Badger Meter MDS 2000 Installation And Software Manual Download Page 1

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Badger Meter Europa GmbH

MDS2000

Oil management system

INSTALLATION AND
SOFTWARE MANUAL

October 2008

LMS_MDS2000_BA_02_0810

Summary of Contents for MDS 2000

Page 1: ...Badger Meter Europa GmbH MDS2000 Oil management system INSTALLATION AND SOFTWARE MANUAL October 2008 LMS_MDS2000_BA_02_0810...

Page 2: ...11 I O card connectors 12 1 3 Cabling 13 1 3 1 The network 13 1 3 2 The power 14 1 3 3 The terminal links 16 1 3 4 The solenoid valves 16 1 3 5 The pulse transmitters 17 1 3 6 The printer cable 18 1...

Page 3: ...Running the software 30 2 3 Using the software 31 2 3 1 Configuration button 31 2 3 2 Display button 35 2 3 3 Report button 36 2 3 4 Dispense button 37 2 3 5 Exit button 37 2 4 Export file possibilit...

Page 4: ...perly grounded outlet Failure to properly ground the MDS 2000 may cause damage to the unit or the data stored 9 Do not put the MDS 2000 where the cord will be walked on An extension cord is not recomm...

Page 5: ...able Type 2 twisted pair screened by pair Belden 9723 or equivalent Pulse transmitter cable Type 1 twisted pair screened Solenoid cable 2 core earth 0 75 mm Printer cable Type 3 core screened or highe...

Page 6: ...LM_MDS2000_BA_02_0810 Schemas Page 3 44 1 2 2 Oil installation...

Page 7: ...age 4 44 1 2 3 Connections for the junction box 2 core 0 75mm power cable earth 1 twisted pair screened type Alpha 2461 Belden 8451 18V 0V Schield Can H Can L TERMINAL CABLE 2 twisted pair shielded by...

Page 8: ..._0810 Schemas Page 5 44 1 2 4 Connections for the printer the network the internal PC card TXDO GND RXDO CTSO CAN H Shield CAN L Key J 5 L E N 0V 18V Terminal cable 9DB to PC Pin 3 TXD Pin 7 GND Pin 2...

Page 9: ...LM_MDS2000_BA_02_0810 Schemas Page 6 44 1 2 5 Connections for the external PC card TXDO GND RXDO CTSO CAN H Shield CAN L Key J 5 L E N Terminal cable I O 9DB 9DB PC 9DB...

Page 10: ...mas Page 7 44 1 2 6 Connections for the keypad 18V NEUT 18V LIVE WAND POWER CTS RXD GND TXD CAN L SHIELD CAN H PIN 2 RXD PIN 7 GND PIN 9 WAND POWER PIN 3 TXD PIN 7 GND PIN 20 CTS 0V 24V Junction Box T...

Page 11: ...ON 1 OFF ON ON ON 2 ON OFF ON ON 3 OFF OFF ON ON 4 ON ON OFF ON 5 OFF ON OFF ON 6 ON OFF OFF ON 7 OFF OFF OFF ON 8 ON ON ON OFF 9 OFF ON ON OFF 10 ON OFF ON OFF 11 OFF OFF ON OFF 12 ON ON OFF OFF 13...

Page 12: ...or the solenoids OP8 V OP7 V OP6 V OP5 V OP4 V OP3 V OP2 V OP1 V OP0 V MAIN AIR SOLENOID SOLENOID 8 HOSE 8 SOLENOID 7 HOSE 7 SOLENOID 6 HOSE 6 SOLENOID 5 HOSE 5 SOLENOID 4 HOSE 4 SOLENOID 3 HOSE 3 SOL...

Page 13: ...or the power and single pulse transmitters SPARE GND IN8 V GND IN7 IN6 V GND IN5 IN4 V GND IN3 IN2 V GND IN1 IN0 V Hose 8 Hose 6 Hose 5 Hose 2 Waste Oil Level Detector 18V 0V Hose 7 Hose 4 Hose 3 Hose...

Page 14: ...44 1 2 10 Connections for the power and dual channel pulse transmitters SPARE GND IN8 V GND IN7 IN6 V GND IN5 IN4 V GND IN3 IN2 V GND IN1 IN0 V Hose 4 Hose 3 Hose 2 Hose 1 Waste Oil Level Detector 18V...

Page 15: ...0_BA_02_0810 Schemas Page 12 44 1 2 11 I O card connectors SPARE GND IN8 V GND IN7 IN6 V GND IN5 IN4 V GND IN3 IN2 V GND IN1 IN0 V OP8 V OP7 V OP6 V OP5 V OP4 V OP3 V OP2 V OP1 V OP0 V Printer Network...

Page 16: ...unication between the different components of your installations The different components connected to the network I O unit s Keypad s Display s Terminal for printer PC Network cable Type 1 twisted pa...

Page 17: ...JP is mounted on the electronic board of each device and gives you the possibility to connect IN position or disconnect OUT position this resistor The use of junction boxes is deeply recommended Star...

Page 18: ...onnector is valid for the alimentation of the electronic board and the solenoids On each keypad a connector shows you 18V Neut 18V Live 24 VDC input The earth must be connected with a frame nut and th...

Page 19: ...etwork CAN H CAN L and shield earth 1 3 4 The solenoid valves Each solenoid valve is powered individually from the I O unit On each I O unit a connector shows you V Opx frame connection The solenoids...

Page 20: ...or shows you V Inx Inx GND The two pulse transmitter s conductors need to be connected indiscriminately on the connectors INx and GND The pulse transmitters 1 to 8 are connected in the I O ID 0 the pu...

Page 21: ...the keypad and the terminal for printer are the same The maximum distance for the printer cable is 15 meters If you have a longer distance use the L2061 network gate for long distance printer 1 4 Netw...

Page 22: ...25 17 18 19 20 21 22 23 24 3 24 25 26 27 28 29 30 31 26 27 28 29 30 31 32 33 25 26 27 28 29 30 31 32 4 32 33 34 35 36 37 38 39 34 35 36 37 38 39 40 41 33 34 35 36 37 38 39 40 5 40 41 42 43 44 45 46 47...

Page 23: ...Remove all the keypad s connectors or shut off the power 2 Press the key Space on the keypad you need to change and hold down 3 Put back the connector or power on 4 Release the space key the screen w...

Page 24: ...stem configuration and install menu to set the minimum parameters described in chapter 2 the network 4 Go to the prompt change I O ID 5 Set I O address to 2 Hoses 17 to 24 6 Exit the configuration pro...

Page 25: ...enu to modify one or more parameters 3 Exit the configuration procedure go back to PIN 4 Re enter the original keypad ID you modified 1 4 6 Level 3 Installation with a PC multi I O and maximum 64 keyp...

Page 26: ...e have introduced a method to release systems where the Supervisor PIN has been lost or illegally changed This is based on time and date and gives a different PIN every hour If the customer calls need...

Page 27: ...and send it back to us for repair 1 5 3 Problems with the solenoid valves All the solenoids are open all the time check the position of the override key switch on the I O box You are in test A system...

Page 28: ...32 is in U11 MAX232 if the printer is connected to a keypad the max 232 is in U9 MAX 232 With a Voltmeter check the power between PIN 2 and the GND you must have 8 9 VDC Check the power between PIN 6...

Page 29: ...ng license agreement carefully You signify your acceptance of the terms of this agreement by opening the envelopes If you do not agree with them you should promptly return the package Article 1 Licens...

Page 30: ...ghts which vary from state to state 3 Some states do not allow the exclusion or limitation of implied warranties of liability for incidental or consequential damages so the above limitation or exclusi...

Page 31: ...ot 2 2 5 MDS 2000 requirements Check that your MDS 2000 system has at least the following system configuration before installing the PC card upgrade Eprom Version 6 02 on I O Eprom Version 3 05 on key...

Page 32: ...drive A Note If your drive is drive B then use B in place of A throughout the rest of the installation procedure 2 Select RUN from the file menu of the program manager 3 Type A SETUP and press enter...

Page 33: ...ck on continue 16 Once the installation is complete a message stating such is displayed Just click on the Exit button 17 This completes the installation 2 2 8 Running the software Once all the softwar...

Page 34: ...wiring with the MDS 2000 in the network On the bottom of the screen you have different options 2 3 1 Configuration button Click on it and enter your PIN number different PIN numbers for three levels o...

Page 35: ...MDS2000_BA_02_0810 Using the software Page 32 44 Users You can configure the names and codes of the different users of the system to add a new user click the add button and follow the steps on the scr...

Page 36: ...y and with the PC Select the location of the report printer if you have a report printer connected to a keypad or an I O unit remark only the report requested at the keypad are concerned not the repor...

Page 37: ...the respective tank and the respective display ID Nr For each selected I O enter the hose tank and display allocation the correction factor the PPl and the max quantity to be dispensed at this outlet...

Page 38: ...tton Click on the display button and enter the system PIN number Two different buttons appear Tank level Oil usage The oil usage button is for statistics by users and by products It is not available f...

Page 39: ...level limit This will prevent air to enter the oil line and prevent any risk of impurities entering the line as well To change any values just click on it 2 3 3 Report button Click on the report butt...

Page 40: ...ion and odometer option is on it will also appear on this screen 2 3 5 Exit button Just click and you are out of the program On the top of the menu bar the two needed items are the options SEND OPTION...

Page 41: ...file will be issued you have the choice where to place this file This file is an ASCII file CSV format and it is exactly the same as a report issued in standard on the MDS system This option is more...

Page 42: ...RS 232 in non networked environments via local hard disk or even diskettes may be possible for emergencies The customer should then from this area read and merge data into his own software 2 4 2 3 Tra...

Page 43: ...stomer and controlled for Correct Sequence n If sequence n s are missing the customer s software should generate a warning Action a Find the missing transactions and enter it manually b Search reason...

Page 44: ...Page 41 44 2 5 Backup restore or Archive Database You have first the possibility to backup the database you are using You have to go into the top menu bar in the file Backup Database Enter the system...

Page 45: ...base Page 42 44 The second possibility you have is to restore a database Follow the same step as for the backup the system will tell you that this will clear the current database You can also archive...

Page 46: ...LM_MDS2000_BA_02_0810 Manufacturer s declaration Page 43 44 3 Manufacturer s declaration...

Page 47: ...Seller s obligation hereunder shall be limited to such repair and replacement and shall be conditioned upon Seller s receiving written notice of any alleged defect within 10 days after its discovery a...

Page 48: ...Hotline Please contact your supplier for any technical assistance you may need Badger Meter Europa GmbH Subsidiary of Badger Meter Inc USA...

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