SBC PCD2.M5 Series Manual Download Page 2

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Hardware Manual for the PCD2.M5 Series│Document 26/856; Version EN 12│2014-07-24

Saia-Burgess Controls AG

PCD2.M5_

Contents

0-1

0 Contents

0.1 Document-History ........................................................................................... 0-6

0.2 Trademarks ..................................................................................................... 0-6

Graphical index

2 Overview

2.1 Introduction ..................................................................................................... 2-1

2.2

Instructions for connecting Saia-PCD

controllers to the internet ................... 2-1

2.3

Planning an application with PCD2.M5_ components .................................... 2-2

2.4 Cabling ............................................................................................................ 2-3

2.4.1 Cable routing ................................................................................................... 2-3

2.5 Addressing ...................................................................................................... 2-4

2.6

HW Overview .................................................................................................. 2-5

2.6.1 PCD2.M5xx0 ................................................................................................... 2-5

2.6.2 PCD2.C2000 and PCD2.C1000 ...................................................................... 2-5

PCD2.M5xx0 CPUs and module holders

3.1

System overview ............................................................................................. 3-1

3.2

General technical details ................................................................................. 3-3

3.3

System resources ........................................................................................... 3-5

3.3.1 Program blocks ............................................................................................... 3-5

3.3.2 Computation ranges for count types ............................................................... 3-5

3.3.3 Media .............................................................................................................. 3-5

3.4

PCD2.M5_ CPUs ............................................................................................ 3-6

3.4.1 Block diagram for PCD2.M5_ ......................................................................... 3-8

3.4.2 Hardware and firmware versions for the PCD2.M5_

...................................... 3-9

3.4.3 Extensions with various module holders ......................................................... 3-10

3.4.4 Expansion housings ........................................................................................ 3-11

3.4.5 Addressing of module holders and modules ................................................... 3-15

3.4.6 Decentralised expansion of RIO with PCD3 components ............................... 3-16

3.4.7 Dimensions ..................................................................................................... 3-17

3.5 Mounting ......................................................................................................... 3-18

3.5.1 Mounting position and ambient temperature ................................................... 3-18

3.5.2 Remove cover from housing ........................................................................... 3-19

3.5.3 Replace housing cover ................................................................................... 3-20

3.5.4 Remove upper part of housing ........................................................................ 3-21

3.5.5 Replace housing cover ................................................................................... 3-22

3.5.6 I/O module slots .............................................................................................. 3-22

3.6

Installation and addressing of PCD2 I/O modules .......................................... 3-23

3.6.1 Insertion of I/O modules .................................................................................. 3-23

3.6.2 Address and terminal designation ................................................................... 3-23

3.7

Power supply, earthing scheme, cable layout ................................................. 3-24

3.7.1 External power supply ..................................................................................... 3-24

3.7.2 Internal power supply ...................................................................................... 3-25

3.7.3 Earthing concept ............................................................................................. 3-25

3.7.4 Cable layout .................................................................................................... 3-26

3.8

Operating states .............................................................................................. 3-27

3.9

Connections to PCD2.M5_ ............................................................................. 3-28

3.10

Partitioning options for user memory .............................................................. 3-30

0 Contents

Summary of Contents for PCD2.M5 Series

Page 1: ...Document 26 856 Version EN12 2014 07 24 Handbuch Hardware of the PCD2 M5_ series Manual of the PCD2 M5_ series ...

Page 2: ...PCD2 M5_ 3 8 3 4 2 Hardware and firmware versions for the PCD2 M5_ 3 9 3 4 3 Extensions with various module holders 3 10 3 4 4 Expansion housings 3 11 3 4 5 Addressing of module holders and modules 3 15 3 4 6 Decentralised expansion of RIO with PCD3 components 3 16 3 4 7 Dimensions 3 17 3 5 Mounting 3 18 3 5 1 Mounting position and ambient temperature 3 18 3 5 2 Remove cover from housing 3 19 3 5 ...

Page 3: ...nd switches 3 46 3 13 5 Flash card 3 47 3 13 6 User program backup to the flash card 3 48 3 13 7 Order details 3 49 3 14 Hardware clock Real Time Clock 3 50 3 15 Hardware watchdog 3 50 3 16 Software watchdog 3 52 3 17 User inputs and outputs 3 53 3 17 1 Basics 3 53 3 17 2 PCD2 M5_ 24 VDC interrupt inputs 3 53 3 17 3 PCD2 M5_ user outputs 3 54 3 18 Operating mode switch Run Halt 3 55 3 18 1 Run hal...

Page 4: ...6 Modem module for I O module socket 5 24 5 7 Communication on Slot C 5 25 5 7 1 CAN bus module PCD7 F7400 5 26 5 7 2 Profibus DP Master module PCD7 F7500 5 27 6 Input output I O modules 6 1 Module overview 6 1 6 1 1 Power consumption of PCD2 input output modules 6 5 6 1 2 Capacity of basic units 6 5 6 2 Digital input modules 6 6 6 2 1 PCD2 E11x 8 digital inputs 6 7 6 2 2 PCD2 E160 161 16 digital ...

Page 5: ... resolution 6 74 6 12 Analogue combined input output modules 6 79 6 12 1 PCD2 W525 analogue combined input output module with electrical isolation 6 79 6 13 Weighing modules 6 85 6 13 1 PCD2 W720 weighing modul 6 85 6 14 General purpose temperature modules 6 86 6 14 1 PCD2 W745 weighing modul 6 86 6 15 Fast counter modules 6 88 6 15 1 PCD2 H100 counting module up to 20 kHz 1 channel 6 89 6 15 2 PC...

Page 6: ...erfaces A 2 A 2 1 RS 232 A 2 A 2 2 RS 485 422 A 3 A 2 3 TTY current loop A 4 A 3 Installation instructions and relay contacts A 5 A 3 1 Installation instructions for carrying extra low voltage A 5 A 3 2 Installation instructions for carrying low voltage A 5 A 3 3 Carrying inductive loads A 7 A 3 4 Details of relay manufacturers for sizing of RC elements A 7 A 4 Order details A 9 ...

Page 7: ...terminals EN07 2011 06 23 2011 06 23 Chapter 3 New specifications for FW upgrade Chapter 5 LED adjustment of status reports EN08 2011 11 22 2011 11 25 Correction HW watchdog error Maximum load for on board outputs EN09 2012 01 24 2012 01 25 Reintegrated the description of the I O modules EN10 2012 04 10 2012 11 09 2013 03 13 2013 03 13 Storage temperature changed of 20 to 25 C PWM outputs via FBox...

Page 8: ...nual for the PCD2 M5_ Series and allows you to click on a component connector to jump straight to the corresponding section The facility to jump to any section from the table of contents is still to be completed A1 A2 C Port 0 ETH1 ETH2 USB Port 0 Port 2 Port 1 Port 8 X4 Port 1 X3 Port 2 LEDs User inputs Flash cards Lithium battery Port 10 or 3 Aperture for LCD display and keys Run Halt Switch Sup...

Page 9: ...ning and installing control systems with PCD2 M5_ components It covers the following topics Planning an application Cabling Details of hardware software configuration maintenance and troubleshooting are described in separate sections 2 2 Instructions for connecting Saia PCD controllers to the internet When Saia PCD controllers are connected directly to the internet they are also a potential target...

Page 10: ...ber of digital I Os because of the watchdog relay To expand PCD2 CPUs with PCD3 RIOs the planning instructions in the PCD3 Manual 26 789 should be followed If necessary select the PCD2 C2000 C1000 expansion housing PCD2 C2000 8 module slots or PCD2 C1000 4 module slots PCD2 K106 26 core extension cable to connect PCD2 CPUs PCD3 K1x6 26 core extension cable to connect the last PCD2 C2000 C1000 expa...

Page 11: ...ground wire by the shortest route The shield is generally connected to one side of the switching cabinet only unless there is a potential equalization with significantly lower resistance than the shield resistance Inductivities installed in the same switching cabinet e g contactor coils should be provided with suitable suppressors RC elements Switching cabinet components with high field intensity ...

Page 12: ... at the right hand end of a row with the first expansion housing at the left of the next row The address of the first module in a second or third row equals the address of the last module in the previous row 16 Address 255 is reserved for the watchdog relay Modules that use this address must not be installed in module position 16 For more details please refer to the section on the Hardware watchdo...

Page 13: ... Opening for LCD display C slot for Profibus Master module Connections for On Board interfaces Slot for communication module with X3 connection Slot for communication module with X4 connection PCD2 M5xx0 Module slot Module slot I O bus for standard modules Fast serial bus SPI for running up to 4 intelligent modules I O bus for standard modules 2 6 HW Overview 8 I O module slots 0 7 Power supply I ...

Page 14: ...the electronic components on the CPU are protected However the I O modules themselves must not be plugged in or removed with the power on the supply voltage and the external 24 V must be disconnected As with the PCD3 the CPU has no jumpers all the required functions have to be configured in Hardware Settings The unit provides 4 integrated ports and two RJ 45 Ethernet sockets including switch These...

Page 15: ...rs and PCD3 RIOs come with an integrated web server as standard Web browser as a tool for commissioning support and visualization Access to the SBC web server is via standard web browsers such as Internet Explorer or Netscape Navigator This makes the web browser which can be operated intuitively by anyone the standard tool for commissioning service support and visualization of machines units and i...

Page 16: ...G5 2 0 which automatically calculates the internal power consumption of the modules Atmospheric conditions Ambient temperature When mounted on vertical surface with vertically aligned terminals 0 55 C In all other mounting positions a reduced temperature range of 0 40 C applies Storage temperature 25 85 C Relative humidity 10 95 without condensation Vibration resistance Vibration according to EN I...

Page 17: ...single wire 0 5 2 5 mm 0 5 2 5 mm 0 5 2 5 mm 0 5 2 5 mm 0 5 1 5 mm 0 5 1 5 mm 0 5 1 0 mm 0 5 1 0 mm 0 08 2 5 mm 0 5 1 5 mm The terminal blocks may only be plugged onto 20 times They must then be replaced to guarantee a reliable contact Length of insulation 7 mm 7 mm 7 mm 7 mm 5 6 mm 7 mm Standards approvals EN IEC EN IEC61131 2 Programmable controllers Shipbuilding ABS BV DNV GL LRS PRS Please ver...

Page 18: ...a Fast Floating Point FFP to IEEE 754 format and vice versa 3 3 3 Media Type Quantity Addresses Remarks Flags 1 bit 14 336 8192 F0 8191 By default flags are not volatile but a volatile range can be configured beginning with address 0 Registers 32 bit 16384 R 0 16383 For integer or floating point values Text data blocks 8191 X or DB 0 8190 The texts 0 3999 are always written to the same memory area...

Page 19: ...n 0 3 1 5 µs3 0 9 µs3 Firmware firmware update firmware memory soldered on Downloadable from the PG5 environment Programmable with PG5 from 1 4 200 Main memory for user program text DB RAM 1 MB Backup memory onboard Flash 1 MByte flash card optional Hardware clock Accuracy Yes better than 1 min month Data backup Renata CR2032 lithium battery 1 3 years 4 User inputs Max input frequency 4 1 kHz5 Use...

Page 20: ...n be used on the sockets with base address 240 3 Typical values the processing time is dependent on the load on the communication ports 4 The period given is a buffer time it is dependent on the ambient temperature a higher temperature means a shorter buffer time 5 The 1 kHz applies with a pulse pause ratio of 1 1 and refers to the total frequencies of the inputs 6 The USB port is type USB 1 1 Sla...

Page 21: ... vol C nvol R nvol F vol F nvol Backup user memory S Net MPI user media I O bus user memory Register Timer Counter Flag volatile non volatile Programs Texts Data blocks R T C F vol nvol P TX DB Ethernet TCP IP Modem RS 232 Full Handshaking HALT RUN Date Time nvol Watch Dog 2 1 4 user inputs and 2 user outputs F2xxx modules slots 0 3 Serial data interfaces field bus connections USB Slot C F7xxx mod...

Page 22: ...lities available serial with PGU cable modem1 USB Ethernet Open the Online Configurator and go offline From the Tools menu select Update Firmware then use the Browse function to select a path to the file for the new firmware version Ensure that only one file is selected for download Start the download After the download the power supply to the PCD must not be interrupted for 2 minutes CPLD program...

Page 23: ... with PCD2 C2000 C1000 PCD3 Cxx0 or PCD2 C1x0 components making additional module sockets available PCD2 M5_ type Maximum number of inputs outputs or I O module sockets for the system Expansion with PCD2 C2000 C1000 components 10231 2 64 Expansion with PCD3 Cxx0 components 10231 2 64 Expansion with PCD2 C1xx components 2551 2 16 1 Using digital I O modules PCD2 3 E16x or A46x with 16 I Os each 2 O...

Page 24: ...e base unit with 26 wire expansion cables or connectors PCD2 K010 Connector for mounting side by side Internal supply to PCD2 C2000 C1000 module holders Voltage monitor 5V und V CLR 0V V 16 2V PCD Bus LED 24V 4400 µF 39V PTC Supply 24 VDC 5V DC DC DC DC The PCD2 C2000 C1000 module holders provide the following internal supply cur rents to the modules plugged in or connected to them power supply po...

Page 25: ...0 PCD2 C1000 8 4 for 8 or 4 I O modules acts as I O bus repeater and provides internal 5V and V for a segment of I O modules 24 VDC 1 400 mA PCD2 K106 PCD2 M5x40 PCD2 C2000 PCD2 C1000 PCD2 K010 10cm I O expansion cable I O Bus expansionplug PCD2 K010 PCD2 C2000 and PCD2 C1000 serve as a bus repeater and provide 5V and V internally for a segment of I O modules The order of the expansion housings is...

Page 26: ... not present Expansion connection Frontview This connector can be used to connect the PCD2 C2000 C1000 expansion housing to further PCD2 C2000 C1000 units with the PCD2 K010 con nector or with connection cables This allows up to 1023 digital I Os to be supported Power supply to expansion housings Pin Designation Meaning 29 Power fail 5 V or V not present 28 Power good Power supply present 27 COM S...

Page 27: ...extension cable PCD3 K106 PCD3 K116 PCD3 C200 PCD3 C100 I O extension cable PCD2 K106 Up to 1023 central data points in PCD3 C100 C110 C200 The PCD2 C1x0 expansion housing provides space for 8 or 4 additional I O modules and can be expanded to provide up to 16 sockets The dimensions of the housing match those of the PCD2 Mxxx base unit They are connected to each other and to the base unit with 26 ...

Page 28: ...92 207 208 223 224 239 240 255 256 271 272 287288 303 304 319 320 335 336 351 352 367368 383 400 415 416 431 432 447 448 463 464 479 480 495 496 511 512 527 528 543 544 559 560 575 576 591 592 607 608 623 624 639 640 655 656 671 672 687 688 703 704 719 720 735 736 751 752 767 768 783 784 799 384 399 800 815 816 831 832 847 848 863 864 879 880 895 896 911 912 927928 943 944 959 960 975 976 991 992 ...

Page 29: ...3 components For decentralized expansion via Profibus the PCD3 RIO Remote I O modules can be used see also manual 26 789 PCD3 T760 Integrated Profibus DP Slave Profi S Net Slave connection up to max 1 5 MBit s 4 plug in I O modules Integrated web server for diagnostics support and commissioning Connection to PC via optional PCD3 K225 connector cable PCD Type Max number of PCD3 I Os PCD3 RIO nodes ...

Page 30: ...nual for the PCD2 M5 Series Document 26 856 Version EN12 2014 07 24 Saia Burgess Controls AG PCD2 CPUs PCD2 M5_ Classic CPUs and expansion housings 3 17 3 3 4 7 Dimensions PCD2 M5 PCD2 C2000 PCD2 C1000 70 142 211 ...

Page 31: ...bottom of housing onto the mounting surface Press upwards against the top hat rail Press top of housing against the mounting surface and snap into place Push the housing down onto the top hat rail to ensure that it is secure Removal To remove the housing push upwards and pull out 3 5 1 Mounting position and ambient temperature A vertical surface is normally used to mount the module carrier the I O...

Page 32: ...3 19 3 3 5 2 Remove cover from housing NB Do not use earlier methods They may cause damage Grip both sides of the housing with the fingers and push to the left After removing the cover the plug boards for flash cards the lithium battery the run halt switch etc are freely accessible Lithium battery Flash cars Run Halt switch Aperture for LCD display and keys ...

Page 33: ...gess Controls AG Mounting PCD2 M5_ Classic CPUs and expansion housings 3 20 3 3 5 3 Replace housing cover In the reverse order position the 4 clips of the housing cover in the 4 grooves on the housing see below press down with the fingers see below and push the housing cover to the right ...

Page 34: ...housing cover Pull out plug in screw terminal blocks X3 X6 Unscrew the two TORX Plus 10IP bolts for the position of the two bolts see below Remove upper part of housing Torx 10 Torx 10 Optional communication interfaces To simplify customer installation optional communication interfaces should be ordered together with the PCD2 M5_ Up to two PCD7 F1xx units can be plugged into Slots A 1 and A 2 The ...

Page 35: ...per part of housing over the CPU Before pressing down ensure that all plug in connections are correctly positioned and connected Then tighten both Torx Plus bolts Replace housing cover To ensure that the PCD works properly earthing the upper part of the housing must be screwed back on 3 5 6 I O module slots All PCD2 Axxx Bxxx Exxx Gxxx Hxxx Wxxx I O modules can be plugged into the 8 available I O ...

Page 36: ...unit until it reaches the end stop and snapped into the retaining catch Retaining clip Bus connector No changes e g plugging unplugging jumpers or I O modules should be made with the power switched on 3 6 2 Address and terminal designation 8 7 6 5 3 2 1 0 4 cover of PCD2 M5_ Label field for I O modules LEDs I O module Pin designation Function label and relative I O addresses All PCD2 systems are p...

Page 37: ...lamps small valves with 0 5A switching current Suitable for PCD2 Mxxxx Modules PCD2 E1xx E5xx E6xx A2xx A4xx B1xx G4xx PCD2 W1xx W2xx W3xx W4xx W5xx W6xx Small to medium installations 18V 0V GND 24V 0V L N L N 19VAC 15 Trafo min 50VA 24VDC 20 Control Sensors Electro mechanical and proximity switches photoelectric barriers Actuators Relays lamps displays small valves with 0 5A switching current Sui...

Page 38: ...n table at www saia support com 3 7 3 Earthing concept 24 VDC Battery WD Run Halt Error CPU Supply 0V 24VDC 1 5 mm2 1 5 mm2 Exxx Axxx Wxxx earthing bar _ _ _ _ Shielding and earthing plate 1 5 mm2 max 25cm In the bottom part of the PCD2 module housing there is a shielding and earthing plate Together with the shielding and earthing plate in the module holder this constitutes the common large area g...

Page 39: ...nternally For problem free operation these connections should be reinforced externally with short wires of 1 5 mm2 3 7 4 Cable layout Wiring to the I O modules can be laid in the cable channels on both sides Axxx Axxx Wxxx Wxxx Axxx Axxx Exxx Exxx PGU 24 VDC Batt WD Run Halt Error CPU Supply _ _ _ _ The cables to the terminals on the motherboard are run through the two side channels from the botto...

Page 40: ...t is connected via a PCD8 K11x in PGU mode e g PG5 in PGU mode the CPU automatically goes into the Stop state and not the Run state this is for safety reasons Run conditional Conditional Run state A condition has been set in the debugger Run until which has not yet been met Run with error Same as Run but with an error message Run cond with error Same as conditional Run but with an error message St...

Page 41: ...ontrol signal for repeater direction control 5 GND SGND1 Date communication potential earth to 5 V 6 DSR 5V 2 Supply voltage to P line termination resistors 7 RTS MPI24V Output voltage plus 24 V 8 CTS RxD TxD P1 D A green Receive send data negative 9 n c n c not used Port 10 3 Port 0 1 Mandatory signals must be provided by the user 2 The signal is provided by the control system Specially the both ...

Page 42: ...ge supply 23 22 21 20 RS 485 terminator switch Switch position Designation Explanation up O without termination resistors down C with termination resistors Ethernet PCD2 M5540 only For these Ethernet connections a new 10 100 Mbits switch is used which switches automatically between the two speeds Both sockets can be used independently of each other The RJ 45 shield is AC coupled and so fully insul...

Page 43: ...noted The partitioning is into kBytes lines of code and kBytes text DBs where the kBytes lines of code can only be changed in 4 kByte steps as every line of code occupies 4 bytes The result of the formula 4 x kBytes program cells kBytes texts DBs must equal the effectively available user memory e g 4 x 24 kBytes 32 Kbytes 128 Kbytes Each character of a text occupies 1 byte Each 32 bit element of a...

Page 44: ...er the temperature the shorter the buffer time With new controllers the batteries are packaged with the units and have to be inserted on commissioning Observe the polarity of the batteries 3 11 1 Battery changing Remove PCD cover Pull locking clip in the direction of the embossed plus sign on the housing see arrow Remove old battery Insert new Renata CR2032 battery in such a way that the Plus pole...

Page 45: ...ia registers flags etc may be lost if there is no power and the battery is flat or not connected Backup memory Flash In order to prevent the loss of the program every PCD CPU has onboard flash memory fitted as standard to back up the user program memory It is also possible to save DBs on this flash during runtime This allows key values of registers and flags to be saved to the flash at runtime and...

Page 46: ...ash memory module suitable for user program backup e g a PCD7 R500 can be used as a flash card Where multiple compatible modules are connected the first module from the left will be used Slot M1 M2 Flash memory modules optional For the PCD there are various flash memory modules for different applications Some of these modules are explicitly designed for a particular use e g the PCD7 R500 for user ...

Page 47: ...by the PCD via FTP or HTTP direct servers The PCD can also write PC readable files csv directly to the module M5xx0 4 MB M1 M2 PCD7 R551M04 Flash memory modules with file system and as backup for the user program The files can be accessed by the PCD via FTP or web servers The PCD can also write PC readable files csv directly to the module M5xx0 1 MB 3 MB M1 M2 PCD7 R SD256 PCD7 R SD512 SAIA BURG E...

Page 48: ...pied to the onboard flash Where multiple flash modules suitable for backing up the user program memory are installed on the PCD the first from the left will be read written to sequence M1 M2 In order to copy to the backup flash the control must be in a STOP state Where necessary a reminder message will appear The copying process may take up to 30 seconds During the Copy Program to Flash operation ...

Page 49: ...flash card it is possible to transfer an application from a PCD2 M5_ to another controller of the same type On the source controller copy the application to the flash card as described in the preceding sections Remove the supply to the source controller and unplug the flash card Send off the flash card where applicable Insert the flash card into the target controller which should be switched off S...

Page 50: ...up program after download option In PG5 there is an option which copies the whole user program HW configuration code Text DB and extension memory to flash after the program download This can be found on the Download Program screen It is also possible to activate this option by default To do this the corresponding option should be enabled in the PG5 project manager in the Tools menu Op tions ...

Page 51: ... extension memory backup must be configured in the Memory tab in hardware settings Memory tab On the Memory tab the Extension Memory Backup Size can be set This memory size represents the memory space for the Copy program to flash function On the left hand side the currently available memory space for the user program is displayed If the extension memory backup size is increased the user program b...

Page 52: ...rogram to flash must be run to ensure that the backup DB to flash will work partitioning the flash The flash card can be written to a maximum of 100 000 times so it is not permis sible to invoke the instruction in a cyclical manner or at short intervals It is strongly recommended to execute a SYSRD K 3x00 before this instruction to test whether the flash card is available and ready The processing ...

Page 53: ... passed in a register Battery status after execution low the text DB has been restored and the process is complete so further SYSWR K 3x0x instructions can be executed immediately high the last instruction was not processed to completion before further SYSWR K 300x instructions a SYSRD K 3x00 must be executed to check the readiness of the flash card When using the instruction SYSWR K 3x01 note the...

Page 54: ...diately high the last instruction was not processed to completion before further SYSWR K 3x0x instructions a SYSRD K 3x00 must be executed to check the readiness of the flash card When using the instruction SYSWR K 3x02 note the following The deletion only affects text DBs previously stored with SYSWR K 3x00 The contents of the extension memory stored after a download are retained It is strongly r...

Page 55: ... described above where there is memory space avail able for the backup DB to flash function i e is correctly configured For this reason the diagnostics register should also be checked A decimal value of 0 means that the flash can be used Specification of diagnostic register Bit no Description Cause where bit high 0 LSB No backup possible 1 Header not configured No application on the flash card 2 N...

Page 56: ...SD cards can be accessed in 3 different ways Via Ethernet TCP IP with FTP server With a browser via PCD web server With the PCD program using a file system library 3 13 2 Technical data PCD2 R6000 module Power consumption without SD flash card 15 mA Max power consumption incl SD flash card 100 mA Display 5 LEDs Operating mode setting BCD switch Card holder and detection switch With label clip Requ...

Page 57: ...o the retaining catch Retaining clip Bus connector A2 A1 I O sockets C PCD2 M5540 0 3 2 1 7 4 5 6 Data access Browser FTP Client Explorer FTP Server Web pages Any data files Flash memory with file system PCDx R55xM04 PCD2 R6000 4 Mbyte 1 GByte max User program Web pages Onboard memory and PCD7 R500 for backup 512 kByte max Web Server PG5 Ethernet TCP IP User program with new CSF SFB instruc tions ...

Page 58: ...uickly on any PC with a standard SD card reader The SBC PC tool can also make copies of SAIANTFS FFS on any drive Any remaining FAT storage space can be used to save documentation or for other purposes The PCD2 R6000 can be used for PCD2 program backup in the same way as the PCD7 R500 The PCD2 program backup is written to the file backup sei in a specified area and identified as a hidden read only...

Page 59: ... boot sector or poorly plugged in Once the SD card is inserted properly it can take 5 seconds until the LED goes out Busy Do not remove module when this LED is on Act Works as with a hard disk drive flashes when data being processed Setting of operating modes with the BCD switch On the module is a 10 position BCD switch which can be set with a 0 screwdriver BCD position Meaning 0 normal read write...

Page 60: ...ket push to insert and remove Do not remove card when the Busy LED is on 3 13 5 Flash card SA IA BU RG ES S CO NT RO LS PCD 7R SD256 The SD flash card is not part of the PCD2 R6000 and has to be or dered separately The SD card must be of good quality industry standard as tested by SBC Other flash cards can also be used but they will not be sup ported and are excluded from any warranty To increase ...

Page 61: ...e slider on the PCD2 R6000 to the OFF position Wait until the Busy LED is off If the Busy LED is off push the card into the module housing until you feel some resistance Ease off the pressure until the card slides out Reformatting the flash card Move slider on the PCD2 R6000 to the OFF position Wait until the Busy LED is off Turn BCD switch to position 5 Move slider on the PCD2 R6000 to the ON pos...

Page 62: ... switch 1 do not use BCD switch setting Bit 1 2 do not use BCD switch setting Bit 2 3 do not use BCD switch setting Bit 3 msb 4 do not use 5 do not use 6 do not use 0 Card present 1 card removed 7 do not use SD write protect switch 1 SD blocked removed 0 MMC or SD released 3 13 7 Order details Order code Description Weight PCD2 R6000 Base module for SD flash memory cards for I O slot 0 3 flash car...

Page 63: ...ovided for this purpose If for any reason the program component with the watchdog FBox is no longer being processed at sufficiently short intervals the watchdog relay will drop out and the amber watchdog LED will go out Please read the online help for these FBoxes for more details The same function can also be implemented with IL AWL instructions This variant works independently of the cycle time ...

Page 64: ...rictions PCD2 M5_ 1 No analogue counter and motion control modules on the socket with base address 240 apart from PCD3 W3x5 and PCD3 W6x5 which are not affected by the watchdog 2 output 255 cannot be used for digital I O modules Watchdog connection diagram WD WD 24V 0V WD 25 26 22 23 0 1 PCD2 M5_ Supply Start Bridging switch for CPU Start Process Main switch A module 1 Switching capacity of the wa...

Page 65: ...is activated This instruction must then be issued at least every 200 ms or the watchdog will trigger and restart the controller Instruction SYSWR K 1000 Software watchdog instruction R K x Parameters as per table below K constant or value in register x 0 The software watchdog is deactivated x 1 The software watchdog is activated if the instruction is not repeated within 200 ms there will be a cold...

Page 66: ...ed from the user input must be kept as brief as possible to allow enough time between the interrupts to process the rest of the user program Many FBoxes are intended for cyclic invocation and so not suitable for use in XOBs or only in a limited way Exception the FBoxes in the Graftec family standard library are well suited 3 17 2 PCD2 M5_ 24 VDC interrupt inputs The interrupt inputs also called us...

Page 67: ...of 1 ms input frequency max 1 kHz where pulse pause each 50 total of 4 frequencies max 1 kHz Regardless of whether the XOB is programmed input 8100 is set the same applies to IXn see table above 10k 10k 4k7 µC CF 5272 IX4 IX3 IX5 IX2 out1 out0 Input signals source operation H 15 30 V L 30 5 V or disconnected Source operation 4 7 nF 39 38 37 36 35 34 33 32 31 30 IX1 IX0 Other funktions with later F...

Page 68: ... backup on the onboard flash is not deleted Red flashing slowly 2 Hz The PLC does not start up and goes into Stop mode Red green flashing 2 Hz Stored data deleted i e media flash regis ters etc user program hardware settings and the backup on the onboard flash are erased However where an external flash card is used the program is not copied to the onboard flash In operation If the button is presse...

Page 69: ... with backlighting 10mA at 5V without backlighting Display details 4 stage grey dot matrix liquid crystal display 128 x 88 pixels with 0 25 x 0 25mm pixel size Display size 25 x 35 mm 3 19 2 Installing the display The eDisplay is an electronic device and must be handled according to ESD electrostatic discharge guidelines Remove cover of PCD2 M5_ housing see section 3 5 2 Remove the transparent pro...

Page 70: ... residues off the surface of the display we advise the following procedure Apply kerosene or ethyl alcohol with a clean soft cloth Then clean with fresh water and rub with a clean soft cloth Finally replace the cover of the PCD2 M5_ housing see section 3 5 3 3 19 3 Function and use of Joystick Joystick to navigate within the menu Pressing the up down left and right keys allows movement and selecti...

Page 71: ...r Select a field with editable numeric value or alphanumeric character small letter only with the navigation switch then press ENTER Example Changing the html user start page Change one or several character s Select the user start html field then pressing enter Move the cursor left and right with the navigation switch to select the character that you want to change then move the navigation switch ...

Page 72: ...6 7 8 9 for string editing mode char signList a b c d e f g h i j k l m n o p q r s t u v w x y z _ 0 1 2 3 4 5 6 7 8 9 Character Editing does work for PPO with STRING format PCD texts can be editable with the eDisplay only if the texts are in small letters and with STRING format 3 19 4 Structure of the setup menu The setup menu was created with the web editor The setup menu project is included in...

Page 73: ...ent User start page Start page of the user program 2 16 estart html Editable text length Setup timeout Time in seconds to wait in root page before loading user project 1 0 60 5 When 1 the user project is started manually time by clicking on the USER arrow button Backlit timeout Time in seconds to wait till backlight is switched off 10 500 60 0 is prohibited Contrast Contrast of the dis play in 25 ...

Page 74: ... PCD2 Read only FW version Firmware version of the PCD2 Read only Prod date Production date of the PCD2 year week Read only Back Back to the root menu Read only Next Go to the PCD system page 2 Read only PCD system page 2 PCD Status Status of the PCD2 RUN HALT Read only Serial Nr Serial Number of the PCD2 Read only Program name Name of the PG5 Program can be cut at end Read only S bus Address S bu...

Page 75: ...2 Read write SubnetMask Subnet Mask address Read write Router Router address Read write Mac address Mac address of the PCD2 Read only Back Back the PCD system page 2 To root page Go the root page 3 19 5 PG5 Device configuration for eDisplay With the PG5 SP 2 0 150 you can configure the setup menu of the eDisplay This is available in combination with PCD2 M5xxx firmware version 1 14 11 In the Devic...

Page 76: ...ust know to create a user project recommendation User project start name The default html user project start name is estart html to change the html name see topic 3 3 Character Editing does work for PPO with STRING format Maximum of PPOs containers painters per project and per view nber Max PPO per project 100 Max Container per project 16 Max HTML Tag per project 1000 Max PPO per view 30 Max Conta...

Page 77: ... 3 64 3 Fonts Don t use any fonts Please refer to the topic 5 3 In the project configuration select Tahoma regular 8 10 or 12 as default font Set focus macro Cause of the system of navigation no touch screen one but only one EventP_Set Focus_onGainFocus macro is necessary in each teq view You advice to put this macro under a Jump action to another page Macro EventP_SetFocus_onGainFocu s ...

Page 78: ... CPUs and expansion housings 3 65 3 Web editor Build advanced Always have a look to the Web editor Build advanced before compiling Jump to the setup menu Access to the setup menu without switch off the PCD Recommendation Add a button with an URL jump to the saiaedsetup html Known restriction Edit boxes do not support grey interior color but only black or white ...

Page 79: ... Project Settings for eDisplay This software version integrates new functionalities which are essential for the good implementation of a project for the eDisplay Default Fonts Fonts and Font generator Default Fonts The two default fonts and size are Tahoma regular 8 Tahoma regular 12 These fonts can be used in all cases for PPOs Containers Strings or html tags Font generator The use of other chara...

Page 80: ...it boxes use other fonts than default Tahoma fonts 8 or 12 For example Arial 10 11 14 16 etc do not display values Exception regarding Edit Box fonts You can select other fonts than Tahoma 8 and 10 provided that the selected fonts be already used as fonts for STATICTEXT HTML TAG format Gif to Bmp converter The eDisplay displays only monochrome pictures icons in bmp format This software version con...

Page 81: ...l_5_14_03 esm Ok yes eD_EventP_Logout_onTimeout_5_14_03 esm Ok yes eD_EventP_writeSrc2Dst_onLost_5_14_03 esm Ok yes eD_EventP_writeSrc2Dst_onRepaint_5_14_03 esm Ok yes eD_EventP_writeSrc2Dst_onGain_5_14_03 esm Ok yes eD_EventP_writeSrc2Dst_isEqual_5_14_03 esm Ok yes eD_PasswordDialog_UserLevel_5_14_26 esm Ok yes eD_DropDownList_5_14_03 esm Ok yes eD_DropDownList_5_13_40 esm Ok yes eD_TableControl_...

Page 82: ...up pages in VGA size 640 x 440 pixels To use this feature the file IMASTERSAIA5_14_27 JAR needs to be copied on the flash module PCD7 R550 Browse the User project pages on the PC As any web pages you can browse your user project on a PC IMASTERSAIAx_xx_xx JAR is necessary Use the same IMasterSaia5_14_27 jar version number as your web editor version If you compile your user project with the Web edi...

Page 83: ...garding Heap 2 Heap2 1040 Bytes is in case of NanoBrowser only used for Container variables Container variables have a fixed value length but variable name lengths The editor does not make a byte calculation but there is a limit given in the SpiderH WProfile shp Hardware profile There is no number of macro limitations Look the SpiderHWProfile txt under the directory web editor This is automaticall...

Page 84: ... input output head stations 4 1 4 4 RIO remote input output head stations PCD3 RIOs remote I Os are used to capture decentralized I O signals PCD3 RIOs can communicate via Profibus DP with any master PCD this may be via the integrated Profi S I O on the PCD2 M5xx0 A detailed description can be found in section 4 of the PCD3 Manual 26 789 ...

Page 85: ...y of different protocols and applications can be run in parallel on the same network Layer 2 Field Data Link FDL from Profibus also allows parallel running of different application protocols such as DP FMS and others The use of this facility allows Profi S Net to be used to create a Private Control Network PCN This makes all SBC units into active network components Profibus Layer 2 FDL is integrat...

Page 86: ...rofi S Net DP Slave 10 1 5 MBit s Ethernet 9 10 100 MBit s USB 1 1 Slave PGU USB Port 0 RS 485 Port 0 PGU RS 232 Port 10 3 Profi S Net RS 485 Ethernet D Sub x1 D Sub x2 Termial block x5 5 2 Plug in communication interfaces Base unit with sockets for plug in communication modules Summary of plug in communication modules Socket Serial CAN Profibus PCD7 F110 PCD7 F121 1 PCD7 F130 PCD7 F150 PCD7 F180 ...

Page 87: ...it data Line for outgoing sent data 4 DTR Data Terminal Ready Data Terminal Ready 5 SGN Signal ground Signal ground The signal voltages are measured against this line 6 DSR PGU connected PGU detection A connected device is signalling to the computer that is it ready for use when there is a logical 1 on this line 7 RTS Request to send When this line is set to a logical 1 the device is ready to send...

Page 88: ...an S Bus PGU port If another programming device is connected during operation instead of the peripheral device the unit will switch over automatically to PGU mode pin 6 logical 1 DSR in PGU mode DSR PING 1 Before using the port to connect another peripheral device Port 0 must be reconfigured by means of an SASI instruction 2 1 4 3 6 5 8 7 9 GND SGN TX RX RTS 1 CTS 1 CTS RTS TXD RXD DCD PGD PGU Plu...

Page 89: ...via terminals 28 and 29 for an S Bus or MC4 connection 29 27 26 25 24 23 22 21 20 D D WD WD RX TX RX TX 28 RS 485 Bus cable Screw clamp terminal block S1 O C Choice of termination resistors 5 V RX TX n n 29 n n n n 28 RX TX 5 V Pull up 330 Ohm Termination Resistor 150 Ohm Segment length max 1200 m max 32 stations Bus RS 485 First station Middle stations End station Pull down 330 Ohm At the first a...

Page 90: ...s RS 232 In order to use the USB interface PG5 version 1 4 200 or later must be installed When the PCD is first connected to a PC via the USB interface the PC operating system automatically installs the appropriate USB driver To establish a connection with a PCD via USB the following settings must be entered in the online settings for the PG5 project Activating the PGU option ensures that the PCD ...

Page 91: ...nnection diagram S Net MPI RS 485 Port 10 or 3 D Sub pin signal Explanation 1 PGND GND 2 GND 0 V of 24 V supply 3 RxD TxD P1 B red Receive transmit data positive 4 RTS CNTR P Control signal for repeater direction control 5 SGND1 Date communication potential earth to 5 V 6 5V 1 Supply voltage to P line termination resistors 7 MPI24V Output voltage plus 24 V 8 RxD TxD N1 A green Receive send data ne...

Page 92: ... 10 11 12 13 14 15 16 17 18 19 10 0 PGND 11 1 RX TX 12 2 RX TX PGND RX TX RX TX GND 0 1 2 3 4 5 6 7 8 9 J1 OPEN CLOSED PCD7 F110 Bus RS 485 Bus RS 485 J1 OPEN CLOSED PCD7 F110 x3 Port2 x4 Port1 Socket A1 other terminals not used Bus Cable Screw terminal blocks sockets A1 and A2 Socket A2 Choice of termination resistors 5 V RX TX n n 11 n n n n 12 RX TX 5 V Pull up 330 Ohm Termination Resistor 150 ...

Page 93: ... Installation components for RS 485 networks Connection for RS 422 PGND 10 0 TX 11 1 TX 12 2 RX 13 3 RX 14 4 PGND 15 5 RTS 16 6 RTS 17 7 CTS 18 8 CTS 19 9 PGND TX TX RX RX SGND RTS RTS CTS CTS Peripherie device 10 11 12 13 14 15 16 17 18 19 0 1 2 3 4 5 6 7 8 9 J1 OPEN CLOSED PCD7 F110 Socket A1 Screw terminal blocks sockets A1 and A2 J1 OPEN CLOSED PCD7 F110 Socket A2 Pin x3 Port2 x4 Port1 For RS ...

Page 94: ... 6 8 D Sub m 25 pol e g PC PCD7 F121 Socket A2 10 11 12 13 14 15 16 17 18 19 0 1 2 3 4 5 6 7 8 9 PGND 10 0 TXD 11 1 RXD 12 2 RTS 13 3 CTS 14 4 PGND 15 5 DTR 16 6 DSR 17 7 Reserve18 8 DCD 19 9 Screw terminal blocks sockets A1and A2 Pin x3 Port2 x4 Port1 RS 232 interface for external modem DCE PCD7 F121 Socket A1 PGND TX RX RTS CTS SGND DTR DSR DCD cable Peripherie device DTE D Sub f 9 pol e g PC 2 ...

Page 95: ...ort 2 PCD7 F130 TTY current loop 20 mA active or passive for Slots A1 A2 Connections PCD7 F130 Socket A1 PCD7 F130 Socket A2 10 11 12 13 14 15 16 17 18 19 0 1 2 3 4 5 6 7 8 9 TS 11 1 RS 12 2 TA 13 3 RA 14 4 TC 16 6 RC 17 7 TG 18 8 RG 19 9 Screw terminal blocks sockets A1 and A2 x3 Port2 x4 Port1 PCD active Transmitter Receiver Receiver Transmitter PCD7 F130 active Cable Peripherie passive 1 3 6 8 ...

Page 96: ...n interfaces 5 5 12 Serial interfaces Slots A1 and A2 PCD passive Transmitter Receiver Receiver Transmitter 1 3 6 8 2 4 7 9 Pin Nr PCD7 F130 passive Cable Peripherie active PCD and peripheral transmitters active Transmitter Receiver Transmitter 1 3 6 8 2 4 7 9 Pin Nr PCD7 F130 active Cable Peripherie active Receiver ...

Page 97: ...ected against surges by a suppressor diode 10 V The line termination resistors can be connected disconnected with a jumper 10 11 12 13 14 15 16 17 18 19 J1 OPEN CLOSED PCD7 F150 11 1 RX TX 12 2 RX TX RX TX RX TX Bus RS 485 D D SBUS PGND PGND PGND 50 VDC 50 VDC 0 1 2 3 4 5 6 7 8 9 J1 OPEN CLOSED PCD7 F150 PGND PGND PGND 50 VDC 50 VDC Socket A1 Socket A2 x3 Port2 x4 Port1 SGND galv sep has to be con...

Page 98: ...ial interfaces Slots A1 and A2 Not all manufacturers use the same connection configuration so the data lines may need to be crossed The potential difference between PGND and the data lines Rx Tx Rx Tx and SGND is limited to 50 V by a suppressor capacitor For installation details see manual 26 740 Installation components for RS 485 networks ...

Page 99: ...1 Socket A2 x3 Port 2 x4 Port 1 MP Bus signal line 18V in out MFT Parametrie device MP Bus intern MFT Parametrie device detection Input 10 kOhm Z5V1 Ground connection MFT Parametrie device GND A GND MP Bus signal line 18V in out MFT Parametrie device MP Bus intern MFT Parametrie device detection Input 10 kOhm Z5V1 Ground connection MFT Parametrie device GND A GND There are the following parameteri...

Page 100: ...ps takes approx 50 of CPU capacity Two interfaces at 57 6 kbps also take up approx 50 of CPU capacity Two interfaces at 115 kbps require approx 60 of CPU capacity If the PCD2 is the initiator of the communication the communication volume and hence the communication capacity will be determined by the user program in the PCD2 PCD2 used as master station Theoretically all interfaces can be run at the...

Page 101: ...le PCD2 F2210 Serial communication module with two serial interfaces Port x 0 RS 232 fixed on PCD2 F2210 module Port x 1 Slot for PCD7 F1xx module PCD2 F2810 Serial communication module with two serial interfaces Port x 0 Belimo MP Bus fixed on PCD2 F2810 module Port x 1 Slot for PCD7 F1xx module Usable PCD7 F1xx modules for connection to port x 1 on the PCD2 Fxxxx PCD7 F110 Serial interface modul...

Page 102: ...bus 0 PGND TS 1 0 PGND MP 1 2 RS TA 3 2 MFT IN 3 4 RA PGND 5 4 PGND 5 6 TC RC 7 6 7 8 TG RG 9 8 9 Spring terminal block supplied Each serial port has its own individual 10 pole spring terminal block The F2xx module is fitted with two spring terminal blocks the right hand one for Port x 0 and the left for Port x 1 Maximum wire gauge 1 0 mm2 AWG 18 LEDs LED TxD Send data detection LED RxD Receive da...

Page 103: ... 1 config I in mA I in mA PCD2 F2100 none 110 0 PCD7 F110 150 0 PCD7 F121 125 0 PCD7 F130 190 22 PCD7 F150 240 0 PCD7 F180 125 15 PCD2 F2210 none 90 0 PCD7 F110 130 0 PCD7 F121 105 0 PCD7 F130 120 22 PCD7 F150 225 0 PCD7 F180 105 15 PCD2 F2810 none 90 15 PCD7 F110 130 15 PCD7 F121 105 15 PCD7 F130 115 15 PCD7 F150 225 15 PCD7 F180 105 30 Restrictions The PCD2 F2xxx modules for the PCD2 M5_ systems...

Page 104: ...odule slots 0 3 Block diagram PCD I O Bus SPI Bus Interrupt Input I O Bus Interface CPLD I O Port Microcontroller ARM7 UART 1 SPI Slave Interface Interrupt Output Port x 1 serial line interface Slot for one module PCD7 F1xx Port x 0 serial line driver receiver RS232 or RS422 485 equipped Clamp connector Port x 0 Clamp connector Port x 1 Power supply 3 3V UART 2 ...

Page 105: ... termination is integrated into the module and can be enabled by means of a switch on the module RS 422 mode RS 422 0 PGND Tx 1 2 Tx Rx 3 4 Rx PGND 5 6 RTS RTS 7 8 CTS CTS 9 10 pole spring terminal block Line termination in RS 422 mode always uses 150 Ω resistor on the PCD2 F2100 RS 485 mode Electrically connected RS 485 interface RS 485 0 PGND Rx Tx 1 2 Rx Tx 3 4 PGND 5 6 7 8 SGD 9 10 pole spring...

Page 106: ...es O for OPEN and C for CLOSED The PCD2 F2210 module offers a complete RS 232 interface on Port x 0 This port is intended mainly for modem connections such as RTS CTS DTR DSR and DCD RS 232 connection RS 232 0 PGND TxD 1 2 RxD RTS 3 4 CTS PGND 5 6 DTR DSR 7 8 COM DCD 9 10 pole spring terminal block RS 232 connection to DTE 0 PGND 1 TXD 2 RXD 3 RTS 4 CTS 5 PGND 6 DTR 7 DSR 8 Reserve 9 DCD PGND TX R...

Page 107: ...al interfaces on I O module slots 0 3 5 5 6 Port x 0 Belimo MP Bus on module PCD2 F2810 The PCD2 F2810 module offers a complete Belimo MP Bus interface on Port x 0 An MP Bus with up to 8 drives and sensors can then be connected to Port x 0 Belimo connection Belimo MP bus 0 PGND MP 1 2 MFT IN 3 4 PGND 5 6 7 8 9 10 pole spring terminal block ...

Page 108: ...d If a different socket is chosen for the internal modem it can no longer be connected via the ribbon cable The modem is then connected to the PCD7 F121 interface module by spring terminals anual 26 771 PCD2 T8xx modem modules An external modem can also be connected to the PCD7 F121 module For physical reasons PCD2 T8xx modems cannot be connected to the slots highlighted in colour PCD2 Mxxxx 0 1 2...

Page 109: ... cover see section 3 5 3 Remove supply from the PCD2 M5_ Remove any cables already plugged in UBS Ethernet Profibus RS 232 Remove upper part of housing see section 3 5 4 Before placing a circuit board on Slot C insert PCD7 F1xx into Slot A2 if required First insert the two spacers on the back of the circuit boards see Figs 1 2 The rounded ends of the spacers must be inserted into the round holes i...

Page 110: ...rew provided sichern Remove upper part of housing section 3 5 4 Push out pre pressed aperture for the D Sub socket and replace upper part of housing section 3 5 4 5 7 1 CAN bus module PCD7 F7400 The CAN bus should be connected directly to the PCD7 F7400 module PCD7 F7400 PCD7 F7400 to connect the CAN bus 1 MBit s Pin layout D Sub 9 pole CAN Port 10 Socket C Connection type D Sub 9 pole male signal...

Page 111: ...onnection as Profibus DP Master 12 MBit s D Sub 9 pole pin allocation Socket C Connection type D Sub 9 pole female signal Pin no RTS CNTR P 4 PGND Threaded bolts RxD TxD N 8 A green RxD TxD P 3 B red DP GND 5 DP 5 V 6 Details can be found in manual 26 765 Profibus DP To avoid reflections each segment must be terminated at the line ends According to the Profibus standard this cannot be done on the ...

Page 112: ...ction 24 VDC 6 12 Digital input modules electrically isolated 1 PCD2 E500 6 I 6 6 inputs 110 240 VAC 6 15 PCD2 E610 8 I 8 8 inputs 10 ms electrically isolated 24 VDC 6 17 PCD2 E611 8 I 8 8 inputs 0 2 ms electrically isolated 24 VDC 6 17 PCD2 E613 8 I 8 8 inputs 9 ms electrically isolated 48 VDC 6 17 PCD2 E616 8 I 8 8 inputs 0 2 ms electrically isolated 5 VDC 6 17 Digital output modules PCD2 A300 6...

Page 113: ...dules PCD2 W200 8 I 8 8 analogue inputs 10 bit 0 10 V 6 49 PCD2 W210 8 I 8 8 analogue inputs 10 bit 0 20 mA 6 49 PCD2 W220 8 I 8 8 analogue inputs 10 bit Pt Ni1000 6 49 PCD2 W220Z02 8 E 8 8 analogue inputs 10 bit NTC10 6 49 PCD2 W220Z12 8 E 8 8 analogue inputs 10 bit 4 0 10 V 4 Pt Ni1000 6 49 PCD2 W300 8 I 8 8 analogue inputs 12 bit 0 10 V 6 54 PCD2 W310 8 I 8 8 analogue inputs 12 bit 0 20 mA 6 54...

Page 114: ...ogue output modules electrically isolated 1 PCD2 W605 6 O 6 6 analogue outputs 10 bit electr isol 0 10 V 6 75 PCD2 W615 4 O 4 4 analogue outputs 10 bit electr isol 0 20 mA 6 75 PCD2 W625 6 O 6 6 analogue outputs 10 bit electr isol 10 10 V 6 75 Analogue input output modules electrically isolated 1 PCD2 W525 4 I 2 O 4 4 analogue inputs 14 bit 2 analogue outputs 12 bit 0 10 V 0 4 20 mA Pt500 1000 Ni1...

Page 115: ...SI interface module 6 96 Motion control modules for stepper motors PCD2 H210 Motion control module for stepper motors 6 100 Motion control modules for servo drive PCD2 H310 Motion control module for servo motors 1 axis encoder 24 VDC 6 104 PCD2 H311 Same as H310 but 1 axis encoder 5 VDC 6 104 PCD2 H320 Motion control module for servo motors 2 axis encoder 24 VDC 6 108 PCD2 H322 Same as H320 but 1 ...

Page 116: ...400 A410 A46x B100 15 20 25 20 25 24 74 25 32 mA 1 48 mA 1 64 mA 1 Load current Load current Load current Load current Load current W200 210 W220 W300 310 W3x5 W340 360 W350 W4x0 W525 W600 W605 625 W610 W615 W720 W745 8 8 8 60 8 8 1 40 4 110 110 55 60 200 5 16 5 20 30 30 20 100 W410 100 mA2 Load current 100 mA 2 90 mA H100 H110 H150 H210 H310 H311 H320 H322 H325 H327 90 25 85 140 230 250 20 20 CCO...

Page 117: ...D2 E161 16 inputs 24 VDC 0 2 s connection via 34 pole ribbon connector PCD2 E165 16 inputs 24 VDC 8 s spring terminal connection PCD2 E166 16 inputs 24 VDC 0 2 s spring terminal connection Definition of input signals for 5 VDC for 12 VDC for 24 VDC PCD2 E116 PCD2 E112 PCD2 E110 PCD2 E111 PCD2 E160 E166 7 VDC 5 VDC 2 5 VDC 0 VDC 1 VDC 7 VDC 1 0 15 VDC 12 VDC 7 5 VDC 0 VDC 2 5 VDC 15 VDC 1 0 30 VDC ...

Page 118: ... 15 30 VDC smoothed max 10 residual ripple 12 VDC 7 5 15 VDC smoothed max 10 residual ripple 5 VDC 1 7 VDC smoothed max 10 residual ripple other values on request Input current 6 mA at 24 VDC Input delay E110 E111 E112 E116 typ 8 ms typ 0 2 ms typ 9 ms typ 0 2 ms Resistance to interference acc to IEC 801 4 2 kV under capacitive coupling whole trunk group Internal current consumption from 5 V bus 1...

Page 119: ...ce PCD Bus Ue 24 VDC 12 VDC 5 VDC Load resistors Input filter Threshold switch LED Switch closed positive at input Input state H LED on Switch open Input state L LED off Sink operation negative logic E0 0 E1 1 L 8 9 Switch closed negative at input Input state L LED off Switch open Input state H LED on Ue 24 VDC 12 VDC 5 VDC Watchdog This module can be used on all base addresses there is no interac...

Page 120: ...1 24 VDC 15 30 VDC smoothed or pulsed 24 VDC 15 30 VDC smoothed max 10 residual ripple Input current 4 mA per input at 24 VDC Input delay E160 E161 typically 8 ms typically 0 2 ms Resistance to interference acc to IEC 1000 4 4 2 kV under capacitive coupling whole trunk group Internal current consumption from 5 V bus 1 72 mA typ 36 mA Internal current consumption from V bus 0 mA External current co...

Page 121: ...nd into an I O terminal adapter The following adapters are obtainable from SBC terminal adapters for connecting 3 wire sensors to individual terminals for Signal Plus and Minus terminal adapters for connecting 16 I Os with and without LED and relay interface and terminal adapters with changeover contacts for signal conversion for digital output modules Further information can be found in the Manua...

Page 122: ... signal state H LED lights up Schalter open signal state L LED off LED red LED green If both inputs 0 and 1 are switched on the yellow orange LED lights up Sink operation negative logic 1 3 5 7 17 19 21 23 9 11 13 15 25 27 29 31 L E1 E0 30 32 Ue 24 VDC Ribbon cable connector Switch closed at input signal state L LED off Switch open signal state H LED lights up Watchdog This module can interact wit...

Page 123: ...or pulsed 24 VDC 15 30 VDC smoothed max 10 residual ripple Input current 4 mA per input at 24 VDC Input delay E165 E166 typically 8 ms typically 0 2 ms Resistance to interference acc to IEC 1000 4 4 2 kV under capacitive coupling whole trunk group Internal current consumption from 5 V bus 1 72 mA typ 36 mA Internal current consumption from V bus 0 mA External current consumption max 64 mA all inpu...

Page 124: ...Source operation positive logic 10 k 10 k 10 k 10 k E1 E0 L L 19 18 17 16 1 0 Ue 24 VDC LED red LED green Screwless terminals If both inputs 0 and 1 are switched on the yellow orange LED lights up Switch closed at input signal state H LED lights up Switch open signal state L LED off Sink operation negative logic E1 E0 L L 19 18 17 16 1 0 Switch closed at input signal state L LED off Switch open si...

Page 125: ...DC 0 VDC 5 VDC 30 VDC 1 0 60 VCC 48 VCC 30 VCC 0 VCC 10 VCC 60 VCC 1 0 for 115 230 VAC PCD2 E500 1 0 250 VAC 80 VAC 40 VAC 0 VAC Installation instructions For reasons of safety it is not permissible to connect low voltages up to 50V and higher voltages 50 250 V to the same module If a PCD module is connected to a higher voltage 50 250 V approved components for this voltage must be used for all ele...

Page 126: ...usoidal 80 to 250 VAC Input current 115 VAC 5 6 mA wattless current 230 VAC 10 12 mA wattless current Input delay switch on switch off typ 10 ms max 20 ms typ 20 ms max 30 ms LED supplied directly from input current Resistance to interference acc to IEC 801 4 4 kV under direct coupling 2 kV under capacitive coupling whole trunk group Electrical isolation voltage 2 000 VAC 1 min Electrical isolatio...

Page 127: ...o E5 0 5 Common connection for the 6 inputs Input circuits and terminal designation 8 9 7 6 5 E5 4 E4 3 E3 2 E2 1 E1 0 E0 150nF 150nF 150nF I O Bus PCD Bus leer Switch closed Signal status H LED on Switch open Signal status L LED off Phase 115 230V 50 60 Hz Zero conductor or interchangeable if the rules permit this COM COM Watchdog This module can be used on all base addresses there is no interact...

Page 128: ... 7 5 15 VDC smoothed max 10 residual ripple Supply voltage for source operation for sink operation E610 E611 E613 E616 min 15 V 15 V 30 V 3 V min 18 V 18 V 36 V 3 6 V Input current at input voltage for source operation for sink operation E610 E611 E613 E616 24 VDC 24 VDC 48 VDC 5 VDC 5 mA 5 mA 2 mA 8 4 mA 3 7 mA 3 7 mA 1 5 mA 6 2mA Input delay 0 1 1 0 E610 E611 E613 E616 incl 10 ms 0 2 ms 9 ms 0 2...

Page 129: ...ing on external wiring this module may be used for source or sink operation Source operation positive logic 5V E0 E1 6k6 6k6 11k 11k 5V E0 E1 L 8 9 0 1 I O Bus Ue 48 VDC 24 VDC 5 VDC Switch closed positive at input Input state H LED on Switch open Input state L LED off PCD Bus Sink operation negative logic E0 E1 1 L 8 9 0 Switch closed negative at input Input state H LED off Switch open Input stat...

Page 130: ...put I O modules 6 19 6 6 4 Digital output modules PCD2 A300 6 outputs 2 A 10 32 VDC PCD2 A400 8 outputs 0 5 A 10 32 VDC PCD2 A460 16 outputs 0 5 A 10 32 VDC PCD2 A465 16 outputs 0 5 A 10 32 VDC I O modules and I O terminal blocks may only be plugged in and removed when the PCD and the external 24 V are disconnected from the power supply ...

Page 131: ...ing Voltage range 10 32 VDC smoothed 10 25 VDC pulsed Voltage drop 0 2 V at 2 A Output delay Switch on delay 1 μs Switch off delay 200 μs with inductive loads the delay is longer because of the pro tective diode Isolation voltage 1000 VAC 1 min Resistance to interference acc to IEC 801 4 4 kV under direct coupling 2 kV under capacitive coupling whole trunk group Internal current consumption from 5...

Page 132: ...OSFET Protective diodes Terminals Loads LED address A5 Output conducting set LED on Output disconnected reset LED off Fuse It is recommended that each module should be separately protected with a fast blow S fuse of max 12 5 A Watchdog This module can be used on all base addresses there is no interaction with the watchdog on the CPUs For details please refer to the Watchdog section which describes...

Page 133: ...ting mode Source operation positive switching Voltage range 5 32 VDC smoothed 10 25 VDC pulsed Voltage drop 0 4 V at 0 5 A Output delay Switch on delay typ 10 μs Switch off delay typically 50 μs ohmic load 5 500 mA longer with inductive load because of the protective diode Resistance to interference acc to IEC 801 4 4 kV under direct coupling 2 kV under capacitive coupling whole trunk group Intern...

Page 134: ... A7 A5 A3 A1 Output circuits and terminal designation A0 0 8 9 7 I O Bus PCD Bus 24 VDC Fuse A7 Output transistors Protective diodes Terminals Loads LED adress A7 Output conducting set LED on Output disconnected reset LED off Fuse It is recommended that each module should be separately protected with a fast blow S 4 A fuse Watchdog This module can be used on all base addresses there is no interact...

Page 135: ... A on 100 duty cycle Operating mode Source operation positive switching Voltage range 10 32 VDC smoothed max 10 ripple Voltage drop max 0 3 V at 0 5 A Output delay typically 50 μs max 100 μs for resistive load Resistance to interference acc to IEC 801 4 4 kV under direct coupling 2 kV under capacitive coupling whole trunk group Internal current consumption from 5 V bus max 74 mA all outputs 1 typi...

Page 136: ...end into an I O terminal adapter The following adapters are obtainable from SBC terminal adapters for connecting 3 wire sensors to individual terminals for Signal Plus and Minus terminal adapters for connecting 16 I Os with and without LED and relay interface and terminal adapters with changeover contacts for signal conversion for digital output modules Further information can be found in the Manu...

Page 137: ... 5 7 17 19 21 23 9 11 13 15 25 27 29 31 A15 A14 2 4 10 32 VDC Ribbon cable connector 6 8 A13 A12 10 A11 8 bit latch LEDs Loads Watchdog This module can interact with the watchdog if it is used on base address 240 In this case the last input with address 255 cannot be used For details please refer to the Watchdog section which describes the correct use of the watchdog in conjunction with PCD2 compo...

Page 138: ... Source operation positive switching Voltage range 10 32 VDC smoothed max 10 ripple Voltage drop max 0 3 V at 0 5 A Output delay typically 50 μs max 100 μs for resistive load Resistance to interference acc to IEC 801 4 4 kV under direct coupling 2 kV under capacitive coupling whole trunk group Internal current consumption from 5 V bus max 74 mA all outputs 1 typically 40 mA Internal current consum...

Page 139: ... 1 0 1 0 1 0 1 0 1 0 Green 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Yellow 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Output circuits and terminal designation Screwless terminals Loads A15 A14 10 32 VDC A13 A12 A11 8 bit latch LEDs 18 19 16 17 15 14 13 12 11 Watchdog This module can interact with the watchdog if it is used on base address 240 In this case the last input with address 255 cannot be used For details ple...

Page 140: ...0V and higher voltages 50 250 V to the same module If a PCD module is connected to a higher voltage 50 250 V approved components for this voltage must be used for all elements that are electrically connected to the system Using higher voltage 50 250V all connections to the relay contacts must be connected on the same circuit i e in such a way that they are all protected against one AC phase by one...

Page 141: ...rations 2 A 50 VDC DC1 0 3 x 106 operations 3 1 A 24 VDC DC11 0 1 x 106 operations 1 3 Relay coil supply 2 nominal 24 VDC smoothed or pulsed 8 mA per relay coil Voltage tolerance dependent on ambient temperature 20 C 17 0 35 VDC 30 C 19 5 35 VDC 40 C 20 5 32 VDC 50 C 21 5 30 VDC Output delay typically 5 ms at 24 VDC Resistance to interference acc to IEC 801 4 4 kV under direct coupling 2 kV under ...

Page 142: ...24 VDC Isolated contacts Adress LED A3 Relay energized contact closed LED on Relay reset contact open LED off 24 VDC must be connected to the terminals With an open relay contact the current leakage through the contact protection is 0 7 mA at 230 V 50 Hz This should be taken into account for smaller AC loads If this is too high it is recommended to use a PCD2 A220 module without contact protection...

Page 143: ... 2 A 50 VDC DC1 0 3 x 106 operations 3 1 A 24 VDC DC11 0 1 x 106 operations 1 3 Relay coil supply 2 nominal 24 VDC smoothed or pulsed 9 mA per relay coil Voltage tolerance dependent on ambient temperature 20 C 17 0 35 VDC 30 C 19 5 35 VDC 40 C 20 5 32 VDC 50 C 21 5 30 VDC Output delay typically 5 ms at 24 VDC Resistance to interference acc to IEC 801 4 4 kV under direct coupling 2 kV under capacit...

Page 144: ...ils Output circuits and terminal designation A0 0 1 8 9 A3 6 7 I O Bus PCD Bus Contact protection Relay contacts Terminals 24 VDC Isolated contacts Adress LED A3 Relay energized contact open LED on Relay reset contact closed LED off 24 VDC must be connected to the terminals Watchdog This module can be used on all base addresses there is no interaction with the watchdog on the CPUs For details plea...

Page 145: ...C11 1 0 x 106 operations 2 A 50 VDC DC1 0 3 x 106 operations 3 1 A 24 VDC DC11 0 1 x 106 operations 1 3 Relay coil supply 2 nominal 24 VDC smoothed or pulsed 8 mA per relay coil Voltage tolerance dependent on ambient temperature 20 C 17 0 35 VDC 30 C 19 5 35 VDC 40 C 20 5 32 VDC 50 C 21 5 30 VDC Output delay typically 5 ms at 24 VDC Resistance to interference acc to IEC 801 4 4 kV under direct cou...

Page 146: ...its and terminal designation 8 9 A4 6 7 I O Bus PCD Bus 3 5 4 5 A1 2 3 A0 0 1 0 2 A2 A3 A5 Relay contacts Terminals 24 VDC 3 relay contacts have one common terminal Address LED A5 Relay energized contact closed LED on Relay reset contact open LED off 24 VDC must be connected to the terminals Watchdog This module can be used on all base addresses there is no interaction with the watchdog on the CPU...

Page 147: ...3 1 A 24 VDC DC11 0 1 x 106 operations 1 3 Relay coil supply 2 nominal 24 VDC smoothed or pulsed 8 mA per relay coil Voltage tolerance dependent on ambient temperature 20 C 17 0 35 VDC 30 C 19 5 35 VDC 40 C 20 5 32 VDC 50 C 21 5 30 VDC Output delay typically 5 ms at 24 VDC Resistance to interference acc to IEC 801 4 4 kV under direct coupling 2 kV under capacitive coupling whole trunk group Intern...

Page 148: ...t circuits and terminal designation 8 9 6 7 I O Bus PCD Bus 5 A1 2 3 A0 0 1 A2 Relay contacts Terminals 24 VDC 4 relay contacts have one common terminal Address LED A7 10 11 12 13 4 A3 A4 A5 A6 A7 C4 7 C0 3 Relay energized contact closed LED on Relay reset contact open LED off 24 VDC must be connected to the terminals Watchdog This module can be used on all base addresses there is no interaction w...

Page 149: ...e range 5 24 VDC the load resistance should not be less than 48 Ω Total current per module 4 A on 100 duty cycle Operating mode Source operation positive switching Voltage range 5 32 VDC smoothed 10 25 VDC pulsed Voltage drop 0 4 V at 0 5 A Output delay Switch on delay typically 10 μs Switch off delay typically 50 μs ohmic load 5 500 mA longer with inductive load because of the protective diode Is...

Page 150: ... A6 A7 A6 A7 Output circuits and terminal designation Bus PCD Bus 24 VDC Fuse 18V 39V LED adresse A7 Output transistors MOSFET Protective diodes Terminals Loads A0 0 8 9 7 A7 Output conducting set LED on Output disconnected reset LED off Fuse It is recommended that each module should be separately protected with a fast blow S 4 A fuse Watchdog This module can be used on all base addresses there is...

Page 151: ...t output modules PCD2 B100 2 inputs 2 outputs 4 selectable as inputs or outputs Definition of input signals for 24 VDC for 24 VDC PCD2 B100 E0 and E1 PCD2 B100 E2 to E5 30 VCC 24 VCC 15 VCC 0 VCC 5 VCC 30 VCC 1 0 30 VDC 24 VDC 15 VDC 0 VDC 5 VDC 30 VDC 1 0 I O modules and I O terminal blocks may only be plugged in and removed when the PCD and the external 24 V are disconnected from the power suppl...

Page 152: ...5 low range high range 0 5 5 V 15 32 V All 6 inputs low high switching threshold Switching threshold 1 0 Hysteresis Input current at 24 VDC Switching delay 0 1 at 24 VDC Switching delay 1 0 at 24 VDC 13 V typically 6 V typically 7 V typically 7 mA typically 8 ms typically 8 ms typically Negative voltage is restricted by the protective diode Imax 0 5 A Technical data on outputs Number of outputs 6 ...

Page 153: ... LEDs are directly triggered by the pure inputs 2 LEDs are directly triggered by the pure outputs 4 LEDs are triggered by the inputs of the combined inputs outputs and therefore always indicate voltage status at the I O terminal If the combined I Os are used as outputs the following should be noted The LEDs of combined outputs I O2 I O5 only light up when the output is high and a supply voltage of...

Page 154: ...shows E A2 and E A3 used as inputs and E A4 and E A5 used as outputs The following applies for the inputs Switch closed input positive Signal state 1 LED on Switch open Signal state 0 LED off Fuse It is recommended that each module should be separately protected with a fast blow 3 15 A fuse Watchdog This module can be used on all base addresses there is no interaction with the watchdog on the CPUs...

Page 155: ...es optimum adaptability Economic The modular structure means that it is only necessary to include and pay for those functions that are actually required for a specific application Flexible All modules at the I O level can be plugged onto any preferred point on the bus and are easy to exchange Functional security Guaranteed by their robust design and excellent reliability average field failure rate...

Page 156: ...t the option of sink operation option i e no L connection 6 analogue outputs O16 O21 base address 16 channels 0 5 0 10 VDC 8 bit other tech details as for PCD2 W400 8 digital outputs O32 O39 addresses 32 39 24 VDC 0 5 A remaining tech data as for PCD2 A400 2 analogue inputs I48 and I49 base address 48 channels 0 1 0 10 VDC 10 bit other tech details as for PCD2 W400 6 analogue inputs I50 I55 base a...

Page 157: ... changeover contact protected with 2 varistors Tech data as for PCD2 A200 The 24 V supply to the relay coils is via the screwless terminals Uext located next to the 4 relays 4 analogue outputs with 8 bit resolution O32 O35 base addr 32 channels 0 3 Each channel selectable with U I jumper for voltage 0 10 V or current 0 20 mA Tech data as for PCD2 W410 4 analogue inputs with 10 bit resolution I48 I...

Page 158: ...8 bottom the value 64 must be added to the addresses given When using the module in the PCD2 C100 expansion housing the same logic applies with the value 128 to be added to the top and 192 to the bottom 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 COM E0 E1 E2 E3 E4 E5 E6 E9 E10 E12 E13 E14 E15 A16 A32 A33 A34 A35 E48 E49 E610 W410 A200 W2 E7 E8 E11 A17 A18 A19 E...

Page 159: ...0 PCD2 W220Z02 8 analogue inputs 10 bit NTC10 PCD2 W220Z12 8 analogue inputs 10 bit 4 0 10 V 4 Pt Ni1000 PCD2 W300 8 analogue inputs 12 bit 0 10 V PCD2 W310 8 analogue inputs 12 bit 0 20 mA PCD2 W340 8 analogue inputs 12 Bit 0 10 V 0 20 mA Pt Ni1000 PCD2 W350 8 analogue inputs 12 bit Pt Ni 100 PCD2 W360 8 analogue inputs 12 bit resolution 0 1 C Pt 1000 jumper selectable I O modules and I O termina...

Page 160: ...nal ranges see module overview Galvanic separation no Resolution digital representation 10 bit 0 1023 Measuring principle non differential single ended Input resistance 0 10 V 80 kΩ 0 15 0 20 mA 125 Ω 0 1 Pt Ni1000 7 5 kΩ 0 1 NTC10 10 kΩ 0 1 Maximum measurement current for resistance measurement with W220 1 5 mA Accuracy of measured value 3 LSB Repeating accuracy under same conditions within 1 LSB...

Page 161: ...r Screw terminals 9 8 7 6 5 4 3 2 1 0 E0 1 2 3 4 5 6 E7 Digital analogue values Input signals and type Digital values PCD2 W200 PCD2 W210 PCD2 W220 Classic xx7 Simatic 10 0 V 20 mA Calculate the appropriate values with the formulae at the end of this section 1023 1023 27648 5 0 V 10 mA 512 512 13824 4 mA 205 205 5530 0 V 0 mA 0 0 0 10 0 V 20 mA 0 0 0 Connection diagram for PCD2 W200 9 8 7 6 5 4 3 ...

Page 162: ...peed Input filter E2 4 20 mA over user program Two wire transducers 0 20 mA and 4 20 mA transmitters need a 24 VDC supply in the measuring trunk Connection concept PCD3 W220 Pt1000 Ni1000 Connection concept PCD3 W220Z02 NTC10 9 8 7 6 5 4 3 2 1 0 E7 E6 E5 E4 E3 E2 E1 E0 PGND PCD2 3 W220 Pt Ni 1000 Earthing bar Shield Resistance of measurement Resistance of measurement Resistance of measurement Resi...

Page 163: ...20Z12 4 0 10 V and 4 Pt1000 Ni1000 9 8 7 6 5 4 3 2 1 0 E7 E6 E5 E4 E3 E2 E1 E0 PGND PCD2 3 W220Z12 Earthing bar Shield Resistance of measurement Resistance of measurement Resistance of measurement Resistance of measurement Shield Shield Shield Shield Signal source 0 10 V Signal source 0 10 V Signal source 0 10 V Signal source 0 10 V Shield Shield Shield Power PCD max 25 cm min 2 5 mm2 ...

Page 164: ...is module cannot be used on the base address 240 because it would interact with the watchdog and would cause a malfunction Programming examples for the PCD3 W2x0 can be found in a separate manual and on the TCS Support site www saia support com xx7 and RIOs the firmware reads in the values according to the configuration I O Builder or network configurator Watchdog This module can interact with the...

Page 165: ...tal value 0 1023 Example 1 digital value DV 562 temperature T in C DV digital value 0 1023 T temperature in C Example 2 preset temperature T 10 C corresponding digital value DV Resistance measurement up to 2 5 kΩ Special temperature sensors or any other resistances up to 2 5 kΩ can be connected to the PCD2 W220 The digital value can be calculated as follows where 0 DV 1023 and R the resistance to ...

Page 166: ...350 Temperature sensor Pt Ni100 Pt100 50 600 C 0 14 0 20 C Ni100 50 250 C 0 06 0 12 C PCD2 W360 Temperature sensor Pt1000 50 150 C 0 07 0 09 C resolution 0 1 C Method of linearization for temperature inputs by software Resolution value of least significant bit LSB Technical data Input ranges see module overview Galvanic separation no Resolution digital representation 12 bit 0 4095 Measuring princi...

Page 167: ...hould be applied on these modules Connections 9 8 7 6 5 4 3 2 1 0 E6 E7 E4 E5 E2 E3 E0 E1 E7 E6 E5 E4 E3 E2 E1 E0 T V 4 V C T V 4 V C T V 4 V C T V 4 V C T V 4 V C Bus connector Bus interface A D converter and Voltage reference Amplifier OP AMP Jumper für working Mode selection PCD2 W340 only Input filter Screw terminals COM T V 4 V C T V 4 V C T V 4 V C T V 4 V C Position T Pt Ni 1000 Position V ...

Page 168: ...y to the 10 pole terminal block I0 I7 To minimize the amount of interference coupled into the module via the transmission lines connection should be made according to the principle explained below The following connection diagram shows a typical wiring layout for voltage inputs with the PCD2 W300 and W340 modules or current inputs with the PCD2 W310 and W340 modules 8 9 E6 6 7 E4 4 5 E1 2 3 E0 0 1...

Page 169: ...layout for temperature sensors with the PCD2 W340 W350 and W360 modules 8 9 E6 6 7 E4 4 5 E1 2 3 E0 0 1 E3 E2 E5 E7 Earthing bar max 20 cm COM Distributor potential free The reference potential for temperature measurements is the COM terminal which should not have any external earth or GND connection If screened cables are used screening should be continued to an external earth ing bar Unused temp...

Page 170: ...ce 10 000V Ref Voltage 2 500V Input filter and amplifier MUX A D Data I O Bus PCD Bus 5V GND IOOUIT IODIN IOWRITE IODOUT I MS0 IOA0 IOA1 IOA2 IOA3 W340 W350 W360 only Programming Classic Programming examples for the PCD2 W3x0 can be found on the TCS Support site www saia support com getting started xx7 The firmware reads in the values according to the configuration I O Builder Watchdog This module...

Page 171: ... measurement up to 2 5 kΩ PCD2 W340 Special temperature sensors or any other resistances up to 2 5 kΩ can be connected to the PCD2 W340 The digital value can be calculated as follows DV 16380 R 7500 R where 0 DV 4095 and R the resistance to be measured in Ω For Ni100 PCD2 W350 Validity Temperature range 50 250 C Computational error 1 65 C T 28 7 300 DV 3628 7 294 10 6 DV 1850 2 For Pt100 PCD2 W350...

Page 172: ...les electrically isolated PCD2 W305 7 analogue inputs 12 bit resolution 0 10 V PCD2 W315 7 analogue inputs 12 bit resolution 0 10 V PCD2 W325 7 analogue inputs 12 bit resolution 0 10 V Galvanic separation of outputs to PCD channels themselves are not separated I O modules and I O terminal blocks may only be plugged in and removed when the PCD and the external 24 V are disconnected from the power s...

Page 173: ...least significant bit LSB Technical data Input ranges see module overview Galvanic separation 500 V electrical isolation of outputs to PCD channels themselves not separated Resolution digital representation 12 bit 0 4095 Measuring principle non differential single ended Input resistance W305 13 5 kΩ 0 1 W315 120 Ω 0 1 W325 13 7 kΩ 0 1 Accuracy at 25 C 0 15 Repeat accuracy 0 05 Temperature error 0 ...

Page 174: ...ues PCD2 W305 PCD2 W315 PCD2 W325 Classic xx7 Simatic 10 0 V 20 mA 10 V 4095 4095 27684 5 0 V 10 mA 0 V 2047 2047 13842 0 V 0 mA 10 V 0 0 0 Connection concept for voltage and current inputs The voltage and current input signals are connected directly to the 14 pole terminal block I0 I6 and COM To minimize the amount of interference coupled into the module via the transmission lines connection shou...

Page 175: ... modules or current inputs for the PCD2 W315 module If shielded cables are used the shield should be continued to an external earthing bar max 20cm E0 E1 E2 E3 E4 E5 E6 COM COM COM COM COM COM COM 0 1 2 3 4 5 6 7 8 9 10 11 12 13 Earthing bar Block diagram Input filter E0 COM E1 COM E2 COM E3 COM E4 COM E5 COM E6 COM Multiplexer ADC Reference Voltage 2 5V μController PCD Bus I O Bus DC DC Converter...

Page 176: ...c There is an FBox for programming the modules xx7 and RIOs The firmware reads in the values according to the configuration I O Builder or network configurator Watchdog This module can be used on all base addresses there is no interaction with the watchdog on the CPUs For details please refer to the Watchdog section which describes the correct use of the watchdog in conjunction with PCD2 component...

Page 177: ...s Suitable for processes in which a large number of actuators have to be controlled such as in the chemical industry and building automation Module overview PCD2 W400 Single signal module with 4 output channels of 8 bits each 0 10 V PCD2 W410 General purpose module with 4 output channels of 8 bits each Signals selectable for 0 10 V 0 20 mA or 4 20 mA Technical data Number of output channels 4 shor...

Page 178: ...umper J1 type PCD2 W410 only Position 0 0 to 10 Vor 0 to 20 mA Position 4 2 to 10 Vor 4 to 20 mA D A converter Output amplifier 0 to 10 V Jumper J2 for voltage current type PCD2 W410 only Position V Voltage output Position C Current output External supply to V C converter type PCD2 W410 only Screw terminals Analogue digital values and jumper positions Jumper V C V C C Jumper 0 4 0 0 4 Signal range...

Page 179: ...I R 0 500 Ω D A VOLTAGE CONTROLLED CURRENT SOURCE 24 VDC An external 24 VDC supply is required for current outputs Block diagram D A D A D A D A 2 3 V C 9 8 7 6 5 4 3 2 1 0 A0 A1 A2 A3 V C 0 1 I O Bus PCD Bus Reference Voltage DATA WRITE ADDR JUMPER J2 24 VDC VOLTAGE CONTROLLED CURRENT SOURCE Programming Classic Programming examples for the PCD2 W4x0 can be found on the TCS Support site www saia s...

Page 180: ... output modules Input output I O modules 6 69 6 Watchdog This module cannot be used on the base address 240 because it would interact with the watchdog and would cause a malfunction For details please refer to the Watchdog section which describes the correct use of the watchdog in conjunction with PCD2 components ...

Page 181: ...vanic separation no Resolution digital representation 12 bit 0 4095 Conversion time D A typ 10 μs Load impedance Voltage 3 kΩ Current 500 Ω Accuracy at 25 C of output value Voltage 0 5 Current 0 8 Temperature error Voltage 0 1 over temperature range Current 0 2 0 55 C Internal current consumption from 5 V bus W600 max 4 mA W610 max 110 mA Internal current consumption from V bus W600 max 20 mA W610...

Page 182: ...4 3 2 1 0 A3 A2 A1 A0 Bus connector Bus interface Screw terminals Uext A3 A2 A1 A0 B U Supply 15V and 5V W610 only Output amplifier V C Jumper unipolar bipolar W610 only D A converter Jumper voltage current W610 only Protection circuit Stromversorgung Uext nur W610 m id lo w Jumper reset select W610 only Digital analogue values Digital values Output signals Classic xx7 Simatic 4095 4095 27648 20 1...

Page 183: ...ipolar mode Ranges depending on application Per module U B Unipolar or Bipolar operation Reset select Reset to low or mid scale Rec setting Unipolar low scale Bipolar mid scale Per channel V Voltage output 0 10 V or 10 V 10 V C Current output 0 20 mA Current outputs have been laid out for unipolar mode Bipolar mode is possible but for the negative half of this operation the output is 0 mA Connecti...

Page 184: ...nipolar Bipolar switch DC DC U ext GND U1 U2 U3 U4 COM Programming Classic Programming examples for the PCD2 W6x0 can be found on the TCS Support site www saia support com getting started the firmware writes the values according to the configuration I O Builder Watchdog This module cannot be used on the base address 240 because it would interact with the watchdog and would cause a malfunction For ...

Page 185: ...se electrically isolated 6 4 channels each with 10 bit resolution Different variants for voltage 0 10 V 10 V 10 V and current 0 20 mA are available Module overview Channels Resolution PCD2 W605 Voltage 0 10 V 6 O0 O5 10 mV PCD2 W615 Current 0 20 mA 4 O0 O3 20 μA PCD2 W625 Voltage 10 10 V 6 O0 O5 20 mV Technical data Output ranges see module overview Galvanic separation 500 V electrical isolation o...

Page 186: ... Ω Ue 10 20 V Terminals Pluggable 14 pole spring terminal block 4 405 4998 0 for Ø up to 1 5 mm Connections Digital analogue values Output signals and type Digital values PCD2 W605 PCD2 W615 PCD2 W625 Classic xx7 Simatic 10 0 V 20 mA 10 V 1023 1023 27684 5 0 V 10 mA 0 V 512 512 13842 4 mA 205 205 5530 0 V 0 mA 10 V 0 0 0 Notes on the output range Balancing the offset and the ampliﬁcation is done f...

Page 187: ...on an increase of 1 LSB In the FBs the output values are not limited to 0 1023 so the whole range of the module can be used For voltages 10 V or currents 20 mA values 1023 may be output and for voltages 0 V or 10 V negative values may be output With the W615 it is not possible to output negative currents This extended range does depend on the tolerances of the components and cannot be guaranteed C...

Page 188: ...COM A4 COM A5 COM DAC Reference Voltage 2 5 V μController PCD Bus I O Bus DC DC converter Galvanically separated interface Electrical isolation VCC COM 5 V GND Filter Uin Uin Programming Classic For programming the modules an FBox is available xx7 and RIOs The firmware reads in the values according to the configuration I O Builder or network configurator Watchdog This module can be used on all bas...

Page 189: ...CD2 W525 is an analogue multi purpose module with four inputs and four outputs Each input and output can be configured individually as an industry standard interface of type 0 10 V 0 20 mA und 4 20 mA The inputs can also be configured in such a way that they can support Pt Ni1000 or Pt500 temperature sensors Various filter types and scaling ranges can also be used for the module Inputs 14 Bit 4 in...

Page 190: ...Each channel has three operating modes configurable via software Voltage 0 10 V resolution 2 44 mV per LSB 12 Bit Current 0 20 mA resolution 4 88 μA per LSB 12 Bit 4 20 mA resolution 4 88 μA per LSB 11 7 Bit High impedance Miscellaneous All I O channels are electrically isolated from the external power supply but all channels are electrically connected to each other Each channel has two connection...

Page 191: ...t channel is configured via a DIP switch with four pins The function of each pin is as follows Pin no Off On 1 2 3 4 Differential mode Gain 1 Single ended mode Current shunt resistance on Supply to external resistors on Gain 0 25 According to this table the configuration of the various operating modes is as follows Voltage mode 0 10 V Current mode 0 20 mA 4 20 mA Temperature mode Pt1000 50 400 C P...

Page 192: ...e W525 without losing the galvanic separation The diagram below shows the various areas of separation Timing Inputs Internally the W525 captures a new value for each input channel every 2 ms This value can be read by the PCD at any time Depending on the speed of the PCD the transmission time for each individual value scaled to 16 bit for a single input channel is normally 100 μs Outputs Internally...

Page 193: ...vanic separation of the PCD yes 500 V Galvanic separation of external supply yes 500 V Galvanic separation between channels no Type of connections two cables per channel Configuration of operating mode using DIP switches Accuracy at 25 C 0 2 max Repeat accuracy 0 05 max Temperature drift 0 55 C max 70 ppm C Overvoltage protection 50 V min Overcurrent protection 35 mA min Common mode max voltage 50...

Page 194: ...rt circuit protected Time constant for filter 1 ms Voltage mode Max load to maintain specified accuracy 700 Ω Resolution range 0 10 V 12 Bit 2 44 mV per LSB Current mode Operating resistance 600 Ω Resolution range 0 20 mA 12 Bit 4 88 µA per LSB Resolution range 4 20 mA 11 7 Bit 4 88 µA per LSB General details Current consumption at I O bus 5V max 40 mA Current consumption at I O bus V no load Temp...

Page 195: ...t I O modules 6 85 6 6 13 Weighing modules PCD2 W720 2 channel weighing module for 4 6 wire weighing cells I O modules and I O terminal blocks may only be plugged in and removed when the PCD and the external 24 V are disconnected from the power supply 6 13 1 PCD2 W720 weighing modul The module PCD2 W720 is described in Manual 26 833 ...

Page 196: ...es PCD2 W745 Thermocouple modules 4 channel Supported temperature sensors are Thermocouples TC type J K Resistance thermometer RTD RTD type Pt100 Pt1000 Ni100 Ni1000 I O modules and I O terminal blocks may only be plugged in and removed when the PCD and the external 24 V are disconnected from the power supply 6 14 1 PCD2 W745 weighing modul The PCD2 W745 module is described in Manual 26 796 ...

Page 197: ...nter modules PCD2 H100 Counter module up to 20 kHz 1 channel PCD2 H110 General purpose counting and measuring module up to 100 kHz 1 channel PCD2 H112 General purpose counting and measuring module up to 100 kHz 2 channels I O modules and I O terminal blocks may only be plugged in and removed when the PCD and the external 24 V are disconnected from the power supply ...

Page 198: ...CPU counters Counting frequency max 20 kHz at pulse pause ratio 50 Data protection All data in this module are volatile non volatile PCD registers are available Digital inputs IN A and IN B signal voltages Nominal voltage 24 VDC low range 30 5 V high range 15 30 V for source operation Input current typically 7 5 mA Input filer 25 kHz Process output Counter controlled output CCO counter output swit...

Page 199: ...ole screw terminal block 4 405 4847 0 for wires up to 1 5 mm LEDs and connection terminals A Input A 1 B Input B 2 En Enable Counter active 0 CCO Output CCO 3 9 8 7 6 5 4 3 2 1 0 A B CCO CCO B A En SC x1 x2 Bus connector GAL for adressing GAL for count modes Jumper for count modes LEDs Screw terminals GAL Generic Array Logic Changing the jumpers On this circuit board there are components that are ...

Page 200: ...gle Count AND A B Filter Counting signals at input A Up and down counting selectable by user program To enable signals at input A to be counted input B must be connected to 24 V AND gate Input A Input B Clock Counter Modes x1 x2 Up down counting mode for 2 phase incremental shaft encoder at inputs A and B x1 Input A Input B Clock Counter x2 Input A Input B Clock Counter ...

Page 201: ...nternal counter is identiﬁed as Counter Flag The user has no hardware access to it This counter ﬂag is set to 1 whenever the counter is loaded or by means of a separate instruction The flag is set to 0 in up counting mode when counter value 65 535 is reached in down counting mode when counter value 0 is reached To reset a CCO hardware output which had previously been set high by the user pro gram ...

Page 202: ...ple output CCO should be switched off after 200 000 count signals 0 200 000 3392 65536 65536 65536 200 000 3 2 1 0 4 Counter Flag Reset Enable CCO CPU counter Programming Classic Programming examples for the PCD2 H100 can be found in a separate manual and on the TCS Support site www saia support com getting started xx7 The firmware reads in the values according to the configuration I O Builder Wat...

Page 203: ... 0 I0 Terminal 1 I1 Terminal 2 I2 Terminal 3 I3 4 Input A for counting and measuring Input B for counting only Input En C for use as counting module Input En M for use as measuring module Nominal voltage 24 VDC low range 30 5 V high range 15 30 V for source operation Input current typically 6 5 mA Input filer 150 kHz Circuit type electrically connected Digital outputs Number Terminal 4 O0 Terminal...

Page 204: ...k 4 405 4847 0 for wires up to 1 5 mm LEDs and connection terminals LED 0 State of input A LED 1 State of input B LED 2 State of input EnableC LED 3 State of input EnableM LED 4 State of output CCO 9 8 7 6 5 4 3 2 1 0 A0 A1 E3 E2 E1 E0 Bus connector FPGA PROM on socket Oscillator Input filter Output transistors LEDs Screw terminals Block diagram E 0 E 1 E 2 E 3 A 0 A 1 User PROM Oscillator FPGA Fi...

Page 205: ...h describes the correct use of the watchdog in con junction with PCD2 components 6 15 3 PCD2 H112 general purpose counting and measuring module up to 100 kHz 2 channel For further details please refer to manual 26 755 PCD2 H110 Universal counting and measuring module Watchdog This module cannot be used on the base address 240 because it would interact with the watchdog and would cause a malfunctio...

Page 206: ...requency configurable for 100 kHz 200 kHz 300 kHz and 500 kHz input filter designed for 500 kHz Frequency has to be selected depending on cable length Cable length Frequency 50 m max 500 kHz 100 m max 300 kHz 200 m max 200 kHz 400 m max 100 kHz Data code configurable Gray or binary Read mode Normal single read Ring mode double read and com pare not all encoders support this function Offset positio...

Page 207: ...or all outputs max 2 A ripple max 10 Operational conditions Ambient temperature Operation 0 55 C without forced ventilation Storage 25 85 C Noise immunity CE mark acc to EN 61000 6 3 and EN 61000 6 2 Programming Based on PCD user program and pre programmed function blocks FB Terminals Pluggable 10 pole screw terminal block 4 405 4847 0 for wires up to 1 5 mm LEDs and connection terminals Bus conne...

Page 208: ... 5V Output amplifier 5 to 32 VDC Uext Clock Clock Data Data Output 12 A 14 A 15 Output 13 Output 14 Output 15 For further details please refer to manual 26 761 PCD2 H150 SSI interface for absolute encoder Watchdog This module cannot be used on the base address 240 because it would interact with the watchdog and would cause a malfunction For details please refer to the Watchdog section which descri...

Page 209: ...eps Each module controls an independent axis The module supplies a monophase pulse string which is conveyed to a suitable electronic drive The module has 4 inputs and 4 outputs Technical data Number of axes 1 Positioning distance counting range 0 16 777 215 24 Bit Frequency ranges selectable 9 5 2 431 Hz 19 4 864 Hz 38 9 727 Hz 76 19 454 Hz Acceleration 0 6 1224 kHz s non linear range division dep...

Page 210: ...lation no Voltage drop max 0 3 V at 500 mA Output delay 1 µs longer for inductive load due to protective diode Power supply Internal current consumption from 5 V bus 85 mA Internal current consumption from V bus 0 mA External current consumption max 2 A all outputs residual ripple max 10 Operational conditions Ambient temperature Operation 0 55 C without forced ventilation Storage 25 85 C Noise im...

Page 211: ...ls LED 0 Voltage at input 0 Emergency stop LED 1 Voltage at input 1 LS1 LED 2 Voltage at input 2 REF LED 3 Voltage at input 3 LS2 LED 4 Voltage at output 0 PUL LED 5 Voltage at output 1 DIR LED 6 Voltage at output 2 LED 7 Voltage at output 3 status inverted when used as a limit switch Block diagram E 0 E 1 E 2 E 3 A 0 A 1 User PROM Oscillator FPGA Field Programmable Gate Array PCD Bus Input filter...

Page 212: ...rther information please refer to manual 26 761 PCD2 H150 motion control mod ules for stepper motors Watchdog This module cannot be used on the base address 240 because it would interact with the watchdog and would cause a malfunction For details please refer to the Watchdog section which describes the correct use of the watchdog in conjunction with PCD2 components ...

Page 213: ...ition a single axis with variable speed control DC or AC servomotors This requires the drive unit to have a power stage and incremental shaft encoder for capturing position or speed Each module contains a single chip processor that independently controls every movement according to parameters supplied by the user program velocity acceleration and destination position The axes are controlled indepe...

Page 214: ...ge 10 V accuracy of adjustment 5 mV Circuit type positive switching Minimum load impedance 3 kΩ Balancing output voltage is carried out in the factory The user is strongly advised not to adjust the tuning potentiometer 5 V supply for 5 V encoder for PCD2 H311 5 V output 5 V supply of encoder Short circuit protection yes Electrical isolation no Output voltage 5 V Max load current 300 mA Short circu...

Page 215: ...ls LEDs Screw terminals 9 8 7 6 5 4 3 2 1 0 B IN Out Pw 5V IN B A Power 5V IN A B A PCD2 H310 PCD2 H311 LED A State of encoder input A LED B State of encoder input B LED IN State of index input LED Ref State of reference switch H310 LED Pw 5 V Supply 5 V to encoder H311 LED Power Supply 15 V Terminals PCD2 H310 and external supply terminals Ref digital input for the reference switch Out analogue c...

Page 216: ...enerator Out 10V to amplifier Bus Interface PCD Bus Position counter H310 H311 Encoder Supply 5 V H311 Enc For further information please refer to manual 26 762 PCD2 H31x motion control module for stepper motors Watchdog This module cannot be used on the base address 240 because it would interact with the watchdog and would cause a malfunction For details please refer to the Watchdog section which...

Page 217: ... parameters supplied by the user program velocity acceleration and destination position PID control This enables each axis to execute independent movements perform S curve and trapezoidal motion profiles change velocity and acceleration perform interrupt functions and record the current axis position during motion In a PCD2 with expansion housing up to 7 PCD2 H32x modules can be operated in parall...

Page 218: ...Axis 1 Axis 2 Outputs SO SO Supply Uext Uext Uext typically 24 VDC 6 32 VDC 6 32 VDC I out 5 500 mA 5 500 mA Voltage drop at 500 mA 0 3 V 0 3 V Short circuit protection Yes 1 Yes 1 Electrical isolation No No 1 The short circuit current is restricted to max 1 6 A Analogue outputs for modules PCD2 H320 and PCD2 H325 Axis 1 Axis 2 Outputs OUT OUT Resolution incl sign bit 12 bit 12 bit Short circuit p...

Page 219: ... encoder modules PCD2 H325 and PCD2 H327 Short circuit protection yes Electrical isolation No Output voltage 5 V Max load current 300 mA Short circuit current 400 mA Overvoltage protection TVS diode 39 V 10 Reverse voltage protection No Power supply to all modules Internal current consumption from 5 V bus without en coder typically 210 mA max 230 mA 250 mA in SSI operation Internal current consump...

Page 220: ...rew terminal block J5 Axis 1 Trace Memory Bus connector Bus connector Addressing circuit FPGA Servo Processor DSP Peripheral ASIC LEDs LEDs 2xLED IN State of index input 2x LED A State of encoder input A 2xLED B State of encoder input B 2x LED LS2 State of limit switch 2 2x LED Ref State of reference switch 2x LED LS1 State of limit switch 1 2x LED SO State of synchronization output 2x LED SI Stat...

Page 221: ...4 VDC smoothed for SO Terminal 13 Ground PGND Outputs per axis Module type PCD2 H320 PCD2 H322 PCD2 H325 PCD2 H327 Terminal 0 OUT Analogue control output Slave axis 1 only Terminal 10 SO Synchronization output Software queries The elements listed in the table below can be queried by the user examples for mod ule 1 The module type and the FPGA version can be obtained with the FB Exec function and t...

Page 222: ...ck diagram For further information please refer to manual 26 772 PCD2 H32x motion control mod ules for servo drives Watchdog This module cannot be used on the base address 240 because it would interact with the watchdog and would cause a malfunction For details please refer to the Watchdog section which describes the correct use of the watchdog in conjunction with PCD2 components ...

Page 223: ...Hardware Manual for the PCD2 M5 Series Document 26 856 Version EN12 2014 07 24 Saia Burgess Controls AG Motion control modules for servo drives Input output I O modules 6 113 6 ...

Page 224: ...bles with I O module connections to the PCD The route to easy fast connection is via these preconfigured cables The connector is ready mounted at the PCD end of the cable so it just has to be plugged in to connect At the process end there are ribbon connectors to the terminal adapters or the relay interface or 0 5 mm2 or 0 25 mm2 strands numbered and colour coded All cables are described in Manual...

Page 225: ...ith the PG5 software If not please refer to Manual 26 733 PG5 8 1 1 Configuring the PCD with PG5 Connecting the PCD to the configuration with PG5 Start up PG5 Create new project Click on New The New Project dialogue is displayed Creating and opening a new project The dialogue box is brought up via File New Project The size of the dialogue box can be changed by dragging the bottom right corner or b...

Page 226: ...ptions Directories page The button can be used to browse for a directory Description May contain up to 2000 characters of free text The first line of text is displayed in the Description window in the Open Project dialogue box Create CPU box If this box is ticked a CPU with the same name is created automatically the name can be changed later in CPU properties This is useful for single CPU projects...

Page 227: ...2 2014 07 24 Saia Burgess Controls AG CPUs Configuration 8 3 8 Go to Online Settings and select the following options Channel name S Bus USB Tick PGU option Click OK Now connect the PCD to the PC via the USB cable Ensure that the PCD is connected to the 24 VDC supply ...

Page 228: ...al for the PCD2 M5 Series Document 26 856 Version EN12 2014 07 24 Saia Burgess Controls AG CPUs Configuration 8 4 8 Go to Hardware Settings Click on Upload to copy the settings from the CPU Click on Upload Click OK ...

Page 229: ...ow be changed and programming the application can begin 8 1 2 Hardware settings option The PCD2 M5_ CPUs do not have any jumpers to be set As with earlier PCD sys tems the settings are entered in PG5 on the Hardware Settings screen After you have selected the desired settings they will be loaded into the PCD2 M5_ when you click Download If Upload is pressed the current sttings for the CPU will be ...

Page 230: ... Run Halt switch is activated On the PCD2 M5_ it is thus possible to manipulate the operating mode with the switch that is accessible on the top of the CPU Full RS 232 handshaking on Port 0 This allows Port 0 to be used as a normal serial port or as a modem interface If this option is enabled it will no longer be possible to communicate with the CPU via the PGU port This seting should only be used...

Page 231: ...rdware clock where present continues to run when there is a power failure the PCD2s are equipped with a buffer capacitor SuperCap or a buffer battery CPU type Buffer Buffer time PCD2 M5xx0 Renata CR2032 lithium battery 1 3 years1 1 Depending on the ambient temperature the higher the temperature the shorter the buffer time With new controllers the batteries are packaged with the units and have to b...

Page 232: ...he reader of the risk to components from electrostatic discharges caused by touch Recommendation Before coming into contact with electrical components you should at least touch the Minus of the system cabinet of PGU connector It is better to use a grounding wrist strap with its cable permanently attached to the Minus of the system This sign accompanies instructions that must always be followed Exp...

Page 233: ...mit data RXD Receive data Signal and response circuits RTS Request to send CTS Clear to send DTR Data terminal ready DSR Data set ready RI Ring indicator DCD Data carrier detect Signals to RS 232 Signal type Logical state Set point Nominal value Data signal 0 space 1 mark 3 V to 15 V 15 V to 3 V 7 V 7 V Control message signal 0 off 1 on 15 V to 3 V 3 V to 15 V 7 V 7 V The idle state of the data si...

Page 234: ...pe Logical state Polarity Data signal 0 space 1 mark TX positive to TX TX positive to TX Control message signal 0 off 1 on RTS positive to RTS RTS positive to RTS RS 485 Signal type Logical state Polarity Data signal 0 space 1 mark RX TX positive to RX TX RX TX positive to RX TX Not all manufacturers use the same connection configuration so the data lines may need to be crossed To guarantee error ...

Page 235: ...rminal 2 RS Receiver Source Recipient Terminal 4 RA Receiver Anode Terminal 7 RC Receiver Cathode Terminal 9 RG Receiver Ground Signal type Set point Nominal value Power for logic L space 20 mA to 2 mA 0 mA Power for logic H mark 12 mA to 24 mA 20 mA Neutral voltage to TS RS 16 V to 24 V 24 V Short circuit power on TS RS 18 mA to 29 6 mA 23 2 mA The idle state of the data signals mark By wiring to...

Page 236: ...cts on a module must be connected to the same circuit i e only one phase per module is permitted Each load circuit may however be fused individually A 3 2 Installation instructions for carrying low voltage For reasons of safety it is not permissible to connect extra low voltages up to 50V and low voltages 50 250V to the same module If a PCD module is connected to a higher voltage 50 250 V approved...

Page 237: ...s Document 26 856 Version EN12 2014 07 24 Saia Burgess Controls AG Installation instructions and relay contacts Annex A 6 A PCD2 A210 L N Last max 10 A max 2 A PCD2 A220 L N max 6 A max 6 A Last Last PCD2 A250 L N max 8 A max 8 A Last Last ...

Page 238: ...e of contact protection circuits is to suppress arcing and hence to increase the service life of the contact elements Any protective circuit may have disadvantages as well as advantages For how to suppress arcing with an RC element see figure opposite When switching off load circuits with inductive components e g relay coils and magnet windings the break in current to the contacts causes an overvo...

Page 239: ...A 8 A Sizing aid The value C is derived directly from the current to be carried The value of resistance R is found by drawing a straight line between the relevant points on the I and R curves and reading the resistance at the intersection with the R curve Verbraucher Example U 100 V I 1 A C is calculated directly as 0 1 μF R 10 Ω intersection with R scale ...

Page 240: ...0 Connecting cable 2 m PCD2 M5 PCD2 C1x0 200 g Additional memory PCD7 R500 Flash module 1 MByte program backup for PCD2 Mxxx0 Slot M1 PCD7 R550M04 Flash module 4 MByte with file system for PCD2 Mxxx0 Slot M1 or M2 PCD7 R551M04 Flash module 1 MByte program backup 3 MByte file system for PCD2 Mxxx0 Slot M1 M2 Communication modules for Slot A1 and or A2 PCD7 F110 with RS 422 RS 485 interface electric...

Page 241: ...610 24 VDC input delay typically 10 ms pulsed voltage possible 40 g PCD2 E611 24 VDC input delay typically 1 ms smoothed voltage required 40 g PCD2 E613 48 VDC input delay typically 10 ms pulsed voltage possible 40 g PCD2 E616 5 VDC input delay typically 1 ms smoothed voltage required 40 g Digital output modules PCD2 A300 with 6 outputs 24 VDC 2 A 45 g PCD2 A400 with 8 outputs 24 VDC 0 5 A 40 g PC...

Page 242: ...325 Resolution 12 Bit 7 input channels 10 V 10 V 55 g Analogue output modules PCD2 W400 Resolution 8 Bit simple modules 4 channels 0 10 V 3 kΩ 35 g PCD2 W410 Resolution 8 Bit universal modules 4 channels selectable via jumpers 0 10 V 3 kΩ 0 20 mA 500 kΩ or 4 20 mA 500 kΩ 45 g PCD2 W600 Resolution 12 Bit simple modules 4 channels 0 10 V 3 kΩ 40 g PCD2 W610 Resolution 12 Bit universal modules 4 chan...

Page 243: ...dule up to 100 kHz for servo drives 1 axis for 24 VDC encoder 48 g PCD2 H311 2 Motion control module up to 100 kHz for servo drives 1 axis for 5 VDC RS 422 encoder 48 g PCD2 H320 Motion control module up to 125 kHz for servo drives 2 axes for 24 VDC encoder 66 g PCD2 H325 Motion control module up to 125 kHz for servo drives 2 axis for 5 VDC RS 422 encoder or SSI absolute angle transmitter Slave on...

Page 244: ... 3280 Murten Switzerland Phone 41 266727272 Fax 41 266727499 Email support support saia pcd com Supportsite www sbc support com SBC site www saia pcd com International Represetatives SBC Sales Companies www saia pcd com contact Postal address for returns from customers of the Swiss Sales office Saia Burgess Controls AG Service Après Vente Bahnhofstrasse 18 3280 Murten Switzerland ...

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