Siemens CU240S DP-F Operating Instructions Manual Download Page 91 | Manualshive

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Commissioning

5.5 Commissioning using the BOP

Control Units CU240S
Operating Instructions, 07/2008 - FW 3.2, A5E00766042B AD

91

Contents of a complete acceptance test

Documentation
Documentation of the machine including the fail-safe functions.
●  Machine description and overview/block diagram
●  Fail-safe functions for each drive
●  Description of the fail-safe devices/equipment.
Function test
Checking the individual fail-safe functions that are used.
●  "Safe Torque Off" (STO)
●  "Safe Stop 1" (SS1)
●  "Safely-Limited Speed" (SLS)
●  "Safe Brake Control" (SBC).
Completing the log
Document/log the commissioning phase and sign.
●  Check the parameters of the fail-safe functions
●  Document/log the checksums
●  Provide proof that data has been backed-up/archived
●  Sign.
Attachment
Measuring traces/plots associated with the function test.
●  Alarm logs
●  Trace plots.

Note
A form for an acceptance log is attached in the appendix of the operating instructions.

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Summary of Contents for CU240S DP-F

Page 1: ...s SINAMICS G120 G120 Control Unit CU240S CU240S DP CU240S DP F CU240S PN CU240S PN F Firmware version 3 2 Operating Instructions Edition 07 2008 ...

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Page 3: ... 5 Communication 6 Operation 7 Troubleshooting 8 Service and maintenance 9 Technical data 10 Spare parts Accessories 11 Appendix A List of abbreviations B SINAMICS G120 Control Units CU240S Operating Instructions 07 2008 FW 3 2 A5E00766042B AD Edition 07 2008 Firmware version 3 2 ...

Page 4: ...ommissioning and operation of a device system may only be performed by qualified personnel Within the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission ground and label devices systems and circuits in accordance with established safety practices and standards Prescribed Usage Note the following WARNING This device may only b...

Page 5: ... 4 Connecting a CU240S DP or CU240S DP F via PROFIBUS DP 37 4 4 1 Connecting the PROFIBUS DP 37 4 4 2 Screening the bus cable and EMC precautions 40 4 5 Connecting a CU240S PN via PROFINET 42 4 6 Installation Check List 44 5 Commissioning 45 5 1 Single Commissioning 47 5 2 Series Commissioning 48 5 2 1 Common Information to Series commissioning 48 5 2 2 Upload and Download of Parameter Sets 50 5 3...

Page 6: ...erface 105 5 8 2 Encoder Fault Codes 108 5 9 Parameters 109 5 9 1 Write parameters 109 5 9 2 Monitoring parameters 110 5 9 3 Parameter Attributes 110 5 10 Start up and Swap Behavior of the Inverter 115 5 10 1 Normal Start up Behavior of the Inverter 115 5 10 2 Swap Behavior of the Inverter 117 6 Communication 121 6 1 PROFIdrive Profile V4 1 121 6 1 1 Use Data Structure as Defined in PROFIdrive Pro...

Page 7: ...ia LED 190 7 2 1 LED Display 190 8 Troubleshooting 195 8 1 Faults and Alarms 195 8 2 Diagnostics Display 197 8 3 Troubleshooting with the BOP 198 8 4 Troubleshooting via the Control System 200 9 Service and maintenance 203 10 Technical data 205 10 1 CU240S Performance ratings 205 11 Spare parts Accessories 207 11 1 Basic Operation Panel 207 11 2 PC Connection Kit 207 11 3 Micro Memory Card MMC 208...

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Page 9: ...formation Further internet addresses You can download the respective documents for your inverter under the following links SINAMICS G110 http support automation siemens com WW view en 13740464 13740464 SINAMICS G120 http support automation siemens com WW view en 22339653 133300 SINAMICS G120D http www siemens com sinamics g120d SIMATIC ET 200S FC http support automation siemens com WW view en 1869...

Page 10: ...s The Operating Instructions gives information about the features of the inverter It gives detailed information about commissioning control modes system parameters troubleshooting technical specifications and the available options of the product Hardware Installation Manual The Hardware Installation Manual gives information for the Power Modules regarding the features of the product It gives detai...

Page 11: ...lly when handling the inverter classified as General Transport and Storage Commissioning Operation Repair and Dismantling and Disposal Specific Warnings Cautions and Notes that apply to particular activities are listed at the beginning of the relevant sections in this manual and are repeated or supplemented at critical points throughout these sections Please read the information carefully since it...

Page 12: ...The output cables are less than 15 m screened or 30 m unscreened The power supply DC and motor terminals the brake and thermistor cables can carry dangerous voltages even if the inverter is inoperative Wait at least five minutes to allow the unit to discharge after switching off the line supply before carrying out any installation work It is strictly prohibited for any mains disconnection to be pe...

Page 13: ...arning labels attached to the equipment Make sure that the warning labels are kept in a legible condition and replace missing or damaged labels Transport and storage WARNING Correct transport storage as well as careful operation and maintenance are essential for the proper and safe operation of the equipment CAUTION Protect the equipment against physical shocks and vibration during transport and s...

Page 14: ...peration even when a fault occurs e g independent limit switches mechanical interlocks etc Motor parameters must be accurately configured for motor overload protection to operate correctly This equipment is capable of providing internal motor overload protection according to UL508C Only Control Units with fail safe functions can be used as an Emergency Stop Mechanism see EN 60204 section 9 2 5 4 R...

Page 15: ...U240S plus PROFIBUS DP interface PROFIdrive Profile V4 1 CU240S PN like CU240S plus PROFINET interface PROFIdrive Profile V4 1 CUs with fail safe functions CU240S DP F like CU240S DP plus integrated fail safe functions CU240S PN F like CU240S PN plus integrated fail safe functions The Power Modules are divided as follows PM240 Power Module with dc braking functions supply voltage 3 AC 400 V PM250 ...

Page 16: ...S The following options are available for the CU240S control units BOP Basic Operator Panel PC connection kit MMC Micro Memory Card CU Screen termination kit A description how to use the individual options or spare parts is part of the option package itself Ordering information and a brief functional description is given in the SINAMICS G120 catalog ...

Page 17: ...l Unit Rugged EMC design Configurable for a wide range of applications Status display via LEDs on the Control Unit High pulse frequencies for low noise motor operation EM brake relay driver Features in combination with a PM240 Built in braking chopper for dynamic braking DC link voltage controller Kinetic buffering Features in combination with a PM250 or a PM260 Regenerative capability Regenerativ...

Page 18: ... Slip compensation Motor holding brake MHB Wobble generator Control functions V f control with different characteristics SLVC Sensorless vector control mode speed and torque VC Vector control mode with encoder speed and torque Protective functions Motor protective functions Inverter protective functions Plant system protective functions Fail Safe Functions only for CU240S DP F and CU240S PN F Safe...

Page 19: ...es of Control Units 8 6 8 6 3 8 6 3 8 6 31 8 6 31 Figure 3 1 Control Units CU240S MMC slot Terminals for fail safe functions General I O DIP switches RS485 interface via SUB D connector PROFIBUS DP address DIP switches PROFIBUS DP interface via SUB D connector Option port Inverter status LED PROFIBUS DP PROFIsafe interface via SUB D connector Inverter status LEDs and fail safe LEDs PROFINET interf...

Page 20: ...21 2 00 9 9 8 9 2 2 37 37 1 12 20 12 20 1 12 20 2 2 8 9 9 9 1 6XSSO 1 3 1 1 1 3 1 1 1 3 1 1 3 RQQHFWLRQ LW RSWLRQDO 23 DVLF 2SHUDWRU 3DQHO 3RZHU 0RGXOH 9 QFRGHU VXSSO 9 QFRGHU VXSSO QFRGHU WHUPLQDWLRQ QFRGHU WHUPLQDWLRQ QFRGHU WHUPLQDWLRQ HQHUDO 2 3 VZLWFKHV XV WHUPLQDWLRQ 3VZLWFK 2SWLRQ 3RUW YLD 30 Figure 3 2 Block diagram CU240S ...

Page 21: ...0 1 12 20 2 2 8 9 9 9 1 6XSSO 1 3 1 1 1 3 1 1 1 3 1 1 3 RQQHFWLRQ LW RSWLRQDO 23 DVLF 2SHUDWRU 3DQHO 3RZHU 0RGXOH 21 2 LW LW LW LW LW LW LW DLOVDIH YHUVLRQV LQ EUDFNHWV 9 QFRGHU VXSSO 9 QFRGHU VXSSO QFRGHU WHUPLQDWLRQ QFRGHU WHUPLQDWLRQ QFRGHU WHUPLQDWLRQ HQHUDO 2 3 VZLWFKHV 352 86 GGUHVV 3 VZLWFK 2SWLRQ 3RUW YLD 30 Figure 3 3 Block diagram CU240S DP CU240S DP F ...

Page 22: ... 2 2 37 37 1 12 20 12 20 1 12 20 2 2 8 9 9 9 1 6XSSO 1 3 1 1 1 3 1 1 1 3 1 1 3 RQQHFWLRQ LW RSWLRQDO 23 DVLF 2SHUDWRU 3DQHO 3RZHU 0RGXOH 3 3 DLOVDIH YHUVLRQV LQ EUDFNHWV 9 QFRGHU VXSSO 9 QFRGHU VXSSO QFRGHU WHUPLQDWLRQ QFRGHU WHUPLQDWLRQ QFRGHU WHUPLQDWLRQ HQHUDO 2 3 VZLWFKHV 2SWLRQ 3RUW YLD 30 Figure 3 4 Block diagram CU240S PN CU240S PN F ...

Page 23: ...P interface Starter or BOP interface Starter or BOP interface Starter or BOP interface Starter or BOP interface USS on RS485 PROFIBUS PROFIBUS PROFIsafe PROFINET PROFINET Bus interface SUB D connector SUB D connector SUB D connector RJ45 RJ45 PROFIBUS DP DIP switches x x General I O DIP switches x x x x x Power module interface PM IF x x x x x Terminals x x x x x Status LEDs 2 3 7 7 11 Terminals T...

Page 24: ...21 DO1 NO Digital output relay 1 normally open 0 5 A 30 V DC x x 22 DO1 COM Digital output relay 1 common 0 5 A 30 V DC x x 23 DO2 NC Digital output relay 2 normally closed 0 5 A 30 V DC x x 24 DO2 NO Digital output relay 2 normally open 0 5 A 30 V DC x x 25 DO2 COM Digital output relay 2 common 0 5 A 30 V DC x x 26 AO1 Analog output 1 positive 0 4 mA 20 mA max 500 Ω x x 27 AO1 Analog output 1 neg...

Page 25: ...ol terminals have a maximum tighten torque of 0 25 Nm 2 2 lbf in and a nominal cross section of 1 5 mm2 AWG 14 for cable MMC The MMC provides the ability to store parameter sets or firmware versions of an inverter It is recommended that the SINAMICS MMC order number 6SL3254 0AM00 0AA0 is used for the storage and transfer of parameter sets or firmware versions Option port Via the Option port a PC u...

Page 26: ...th default settings of P0700 CU240S P0700 2 CU240S DP P0700 6 CU240S PN P0700 6 CU240S DP F P0700 6 CU240S PN F P0700 6 Function Parameter Source Parameter Source Parameter Source ON OFF1 P0701 1 DI0 r2090 00 CW1 Bit 0 r2090 00 CW1 Bit 0 Reverse P0702 12 DI1 r2090 11 CW1 Bit 11 r2090 11 CW1 Bit 11 Fault acknowledge P0703 9 DI2 r2090 07 CW1 Bit 7 r2090 07 CW1 Bit 7 Fixed freq selector bit0 P0704 15...

Page 27: ...700 CU240S P0700 2 CU240S DP P0700 6 CU240S PN P0700 6 CU240S DP F P0700 6 CU240S PN F P0700 6 Function Parameter BICO source Parameter BICO source Fixed freq selection Bit 0 P1020 722 3 DI3 P1020 722 3 DI3 Fixed freq selection Bit 1 P1021 722 4 DI4 P1021 722 4 DI4 Fixed freq selection Bit 2 P1022 722 5 DI5 P1022 722 5 DI5 Fixed freq selection Bit 3 P1023 722 6 DI6 P1023 0 Table 3 6 Monitoring set...

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Page 29: ...f the installation is not performed correctly The inverter must be started up by personnel who are qualified and trained in installing systems of this type 4 1 Fitting the CU to the PM Fitting the CU to the PM The Control Unit is snapped onto the Power Module as shown in the figure below To disconnect the CU push the release button on top of the PM The process of fitting the Control Unit to the Po...

Page 30: ... DP interface is required to communicate with the Control Unit when the Power Module line power is not present Supply for 24 V encoder CAUTION Care must be taken to ensure that the 24 V DC power is connected correctly or damage to the Control Unit may occur Max cable length on 24 V DC power supply and I O cables connected to CU must not exceed 10 m Use of unscreened cables is possible however we r...

Page 31: ...ue of 0 25 Nm 2 2 lbf in and a nominal cable cross section of 1 5 mm2 Figure 4 2 Removing the Control Unit terminal cover The terminals of the CU240 control units are combined to terminal blocks They can be detached from the control unit as shown in the figure below This allows the control units to be swapped out for another of the same type without the need for rewiring Figure 4 3 Removing the tw...

Page 32: ...d AI1 used as current inputs Control with the default settings When shipped from the factory the G120 inverter Control Unit and Power Module must not be operated before the values depending on the specific PM are read into the CU This can be done via Downloading a valid parameter set by MMC STARTER or BOP Quick commissioning A factory reset To operate the inverter with the basic settings e g after...

Page 33: ...g must be performed 1 DIP switch settings Set the analog input DIP switches to OFF position default setting DIP switch 1 refers to AI0 DIP switch 2 refers to AI1 2 Paramter settings Example using analog input as bipolar voltage input 10 V 10 V Parameter Description P0003 3 User access level 3 Expert For expert use only P1000 0 2 Selection of frequency setpoint 2 Analog setpoint Default setting Swi...

Page 34: ... 2 Selection of frequency setpoint 2 Analog setpoint Default setting Switch over from voltage to current input P0756 0 3 Type of AI0 P0756 1 for AI1 Sets analog input 0 AI0 to Unipolar current input with monitoring 0 to 20 mA Scaling the analog inputs P0757 0 4 Value x1 of AI0 scaling P0757 1 for AI1 Sets analog input 0 AI0 to a minimum of 4 mA P0758 0 0 Value y1 of AI0 scaling P0758 1 for AI1 Set...

Page 35: ...d transmit signal 4 Unused 5 0 V Ground reference 6 Unused 7 Unused 8 RS485N Receive and transmit signal 9 Unused X Screen casing Potential equilisation Connector A standard 9 pin sub D connector can be used for USS connection via RS485 Table 4 2 Technical data of standard 9 pin sub D connector for RS485 Standard 9 pin sub D connector PG socket No Max baud rate 115200 baud Outgoing cable unit 180 ...

Page 36: ...ting Instructions 07 2008 FW 3 2 A5E00766042B AD Cable Lengths and number of devices Table 4 3 Max number of devices and max cable length Baudrate in bit s Max Number of Devices Max Cable Length 9600 32 1200 m 19200 32 1200 m 38400 32 1200 m 57600 32 1200 m 115200 maximum baudrate 30 1000 m ...

Page 37: ...nce 3 RxD TxD P Receive send data P B B RS485 4 CNTR P Control Signal TTL 5 DGND PROFIBUS data reference potential C C 6 VP Supply voltage positive 5 V 10 7 U24V Isolated user supply 24 V 100 mA 8 RxD TxD N Receive send data N A A RS485 9 Not assigned Case Cable shield Cable shield External 24 V supply If the PROFIBUS DP interface is required to communicate with the Control Unit when the Power Mod...

Page 38: ...ty must also be observed Connectors To connect the PROFIBUS cable to the PROFIBUS DP interface a bus connector of one of the types described in the following table is recommended Table 4 6 Recommended PROFIBUS connectors Order Number 6GK1 500 0FC00 6GK1 500 0EA02 PG socket No No Max baud rate 12 Mbaud 12 Mbaud Terminating resistor On Off switch On Off switch Outgoing cable unit 180 180 Interfaces ...

Page 39: ... bus termination resistor has to be activated via the terminator switch on the recommended PROFIBUS connector The switches of the bus terminator provides both the 220 Ω termination and the 390 Ω biasing The 390 Ω biasing maintains the potential difference between the signals in the PROFIBUS network cables WARNING It must be ensured that any node where the biasing components of the bus are connecte...

Page 40: ...tective earth The solid copper core must not be scored when the insulation is removed from the core ends You must also ensure that the screen of each bus cable is connected to protective earth at both the cabinet entry point and in the inverter housing Note The bus cables must be internally twisted and screened and installed separately from power cables with a minimum distance 20 cm 7 8 inches The...

Page 41: ...PROFIBUS DP master must be avoided Recommended equipotential bonding cables 16 mm2 Cu for equipotential bonding cables up to 200 m long 25 mm2 Cu for equipotential bonding cables of over 200 m long Equipotential bonding cables must be routed as close as possible to signal leads this means that the area between the bonding conductor and signal lead is as small as possible Equipotential bonding cabl...

Page 42: ...The assembly of the SIMATIC NET Industrial Ethernet FastConnect RF45 Plug 180 is described in the product information Assembly Instructions for SIMATIC NET Industrial Ethernet FastConnect RJ45 Plug For downloading this document refer to http support automation siemens com WW view en 23175326 130000 Table 4 7 PIN assignment of the RJ45 female socket Pin Designation Meaning Core color 1 TX Transmiss...

Page 43: ...2 85 m 6XV1870 2D Industrial Ethernet FC Trailing Cable 2 x 2 6XV1840 3AH10 Industrial Ethernet FC Marine Cable 2 x 2 85 m 6XV1840 4AH10 Cable installation rules Screening The screen of the PROFINET cable must be connected with the protective earth using a screen clamp on the PROFINET cable which must make 360 contact earth The solid copper core must not be scored when the insulation is removed fr...

Page 44: ...unted 3 The inverter and motor are correctly installed with adequate cooling provision 4 The motor and the application equipment are ready to start i e safe state motor can rotate 5 The inverter is correctly earthed grounded 6 The input power supply voltage matches the inverter s nominal input voltage 7 The input power mains fuses are the correct type and installed correctly 8 The motor connection...

Page 45: ...options for commissioning Single commissioning One inverter is parameterized for commissioning with an individual parameter set Usually you use the STARTER or BOP for single commissioning Series commissioning Several inverters are parameterized for commissioning via download of a complete parameter set Usually you use the MMC for series commissioning Note We recommend commissioning via STARTER The...

Page 46: ...6 Operating Instructions 07 2008 FW 3 2 A5E00766042B AD 2SWLRQ 3RUW 866 RQ 56 W SH FRQQHFWRU Ⴠ 866 RQ 56 Ⴠ 352 86 Ⴠ 352 1 7 5 23 GLUHFWO ILWWHG 67 57 5 YLD 3 FRQQHFWLRQ NLW 00 67 57 5 YLD 68 FDEOH 56 56 LQYHUWHU 3 FRQQHFWLRQ NLW Figure 5 1 Communications interfaces ...

Page 47: ...mmissioning Quick commissioning Motor data identification Speed control optimization Further settings for commissioning Calculating the motor control data Commissioning the application Reset parameters to factory settings Commissioning the fail safe functions only in fail safe applications For detailed information to the settings of single commissioning refer to the section Commissioning with BOP ...

Page 48: ...ng is divided into the following steps Creating a valid parameter set Uploading this parameter set Downloading of the uploaded parameter set into the next inverter An appropriate parameter set can be created by parameterizing an inverter via BOP or STARTER CAUTION Parameter download between different types of Control Units and of different firmware versions is not recommended It is possible to dow...

Page 49: ... even the fail safe parameters are downloaded into the inverter An automatic download can only be performed with an MMC An automatic download can be performed at Start up or by swapping an inverter component CU or PM details are described in the following sections and in the chapter Operation of this manual Note Restrictions to be considered when performing upload and download Only the parameter s...

Page 50: ...an be saved in one of the following devices PC via STARTER MMC BOP Note The file format for the MMC is FAT Any other format such as FAT32 or NTFS are not compatible with uploading and downloading parameter sets from the inverter Formatting can be accomplished using the DOS command line as follows C format volume FS FAT where volume has to be replaced by the name of the MMC drive for example A Plea...

Page 51: ...t the LEDs are flashing correctly If the Control Unit CU240S is in a fault state the LEDs indicate this fault state with higher priority than the download It is not sure that the parameter set is downloaded correctly Manual download A manual download can be performed similar to an upload via PC STARTER MMC BOP It can be triggered like upload via Communication interface BOP STARTER With a manual do...

Page 52: ...r start up Remark 0 0 0 0 1 0 0 2 2 Only possible in case of swap 1 0 0 1 1 0 1 2 2 2 0 0 2 1 0 2 2 2 Contrary to a manual download even the fail safe parameters are downloaded with an automatic download Note Manual and automatic download With a manual download all necessary parameters excluding the fail safe parameters only with Cus with fail safe functions are downloaded into the inverter A deta...

Page 53: ...s 220 240 380 420 V 60 Hz 460 V cos 440 480 V H 1 5 kW 5 9 3 4 A 0 81 1420 min 6 2 5 4 3 6 3 2 A 1 75 kW 3 4 A 0 81 1720 min 3 6 3 3 A Figure 5 2 Example of a typical motor rating plate Note If the inverter is to be commissioned from a defined state it can be reset to its default settings by performing a factory reset see section Reset Parameters to Factory Settings NOTICE Parameters can be change...

Page 54: ...ontrol Unit Note F00395 does not indicate an inverter fault Confirming F00395 F00395 can be confirmed using one of the following methods To accept the current parameter set and save it from RAM to EEPROM one of the following can be done Press function key on the BOP Quit via digital input or PLC signal depends on the settings of P0700 To not accept the current parameter set one of the following wa...

Page 55: ...ontrol of the inverter The control signals and speed reference can easily be set by pressing the appropriate buttons The BOP has the ability to upload and download parameter sets from an inverter to another inverter Basic Operator Panel BOP 6SL3255 0AA00 4BA1 Fitting the BOP to the Control Unit The BOP is fitted to the Control Unit as shown in the figure below No matter which type of Control Unit ...

Page 56: ...o activate it refer to the Start motor key Jog motor In the Ready to run state when this key is pressed the motor starts and rotates with the pre set jog frequency The motor stops when the key is released When the motor is rotating this key has no effect Function key This key can be used to display additional information If you press the key during operation independent of the particular parameter...

Page 57: ...t to 3 5 Press to confirm and store the value 6 All level 1 to level 3 parameters are now visible to the user Table 5 5 Changing P0700 an index parameter setting BOP control Step Result on display 1 Press to access parameters 2 Press until P0700 is displayed 3 Press to access the parameter value 4 Press or to select index 1 5 Press to display actual set value 6 Press or to the required value 7 Pre...

Page 58: ...Commissioning the fail safe functions only in fail safe applications Series commissioning Uploading the parameter set Downloading the parameter set Reset parameters to factory settings Sets the parameter settings of the inverter settings back to the delivery state When commissioning initially a commissioning should be performed If there is no appropriate parameter set available for series commissi...

Page 59: ...e P0100 0 Europe North America enter the motor frequency 0 Europe kW frequency default 50 Hz default 1 North America hp frequency default 60 Hz 2 North America kW frequency default 60 Hz P0304 Rated motor voltage enter value from the motor rating plate in volts The input of rating plate data must correspond with the wiring of the motor star delta This means if delta wiring is used for the motor de...

Page 60: ... alarm A0501 current limit value or tripping the inverter with fault F0001 overcurrent P1121 Ramp down time Enter the time in seconds in which the motor should decelerate using braking from the maximum frequency P1082 down to standstill If the ramp down time is set too short this can cause alarm A0501 current limit value or A0502 overvoltage limit value or tripping the inverter with fault F0001 ov...

Page 61: ... 0 Europe kW frequency default 50 Hz default 1 North America hp frequency default 60 Hz 2 North America kW frequency default 60 Hz P0304 Rated motor voltage enter value from the motor rating plate in volts The input of rating plate data must correspond with the wiring of the motor star delta This means if delta wiring is used for the motor delta rating plate data has to be entered P0305 Rated moto...

Page 62: ...lerate using braking from the maximum frequency P1082 down to standstill If the ramp down time is set too short this can cause alarm A0501 current limit value or A0502 overvoltage limit value or tripping the inverter with fault F0001 overcurrent or F0002 overvoltage P1300 Control mode 20 Sensorless vector control 21 Vector control with sensor 22 Sensorless vector torque control P3900 End quick com...

Page 63: ...ad using the motor holding brake Parameter Description P0625 Ambient motor temperature entered in C The motor ambient temperature is entered at the instant that motor data is being determined factory setting 20 C The difference between the motor temperature and the motor ambient temperature P0625 must lie in the tolerance range of approx 5 C If not the motor must be allowed to cool down P0010 0 Co...

Page 64: ...0340 is internally set to 3 Performing the calculation of motor and control data via BOP Parameter Description Setting P0340 1 Calculation of motor parameters This parameter is required during commissioning in order to optimize the operating behavior of the inverter For the complete parameterization P0340 1 in addition to the motor control parameters parameters are pre assigned which refer to the ...

Page 65: ...on the ECD data are calculated and in addition the controller settings P0340 4 END The motor parameters have been calculated and it is now possible to return to the additional parameterization in the Section Commissioning the Application 5 5 3 3 Speed Control Optimization Parameter settings Parameter Description P0010 0 Commissioning parameter filter Check if P0010 0 Ready P1960 1 Speed control op...

Page 66: ...r additional settings For detailed information refer to the Function Manual General settings Parameter Description Setting P0003 3 User access level 1 Standard Allows access into most frequently used parameters default 2 Extended Allows extended access e g to inverter I O functions 3 Expert For expert use only P0014 Store mode 0 Volatile RAM default 1 Nonvolatile EEPROM P0210 Supply voltage enter ...

Page 67: ...der pulses per revolution The number of encoder pulses per revolution P0408 is limited by the maximum pulse frequency of the pulse encoder module fmax 300 kHz Temperature Sensor Parameter Description Setting P0601 0 or P0601 Motor temperature sensor 0 No sensor default P0610 1 PTC thermistor P0604 2 KTY84 P0604 4 ThermoClick sensor P0604 P0604 Threshold motor temperature 0 C 220 C default 130 C En...

Page 68: ...ation after stator restistance identification This parameter will be initialised with a value for one calculating cycle of the motor temperature It depends on the identified rotor time constant Due to accuracy reasons this calculation may be performed several times Selection of command source The available command sources depend on the used CU Default setting on the control unit used the command s...

Page 69: ...ast to standstill 4 OFF3 quick ramp down 9 Fault acknowledge 10 JOG right 11 JOG left 12 Reverse 13 MOP up increase frequency 14 MOP down decrease frequency 15 Fixed frequency selector bit0 16 Fixed frequency selector bit1 17 Fixed frequency selector bit2 18 Fixed frequency selector bit3 25 DC brake enable 27 Enable PID 29 External trip 33 Disable additional freq setpoint 99 Enable BICO parameteri...

Page 70: ...n of frequency setpoint 0 No main setpoint 1 MOP setpoint P1031 P1040 2 Analog setpoint P0756 P0762 factory setting for CU240S 3 Fixed frequency P1001 P1023 6 Fieldbus P2050 P02091 factory setting for CU240S DP and CU240S DP F not available with CU240S 7 Analog setpoint 2 10 Additional setpoint 1 MOP Main setpoint 0 No main setpoint 11 Additional setpoint 1 MOP Main setpoint 1 MOP 12 Additional se...

Page 71: ...rent input 0 mA 20 mA 3 Unipolar current input with monitoring 0 mA 20 mA 4 Bipolar voltage input 10 V 10 V NOTE The following applies for P0756 P0760 Index 0 Analog input 0 AI0 terminals 3 and 4 Index 1 Analog input 1 AI1 terminals 10 and 11 P0757 0 Value x1 of AI scaling V mA P0758 0 0 Value y1 of AI scaling this parameter represents the value of x1 as a percentage of P2000 reference frequency P...

Page 72: ...requency selection Bit 1 Selects DI4 for FF selection P1022 722 5 Fixed frequency selection Bit 2 Selects DI5 for FF selection P1023 722 6 Fixed frequency selection Bit 3 Selects DI6 for FF selection The fixed frequency can be selected via four digital inputs default DI3 DI6 Fixed frequences via direct selection P1016 1 With the default settings additional combinations as follows are possible 3 GH...

Page 73: ...og output Scaling of r0774 0 Current output default 1 Voltage output NOTE P0776 changes over the scaling of r0774 0 mA 20 mA 0 V 10 V Scaling parameters P0778 P0780 and the deadband are always entered in 0 mA 20 mA Analog output 0 can be switched to a voltage output with a range 0 10 V Analog output 1 is only a current output When it is used as voltage output it must be terminated using a 500 Ω re...

Page 74: ...e in seconds from 0 to the maximum frequency P1082 The JOG ramp up is limited by P1058 or P1059 P1061 50 JOG ramp down time Ramp down time in seconds from the maximum frequency P1082 to 0 3 3 W 3 3 I IPD Additional Setpoints Parameter Description Setting P1074 1 0 BI disable additional setpoint P1075 775 CI additional setpoint Defines the source of the additional setpoint which is added to the mai...

Page 75: ...n seconds P1121 10 Ramp down time Enter the deceleration time in seconds 3 I W 3 3 I IPD Rounding Parameter Description Setting P1130 5 0 Ramp up initial rounding time in seconds P1131 5 0 Ramp up final rounding time in seconds P1132 5 0 Ramp down initial rounding time in seconds P1133 5 0 Ramp down final rounding time in seconds P1134 0 Rounding type 0 continuous smoothing jerk free 1 Discontinuo...

Page 76: ...e of 100 NOTE This setting should only be changed if it is necessary to output the voltage with another scaling P2002 Reference current A The reference current in Amperes output current corresponds to a value of 100 Factory setting is 200 of the rated motor current P0305 NOTE This setting should only be changed if it is necessary to output the current with another scaling P2003 Reference torque Nm...

Page 77: ...nctions are reset with P0970 1 To reset parameters that relate to fail safe functions an additional parameter reset with P0970 10 must be performed This parameter reset is password protected In case of a parameter reset with P0970 10 an acceptance test necessary Reset to the factory setting Parameter or action Description P0003 1 User access level 1 Standard Allows access into most frequently used...

Page 78: ...l safe digital inputs The state of the fail safe digital inputs can be transferred as a PROFIsafe signal to the higher level control unit as part of the PROFIsafe telegram FDI0 via PROFIsafe Bit 4 FDI1 via PROFIsafe Bit 5 In the default setting the transfer is not active Details see P9601 and 9801 Commissioning parameters regarding fail safe functions Parameters regarding fail safe functions can o...

Page 79: ...ify the integrity of the data Completing the commissíoning of fail safe functions To complete commissioning of fail safe functions use setting P3900 10 which accepts all the changes to the fail safe parameters All values stored on both processors are checked and if no discrepancies are found the inverter state will change from safety commissioning to ready If however a discrepancy is found safety ...

Page 80: ...ve P9620 10 P9820 10 1 FDI1 active It can be transferred using the PROFIsafe telegram byte 1 to the higher level control system by setting the following parameters P9601 2 P9801 2 1 FDI0 status bit transfer via PROFIsafe activated P9601 3 P9801 3 1 FDI1 status bit transfer via PROFIsafe activated This allows the use of the state of the fail safe digital inputs for further actions independent from ...

Page 81: ... parameter 2 0 2 P9602 SI enable safe brake monitoring 0 0 1 P9603 SI Selection of safety command source 0 0 240 r9620 SI Status word P9650 SI Safe Digital Input debounce delay time ms 50 0 2000 P9651 SI Safe Digital Input filter delay time ms 5 0 100 P9659 SI maximum time until test stop h 8 0 0 1 8760 0 r9660 SI remaining time until test stop h P9680 SI braking ramp delay ms 250 10 99000 P9681 S...

Page 82: ...rance for SLS kHz 0 013 0 005 0 302 P9892 SI response to selecting SLS 1 0 2 r9898 SI display checksum 0000h 0000h FFFFh P9899 SI parameter checksum 0000h 0000h FFFFh 5 5 6 3 Password for fail safe functions Description There are three parameters associated with the password protection system They require level 3 access only important when using OP the parameters are as follows P9761 to get access...

Page 83: ...input password If the password is entered correctly access will be granted If not the parameters for fail safe functions are non accessible and the user will have to exit the commissioning mode for fail safe functions manually by using parameter P3900 11 which cancels all previous changes to the parameters for fail safe functions 12345 1000 99999 Change requested fail safe parameters then finish t...

Page 84: ...ctions activate FDI status bits Parameter Description Unit Default Min Max P9601 SI enable parameter Fail safe parameter for enabling the individual fail safe control functions Bit 00 1 0 Reserved Bit 01 1 0 Activation deactivation of the forced dynamisation after STO Bit 02 1 0 Activation deactivation of FDI0 status bit Bit 03 1 0 Activation deactivation of FDI1 status bit 2 0 14 P9801 SI enable ...

Page 85: ...it 07 1 0 SLS SS1 and STO activated deactivated via PROFIsafe 0 0 240 P9803 Selection of safety command source Refer to P9603 0 0 240 Consistency check time of fail safe digital inputs Parameter Description Unit Default Min Max P9650 Safe input debounce delay time Defines the maximum allowed debounce delay between the two safe digital input pins If both safe digital inputs are not consistent after...

Page 86: ...Note For safety reasons it is necessary to initiate the safe standstill as a test at intervals of maximum one year in order to check the operability of the fail safe system Thus at the latest one year after the last activation of the safe standstill the inverter sets a status bit r9772 Bit 15 and generates warning A1699 The process control i e PLC must then initiate the STO at the next opportunity...

Page 87: ...will however still follow the ramping time in P9681 P9881 ms 250 10 99000 P9880 SI braking ramp delay Refer to P9680 s 0 250 0 010 99 000 P9681 SI braking ramp down time Defines the braking ramp down time for the dafe braking ramp SBR in seconds The ramp down time is used for the SBR and the monitoring ramp The total braking time Tx can be derived where fx is the current frequency according to the...

Page 88: ...9891 Note The value in P9691 needs to be larger than the value in P9690 This condition is checked when leaving the safety commissioning Hz 13 0 5 0 302 0 P9891 SI tolerance for SLS Refer to P9691 kHz 0 013 0 005 0 302 P9692 SI response to selecting SLS Response if after initiation of safely limited speed SLS the speed exceeds the limiting values SLS mode 0 Activation of the speed monitoring and di...

Page 89: ...e fail safe related parameters Parameter Description P0003 3 User access level 1 Standard Allows access into most frequently used parameters 2 Extended Allows extended access e g to inverter I O functions 3 Expert For expert use only P0004 0 Parameter filter 0 All parameters P0010 30 Commissioning parameter 0 Ready 30 Factory setting parameter transfer P9761 SI input password Enter the safety pass...

Page 90: ... at the machine Authorized person acceptance log Appropriately authorized personnel must test each of the fail safe functions These must be documented logged in an acceptance log and must be signed The acceptance log must be inserted attached in to the logbook of the machine Authorized in this case means a person from the machinery construction company OEM that as a result of their training and kn...

Page 91: ...devices equipment Function test Checking the individual fail safe functions that are used Safe Torque Off STO Safe Stop 1 SS1 Safely Limited Speed SLS Safe Brake Control SBC Completing the log Document log the commissioning phase and sign Check the parameters of the fail safe functions Document log the checksums Provide proof that data has been backed up archived Sign Attachment Measuring traces p...

Page 92: ...llows access into most frequently used parameters default 2 Extended Allows extended access e g to inverter I O functions 3 Expert For expert use only P0010 30 Commissioning parameter 0 Ready default 1 Quick commissioning 2 Inverter 30 Factory setting parameter transfer 95 Safety commissioning for CUs with fail safe functions only P0802 1 Transfer data from EEPROM 0 Disabled default 1 Start BOP tr...

Page 93: ...g for CUs with fail safe functions only P0803 1 Transfer data to EEPROM 0 Disabled default 1 Start BOP transfer 2 Start MMC Transfer While the download is active bUSY will be displayed on the BOP and the inverter will not react to any commands If the download has been completed successfully P0010 and P0803 will be set to 0 and the BOP display will return to normal If the download has failed F00051...

Page 94: ...Connection Kit x x x Sub D connector Peer to peer Sub D cable RS485 to RS232 converter x Sub D connector Up to 125 slaves via Sub D cable x RJ45 Up to 10 slaves in a line Via switch the number of slaves is limited by the address range of the higher level control system x General information for connecting STARTER USS address see P2011 default setting P2011 0 USS baudrate see P2010 default setting ...

Page 95: ...ers with STARTER Parameters can be changed online or offline online preferred Online parameter changes are stored in the RAM of the inverter A manual transfer from RAM to EEPROM can be triggered by pressing the button When closing STARTER and the contents of the RAM and EEPROM are different the user is asked whether or not they wish to transfer the RAM data to the EEPROM Parameter sets that have b...

Page 96: ...tton and perform the upload by activating the button Note Upload with STARTER to MMC or BOP If you want to upload a parameter set with STARTER to an MMC or a BOP P0010 P0802 must be set via the expert list Download a parameter set with STARTER Prerequisites Supply voltage is active for the download inverter The download inverter is in Ready to Run Connect the STARTER PC via the Option Port USS on ...

Page 97: ...l Download Automatic Download A detailed download description can be found in the section Upload and Download of Parameter Sets Note The file format for the MMC is FAT Any other format such as FAT32 or NTFS are not compatible with uploading and downloading parameter sets from the inverter Formatting can be accomplished using the DOS command line as follows C format volume FS FAT where volume has t...

Page 98: ...serting an MMC during operation Alarm A0564 appears if P8458 is set to 0 This is a hint that with P8458 0 no Automatic Download will be performed at startup If the MMC is inserted to perform an upload this alarm can be quitted without any further action If the MMC is inserted to perform an Automatic Download P8458 must be set accordingly Note PROFINET communication If you use the MMC for commissio...

Page 99: ...etting Insert the MMC to the inverter for the parameter set to be uploaded perform the following steps P0010 30 Commissioning parameter 0 Ready 1 Quick commissioning 2 Inverter 30 Factory setting parameter transfer 95 Safety commissioning for CUs with fail safe functions only P0804 Select Clone file 0 clone00 bin 99 clone99 bin Note Via P0804 the name of the clone file can be selected Theoreticall...

Page 100: ... from the EEPROM Parameter Description Parameter name and factory setting if not variable in bold Setting Insert the MMC to the download inverter and perform the Manual Download according the flow chart P0010 30 Commissioning parameter 0 Ready 1 Quick commissioning 2 Inverter 30 Factory setting parameter transfer 95 Safety commissioning for CUs with fail safe functions only P0804 Select Clone file...

Page 101: ... the inverter Note MMC for Automatic Download For an Automatic Download always the file clone00 bin will be used The user has to take care that clone00 bin saved as clone00 bin with STARTER on PC or via setting P0804 00 with the BOP is available on the MMC used for an automatic parameter download at start up Otherwise Automatic Download will not be processed Parameter P8458 controls the kind auf t...

Page 102: ...30 P9761 fail safe password P7844 0 Carry out acceptance test Automatic download fault If the Automatic Download process fails the CU will return to the parameter set previously held in the EEPROM and the following fault codes are generated Table 5 10 Automatic download fault codes Fault code Description F0061 Automatic download of parameters was not successful download file not found F0063 Automa...

Page 103: ...ce National safety regulations are also applicable Procedure of encoder commissioning The encoder commissioning differs slightly for HTL and TTL encoder The following table gives an overview about the single steps depending on the type of encoder Table 5 11 Commissioning the Encoder Step Description TTL HTL 1 Ensure the Inverter is switched off X X 2 Connect Encoder Channel A CU terminal 70 ENC AP...

Page 104: ... will be a three wires for the A B and Z Channels HTL encoder specific The terminating impedance which is selected using the DIP switches must not be used in conjunction with an HTL encoder The encoder voltage is using the general I O DIP switches 3 and 4 The following table shows the possible settings Table 5 12 Encoder voltage settings On OFF 3 4 9 QFRGHU VXSSO 9 QFRGHU VXSSO 3 4 9 QFRGHU VXSSO ...

Page 105: ... Pulses per revolution Specifies the number of encoder pulses per revolution The manufacturer of the speed encoder specifies this value 360 500 or 1024 are values that are generally used The encoder resolution pulses per revolution p0408 which may be entered will be limited by the max pulse frequency of the encoder circuits f_max 300 kHz The following equation calculates the encoder frequency depe...

Page 106: ...ed after the motor starting time p0345 has been changed or the speed was optimized p1960 1 Caution p0492 0 no monitoring function With p0492 0 the loss of the encoder signal at high frequency as well as at a low frequency is de activated As a result the system does not monitor for the loss of the encoder signal If the encoder signal loss is de activated and the fault occurs then the closed loop mo...

Page 107: ...No 1 Yes Bit 03 Encoder low speed loss 0 No 1 Yes Bit 04 Single edge measurement 0 No 1 Yes CAUTION When commissioning the closed loop Vector control with sensor VC the frequency inverter should first be operated with V f control p1300 0 When the motor is spinning and the speed encoder connected activated using p0400 parameters r0061 and r0021 must match one another as far as the following quantit...

Page 108: ...the encoder and encoder module This is especially useful when situated in a noisy environment or with long cables however the module will function correctly both with single ended or differential wiring and as such can tolerate a wire break when differential wiring is used If the module loses the complete signal on either A or B lines the inverter will report F0090 Remedial action on fault conditi...

Page 109: ... and those that are read only 3DUDPHWHU 5HDG U ಯQRUPDOರ 5HDG SDUDPHWHUV ಯQRUPDOರ ULWH 5HDG SDUDPHWHUV 2 RXWSXW 2 LQWSXW ULWH 5HDG 3 Figure 5 4 Parameter types 5 9 1 Write parameters Description Parameters which can be written into and displayed are indicated by the prefix P These parameters directly influence the behavior of a function The value of this parameter is saved in non volatile memory EE...

Page 110: ...and r1515 2 LI H LVW 8 6 3 8 6 3 6HOFWLRQ RI FRPPDQG VRXUFH RPPDQG VRXUFH VH 6HOFWLRQ RI FRPPDQG VRXUFH RPPDQG VRXUFH VH FFHVV OHYHO 4XLFN FRPP 12 DQ EH FKDQJHG 7 0LQ 3 URXS RPPDQGV FWLY 6 8QLW 0D DWD W SH 8QVLJQHG DWD VHW 6 DFWRU VHWWLQJ 3 3 QGH 8 30 YDULDQWV Figure 5 5 Description of attributes for parameter P0700 2 LI H LVW 2 GGLWLRQDO WRUTXH VHWSRLQW 2 GG WUT VHW 2 GGLWLRQDO WRUTXH VHWSRLQW 2 ...

Page 111: ...lue assigned in parameter P0003 On the other hand for STARTER only access levels 0 and 3 are relevant For example parameters with access level 3 cannot be changed if the appropriate access level has not been set The following access levels are implemented in the inverters Table 5 16 Parameter attributes access level Access level Description 0 User defined Parameter Manual refer to P0013 1 Standard...

Page 112: ...igned integer value U16 U32 or a floating point value float The value range is frequently restricted by a minimum and maximum value min max or using inverter motor quantities Table 5 18 Parameter attributes Data types Data type Description U16 Unsigned integer value with a size of 16 bits U32 Unsigned integer value with a size of 32 bits I16 Signed integer 16 bit value I32 Signed integer 32 bit va...

Page 113: ...functions 9000 9999 FUNC 12 Inverter functions 1200 1299 CONTROL 13 Motor open loop closed loop control 1300 1799 COMM 20 Communications 2000 2099 ALARMS 21 Faults warnings monitoring functions 0947 2199 TECH 22 Technology controller PID controller 2200 2399 Active This attribute is only of importance in conjunction with an BOP The Yes attribute indicates that this value is immediately accepted wh...

Page 114: ...ue range which is first specified by the data type is restricted by minimum and maximum values depending on the quantities of the inverter motor The values min and max are permanently saved in the inverter and cannot be changed by the user To support commissioning each write parameter has a default value called factory setting Table 5 23 Parameter attributes Value range Value range Description No ...

Page 115: ... automatically whether an MMC is present The start up behavior is controlled using P8458 as follows P8458 0 No automatic parameter download from the MMC P8458 1 Automatic parameter download from the MMC only once at the next start up of the CU default setting After the download P8458 is set to 0 to prohibit any further automatic download of parameters P8458 2 Automatic parameter download from the ...

Page 116: ...ctions section in this manual To clear F0395 on CUs with fail safe functions the following procedure has to be followed P0010 30 P9761 safety password P7844 0 Carry out acceptance test Automatic download fault If the automatic download process fails the CU will return to the parameter set previously held in the EEPROM and one of the following fault codes will be generated Table 5 25 Automatic down...

Page 117: ... with valid Parameter set plugged Swap after power on detected Parameter MMC RAM inverter runs into F00395 CAUTION If the parameter download MMC RAM fails one of the following faults will be generated F0061 F0062 F0063 or F0064 details see parameter list With confirming F00395 RAM values will be written to the EEPROM and with a standard CU operation is possible in case of a fail safe CU an accepta...

Page 118: ...e CU required Note After a PM Swap without MMC the parameter settings only stored in RAM will be lost Rules regarding a swap Note F00395 cannot be cleared via power cycle F00061 F00062 F00063 and F00064 can only be cleared via power cycle There are a number of scenarios where a swap is allowed each with their own unique set of conditions that must be observed DANGER Do not attempt to hot swap a po...

Page 119: ... two part terminals that are actually wired on the CU 4 Remove the MMC if available 5 Remove the CU from the PM Before switching on power supply to the inverter take care of that 1 Fit the new CU to the PM 2 Reconnect the two part terminals to the CU 3 Insert the MMC if available into the MMC slot of the CU PM Swap CAUTION To ensure complete data set compatibility make sure that all parameters are...

Page 120: ......

Page 121: ...for drive technology is standardized and described in the following document References P5 PROFIdrive Profile Drive Technology Telegram data structure The use data structure for cyclical data traffic is divided into two areas which can be transmitted in each telegram Process data area PZD Process data includes control words status information and setpoints actual values Process data are transmitte...

Page 122: ... Description The PROFIdrive profile V4 1 defines for the inverters the use data structure with which a master can access the inverters slaves The parameter channel telegram section can be used to monitor and or change any parameter in the inverter Parameter channel Using the parameter channel process data can be processed and monitored write read as described below The parameter channel includes a...

Page 123: ...7 8 1 Request parameter value 1 2 2 Modify parameter value word 1 3 Modify parameter value double word 2 4 Request descriptive element 1 3 6 Request parameter value array 1 4 5 7 Modify parameter value array word 1 4 8 Modify parameter value array double word 1 5 9 Request number of array elements 6 11 Modify parameter value array double word and store in EEPROM 2 5 12 Modify parameter value array...

Page 124: ...Remarks 0 Illegal parameter number PNU Parameter does not exist 1 Parameter value cannot be modified Parameter is a read only parameter 2 Minimum maximum not reached exceeded 3 Faulty subindex 4 No array Single parameter has been accessed with array request and subindex 0 5 Parameter type is wrong incorrect data type Mix up between word and double word 6 Setting not allowed resetting only 7 Descri...

Page 125: ... index IND The parameter page selection task for additional parameters is performed in this case by the high order byte bits 8 to 15 of the parameter index This structure conforms to the USS specification Example Coding for parameter no in PKE and IND for P2016 Index 3 3 1 3 3 Structure for cyclical communication 3 1 3 VW ZRUG QG ZRUG UG DQG WK ZRUG 3DJH LQGH 6XELQGH 1 3DUDPHWHU FKDQQHO Figure 6 4...

Page 126: ... F E I H Figure 6 5 IND page index acyclic 1 D G F E I H Figure 6 6 IND page index cyclic Table 6 4 Regulation for setting the PNU Page index Bit Parameter range a d c b f e 9 8 Hex value PNU 0000 1999 0 0 0 0 0 0 0 0 0x00 0 7CF 2000 3999 1 0 0 0 0 0 0 0 0x80 0 7CF 4000 5999 0 0 0 1 0 0 0 0 0x10 0 7CF 6000 7999 1 0 0 1 0 0 0 0 0x90 0 7CF 8000 9999 0 0 1 0 0 0 0 0 0x20 0 7CF 32 000 33 999 0 0 0 0 0...

Page 127: ... Note In case of communication via USS you can configure the word length in P2013 For details refer the section Communication via USS Rules for processing requests responses A request or a response can only ever refer to one parameter The master must repeat a request continuously until it has received the appropriate response The master detects the response to a request it has sent by evaluating t...

Page 128: ...1 Speed control 2 words Telegram 20 Speed control VIK NAMUR Manufacturer specific telegrams The manufacturer specific telegrams are structured in accordance with internal company specifications The internal process data links are set up automatically in accordance with the telegram number setting Telegram 350 Speed control 4 words Telegram 352 Speed control PCS7 Telegram 353 Speed control PKW 4 4 ...

Page 129: ...IST_A_ GLATT X STW1 NSOLL_A 3 3 3 3 Telegram 354 Speed control PKW 4 4 and PCD 6 6 X ZSW1 NIST_A_ GLATT IAIST MIST FAULT_ CODE WARN_ CODE STW1 1 Receive telegram length is max 8 words It can be freely selected via the central PROFIBUS configuring e g HW Config universal modul in GSD 2 Telegram 999 Free interconnection via BICO ZSW1 1 Send telegram length is max 8 words It can be freely selected vi...

Page 130: ...elected with P0922 20 the parameter P2038 Selection of actual profile will be set to VIK NAMUR automatically It is also necessary to set the ident number GSD via parameter P2042 SIMATIC Object Manager Slave OM For drives configured with SIMATIC Object Manager Slave OM parameter P2042 has to be set to 0 default VIK NAMUR GSD Device Data File For all other configurations the setting of parameter P20...

Page 131: ...n the control system e g SIMATIC S7 Input and output address 6 byte each input and otuput address are identical Byte 0 process data 0 Bit 0 STO 0 selected 1 not selected Byte 0 process data 0 Bit 1 SS1 0 selected 1 not selected Byte 1 process data 1 Bit 0 SLS 0 selected 1 not selected Table 6 8 Intput addresses for PROFIsafe signals Address Function 1 E 0 0 STO bit from inverter 2 E 0 1 SS1 bit fr...

Page 132: ...Commands via USS on RS232 P0700 6 Commands via Fieldbus PROFIBUS P2090 control word 1 and P2091 control word 2 PROFInet P8890 control word 1 and P8891 control word 2 Table 6 10 Switch over behavior of telegram structures Part 1 P0922 1 20 if P0700 1 350 if P0700 1 352 354 if P0700 1 999 353 if P0700 1 2 4 6 1 2 4 6 1 2 4 6 1 2 4 6 P0820 no change 2013 15 2090 15 8890 15 no change 2091 4 8891 4 no ...

Page 133: ...354 if P0700 350 999 if P0700 1 2 4 6 1 2 4 6 1 2 4 6 1 2 4 6 P0820 no change 0 0 no change 2013 15 2090 15 8890 15 no change 0 0 no change no change P0821 no change 0 0 0 0 0 0 0 0 no change 0 0 no change no change P1035 no change 2090 13 8890 13 19 13 19 13 19 13 no change 2090 13 8890 13 no change no change P1036 no change 2090 14 8890 14 19 14 19 14 19 14 no change 2090 14 8890 14 no change no...

Page 134: ... 2 4 6 1 2 4 6 1 2 4 6 1 2 4 6 P0820 0 0 0 0 no change 2013 15 2090 15 8890 15 no change 2091 4 8891 4 no change no change P0821 no change no change no change no change no change no change 2091 5 8891 5 no change no change P1035 no change 2090 13 8890 13 19 13 19 13 19 13 no change 2090 13 8890 13 no change no change P1036 no change 2090 14 8890 14 19 14 19 14 19 14 no change 2090 14 8890 14 no ch...

Page 135: ... 1 No Coast Stop All Coast Stop OFF2 commands are withdrawn P0844 2090 1 P0844 2090 1 0 Quick Stop OFF3 Rapid stop Shutdown at fastest possible acceleration rate 2 1 No Quick Stop All Quick Stop OFF3 commands are withdrawn P0848 2090 2 P0848 2090 2 0 Disable Operation Closed loop control and inverter pulses are disabled 3 1 Enable Operation Closed loop control and inverter pulses are enabled P0852...

Page 136: ...ss data valid 0 No Setpoint Inversion Motor rotates CW in response to positive setpoint 11 1 Setpoint Inversion Motor rotates CCW in response to positive setpoint P1113 2090 11 12 Not used Not used Not used 13 1 Motor potentiometer UP Not used P1035 2090 13 14 1 Motor potentiometer DOWN P1036 2090 14 15 1 Depends on the protocol On the SINAMICS G120 it is possible using the function local remote c...

Page 137: ...cy target value corresponds with the control word 1 received from the PROFIBUS P1000 Index 1 6 Default assignment control word 2 STW2 The control word 2 is assigned as a default as follows This can be changed by using BICO Table 6 18 Assignment control word 2 for VIK NAMUR not defined Bit Value Meaning P0922 1 P0922 350 P0922 352 0 1 Fixed frequency selection Bit 0 P1020 depends on P070x P1020 P10...

Page 138: ...d Coast Stop OFF 2 command is present 1 Quick Stop not activated 5 0 Quick Stop activated Quick Stop OFF 3 command is present 1 Switching on inhibited The drive goes only again in the Switched On condition with No Coast Stop AND No Quick Stop followed by ON 6 0 Switching on not inhibit 1 Warning present Drive still works warning in the service maintenance parameter no acknowledgement see alarm par...

Page 139: ...equency Shutdown limit 2 1 n_act P1080 Actual frequency min frequency 3 1 i_act P2170 Current Limit 4 1 n_act P2155 Actual frequency Reference frequency 5 1 n_act P2155 Actual frequency Reference frequency 6 1 Speed Setpoint Reached Actual frequency Setpoint 7 1 DC Link Voltage P2172 Voltage Threshold value 8 1 DC Link Voltage P2172 Voltage Threshold value 9 1 Speed Ramp Finished 10 1 Techn Contro...

Page 140: ...just one request is being processed at a time no pipelining No spontaneous messages will be transmitted Acyclic communication via PROFIBUS DP DPV1 The PROFIBUS DP extensions DPV1 include the definition of an acyclic data exchange It allows simultaneous accessing by other PROFIBUS masters class 2 master e g start up tool Conversion of extended PROFIBUS DP functionality The different masters or diff...

Page 141: ... a SIMATIC HMI second IO supervisor The SIMATIC HMI can acyclically access parameters in the inverter Instead of a SIEMENS start up tool or SIMATIC HMI an external IO supervisor as defined in the acyclic parameter channel according to PROFIdrive Profile version 4 1 with 0xB02E can access the inverter See also http www profibus com organization html http www profibus com organization html Cyclic Co...

Page 142: ...le 6 21 Parameter request Word Byte Byte Request Reference Request ID Request header Drive object ID No of Parameters Attribute No of elements Parameter Number PNU 1st Parameter Address Subindex Attribute No of elements Parameter Number PNU nth Parameter Address Subindex Format No of Values Values 1st Parameter Value s only for request Change parameter Format No of Values Values nth Parameter Valu...

Page 143: ... memory P0971 Unsigned8 0x00 0xFF Number Drive object ID Setting up of the drive object number with a drive unit with more than one drive object Different drive objects with separate parameter number ranges can be accessed via the same connection Unsigned8 0x01 0x27 No 1 39 Limited by telegram length No of Parameters Defines the number of adjoining areas for the parameter address and or parameter ...

Page 144: ...itive subresponse to a write request Byte Word Double word Error Format The format and number specify the adjoining space containing values in the telegram Data types in conformity with PROFIdrive Profile shall be preferred for write access Bytes words and double words are also possible as a substitute Unsigned8 0x00 0xEA No 0 234 Limited by telegram length No of Values Specifies the number of sub...

Page 145: ...r negative Negative means Cannot execute part or all of request The error values are transferred instead of the values for each subresponse Drive object ID See Table above No of Parameters See Table above Format See Table above No of Values See Table above Values See Table above Unsigned16 0x0000 0x0 0FF Meaning of the error values see next Table Error Values The error values in the event of a neg...

Page 146: ...No description data Access to a description which does not exist the parameter value exists 0x0B No operating priority Modification access with no operating priority 0x0F No text array exists Access to a text array which does not exist the parameter value exists 0x11 Request cannot be executed due to operating status Access is not possible temporarily for unspecified reasons 0x14 Illegal value Mod...

Page 147: ...d and described in the following document Reference P5 PROFIdrive Profile Drive Technology CAUTION Before synchronizing to the isochronous PROFIBUS all of the pulses of the drive objects must be inhibited also for those drives that are not controlled via PROFIBUS Technical data To display information about the current operating state of the inverter and the communication link the PROFIBUS DP has t...

Page 148: ...arameter P0918 CAUTION If changing the PROFIBUS DP address a power cycle is necessary for the Control Unit CU240S to make the new PROFIBUS DP address setting effective The restart must be initiated by switching the power off and then on again irrespective of whether the interface is supplied from the inverter mains supply or its own separate 24 V power supply connection 21 LW LW LW LW LW LW LW ZLW...

Page 149: ...Note Address 126 cannot be used with a SIMATIC plc PROFIBUS DP parameters The following parameters must be set to start up the PROFIBUS DP interface Table 6 28 PROFIBUS DP parameters Parameter Content P0918 PROFIBUS address P0700 Selection of command source P0922 Selection of PROFIBUS standard telegram P1000 Selection of frequency setpoint P2038 Selection of communication profile P2042 Selection o...

Page 150: ...anual r2050 and P2051 BICO Much greater flexibility is afforded by the interconnection of process data using binectors connectors Detailed connection of setpoints and actual values to and from the PROFIBUS DP interface is parameterized in r2050 and P2051 The following table shows the parameters specific to the PROFIBUS DP interface relating to the connection of process data Table 6 29 Parameters f...

Page 151: ...eceived through the PROFIBUS DP interface P2040 0 means No monitoring P2040 0 means The time in milliseconds after which a fault condition will be generated if a setpoint telegram has not been received CAUTION The process data monitoring function should not be deactivated If the monitoring function is deactivated the inverter will not recognize a PROFIBUS DP communication failure and continue to o...

Page 152: ...lling a G120 GSD file The inverter can be integrated into a higher level control device e g SIMATIC S7 via the GSD file It can be downloaded from the internet via http support automation siemens com WW view de 23450835 The GSD file must be installed in HW Config of SIMATIC S7 as shown in the example below Figure 6 8 Installing the G120 GSD in HW config SIMATIC S7 Install the GS file in the desired...

Page 153: ...he ones the system offers Confirm your settings with OK Setting the telegram addresses Note The inverters are able to operate with different telegram types The telegram selected in the inverter via P0922 must be identical to the type selected in HW Config The addresses can be changed by opening the properties dialog via double click Set the addresses to the appropriated values or accept the ones t...

Page 154: ...case of installing a fail safe inverter ensure that the PROFIsafe Module is installed in slot 1 as shown in the figure below In the following slot a SIEMENS telegram or a standard telegram can be installed PROFIsafe Parameters The PROFIsafe parameters are shown in the following dialog box to be opened eg via left mouse double click on PROFIsafe module ...

Page 155: ...d F_Dest_Add PROFIsafe address F_WD_Time control time for the fail safe functions CAUTION F_WD_Time In conjunction with the sync freeze function the watchdog time should be increased A more detailed description can be downloaded from http support automation siemens com WW view en 23646766 Once all inverters with their telegrams are added save the project and compile ...

Page 156: ...7 7 The accompanied faults values of the fault code are important for the user These must be read from parameter r0949 0 r0949 7 The request is to be handled using a request and response data block Procedure Create a request data block e g DB1 to read the parameters Figure 6 9 Request data block e g DB1 to read the parameters Table 6 31 Parameter request Request_reference 0x01 Request_ID 0x01 Requ...

Page 157: ...ad request Drive_object_ID 0x00 Device Representative No_of_parameters 0x02 Two parameters are read Attribute_parameter_01 0x10 The parameter values are read No_of_elements_01 0x08 The current fault incident with 8 faults is to be read Parameter_number_01 03B3 P0947 last fault code is read Subindex_01 0x00 Read access starts at index 0 Attribute_parameter_02 0x10 The parameter values are read No_o...

Page 158: ...le 6 32 Parameter response Request_reference mirror 0x01 Response_ID 0x01 Response header Drive_object_ID_mirrored 0x00 No_of_parameters 0x02 Format_parameter_1 0x06 No_of_values_parameter_1 0x08 error_code_01 0x054B 1355 dec F1355 error_code_02 0x0000 Parameter Value s error_code_08 0x0000 Format_parameter_2 0x06 No_of_values_parameter_2 0x08 error_value_01 0x054B 1355 dec F1355 error_value_02 0x...

Page 159: ...s 1st value Drive_object_ID_mirrored The values correspond to the values from the request No_of_parameters The values correspond to the values from the request Format_parameter_1 0x06 Parameter values are in Unsigned16 format No_of_values_parameter_1 0x08 8 parameter values are available 1 value 8 value error_codes_01 error_codes_08 Format_Parameter_2 0x06 Parameter values are in Unsigned16 format...

Page 160: ...U240S 160 Operating Instructions 07 2008 FW 3 2 A5E00766042B AD For the acyclic communication in OB1 a read write request must be send to the drive with RD_REC SFC 59 and WR_REC SFC 58 Figure 6 11 Acyclic communication for request and response data block in OB1 ...

Page 161: ...ully operational PROFIBUS communication between master and slave is operational The master can read and write data sets in conformance with PROFIBUS DPV1 Task description multiple parameter request The maximum frequency parameter P1082 shall change from 50 Hz default value to 100 Hz Procedure Create a request data block e g DB1 to write the parameter Figure 6 12 Request data block e g DB1 to write...

Page 162: ...esentative for G120 inverters 0 No_of_parameters 0x01 One parameter request Attribute 0x10 The parameter value are to be written No_of_elements 0x01 1 array element is written Parameter_number 043A Parameter P1082 max frequency 043A hex 1082 dec Subindex 0x00 ID for the first array element Format 0x43 Floating Point data type refer to the Parameter List No_of_values 0x01 One value is written to th...

Page 163: ...munication systems PROFIBUS DP The established field bus Industrial Ethernet The communication bus for the cell level Experience gained from both systems was and is being integrated into PROFINET As an Ethernet based automation standard defined by PROFIBUS International PROFIBUS user organization PROFINET is a manufacturer independent communication and engineering model SINAMICS G120 with CU240S P...

Page 164: ...on Real Time RT An exact prediction of the time at which the data transfer takes place is possible Problem free communication using other standard protocols is guaranteed within the same network 6 5 2 Addresses MAC address Each PROFINET device is assigned a worldwide unique device identifier in the factory This 6 byte long device identifier is the MAC address You can see the MAC address with suppo...

Page 165: ...out in HW Config in STEP 7 where the function is called Edit Ethernet node Note If the network is part of an existing Ethernet company network obtain the information from your network administrator IP address sub network mask and a router that is possibly being used Sub network mask The bits set in the sub network define the part of the IP address that contains the address of the sub network The s...

Page 166: ...evice can be addressed by an IO controller The device name is used to transfer of project engineering data including the IP address during startup Note The device name must be saved in a non volatile fashion either using the Primary Setup Tool PST or using HW Config from STEP 7 Device ID Each PROFINET device has a specific device ID that is issued by device manufacturer The device ID provides repl...

Page 167: ...int P2038 Selection of communication profile P2042 Selection of the ident number native or NAMUR send to PLC r8850 Process data setpoint source BICO P8851 Process data actual values BICO P8841 Communication board functions P8840 Process data telegram failure time r61000 PROFINET name of station r61001 PROFINET IP Of Station r61002 PROFINET MAC Of Station r61003 PROFINET Default Gateway Of Station ...

Page 168: ...Table 6 35 PROFINET functions Parameter Meaning Value range P8841 01 BOP parameter in EEPROM Modifications to parameter settings via SIMATIC HMI are stored permanently in the EEPROM or as volatile data in the RAM 0 Permanent EEPROM 1 Volatile RAM P8841 03 Select displayed diagnostics screen 0 Standard diagnostics Process data monitoring The process data are monitored according to the following par...

Page 169: ...data monitoring function The monitoring time then corresponds to the process data monitoring time setting plus the time set in P8840 Note Process data whose complete control word PZD1 is set to zero are not transferred from the PROFINET interface to the inverter Result Alarm A0703 and possibly fault F0070 P0927 Modification source for parameters This parameter defines the interface through which p...

Page 170: ...O device in the hardware catalog Prerequisites for PROFIsafe via Profinet STEP 7 V5 4 SP2 is installed on the engineering station In HW Config the following components are disposed One of the following CPUs CPU 315F 2 PN DP with firmware at least 2 5 1 CPU 317F 2 PN DP with firmware at least 2 5 1 CPU 319F 3 PN DP A SIMATIC control system with a PROFINET sub network e g SIMATIC 300 SINAMICS G120 i...

Page 171: ...ing the properties of the G120 inverter as PROFINET I O device Double click SINAMICS G120 in the station window to open the properties dialog then Assign a unique device name or accept the name the system offers Assign an IP adress or accept the one the system offers standard setting Confirm your settings with OK Selecting a telegram Note The inverters are able to operate with different telegram t...

Page 172: ...amm addresses Addresses can be set by opening the dialog box via double click for Parameter access point Profisafe telegram Selected telegram type Set the addresses to the appropriated values or accept the ones the system offers and confirm your settings with OK The addresses set here must be used in the S7 program for the cyclic data transfer Once all inverters with their telegrams are added save...

Page 173: ...operational Communication between supervisor controller and device is operational The supervisor can read and write data sets in conformance with Base mode parameter access Read write request For the acyclic communication a read write request must be send to the drive with RD_REC SFB52 and WR_REC SFB53 Figure 6 14 Acyclic communication for request and response data block The request is to be handl...

Page 174: ...tion about the parameter request Request_reference The value is selected at random from the valid value range The request reference establishes the relationship between request and response Request_ID 0x01 This identifier is required for a read request Drive_object_ID 0x00 Device Representative No_of_parameters 0x02 Two parameters are read Attribute_parameter_01 0x10 The parameter values are read ...

Page 175: ...is necessary as well as visualization tasks In this case the protocol with variable telegram length is advantageous as texts and parameter descriptions can be transferred in one telegram without chopping up the information USS via RS232 With the RS232 interface only direct connections point to point are possible with cable lengths of 2 m 5 m typically This is typically used to commission a drive w...

Page 176: ...amage to the Control Unit of the Inverter Care must be taken to ensure that the master and slaves all have the same ground level 6 6 2 SUB D connector for RS485 interface Socket The Control Units CU240S have a 9 pin female sub D socket for connecting the inverter via an RS485 interface Table 6 37 PIN assignment of the 9 pin sub D socket Pin Designation Description 1 Unused 2 Unused 3 RS485P Receiv...

Page 177: ...et No Max baud rate 115200 baud Outgoing cable unit 180 Bus termination The RS485 termination can be activated via switches on the housing of the SINAMICS G120 The bus termination switch is illustrated in figure Control Units CU 240S in section Layout and Block Diagram Cable Lengths and number of devices Table 6 39 Max number of devices and max cable length Baudrate in bit s Max Number of Devices ...

Page 178: ...on fixed length application is shown below STX 1 Byte LGE 1 Byte ADR 1 Byte PKW 8 Bytes 4 Words PKE IND PWE1 PWE2 use data PZD 4 Bytes 2 Words PZD1 PZD2 BCC 1 Byte Sum 16 Bytes LGE indicates 14 bytes as STX and LGE are not counted in LGE Start Delay The length of the start delay is at least the time of two characters and depends on the baudrate Table 6 40 Length of start delay Baudrate in bit s Tr...

Page 179: ...lave node e g inverter The individual bits in the address byte are addressed as follows 7 6 5 4 3 2 1 0 Special Mirror Broadcast 5 address bits Bit 5 is the broadcast bit If it is set to 1 the message is a broadcast message and will be acted upon by all inverters on the serial link The node adress is not evaluated The USS protocol specification requires certain settings in the PKW area refer to th...

Page 180: ...ion for PZDs to be sent via USS on RS485 r2032 Control Word 1 from USS on RS232 r2033 Control Word 2 from USS on RS232 r2036 Control Word 1 from USS on RS485 r2037 Control Word 2 from USS on RS485 Use data structure The use data area of the USS protocol is used for transferring the application data which are the parameter channel and process data PZD The application data occupies the bytes within ...

Page 181: ...S the number of PWEs can vary For 16 bit values one PWE is required If 32 bit values are exchanged two PWEs are required Note Data types U8 will be transferred as U16 with the upper byte zero Arrays of U8 will therefore require one PWE per index A parameter channel for 3 words is a typical data frame for exchanging 16 bit data or alarm messages The mode with a fixed word length of 3 is used with p...

Page 182: ...86 ms 26 042 us 0 286 ms 115200 0 059 ms 5 340 us 0 059 ms The following figure shows the meaning of the residual run time 67 5 Q 67 5 Q KDUDFWHU GHOD WLPH KDUDFWHU UXQ WLPH 0D LPXP WHOHJUDP UHVLGXDO UXQ WLPH Residual run time compressed telegram 50 of the compressed WHOHJUDP UHVLGXDO UXQ WLPH Figure 6 19 Residual Run Time and Character Delay Time The character delay time can be zero and must be s...

Page 183: ...ust check the following times Response delay reaction time of slave to USS request Residual run time transmission time of response telegram sent by slave The slave must check the following times Start delay timeout between USS messages Residual run time transmission time of request telegram coming from master Q FUW 67 5 Q 67 5 FUW FUW FUW 0DVWHU 5HTXHVW 6ODYH 5HVSRQVH 6WDUW HOD 5HVSRQVH HOD Figure...

Page 184: ...0 in control word 1 When USS is configured as command source of the drive and P2014 is not zero Bit10 of the received control word 1 is examined If the bit is not set an internal timeout counter is incremented If the threshold of p2014 is reached a process timeout fault is set by the drive Other errors P2025 USS rejected P2026 USS character frame error P2027 USS overrun error P2028 USS parity erro...

Page 185: ...and setpoints for the slaves and in the responses are status words and actual values for the master 67 6 67 3 6 6 3 3 3 3 3 3 3 3 3 3 3 3 5HVSRQVH WR 866 PDVWHU 5HTXHVW WR 866 VODYH Figure 6 22 Process data channel The number of PZD words in a USS telegram are determined by parameter P2012 where the first two words are Control word 1 STW1 and main setpoint HSW Status word 1 ZSW1 and actual value H...

Page 186: ......

Page 187: ...expires the pulses are suppressed Zero speed is detected if one of the following events occur The actual speed drops below the Switch off frequency P2167 The monitoring time P1227 started when the speed setpoint Switch off frequency P2167 has expired Coast stop OFF2 Instantaneous pulse suppression the drive coasts to a standstill If parameterized the motor holding brake is closed immediately Power...

Page 188: ...point speed threshold P2167 has expired Power on inhibit is activated Before restarting OFF3 must be confirmed e g via the key FN on the BOP CAUTION If in sensoless vector mode for example due to an overload of the motor the inverter loses orientation It will not be possible to switch off using an OFF1 or an OFF3 command In this case it is necessary to initiate an OFF2 command or disable the pulse...

Page 189: ...0 2 BOP P0700 1 STARTER P0700 4 A higher level control system P0700 6 Refer to Commissioning section for details ON OFF via DI DO The ON command requires a permanent signal ON OFF via BOP To power the inverter ON OFF press the following keys on the BOP Green ON OFF1 Press once Red OFF2 Press twice or pressing once for a longer period of time ON OFF via a higher level control system Via a serial in...

Page 190: ... 37 37 2 1 2 12 2 20 2 12 2 20 2 1 2 12 2 20 1 3 1 1 1 3 1 1 1 3 1 1 8 9 8 9 1 6833 2 2 2 2 9 1 9 1 9 9 37 37 2 1 2 12 2 20 2 12 2 20 2 1 2 12 2 20 1 3 1 1 1 3 1 1 1 3 1 1 8 9 8 9 1 6833 2 2 2 2 9 1 9 1 9 9 37 37 2 1 2 12 2 20 2 12 2 20 2 1 2 12 2 20 1 3 1 1 1 3 1 1 1 3 1 1 8 9 8 9 1 6833 HQHUDO DXOW 5HDG XV DLOXUH HQHUDO DXOW 5HDG HQHUDO DXOW 5HDG XV DLOXUH HQHUDO DXOW 5HDG XV DLOXUH QG 6WDWH 6DI...

Page 191: ... the bus itself Faults according to the inner data structure of the transmitted communication frames e g CRC check of PROFIsafe telegram are not denoted as bus failure Such failures are indicated by the SF LED Flashing I O device is not configured or is wrongly configured baud rate found no data exchange x x x x Link established LNK ON Link established OFF No link established x x RX TX ACT ON Data...

Page 192: ...pdate from MMC parameter download 1 General faults 3 Bus failure no data 3 Bus failure search baud rate 3 Ready 4 Note Control Unit with PROFIBUS DP interface operation using terminals If a Control Unit with a PROFIBUS DP interface is operated using the terminals the fieldbus LED will indicate a failure To avoid this situation the fieldbus off time in Parameter P2040 should be set to 0 States on P...

Page 193: ...RDY BF ES STO SS1 SLS Commissioning 1 Safety commissioning 1 Firmware update from MMC parameter download 1 Passivated STO triggered 2 General faults 3 Bus failure no data 3 Bus failure search baud rate 3 Ready 4 STO reached 5 SS1 reached 5 SLS reached 5 STO triggered 6 SS1 triggered 6 SLS triggered 6 STO parameterised 7 SS1 parameterised 7 SLS parameterised 7 ...

Page 194: ......

Page 195: ...owers off and the LED SF on the Control Unit is active The fault number is displayed on BOP STARTER or a higher level control system You cannot restart the inverter not until the fault is remedied After remedy the fault requires an acknowledgement Note For detailed descriptions of the faults and alarms refer to the Parameter Manual Parameterizing faults and alarms Faults For fault handling regard ...

Page 196: ...d in plain text A higher level control system For detailed information refer the respective manual of the control system General acknowledgement of faults To reset the fault code one of the following methods can be used Power cycle the inverter Switch OFF ON the main supply voltage and the external 24 V supply for the Control Unit Press the key FN on the BOP Activate the default setting of DI 2 Se...

Page 197: ...agnostic display LEDs on the Control Unit A detailed overview on the LED states is given in section Operation States displayed via LED in this manual Alarm and fault numbers You use the alarm and fault numbers for troubleshooting via BOP and STARTER For details for troubleshooting with STARTER refer to the respective online help Diagnostic parameters For troubleshooting via a higher level control ...

Page 198: ...PROFIBUS master are invalid A0700 Remedy Correct the PROFIBUS configuration Cause The link to the PROFIBUS is interrupted A0702 Remedy Check connector cable and PROFIBUS master Cause No setpoints or invalid setpoints control word 0 are being received from the PROFIBUS master A0703 Remedy Check setpoints from the PROFIBUS master Switch SIMATIC CPU to RUN Cause At least one configured internode tran...

Page 199: ...ing message If the motor fails to start when the ON command has been given Check that P0010 0 Check the inverter state via r0052 Check command and setpoint source P0700 and P1000 Check if the motor data relate to the inverter data power range and voltage Note For troubleshooting pay regard to the Installation Check List in the chapter Installation of this manual ...

Page 200: ...ions error r2053 01 Firmware version r2053 02 Constant 0 r2053 03 Firmware date year r2053 04 Firmware date day and month Standard diagnostics When the parameter P2041 03 0 then by using the read only parameter r2054 and it s indices it is possible to obtain detailed diagnostic information regarding the PROFIBUS DP interface This information is listed in the table below Table 8 3 Standard diagnost...

Page 201: ...emented 200 201 Modified minimum or maximum not reached or exceeded Minimum or maximum can be further limited in operation 240 249 Parameter access is incorrectly formatted Error detected on the PROFIBUS DP Additional information in r2054 05 and r2054 06 Parameter number or S7 data block number sub index or S7 data block offset 240 Error in variable address no additional information Legal Data blo...

Page 202: ......

Page 203: ...ed sales marketing service organisations http support automation siemens com For technical support the most optimised way to do this is via the Internet based Support Request http www siemens com automation support request Europe Africa Erlangen Internet Support Request http www siemens com automation support request Tel 49 180 5050 222 Fax 49 180 5050 223 e Mail support automation siemens com Ame...

Page 204: ...7 474 e Mail support asia automation siemens com Contact address Should any questions or problems arise while reading this manual please contact Siemens at the following address Siemens AG Automation Drives A D SD SPA PM4 Postfach 3269 D 91050 Erlangen Germany e Mail documentation sd siemens com Regional contacts For questions regarding services prices and conditions of technical support please co...

Page 205: ...tween 0 Hz and 200 Hz Sensorless Vector Control Sensorless Vector Torque Control Speed control with Encoder feedback Torque control with Encoder feedback PFH only CU240S DP F PFH probabillity of failures per hour value 1 10 7 Fixed frequencies 16 programmable Skip frequencies 4 programmable Setpoint resolution 0 01 Hz digital 0 01 Hz serial 10 bit analog motor potentiometer 0 1 Hz 0 1 in PID mode ...

Page 206: ......

Page 207: ... a detailed description refer to chapter Commissioning using the BOP 11 2 PC Connection Kit The PC connection kit consists of a PC inverter connector module with a 9 pin sub D socket and a null modem cable allowing connection to a PC running STARTER software Using this equipment it is possible to provide the following operations To parameterize the inverter Commissioning optimizing To monitor the ...

Page 208: ...parameter set can be transferred to another Control Unit In the case of service the drive system is immediately ready for use e g after swapping an inverter The MMC stores up to 100 parameter sets and supports series commissioning without using additional commissioning tools as BOP or STARTER The commissioning of MMC depends on user settings Parameter p8458 Note The inverter can be operated with o...

Page 209: ...aration that the European standards applicable to the electrical environment for which the apparatus is intended have been met Only standards that have been officially published in the Official Journal of the European Community can be cited in the manufacturer s declaration Technical construction file A technical construction file can be prepared for the apparatus describing its EMC characteristic...

Page 210: ...a residential building Second Environment An environment that includes industrial premises and establishments that are not connected directly to a public low voltage power supply network Note For example industrial and technical areas of buildings fed from a dedicated transformer Category C1 Power Drive System PDS of rated voltage less than 1000 V intended for use in the First Domestic Environment...

Page 211: ...filter options available Achieving radiated emissions to EN 55011 Class B is largely dependent on the drive being correctly installed inside a metallic enclosure The limits will not be met if the drive is not enclosed or installed in accordance with good EMC practices Harmonic Currents The harmonic current emissions from the SINAMICS G120 drives is as follows Table A 2 Harmonic Currents Rating Typ...

Page 212: ...0 4 3 80 AM at 1 kHz A Fast Transient Bursts EN 61000 4 4 2 kV 5 kHz A Surge Voltage 1 kV differential L L 1 2 50 μs EN 61000 4 5 2 kV common L E A Conducted 0 15 MHz 80 MHz 10 V rms Radio frequency Common Mode EN 61000 4 6 80 AM at 1 kHz A 100 dip for 3 ms A 30 dip for 10 ms B 60 dip for 100 ms C Mains Interruptions Voltage Dips EN 61000 4 11 95 dip for 5000 ms D Voltage Distortion EN 61000 2 4 C...

Page 213: ... fully evaluated for compliance with the essential Health Safety requirements of the directive when used in a typical machine application A Declaration of Incorporation is available on request European EMC Directive When installed according to the recommendations described in this manual the SINAMICS G120 fulfils all requirements of the EMC Directive as defined by the EMC Product Standard for Powe...

Page 214: ...8 FW 3 2 A5E00766042B AD A 4 Acceptance Log A 4 1 Documentation of acceptance test Overview Acceptance test No Date Person carrying out Table A 4 Machine description and overview block diagram Designation Type Serial No Manufacturer End customer Block overview diagram of the machine ...

Page 215: ...ion r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 ...

Page 216: ...Units CU240S 216 Operating Instructions 07 2008 FW 3 2 A5E00766042B AD Table A 6 Description of the fail safe equipment devices Drive No Example Wiring of the STO terminals protective door EMERGENCY STOP grouping of the STO terminals etc ...

Page 217: ...the drive 3 Check that the expected drive operates 4 Select STO while issuing the command to operate 5 Check the following The drive coasts down The drive is braked by the mechanical brake and held if a brake is being used No safety faults r9772 0 r9772 1 1 STO selected and active r9772 14 1 if Safe Brake Control is enabled 6 De select STO 7 Check the following No safety faults r9772 0 r9772 1 0 S...

Page 218: ...ed ramp time if required use a stop watch After the parameterized minimum speed has been fallen below the drive coasts down The drive is braked and held by the mechanical brake if a brake is being used No safety faults r9772 1 1 STO active r9772 2 1 SS1 selected r9772 14 1 if safe brake monitoring is enabled 6 De select SS1 7 Check the following No safety faults r9772 1 0 STO inactive r9772 2 0 SS...

Page 219: ...wing r9772 4 1 SLS selected Drive speed decreases corresponding to the selected ramp time or SLS mode if required use an oscilloscope After the parameterized safely limited speed has been fallen below the speed remains below this limit In SLS mode 1 à correct must be no fault In SLS mode 0 à LSTO safety fault at ramping end In SLS mode 2 à LSTO immediately r9772 5 1 SLS active 6 De select SLS 7 Ch...

Page 220: ...20 Operating Instructions 07 2008 FW 3 2 A5E00766042B AD A 4 3 Completing the acceptance log Parameters of the fail safe functions Specified value checked Yes No Control unit Checksums Drive Checksums Name Drive No Control unit r9798 Control unit r9898 ...

Page 221: ...esignation Date Saved where Parameters PLC program Circuit diagrams Signatures Commissioning engineer Confirms that the above listed tests and checks have been correctly carried out Date Name Company department Signature Machinery construction OEM Confirms the correctness of the parameterization documented above Date Name Company department Signature ...

Page 222: ......

Page 223: ... input AK Request Identifier AO Analog output AOP Advanced operation panel ASIC Application specific integrated circuit ASP Analog setpoint ASVM Asymmetric space vector modulation B BCC Block check character BCD Binary coded decimal code BI Binector input BIA Berufsgenossenschaftliches Institut für Arbeitssicherheit BICO Binector connector BO Binector output BOP Basic Operator Panel C C Commission...

Page 224: ...t DIP DIP switch DO Digital output DP Distributed I Os DP V1 Acyclic data transfer extended PROFIBUS function DS Drive state E ECD Equivalent circuit diagram EEC European Economic Community EEPROM Electrical erasable programmable read only memory ELCB Earth leakage circuit breaker EMC Electromagnetic compatibility EMF Electromagnetic force ES Engineering System FAQ Frequently asked question F Fast...

Page 225: ...oint HTL High voltage transistor logic I I O In output IBN Commissioning IGBT Insulated gate bipolar transistor IND Sub index J JOG JOG K KIB Kinetic buffering L LCD Liquid crystal display LED Light emitting diode LGE Length LO Light Overload Variable Torque LWL Fiber Optic conductor M MHB Motor holding brake MLP Multi Language Pack MOP Motor operated potentiometer MMC Micro Memory Card N NC Norma...

Page 226: ...ient PWE Parameter value PWM Pulse width modulation Pxxxx Write parameter PZD Process data area Prozeßdaten Q QC Quick commissioning R RAM Random access memory RCCB Residual current circuit breaker RCD Residual current device RFG Ramp function generator RFI Radio frequency interference ROM Read only memory RPM Revolutions per minute rxxxx read only parameters of analogue signals S SBC Safe Break C...

Page 227: ...s B 1 Abbreviations Control Units CU240S Operating Instructions 07 2008 FW 3 2 A5E00766042B AD 227 Abbreviations State VC Vector control VT Variable torque W WEA Automatic restart Z ZSW Status word ZUSW Additional setpoint ...

Page 228: ......

Page 229: ...tionality 140 141 CU Swap 119 D Description 37 Device specific telegrams 128 Download parameters 92 93 E Electromagnetic compatibility 209 EMC precautions 40 EMC Standards 209 European EMC Directive 213 European Low Voltage Directive 213 European Machinery Directive 213 F Factory setting Reset to 77 Fitting the Control Unit to the Power Module 29 I Installation of PROFIBUS DP 37 Installing a G120 ...

Page 230: ...set to the factory setting 77 S Safety notes Commissioning 13 Dismantling and disposal 14 General Warnings Cautions and Notices 12 Operation 14 Repair 14 Safety Instructions 11 Transport and storage 13 Self certification 209 SIMATIC S7 BICO connection 128 Installing a G120 GSD file 152 Read parameters 156 173 SINAMICS G120 range 15 Standard telegram structure 128 Standard telegrams 128 Standards 2...

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Page 232: ...Siemens AG Industry Sector Drive Technologies Standard Drives Postfach 32 69 D 91050 Erlangen www siemens de sinamics g120 ...

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