighten the nuts in the specified sequence 1 to 4 Tightening torque 6 Nm 53 1 lbf in Smart Line Modules 5 9 Installation Booksize power units Equipment Manual 01 2022 6SL3097 6AC30 0BP0 67 ...

Page 70: ...V DC busbars ADC ADC 200 20 200 20 200 20 200 20 Electronics current drawn At 24 V DC ADC 0 70 0 70 0 70 0 70 Total power loss2 W 150 150 200 200 DC link capacitance Smart Line Module Drive lineup max μF μF 820 20000 820 20000 940 20000 940 20000 Power factor cos φ 0 98 Circuit breaker IEC 60947 and UL See Chapter Overcurrent protection using line fuses and circuit breakers Page 39 Total cable len...

Page 71: ...1 33 Pn Pn 0 4 Pn 240 s 600 s Figure 5 5 S6 duty cycle with initial load for a duty cycle duration of 600 s t P 300 s 1 104 Pn 60 s Pn 0 96 Pn Figure 5 6 Duty cycle with low overload for a duty cycle duration of 300 s 10 s 0 2 s t Pmax 3 Pn Pn P 0 9 Pn Figure 5 7 Peak power duty cycle with 0 2 s overload for a duty cycle duration of 10 s Smart Line Modules 5 11 Characteristics Booksize power units...

Page 72: ... Pmax 3 Pn P 5 s 300 s t Figure 5 9 Peak power duty cycle with 5 s overload for a duty cycle duration of 300 s t 30 s 3 s P Pn Pmax 3 Pn 0 Figure 5 10 Spindle duty cycle with 3 s overload for a duty cycle duration of 30 s Smart Line Modules 5 11 Characteristics Booksize power units 70 Equipment Manual 01 2022 6SL3097 6AC30 0BP0 ...

Page 73: ...u use the DC link adapter to supply several components that are mounted directly adjacent to one another then the installation must meet the following requirements Mount the DC link adapter on the component to the far right Configure the cross section of the connecting cables according to the power demand of all connected components You must protect the connecting cables accordingly Note When usin...

Page 74: ... DC link until 5 minutes have elapsed Verify that the DCP and DCN DC link terminals are de energized before starting any work WARNING Electric shock when the protective flap of the DC link is open Contact with live parts can result in death or serious injury Only operate the components with closed protective flap WARNING Electric shock due to improper DC link connection Incorrect connections can c...

Page 75: ... or short circuit is impossible A ground fault can cause a fire with smoke development Comply with local installation regulations which allow this fault to be ruled out Protect the cables against mechanical damage Also implement one of the following measures Use cables with double insulation Maintain adequate clearance e g by using spacers Lay the cables in separate cable ducts or conduits WARNING...

Page 76: ...urrent protective device to ensure that it functions perfectly and maintain it regularly in accordance with local installation regulations 6 1 3 Interface description 2 1 Mounted DC link adapter 6SL3162 2BD00 0AA0 rated current 43 A for a 100 mm wide compo nent Mounted DC link adapter 6SL3162 2BM01 0AA0 for a 150 mm wide component for multi tier configurations Table 6 1 DC link connection 6SL3162 ...

Page 77: ...nsion drawing for a 100 mm wide S220 component Smart Line Module with 43 A DC link adapter 6SL3162 2BD00 0AA0 all dimensions in mm and inches Accessories 6 1 DC link adapter Booksize power units Equipment Manual 01 2022 6SL3097 6AC30 0BP0 75 ...

Page 78: ...ension drawing of a 100 mm wide S120 component with 72 A DC link adapter 6SL3162 2BE00 0AA0 dimensions in mm and inch Accessories 6 1 DC link adapter Booksize power units 76 Equipment Manual 01 2022 6SL3097 6AC30 0BP0 ...

Page 79: ... and inch 6 1 5 Mounting Opening the protective flap removing the DC link screws and mounting the DC link adapter are identical for S220 and S120 components The procedure for S120 components is described in the next section Accessories 6 1 DC link adapter Booksize power units Equipment Manual 01 2022 6SL3097 6AC30 0BP0 77 ...

Page 80: ...ge 3 Remove the lower left hand screw and the DC link bridge To install the DC link adapter it is essen tial to leave the DC link busbars and in the component hold firmly to pre vent them falling out 4 Remove the upper and lower right hand DC link screw 6 1 5 2 43 A DC link adapter 6SL3162 2BD00 0AA0 If you are using the DC link adapter to supply several components then you must install it on the ...

Page 81: ...hand side of the component 3 Attach and screw on the 24 V terminal adapter using the associ ated screw provided in the accessories pack 4 Breakout the cutouts in the protective flap 5 Close the protective flap until you hear it snap into place Component with mounted DC link adapt er and 24 V terminal adapter 6 1 5 3 72 A DC link adapter 6SL3162 2BE00 0AA0 If you are using the DC link adapter to su...

Page 82: ...2 Press it down 3 Fasten the adapter busbars using the M4x20 screws Torx 20 1 8 Nm 16 lbf in that were previously removed 4 Fasten the DC link adapter using the associated screw provided in the acces sories pack Torx 10 0 8 Nm 7 lbf in 5 Break out the cutout in the protective flap Mounted DC link adapter with closed protective flap Accessories 6 1 DC link adapter Booksize power units 80 Equipment ...

Page 83: ...e component to the left nor remove them Note When mounting with only 2 screws use the inner hole of the adapter busbar Washers DC link adapters are supplied with washers which are attached using a securing strap at the inner hole of the DC link busbar You must use these washers if you mount a DC link adapter onto the left hand side of a 150 to 300 mm wide component one for each screw In all other ...

Page 84: ...cal for S220 and S120 components The procedure for S120 components is described in the next section 6 1 6 1 Connectable conductor cross sections for UL applications The selection of the cross section for the DC link connecting cables depends on the power demand of all connected components You can find the values of the DC link current for the respective component in the technical data Select the h...

Page 85: ... 2x1 7 A 2x3 A 2x5 A 18 A 2x9 A 24 A 30 A 2x18 A 45 A 60 A 85 A 132 A 200 A AWG conductor cross sections AWG 14 AWG 10 AWG 8 AWG 6 AWG 5 AWG 3 AWG 1 AWG 4 0 6 1 6 2 43 A DC link adapter 6SL3162 2BD00 0AA0 Required tool Flat bladed screwdriver 0 8 x 4 0 Table 6 8 Electrical connection of the 43 A DC link adapter 6SL3162 2BD00 0AA0 0 8 x 4 0 1 8 Nm Mount the DC link connecting cables on the DC link ...

Page 86: ...leeves for all non insulated current carrying parts of cable lugs and cables with a clearance from bolts exceeding 32 mm 1 26 inches Table 6 9 Electrical connection of the 72 A DC link adapter 6SL3162 2BE00 0AA0 1 Release the protective flap of the DC link adapter using a flat bladed screwdriver 1 x 5 5 Open adapter housing with terminal studs Accessories 6 1 DC link adapter Booksize power units 8...

Page 87: ...ive flap only for larger cable cross sections 4 Connect the DC link adapter connecting cables at the terminal studs using M6 combination nuts DCN left DCP right Tool 10 mm wrench socket 6 Nm 53 lbf in 5 Attach the second DC link adapter connecting cable Accessories 6 1 DC link adapter Booksize power units Equipment Manual 01 2022 6SL3097 6AC30 0BP0 85 ...

Page 88: ... 1 2 1 2 Braided shield folded back and fixed using shrink sleeving Insulated end sleeve Figure 6 4 Single core and two core DC link connecting cable with insulated end sleeves all dimensions in mm and inch 2 Only use shielded cables with insulated end sleeves Refer to the table below for dimension A Conductor cross section mm2 Mounting location of the DC link adapter at the drive lineup Connectio...

Page 89: ...Cores of the DC link connecting cable C rail from the Rittal company article number 7831 570 7831 571 Cable clamps for C rails from the Rittal company Figure 6 5 Mounting the DC link adapter 6SL3162 2BM01 0AA0 dimensions in mm and inch Cable connection and shield support In order to simplify installing the DC link connecting cables at the DC link adapter first fix the cables to the control cabinet...

Page 90: ... rail using a cable clamp 2 Route the cable end through an appropriate hose clamp 3 Slide the hose clamp onto the contact plate and then insert the end of the cable into the DCN connection of the DC link adapter 4 Tighten the cable using an Allen key Accessories 6 1 DC link adapter Booksize power units 88 Equipment Manual 01 2022 6SL3097 6AC30 0BP0 ...

Page 91: ... the DC link adapter are in contact with the side panel of the component The installed DC link connecting cable is shown in the adjacent diagram 6 1 7 Technical data Table 6 11 Technical data 43 A and 72 A DC link adapter Article number 6SL3162 2BD00 0AA0 2BE00 0AA0 Supply voltage VDC 495 720 495 720 Current carrying capacity at 55 C ADC 43 72 Conductor cross section flexible mm2 AWG 0 5 10 20 6 1...

Page 92: ...it 6SL3162 2BM01 0AA0 Supply voltage VDC 495 720 Current carrying capacity attached using 2 screws attached using 4 screws ADC ADC 150 200 Maximum ambient temperature C 55 Rated short circuit current SCCR kA 100 Conductor cross section flexible mm2 AWG 35 120 4 4 0 Stripped length mm 27 Terminal Mounting Tightening torque Nm lbf in Hexagon socket head screw size 6 13 115 DC link busbars Mounting T...

Page 93: ...to connect the power 6SL5166 2NA00 0AA0 Connection type Screw connection The connection plug is included in the scope of supply of the component and does not have to be ordered separately 6 2 1 1 Pin assignment U1 V1 W1 Catch Protective conductor connection Terminal Function Technical specifications U1 Line connection Screw terminal V1 W1 Protective conductor connec tion at the power plug Conducto...

Page 94: ...a b U1 90 2 3 3 54 0 08 0 12 12 0 5 0 47 0 02 90 2 3 3 54 0 08 0 12 15 0 5 0 59 0 02 V1 W1 Protective conductor 95 2 3 3 74 0 08 0 12 12 0 5 0 47 0 02 95 2 3 3 74 0 08 0 12 15 0 5 0 59 0 02 Prepare the power cables as follows 1 Remove the cable sheath to a length of 90 mm 3 54 in with a tolerance of 5 mm 0 20 in 2 Fold back the braided shield 3 Fix the braided shield Preferably use shrink sleeving...

Page 95: ...sleeves and recommended cable cross sections Dimensions of the terminal openings 6 mm2 AWG 10 PP PP 10 mm2 AWG 8 16 mm2 AWG 61 1 When crimped end sleeves must not exceed the maximum dimensions of 5 3 x 5 3 mm 0 21 x 0 21 in as otherwise single wires will not be able to be inserted or removed 6 2 1 3 Crimping conductor end sleeves The following crimping tool is available from Weidmüller to crimp co...

Page 96: ... Tighten the screws with a tightening torque of 1 2 1 5 Nm 18 lbf in Screwdriver Slotted 1 0 x 5 5 mm 6 2 1 5 Installation BUDIJOH QPTJUJPO 4USBJO SFMJFG QMBUF Insert the plug 1 Insert the plug into connection socket X1 at the Smart Line Module until it snaps into place The plug has been completely inserted once you hear it snap into place 2 Secure the cable using a cable tie to provide strain rel...

Page 97: ... right Grasp the cable and release it with your thumb 6 2 1 6 Secure with a cable tie The latching does not provide reliable strain relief for the cable Use a cable tie to fasten the cable to the strain relief plate Accessories 6 2 Accessories for Smart Line Modules Booksize power units Equipment Manual 01 2022 6SL3097 6AC30 0BP0 95 ...

Page 98: ...hield Strain relief plate included in the scope of supply Optional shield connection plate 6SL5166 1BD00 0AA0 Shield connection clamp 8WH9130 0NA00 Phoenix SK28 or 8WH9130 0PA00 Phoenix SK35 The optional shield connection plate the shield connection clamps and the hose clamp are not included in the scope of supply of the Smart Line Module Note Only use shielded connecting cables with the optional ...

Page 99: ...te It is recommended that the cable is additionally fastened to the strain relief plate Screws for fastening the strain relief plate Strain relief plate Screws for fastening the optional shield connection plate Optional shield connection plate with fastening for the shield connection clamp Figure 6 7 Shield support for Smart Line Modules Table 6 15 Optional shield connection plate Designation Arti...

Page 100: ...necting cable shield is attached to the shield connection plate of the Smart Line Module using the supplied shield connection clamp Required tool T20 Torx screwdriver for the shield connection plate 1 Fasten the shield connection plate to the lower mounting points of the strain relief plate 2 Tighten the two screws with a torque of 3 Nm 26 6 lbf in 3 Insert the connection plug into connection sock...

Page 101: ...0PA00 Phoenix SK28 8WH9130 0NA00 5 To fix the connecting cables tighten the pressure plates of the shield connection clamps using the knurled screws The tightening torques are listed in the table above When doing this carefully ensure that the connecting cable is positioned at the center of the clamp Accessories 6 2 Accessories for Smart Line Modules Booksize power units Equipment Manual 01 2022 6...

Page 102: ...socket Additional information is provided in Chapter Accessories of the SINAMICS S120 Equipment Manual Booksize Power Units https support industry siemens com cs ww en view 109781351 DRIVE CLiQ coupling The DRIVE CLiQ coupling is used to connect 2 DRIVE CLiQ cables in accordance with degree of protection IP67 acc to IEC 60529 Additional information is provided in Chapter Accessories of the SINAMIC...

Page 103: ...51 Component Function Braking Modules or Braking Modules Compact StoppingthedrivesintheeventofapowerfailureandlimitingtheDClink voltage Capacitor Module Increases the DC link capacitance to buffer brief line supply failures Control Supply Module Generates a 24 V DC output voltage for the other components in the drive lineup The Control Supply Module requires its own dedicated AC supply when starti...

Page 104: ... DC link This makes it possible to execute retraction movements in the event of a power failure Table 7 1 Technical data SITOP PSU400M 6EP1536 3AA00 Input data Input voltage when starting the power supply Input current Inrush current at 25 C 200 900 V DC 400 V DC 0 85 A approx 8 A Output data Output voltage Adjustment range Output current 24 V DC 24 28 8 V DC 20 A Startup delay 10 s can be selecte...

Page 105: ... Nm lbf in Note Connecting the protective conductor The SITOP PSU400M power supply has two protective conductor connections Do not connect the protective conductor to the input not even capacitively The cross sections of the protective conductor connections and the DC link connecting cable must be identical Table 7 3 Compatible DC link adapter DC link adapter 6SL3162 2BD00 0AA0 Rated current 43 A ...

Page 106: ... Tool Cross tip screwdriver 0 6 x 3 5 Tightening torque 0 5 0 6 Nm lbf in Note At the power supply output you must connect the ground potential to the protective conductor system PELV The cross section of this connection must be at least as large as the cross section of the 24 V conductors More information on connecting the unit is provided in the Installation chapter of the Equipment Manual SITOP...

Page 107: ...les 1 2 5 5 The cable connection must always be available DI DO controlled by the Control Unit No additional load permitted downstream of the line contactor Observe the current carrying capacity of the DO It may be necessary to use an output coupling link Contact is established through the rear panel or shield rails in accordance with the EMC installation guideline A DC link adapter is required fo...

Page 108: ... PTCs The DC link voltage collapses as a consequence First operation condition off on T_delay Disable Enable 0 A 8 A 600 s SITOP LOAD AC Power On Smart Line Module Enable T_delay t Figure 7 2 Time diagram Condition Environment 40 C line voltage 400 V Drive system capacitance 10 mF Module status cold Note T_delay is the permitted system startup time less than 45 s Operation condition DC link compon...

Page 109: ..._delay Figure 7 3 Time diagram Condition Environment 55 C line voltage 480 V Drive system capacitance 10 mF Module status warm Note T_delay is the permitted system startup time less than 45 s DC link components 7 2 SITOP PSU400M Booksize power units Equipment Manual 01 2022 6SL3097 6AC30 0BP0 107 ...

Page 110: ...DC link components 7 2 SITOP PSU400M Booksize power units 108 Equipment Manual 01 2022 6SL3097 6AC30 0BP0 ...

Page 111: ...mplemented with another equivalent measure must prevent the propagation of fire and emissions outside the control cabinet Note Protection against condensation and electrically conductive pollution To ensure the functional safety and safety functions of Safety Integrated protect the converter e g by installing it in a control cabinet with degree of protection IP54 according to IEC 60529 or Type 12 ...

Page 112: ...n This can result in severe injury arcing loud bang parts that are flung out Only perform installation and other work when the devices are current free Cover the ventilation slots when mounting and installing the control cabinet and remove the cover before switching on Control cabinet design and EMC booksize 8 2 Safety instructions when mounting and installing the control cabinet Booksize power un...

Page 113: ...ng the components in control cabinets the following conditions must also be fulfilled Operation on TN and TT line supply systems with grounded neutral point Observance of information about cable shielding and equipotential bonding Use of the recommended power cables and signal cables from Siemens Only use Siemens cables for the DRIVE CLiQ connections 8 3 2 Line supply connection conditions Table 8...

Page 114: ...erference suppression measures by experts Category C3 Drive systems with a rated voltage 1000 V that are solely intended for use in the second environment WARNING Use in a residential environment The device is not intended for use in a residential environment and cannot ensure appropriate protection of radio reception in environments such as these Do not use this device in the first environment re...

Page 115: ...Module via the line reactor do not exceed a total length of 10 m C3 Use radio interference suppression filters Operate the drive system in a network with a grounded neutral point Use motor cables with shielding and observe the maximum total cable lengths SLM with line reactor and Basic Line Filter up to 1000 m Ensure that the connecting cables between line filters and the Smart Line Module via the...

Page 116: ...tain limit values according to IEC 61800 3 Limit values not complied with Can be oper ated on IT line systems Basic Line Filter Line re actor Category C2 shielded in m Category C3 shielded in m 16 kW 24 kW Shielded in m Unshielded in m x 1000 1200 Yes x x 750 1000 No 1 Maximum total cable length Σ motor cables line supply cable from the line filter to the Line Module 8 3 6 Interference immunity Li...

Page 117: ...nment The drive system must be installed in compliance with EMC regulations by appropriately trained professionals The converters must be equipped with a Category C2 line filter The device specific information and instructions for maintaining harmonic current limits must be complied with Note Malfunctions when not using original Siemens accessories Malfunctions can occur if accessories are used th...

Page 118: ...is applicable here 4 Compliance with the limit values was checked for the following frequencies Line frequency 47 63 Hz see system data Pulse frequency for example 4 8 16 kHz and multiples thereof assessed up to a maximum of 100 kHz see system data or relevant technical data 5 The routing of power cables has a significant impact on the electromagnetic fields that occur You can find more detailed i...

Page 119: ... of the Line Module Generally Individuals with active implants Control cabinet closed Control cabinet open Control cabinet closed Control cabinet open P 36 kW 0 0 10 4 The limit of 100 µT RMS at 50 Hz is not exceeded Must be sep arately assessed de pending on the active implant Must be separately assessed depending on the active im plant Note The minimum distances indicated above apply to the head...

Page 120: ...net sections is possible The DC link busbar current carrying capacity which is specified in the relevant technical data is used to determine the cross section You must maintain a ventilation clearance of 100 mm around the line reactor not including the mounting surface Support relating to the mechanical control cabinet design is available from Siemens AG Digital Industries DI MC MF WKC TCCCC Techn...

Page 121: ... information is provided in Chapter Arrangement of the components and units of the SINAMICS S120 Equipment Manual Booksize Power Units https support industry siemens com cs ww en view 109781351 Multi tier drive lineup Additional information on the design of a multi tier drive lineup is provided in Chapter Arrangement of the components and units of the SINAMICS S120 Equipment Manual Booksize Power ...

Page 122: ...e component DC links have an interlock mechanism Required tool Flat bladed screwdriver 1 x 5 5 To open the protective flap use a screwdriver 1 x 5 5 to slightly turn the interlock screw in the counter clockwise direction 0 3 1 Connecting DC link busbars The connection of a Line Module to a Motor Module is shown in the following 24 V busbars DC link busbars Line Module Motor Module M DCP DCN Figure...

Page 123: ... Line Module Motor Module and DC link component All of the 24 V connectors must be inserted before commissioning WARNING Fire hazard for 24 V connectors and unconnected DC link busbars For drive lineups in series whose DC link busbars are not connected with one another it is not permissible to insert 24 V connectors between these drive lineups Otherwise the 24 V connectors can burn and cause sever...

Page 124: ...l adapter Mounted 24 V connector 8 7 2 Mounting the 24 V terminal adapter The 24 V terminal adapter is included in the scope of supply of the Smart Line Modules and can be ordered as a spare part article number 6SL3162 2AA00 0AA0 24 V terminal adapter Screw SHR PT TORX K30 3 0X16 ST A2F WN1452 from EJ Tightening torque 0 5 Nm 4 4 lbf in Control cabinet design and EMC booksize 8 7 Electrical connec...

Page 125: ... to the far left in order to avoid space problems at other locations with the 24 V jumpers When required for 50 mm and 100 mm wide components you can also mount the 24 V terminal adapter on the right NOTICE Damage to the 24 V connector as a result of incorrect insertion withdrawal Incorrect insertion withdrawal of a 24 V connector can damage it Only withdraw the 24 V terminal adapter vertically in...

Page 126: ...e 24 V busbars 3 Screw the 24 V terminal adapter tight with the supplied screw Tightening torque 0 5 Nm 4 4 lbf in 4 Break out the cutout in the protective flap 5 Close the protective flap The protective flap must latch into place audibly Control cabinet design and EMC booksize 8 7 Electrical connection Booksize power units 124 Equipment Manual 01 2022 6SL3097 6AC30 0BP0 ...

Page 127: ...ics ground M is permanently connected to the protective conductor potential The connection cannot be disconnected Note Malfunction because 24 V supply voltage is too low If the 24 V supply voltage falls below the specified minimum value on a device in the assembly a malfunction can occur Select an input voltage that is high enough for there to be sufficient voltage at the last device Do not exceed...

Page 128: ...he busbars The electronic current limiting function integrated in the Control Supply Module protects the busbar system when a fault occurs Additional loads can be connected via the 24 V terminal adapter Note If you use cables with a cross section of 2 5 mm2 no additional protection is required on the 24 V side for the following cable types Cables of the XLPE type Cables of the EPR type Cable with ...

Page 129: ...ion The cables on the primary and secondary sides of the 24 V power supply must be protected against overcurrent Primary side protection must be implemented according to the manufacturer s instructions Secondary side protection depends on the prevailing situation Note the following points Load levels as a result of connected loads including the rated diversity factor depending on the operation of ...

Page 130: ...or cable lengths 30 m The following Dehn overvoltage protection elements surge arresters are recommended for protecting the 24 V power supply of the components and the 24 V signal cables against overvoltage Table 8 9 Recommendations for overvoltage protection 24 V power supply 24 V signal cables Manufacturer Dehn Article BVT AVD 24 Article number 918422 For digital inputs and outputs up to 0 1 A M...

Page 131: ...ipotential bonding You can achieve this for example by mounting the component on a metallic mounting plate ensuring good conductivity and con necting the protective conductor connections of the overvoltage protection elements to the mounting plate through the shortest distance 2 By snapping the overvoltage protection element for the signal cables onto a metal DIN rail the protective conductor conn...

Page 132: ...ble requirements of EN 60204 1 and their use is recommended Table 8 11 Recommended power supplies SITOP Power modular Rated output cur rent A Phases Rated input voltage V Operating voltage range V Short circuit current A Article number 5 1 2 AC 120 230 230 500 85 264 176 550 Approx 5 5 powering up Typ 15 for 25 ms in opera tion 6EP1333 3BA00 8AC0 10 1 2 AC 120 230 230 500 85 264 176 550 Approx 12 ...

Page 133: ...the device could be live under voltage Touching live components can result in death or severe injury Connect the ground potential to the protective conductor connection Mount the power supply close to the drive lineup Ideally they should be mounted on a common mounting plate If different mounting plates are used they must be electrically connected in compliance with the Configuration Manual EMC in...

Page 134: ...NAMICS S120 Equipment Manual Booksize Power Units https support industry siemens com cs ww en view 109781351 8 9 3 Current carrying capacity and derating factors for power cables and signal cables The current carrying capacity of PVC PUR insulated copper cables is specified for routing types B1 B2 and C under continuous operating conditions in the table below with reference to an ambient air tempe...

Page 135: ... 130 160 95 180 165 194 120 208 179 225 Table 8 15 Current carrying capacity according to IEC 60364 5 52 for 40 C ambient temperature Cross section Current carrying capacity effective AC 50 60 Hz or DC For routing type mm2 B1 A B2 A C A Power cables 150 260 185 297 185 Values must be taken from the standard Table 8 16 Derating factors for the current load carrying capacity for deviating ambient te...

Page 136: ...nt the routing type ambient temperature and cable length If smaller cross sections are selected you must ensure the appropriate level of conductor protection in another way e g by suitably setting the control parameters Table 8 17 Connectable cable cross sections for Smart Line Modules Rated power Terminal type and tightening torque Conductor cross section mm2 AWG 6 10 10 8 16 6 16 kW Screw connec...

Page 137: ...gths Type Maximum length m 24 V DC power supply cables 301 24 V signal cables 301 DRIVE CLiQ signal cables MC500 100 DRIVE CLiQ signal cables MC800PLUS 75 DC link including extensions 10 Connecting cable between line filter and line reactor 10 shielded unshielded 2 Connecting cable between line reactor and Line Module 10 shielded unshielded 2 1 For longer lengths you must connect a suitable circui...

Page 138: ...as proven itself in practice As an alternative shield connection plates equipped with multiple contact points can be used between the cable bundles All cables inside the cabinet must be routed as closely as possible to parts connected with cabinet ground such as a mounting plate or cabinet wall Adequate shielding is provided using sheet steel ducts or when cables are routed between sheet steel par...

Page 139: ...e components or integrated in the connection plug You must order shield connection plates for all other components More information is provided in Chapters Shield connection plates and Accessories of the SINAMICS S120 Equipment Manual Booksize Power Units https support industry siemens com cs ww en view 109781351 Routing 24 V conductors When routing 24 V conductors carefully observe the following ...

Page 140: ...lation regulations More information is provided in the Product Information Dimensioning the protective conductors for SINAMICS S220 Booksize https support industry siemens com cs ww en view 109804135 Protective connection concept SINAMICS S booksize power units Power units must always be connected with a protective conductor connected to the central PE busbar or the conductive mounting plate in th...

Page 141: ... natural convection Variable speed fans are used whose speed depends on the heat sink temperature When the pulse enable is issued the fans operate for approx 10 s at their maximum speed The speed is reduced as a function of the heat sink temperature NOTICE Damage caused by overheating resulting from covered ventilation slots Covered ventilation slots can cause the system to overheat Route the conn...

Page 142: ... 200 mm Note If the components are installed in a sealed control cabinet you must use internal air cooling that ensures an unobstructed airflow to prevent local hotspots It is best to mount the fan above the components to optimize the air flow air is drawn in Control cabinet design and EMC booksize 8 12 Control cabinet cooling Booksize power units 140 Equipment Manual 01 2022 6SL3097 6AC30 0BP0 ...

Page 143: ...y can exceed the dew point To avoid condensation arrange the air conditioning units so that cold discharged air is not directly blown onto the components If required use air guidance baffles to ensure that the air is adequately mixed with the air inside the control cabinet Mixing with warm air reduces the relative humidity down to uncritical values 8 12 2 Ventilation clearances Table 8 20 Ventilat...

Page 144: ...oss calculation Manufacturers provide calculation programs for selecting climate control equipment It is always necessary to know the power loss of the components and equipment installed in the control cabinet Additional information on calculating the power loss of your drive system is provided in Chapter Dimensioning climate control equipment of the SINAMICS S120 Equipment Manual Booksize Power U...

Page 145: ...r rated power including losses of the electronics S220 Smart Line Modules Unit Power loss 16 kW W 150 24 kW W 250 Table 8 22 Losses of the electronics for power units S220 Smart Line Modules Unit Power loss 16 kW W 14 9 24 kW W 15 6 Table 8 23 Power losses at rated operation for line filters S220 Smart Line Modules Unit Power loss Basic Line Filter for Smart Line Modules 16 kW W 12 0 24 kW W 22 0 ...

Page 146: ...Control cabinet design and EMC booksize 8 13 Power losses of the components Booksize power units 144 Equipment Manual 01 2022 6SL3097 6AC30 0BP0 ...

Page 147: ...Service and maintenance 9 9 1 Spare parts You can find spare parts in the internet here https www sow siemens com Booksize power units Equipment Manual 01 2022 6SL3097 6AC30 0BP0 145 ...

Page 148: ...s of Smart Line Modules can be ordered as replacement parts Smart Line Modules have an operating hours counter p0251 and issue a message A30042 once the maximum operating time has been reached Note No ventilation if wrong fan module is used S220 Smart Line Modules are only equipped with 12 V fans It is not permissible that you use fan modules with a rated fan voltage of 24 V When replacing the fan...

Page 149: ...er T20 4 Withdraw the fan module from the Smart Line Module toward the front Installing a new fan module Installation is in the reverse sequence 1 Insert a new fan module into the Smart Line Module The power supply for the fan is automatically established 2 Connect the protective conductor to the Line Module Tightening torque 3 Nm 26 6 lbf in 3 Reattach the strain relief plate and tighten the fast...

Page 150: ...cable to the strain relief plate with a cable tie and reattach the shield A correct shield support is required to ensure EMC compliant installation An optional shield connection plate can be used for this purpose More information on the shield support is provided in Chapter Shield connection plate and terminal Page 96 Service and maintenance 9 2 Replacing the fan Booksize power units 148 Equipment...

Page 151: ...e that the equipment was shipped Refer to the serial number on the rating plate for the date of manufacture Made in Germany Designation Article number Year of manufacture here O 2022 and month of manufacture here 2 February Figure 9 1 Rating plate example Smart Line Module 16 kW Table 9 2 Year and month of manufacture on the rating plate Year of manufacture Month of manufacture Character Year Char...

Page 152: ...parts can result in death or serious injury Do not open the protective flap of the DC link until 5 minutes have elapsed Check that the cabinet is de energized Components required 1 fuse switch 3 phase 400 V 10 A Cable 1 5 mm2 3 PTC resistors 350 Ω 35 W recommendation PTC 35W PTC800620 350 Ohm Michael Koch GmbH Service and maintenance 9 3 Forming the DC link capacitors Booksize power units 150 Equi...

Page 153: ...h temperature if there is a fault in the component surface temperature 80 C You can get seriously burnt when touching the surface Mount the PTC resistors so that contact is not possible If this is not possible attach clearly visible and understandable warning notices at hazardous positions ൺ ൺ ൺ ൺ ൺ ൺ 0RGXOH WR EH IRUPHG QWHUIDFH IRU LQH 0RGXOHV 0RWRU FRQQHFWLRQ XVHG VZLWFK 37 UHVLVWRUV 9 0RWRU 0R...

Page 154: ...ce contact a company certified for the disposal of old electrical and electronic equipment and dispose of the device as specified in the regulations for your particular country Service and maintenance 9 4 Recycling and disposal Booksize power units 152 Equipment Manual 01 2022 6SL3097 6AC30 0BP0 ...

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Page 156: ...t service and support Germany www siemens com www siemens com online support www siemens com industrymall Siemens Siemens AG Digital Industries Motion Control Postfach 3180 91050 Erlangen Scan the QR Code for product information IndustryMall ...

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