Omron SYSDRIVE 3G3JV-AB001 User Manual Download Page 131

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7-22

Maintenance Operations

Chapter 7

Summary of Contents for SYSDRIVE 3G3JV-AB001

Page 1: ...USER S MANUAL FIRST DRAFT SYSDRIVE 3G3JV Compact Simplified Inverter Cat No I528 E1 1...

Page 2: ...to open the cover under any circumstances Doing so may result in injury or death and may damage the product Never attempt to repair or dis assemble the product 4 We recommend that you add the followi...

Page 3: ...Chapter 1 Overview 1 1 Function 1 2 Nomenclature 1...

Page 4: ...ming to IP20 0 4 0 55 kW 3G3JV A2004 0 75 1 1 kW 3G3JV A2007 1 5 1 5 kW 3G3JV A2015 2 2 2 2 kW 3G3JV A2022 Single phase 200 VAC Closed ll i 0 1 0 1 kW 3G3JV AB001 S g e p ase 00 C C osed wall mounting...

Page 5: ...le The life of the cooling fan can be prolonged by turning on the cooling fan only when the Inverter is in operation Optional RS232 3G3JV PSI232J and RS422 485 MODBUS 3G3JV PSI485J inter face cards H...

Page 6: ...r Terminal block U shaped cutouts Two Note 1 The front cover functions as a terminal cover The Digital Operator Unit cannot be removed Note 2 Instead of mounting holes each of the following models has...

Page 7: ...indicator The values set in U01 through U10 are monitored while this indicator is lit F R indicator The direction of rotation can be selected while this indicator is lit when operating the Inverter w...

Page 8: ...umbers and parameter set values Decrement Key Decreases multi function monitor numbers parameter numbers and parameter set values Enter Key Enters multi function monitor numbers parameter numbers and...

Page 9: ...Chapter 2 Design 2 1 Installation 2 2 Wiring 2...

Page 10: ...4 kW Single phase 200 VAC Input Rated voltage Model 3G3JV Dimensions mm Weight kg ated o tage ode 3G3J D e g t g 3 phase 200 VAC A2001 70 Approx 0 5 3 p ase 00 C A2002 70 Approx 0 5 A2004 102 Approx 0...

Page 11: ...to 1 5 kW Single phase 200 VAC Input Two 5 dia holes Rated voltage Model 3G3JV Dimensions mm Weight kg ated o tage ode 3G3J D e g t g 3 phase 200 VAC A2015 129 Approx 1 3 3 p ase 00 C A2022 154 Approx...

Page 12: ...oduct Doing so may result in fire or malfunction Caution Do not apply any strong impact Doing so may result in damage to the product or malfunction Caution Provide an appropriate stopping device on th...

Page 13: ...st When installing or operating the Inverter always take special care so that metal pow der oil water or other foreign matter does not get into the Inverter Do not install the Inverter on inflammable...

Page 14: ...internal air temperature as low as possible The surface temperature of the Inverter may rise approximately 30 C higher than the ambient temperature Be sure to keep away equipment and wires from the In...

Page 15: ...external breakers and take other safety measures against short circuiting in external wiring Not doing so may result in fire Caution Confirm that the rated input voltage of the Inverter is the same a...

Page 16: ...he instructions below to remove the covers from the Inverter To mount the covers take the opposite steps H Removing the Front Cover Loosen the front cover mounting screws with a screwdriver Press the...

Page 17: ...ont cover pull the top and bottom protection covers in the arrow 1 directions D Removing the Optional Cover After removing the front cover lift the optional cover in the arrow 2 direction based on pos...

Page 18: ...the front cover top protection cover and the bottom protection cover H Position of Terminal Block Ground terminal Control circuit terminals Main circuit output terminals Main circuit input terminals...

Page 19: ...A2007 3G3JV AB001 to 3G3JV AB004 Main Circuit Input Terminals Upper Side Main Circuit Output Terminals Lower Side D 3G3JV A2015 to 3G3JV A2022 3G3JV AB007 to 3G3JV AB015 Main Circuit Input Terminals U...

Page 20: ...to the W T3 Note The maximum output voltage corresponds to the power supply input voltage of the Inverter 1 Connection terminals 1 and 2 DC reactor Connect the DC reactor for suppressing harmonics to...

Page 21: ...pply DC power supply for frequency reference use 20 mA at 12 VDC FR Frequency reference input Input terminal for fre quency reference use 0 to 10 VDC 20 k FC Frequency reference common Common for freq...

Page 22: ...circuit terminals are used for input method selection Remove the front cover and optional cover to use these switches Selector Control circuit terminal block D Selecting Sequence Input Method By usin...

Page 23: ...ctor optional Noise Filter 3 phase 200 VAC Single phase 200 VAC see note 1 Forward Stop Multi function input 1 S2 Multi function input 2 S3 Multi function input 3 S4 Multi function input 4 S5 Sequence...

Page 24: ...put Operates with the stop switch and RUN switch closed Stop input Stops with the stop switch opened Forward Stop reference Forward with the direction switch opened and reverse with the direction swit...

Page 25: ...l Termi nal screw Screw tighten ing torque NSm Wire size mm2 Recom mended wire size mm2 Molded case circuit breaker capac ity A A2001 R L1 S L2 T L3 1 2 U T1 V T2 W T3 M3 5 0 8 to 1 0 0 75 to 2 2 5 A2...

Page 26: ...1 R L1 S L2 T L3 1 2 U T1 V T2 W T3 M3 5 0 8 to 1 0 0 75 to 2 2 5 AB002 R L1 S L2 T L3 1 2 U T1 V T2 W T3 M3 5 0 8 to 1 0 0 75 to 2 2 5 AB004 R L1 S L2 T L3 1 2 U T1 V T2 W T3 M3 5 0 8 to 1 0 0 75 to...

Page 27: ...es set up a sequence such that the power supply will be turned off by a fault output as shown in the following diagram 3 phase Single phase 200 VAC Power supply Inverter Fault output NC D Installing a...

Page 28: ...may cause the Inverter to break down When the Inverter is operated with the Digital Operator automatic operation cannot be performed after recovery from a power interruption D Connecting Input Power S...

Page 29: ...r controllers Note Use a special purpose Noise Filter for the SYSDRIVE 3G3JV Wiring Example 2 Power supply General purpose noise filter 3G3JV SYSDRIVE Programmable Controller Other controllers Power s...

Page 30: ...ot to short the output wires D Do not Use a Phase Advancing Capacitor or Noise Filter Never connect a phase advance capacitor or LC RC Noise Filter to the output circuit Doing so will result in damage...

Page 31: ...alfunction Radio Noise Electromagnetic waves from the Inverter and cables cause the broadcasting radio receiver to make noise D Countermeasures against Induction Noise As described previously a Noise...

Page 32: ...supply Noise Filter Steel box 3G3JV SYSDRIVE Metal pipe Noise Filter D Cable Length between Inverter and Motor If the cable between the Inverter and the motor is long the high frequency leakage cur re...

Page 33: ...round wire that complies with technical standards on electrical equip ment and minimize the length of the ground wire Leakage current flows through the Inverter Therefore if the distance between the g...

Page 34: ...nst the genera tion of harmonics from the Inverter D Harmonics Definition Harmonics consist of electric power produced from AC power and alternating at fre quencies that are integral multiples of the...

Page 35: ...oothing the pulsating one side voltage with capacitors Such AC cur rent however contains harmonics Inverter The Inverter as well as normal electric machines has an input current containing har monics...

Page 36: ...current of the Inverter Connection Connect the DC reactor to the internal DC power supply of the Inverter after shutting off the power supply to the Inverter and making sure that the charge indicator...

Page 37: ...13 8 4 5 4 7 3 2 3 0 2 2 DC and AC reactors 28 9 1 7 2 4 1 3 2 2 4 1 6 1 4 2 2 5 Wiring Control Circuit Terminals A control signal line must be 50 m maximum and separated from power lines The frequen...

Page 38: ...orque of 0 5 NSm Note 1 Always separate the control signal line from the main circuit cables and other power cables Note 2 Do not solder the wires to the control circuit terminals The wires may not co...

Page 39: ...y Reference Input Terminals The use of solderless terminals for the frequency reference input terminals is recom mended because solderless terminals are easy to connect securely Note Make sure that th...

Page 40: ...breakers 3 phase 200 VAC or single phase 200 VAC Noise Filter Clamp core D Control Circuit Terminals Forward Stop Multi function input 1 S2 Multi function input 2 S3 Multi function input 3 S4 Multi fu...

Page 41: ...PFI2020 E 20 Single phase 200 VAC Noise Filter Inverter Single phase 200 V Noise Filter Model 3G3JV Model 3G3JV Rated current A AB001 AB002 AB004 PFI1010 E 10 AB007 AB015 PFI1020 E 20 D Connecting a M...

Page 42: ...ting the Inverter from damage that may result from short circuiting Use one MCCB per Inverter Select a suitable MCCB from the following table 200 V Models Inverter MCCB Mitsubishi Electric Model 3G3JV...

Page 43: ...Chapter 3 Preparing for Operation and Monitoring 3 1 Nomenclature 3 2 Outline of Operation 3...

Page 44: ...alues set in U01 through U10 are monitored while this indicator is lit F R indicator The direction of rotation can be selected while this indicator is lit when operating the Inverter with the RUN Key...

Page 45: ...nd parameter set values Decrement Key Decreases multi function monitor numbers parameter numbers and parameter set values Enter Key Enters multi function monitor numbers parameter numbers and internal...

Page 46: ...sets the frequency reference FOUT Output Frequency Monitors the output frequency Note This indicator will be lit by turning the Inverter on again if the Inverter is turned off while this indicator is...

Page 47: ...rming the setting for n08 The frequency reference will change when the set value is changed with the Incre ment or Decrement Key while the data display is continuously lit Note 2 The frequency referen...

Page 48: ...the MNTR indicator is lit U01 will be displayed Use the Increment or Decrement Key to select the monitor item to be displayed Press the Enter Key so that the data of the selected monitor item will be...

Page 49: ...main circuit of the Inverter U06 Input terminal t t Shows the ON OFF status of inputs U06 put te a status Input ON No input Not used Terminal S1 Forward Stop Terminal S2 Multi function input 1 S2 Ter...

Page 50: ...ence Indicator Display example Explanation Press the Mode Key repeatedly until the LO RE indicator is lit The present setting will be displayed rE Remote Lo Local Use the Increment or Decrement Key to...

Page 51: ...data At that time the display will flash Press the Enter Key so that the set value will be entered and the data display will be lit see note 1 In approximately 1 s The parameter number will be display...

Page 52: ...3 10 Preparing for Operation and Monitoring Chapter 3...

Page 53: ...Chapter 4 Test Run 4 1 Procedure for Test Run 4 2 Operation Example 4...

Page 54: ...the machine immediately after resetting momentary power interruption to avoid an unexpected restart if operation is set to be continued in the processing selection function after momentary power inter...

Page 55: ...not perform a signal check during operation Doing so may result in injury or damage to the product Caution Do not carelessly change settings Doing so may result in injury or damage to the product Tes...

Page 56: ...it terminals and the control device are wired correctly Make sure that all control terminals are turned off HSet the motor to no load status i e not connected to the mechanical system HHaving conducte...

Page 57: ...and operate using the Digital Operator 9 Operation Basic Operation Operation based on the basic settings required to start and stop the Inverter Refer to page 5 1 Advanced Operation Operation that use...

Page 58: ...ed to the mechanical system H Connecting the Power Supply After conducting the above checks connect the power supply 2 Check the Display Status If the display is normal when the power is connected it...

Page 59: ...r Set the motor current parameter in n32 in order to prevent the motor from burning due to overloading H Setting the Rated Motor Current Check the rated current on the motor nameplate and set the moto...

Page 60: ...Operator Note Before operating the Digital Operator check that the FREQ adjuster is set to MIN H Forward Reverse Rotation with the Digital Operator Key sequence Indicator Display example Explanation...

Page 61: ...etely connect the mechanical sys tem Be sure to tighten all the screws when fixing the motor axis in the mechanical system H Operation Using the Digital Operator In case a fault occurs during operatio...

Page 62: ...4 10 Test Run Chapter 4...

Page 63: ...the Local Remote Mode 5 4 Selecting the Operation Command 5 5 Setting the Frequency Reference 5 6 Setting the Acceleration Deceleration Time 5 7 Selecting the Reverse Rotation prohibit 5 8 Selecting...

Page 64: ...e motor nameplate and set the parameter H Setting the Parameter Write prohibit Selection Parameter Initialization n01 Set n01 to 1 so that n01 through n79 can be set or displayed n01 Parameter Write p...

Page 65: ...erload detection OL1 By setting the correct parameter the overloaded motor will be protected from burning n32 Rated Motor Current Changes during operation No Setting range 0 0 to 120 A of rated output...

Page 66: ...nges during operation No Setting range 1 to 255 V Unit of setting 1 V Default settings 200 n11 Maximum Voltage Frequency FA Changes during operation No Setting range 0 2 to 400 Hz Unit of setting 0 1...

Page 67: ...or the load with high viscous friction may require high torque at low speed If the torque is insufficient at low speed increase the voltage in the low speed range by 1 V provided that no overload OL1...

Page 68: ...eference selection in local mode in n07 Remote The Inverter in a system operates according to the control signal of the host controller Operation Command Selectable from two types and set in n02 Frequ...

Page 69: ...etting 0 Set Values Value Description 0 The RUN and STOP RESET Keys of the Digital Operator are enabled 1 Multi function input in 2 or 3 wire sequence through the control circuit terminals is enabled...

Page 70: ...t setting 0 Set Values Value Description 0 The FREQ adjuster of the Digital Operator is enabled see note 1 1 Frequency reference 1 n21 is enabled 2 The frequency reference control terminal for 0 to 10...

Page 71: ...frequency reference 1 In either case the value is set in n21 5 5 2 Upper and Lower Frequency Reference Limits Regardless of the methods of operation mode and frequency reference in put the upper and...

Page 72: ...mA or 4 mA in n42 as percentage based on the maximum frequency as 100 n41 Frequency Reference Gain Changes during operation Yes Setting range 0 to 255 Max frequency 100 Unit of setting 1 Default sett...

Page 73: ...ce 2 Changes during operation Yes Setting range 0 0 to max frequency Unit of setting 0 01 Hz see note 1 Default setting 0 0 n23 Frequency Reference 3 Changes during operation Yes Setting range 0 0 to...

Page 74: ...Multi step speed reference 3 Set value 8 Frequency reference 1 OFF OFF OFF Frequency reference 2 ON OFF OFF Frequency reference 3 OFF ON OFF Frequency reference 4 ON ON OFF Frequency reference 5 OFF O...

Page 75: ...and the Inverter is in local mode SFrequency references 2 through 8 are set with multi step speed reference input The frequency reference can be changed even during operation When the frequency refere...

Page 76: ...ged with the Increment or Decrement Key while the data display is continuously lit n08 Key Sequential Frequency Setting Changes during operation No Setting range 0 1 Unit of setting 1 Default setting...

Page 77: ...time 2 and deceleration time 2 are enabled by setting 11 for acceleration deceleration time selection in any of the n36 through n39 parameters for multi function input Deceleration time 2 is also ena...

Page 78: ...eration No Setting range 0 to 3 Unit of setting 1 Default setting 0 Set Values Value Description 0 No S shape acceleration deceleration characteristic Trapezoidal acceleration deceleration 1 S shape a...

Page 79: ...or Digital Operator The parameter should be set to not accept when the Inverter is applied to systems that prohibit the reverse rotation of the Inverter H Selecting the Reverse Rotation prohibit n05 n...

Page 80: ...Set Values Value Description 0 Frequency deceleration stop see note 1 Free running Note The Inverter will decelerate to stop according to the setting in n17 for deceleration time 1 if any of the n36...

Page 81: ...o 22 see note Unit of setting 1 Default setting 2 n37 Multi function Input 2 S3 Changes during operation No Setting range 0 2 to 8 10 to 22 see note Unit of setting 1 Default setting 5 n38 Multi funct...

Page 82: ...ulti step speed reference 2 through Key Sequences for the relationship be tween multi step speed references and frequency references 8 Multi step speed reference 3 references Note Any multi step speed...

Page 83: ...d Note STP is displayed lit with fault input ON and flashes with alarm input ON 34 Up or down command Up or down command set in n39 only By setting n39 to 34 the set value in n38 is ignored and the fo...

Page 84: ...switch RUN input RUN with the STOP switch and RUN switch closed STOP input with the STOP switch opened Forward Reverse rotation command Forward rotation with the direction switch opened and reverse ro...

Page 85: ...selection n59 Overtorque detection level n60 7 Overtorque being monitored NC contact output Overtorque detection level n60 Overtorque detection time n61 Note NO contact ON with overtorque being detec...

Page 86: ...ing operation No Setting range 0 1 Unit of setting 1 Default setting 0 Set Values Value Description 0 Output frequency Reference 10 V at max frequency 1 Output current Reference 10 V with rated output...

Page 87: ...ation 6 1 Setting the Carrier Frequency 6 2 DC Injection Braking Function 6 3 Stall Prevention Function 6 4 Overtorque Detection Function 6 5 Torque Compensation Function 6 6 Slip Compensation Functio...

Page 88: ...city of the Inverter model Set Values Value Description 1 2 5 kHz 2 5 0 kHz 3 7 5 kHz 4 10 0 kHz 7 2 5 kHz 12 12 times as high as output frequency between 1 0 and 2 5 kHz 8 2 5 kHz 24 24 times as high...

Page 89: ...shows the default value and a decrease in the output current of each Inverter model Be sure to use the Inverter so that there will be no decrease in rated output current Voltage Model 3G3JV Default s...

Page 90: ...lly set n75 to 0 When the output frequency is 5 Hz or higher and the output current rate is 110 or less the carrier frequency will be automatically reduced to 2 5 kHz with n75 set to 1 If the load is...

Page 91: ...setting 1 Default setting 50 n53 DC Injection Braking to stop Time Changes during operation No Setting range 0 0 to 25 5 s Unit of setting 0 1 s Default setting 0 5 n54 Startup DC Injection Braking Ti...

Page 92: ...eration No Setting range 0 1 Unit of setting 1 Default setting 0 Set Values Value Description 0 Stall prevention during deceleration 1 No stall prevention during deceleration If 1 is set the motor wil...

Page 93: ...percentage based on the rated Inverter current as 100 The default setting does not need any changes in normal operation Decrease the set value if the capacity of the motor is smaller than that of the...

Page 94: ...o the preset acceleration or deceleration time Acceleration time 1 n16 n17 or acceleration time 2 n18 n19 Set the parameter as percentage based on the rated Inverter current as 100 The default setting...

Page 95: ...after overtorque is detected 4 Inverter always monitors overtorque during operation It discontinues operation through protective function when overtorque is detected Set n60 for overtorque detection l...

Page 96: ...the rated Inverter current as 100 n61 Overtorque Detection Time Changes during operation No Setting range 0 1 to 10 0 s Unit of setting 0 1 s Default setting 0 1 Set Values Set the overtorque detecti...

Page 97: ...ion Change the default setting in the following cases The wiring distance between the Inverter and motor is long Set the gain to a larger value The capacity of the motor is lower than the maximum appl...

Page 98: ...se This parameter is used as a slip compensation constant Calculate the rated motor slip value from the rated frequency Hz and rpm on the mo tor nameplate by using the following formula Rated slit val...

Page 99: ...alue increase the set value If the speed is higher than the target value decrease the set value n67 Slip Compensation Parameter Changes during operation No Setting range 0 0 to 25 5 s Unit of setting...

Page 100: ...0 Protection characteristics for general purpose induction motors 1 Protection characteristics for Inverter dedicated motors 2 No protection This parameter is used to set the electric thermal charact...

Page 101: ...y application problems 6 7 2 Cooling Fan Operation Function n35 This parameter is used to operate the cooling fan of the Inverter while the Inverter is turned on or only while the Inverter is in opera...

Page 102: ...rning is detected with the parameter set to 2 The Inverter will restart after speed searching when power is restored 6 7 4 Fault Retry n48 Caution The Inverter may be break if the fault retry function...

Page 103: ...ting frequencies that make the mechanical system resonate The frequency jump function can be used effectively to set two dead bands of a fre quency reference n49 Jump Frequency 1 Changes during operat...

Page 104: ...acceleration or deceleration control however the Inverter does not jump the bands but changes the frequency smoothly Frequency Jump Function Output frequency Reference frequency 6 7 6 Frequency Detec...

Page 105: ...cy detection Frequency Detection Operation Output frequency Detection width 2 Hz Reset width 4 Hz Frequency reference Time Frequency detection Time H Frequency Detection Levels 1 and 2 The parameter n...

Page 106: ...set in 0 1 Hz increments if the frequency is less than 100 Hz and 1 Hz increments if the frequency is 100 Hz or over Frequency Detection Level 1 Output frequency Reset width 2 Hz n58 Frequency detect...

Page 107: ...frequency hold function selector is set to 1 By setting n62 to 1 the frequency reference kept on hold for 5 s or more will be retained even after a power interruption and operation will be restarted a...

Page 108: ...Frequency deceleration restricted by lower limit Time Time Time Time The following ON OFF combinations of UP and DOWN commands are possible Command Acceleration Deceleration Hold Hold S4 UP command ON...

Page 109: ...ncy will be held by the UP DOWN function when both UP and DOWN commands are ON or OFF together 6 7 8 Error History n78 The 3G3JV stores information on the latest error The information on the latest er...

Page 110: ...Chapter 7 Maintenance Operations 7 1 Protective and Diagnostic Functions 7 2 Troubleshooting 7 3 Maintenance and Inspection 7...

Page 111: ...ti function input n36 to n39 must be set to 5 Fault Reset S Press the STOP RESET Key on the Digital Operator S Turn the main circuit power supply off and then on again H Fault Displays and Processing...

Page 112: ...ntermeasures Incorrect power supply voltage Make sure that the power supply voltage is within specifications Momentary power interruption has occurred Use the momentary power interruption compensation...

Page 113: ...meplate and set n32 to the rated current The Inverter is driving more than one motor Disable the motor overload detection function and install an electronic thermal relay for each of the motors The mo...

Page 114: ...the connections between the Inverter and motor and reset the fault after correcting its cause ef External fault EF An external fault has been input from a multi function input A multi function input...

Page 115: ...perator has been detected The internal circuitry of the Digital Operator has a fault Turn the Digital Operator off and on Replace the Digital Operator if the same fault occurs again Emergency stop STP...

Page 116: ...countermeasures Incorrect power supply voltage Make sure that the power supply voltage is within specifications U flashing Main Circuit Overvoltage The main circuit DC voltage has reached the overvolt...

Page 117: ...k command has been input Note The Inverter coasts to a stop The external base block command has been input as multi function input Remove the cause of external base block input The sequence is incorre...

Page 118: ...rgency stop alarm signal is input as multi function input A multi function input 1 2 3 or 4 set to 20 or 22 has been used Note The Inverter stops ac cording to the method set in n04 An emergency stop...

Page 119: ...r to be set The Inverter is operating There are some parameters that cannot be set during operation Refer to the list of parameters Turn the Inverter off and then make the settings H The Digital Opera...

Page 120: ...rter will not operate Raise the frequency reference to at least the minimum output frequency The Inverter is in local mode The Inverter in local mode starts with the RUN command given with the RUN Key...

Page 121: ...Inverter to remote mode with rE displayed If the above operation is not possible the multi function input will be set to local re mote selection In that case the mode can be changed with the multi fun...

Page 122: ...heck to be sure that the set value is suitable The stall prevention level during acceleration is too low If the value in n56 for stall prevention level during acceleration is too slow the accel eratio...

Page 123: ...acceleration deceleration time Also consider increasing the motor capacity The ambient temperature is too high The rating of the motor is determined within a particular ambient operating tempera ture...

Page 124: ...with a metal tube 7 2 9 Ground Fault Interrupter is Actuated when Inverter is Started Leakage current flows through the Inverter The Inverter performs internal switching Therefore a leakage current f...

Page 125: ...ter There may be resonance between the characteristic frequency of a machine and the output frequency of the Inverter To prevent this from occurring use the frequency jump function with the constants...

Page 126: ...en it is started This can be prevented by slowing the rotation of the motor by DC braking before starting the motor Increase the parameter in n54 for startup DC injection control time 7 2 13 Output Fr...

Page 127: ...part or repair Doing either of these may result in electrical shock or injury Caution Carefully handle the Inverter because it uses semiconductor ele ments Careless handling may result in malfunction...

Page 128: ...of the Inverter There should be no unusual noises or vibration and the accumulated operating time should not exceeded the specifications H Periodic Maintenance Parts Periodic inspection standards var...

Page 129: ...Wind direction 2 Hold the fan wire and pull the protective tube of the cover in the arrow 3 direction Protective tube There is a connector inside Fan wind direction 3 Slide the protective tube and re...

Page 130: ...ire from the electrical inlet on the bottom of the plastic casing 3 Remove the Fan from the fan cover 4 Mount the new Fan on the fan cover At this time make sure that the wind direction of the fan wil...

Page 131: ...7 22 Maintenance Operations Chapter 7...

Page 132: ...Chapter 8 Specifications 8 1 Inverter Specifications 8 2 Option Specifications 8...

Page 133: ...5 Cooling method Natural cooling Cooling fan Max applicable motor capacity kW 0 1 0 2 0 4 0 75 1 5 2 2 Output specifi i Rated output capacity kVA 0 3 0 6 1 1 1 9 3 0 4 2 specifi cations Rated output...

Page 134: ...oximately 200 V 160 V for single phase 200 VAC model Momentary power interruption compensation selection Stops for 15 ms or more By setting the Inverter to momentary power interruption mode operation...

Page 135: ...unting holes for the Inverter H Standard Specifications Noise Filters for 3 phase 200 VAC Inverter Models Inverter Noise Filter for 3 phase 200 VAC Inverter models Model 3G3JV Model 3G3JV Rated curren...

Page 136: ...ters for Single phase 200 VAC Models D 3G3JV PFI1010 E Three 5 dia holes Two M4 holes for Inverter mounting use D 3G3JV PFI1020 E Three 5 dia holes Four M4 holes for Inverter mounting use Specificatio...

Page 137: ...Noise Filters for 3 phase 200 VAC Inverter Models D 3G3JV PFI2010 E Three 5 dia holes Two M4 holes for Inverter mounting use D 3G3JV PFI2020 E Four M4 holes for Inverter mounting use Three 5 dia holes...

Page 138: ...Chapter 9 List of Parameters 9...

Page 139: ...ital Operator is enabled 1 Multi function inputs through the control circuit terminals in 2 or 3 wire se quence Note The RUN command only through key sequences on the Digital Operator is acceptable in...

Page 140: ...Output voltage 1 to 255 1 V 200 No 5 4 n11 Maximum volt age frequency FA 0 2 to 400 0 1 Hz see note 60 0 No 5 4 n12 Middle output frequency FB Frequency Hz 0 1 to 399 0 1 Hz see note 1 5 No 5 4 n13 M...

Page 141: ...requency ref erence 3 reference selection set to 1 Note These frequency references are se lected with multi step speed refer cy 0 0 Yes 5 11 n24 Frequency ref erence 4 lected with multi step speed ref...

Page 142: ...or to 0 0 0 to 2 1 0 No 6 14 n34 Motor protec tive time setting Used to set the electric thermal character istics of the motor to be connected in 1 minute increments Note The default setting does not...

Page 143: ...nd OFF For ward ON Reverse 2 to 8 10 to 1 6 No 5 19 tion input 4 Input termi nal S5 2 Reverse Stop Reverse rotation command in 2 wire sequence Re versed with the terminal turned ON 10 to 22 34 3 Exter...

Page 144: ...er frequency 17 Local or re mote selec tion ON Local mode operated with the Digital Operator 19 Emergency stop fault NO The Inverter stops accord ing to the setting in n04 for interruption mode select...

Page 145: ...detection 2 ON Output frequency x frequency detection level n58 6 Overtorque being moni tored NO contact out put Output if any of the follow ing parameter conditions is satisfied n59 Overtorque detec...

Page 146: ...to 1 00 0 1 1 0 No 5 24 n45 Analog monitor out put gain Used to set the output characteristics of analog monitor output 0 00 to 2 00 0 01 1 00 Yes 5 24 n46 Carrier fre quency selection Used to set th...

Page 147: ...0 30 to 200 1 170 No 6 7 n57 Stall prevention level during operation Used to select a function to reduce the output frequency of the Inverter automatically for stall prevention during operation Set th...

Page 148: ...et the gain of the slip compensation function Note The slip compensation function is disabled with n66 set to 0 0 0 0 to 2 5 0 1 0 0 Yes 6 13 n67 Slip compensation time constant Used for the response...

Page 149: ...ll be displayed if no error has been recorded Note This parameter is monitored only 6 23 n79 Software number Used to display the software number of the Inverter for OMRON s control reference use Note...

Page 150: ...Chapter 10 Using the Inverter for a Motor 10...

Page 151: ...tinuously required in the low speed range use a special motor for use with Inverters Allowable Load Characteristics of Standard Motor 25 ED or 15 min 40 ED or 20 min 60 ED or 40 min Torque Continuous...

Page 152: ...ial Motors D Pole changing Motor The rated input current of pole changing motors differs from that of standard motors Select therefore an appropriate Inverter according to the maximum input current of...

Page 153: ...ducers Belts and Chains If an oil lubricated gear box or speed reducer is used in the power transmission mecha nism oil lubrication will be affected when the motor operates only in the low speed range...

Page 154: ...re for Test Run 4 2 Operation Example Chapter 5 Basic Operation 5 1 Initial Settings 5 2 V f Control 5 3 Setting the Local Remote Mode 5 4 Selecting the Operation Command 5 5 Setting the Frequency Ref...

Page 155: ...l Error 7 2 Troubleshooting 7 2 1 Parameters Fail Set 7 2 2 Motor Fails to Operate 7 2 3 Motor Rotates in the Wrong Direction 7 2 4 Motor Outputs No Torque or Acceleration is Slow 7 2 5 Motor Decelera...

Page 156: ...that the delivered product is the SYSDRIVE 3G3JV Inverter that you ordered Should you find any problems with the product immediately contact your nearest local sales representative D Checking the Name...

Page 157: ...s in parentheses indicate capacities for motors used outside Japan Front Cover options B Blank cover N No potentiometer Heatsink option Z No Heatsink Software options 0001 99999 Special software optio...

Page 158: ...Warning Labels Warning labels are pasted on the product as shown in the following illustration Be sure to follow the instructions given there H Warning Labels Warning label...

Page 159: ...enance and Inspection Precautions WARNING Do not touch the Inverter terminals while the power is being supplied WARNING Maintenance or inspection must be performed only after turning OFF the power sup...

Page 160: ...ront cover terminal covers bottom cover Operator and optional items Not doing so may result in electrical shock WARNING Do not remove the front cover terminal covers bottom cover Operator or optional...

Page 161: ...impact Doing so may result in damage to the product or malfunction Caution Provide an appropriate stopping device on the machine side to secure safety A holding brake is not a stopping device for secu...

Page 162: ...erate the product in the following places Doing so may result in electrical shock fire or damage to the product S Locations subject to direct sunlight S Locations subject to temperatures or humidity o...

Page 163: ...ays and on some OMRON products often means word and is abbreviated Wd in documentation in this sense The abbreviation PC means Programmable Controller and is not used as an abbreviation for anything e...

Page 164: ...catalog number on the front cover of the manual Cat No I528 E2 01 Revision code The following table outlines the changes made to the manual during each revision Page numbers refer to the previous ver...

Page 165: ...Revision History 10 2...

Page 166: ...Cat No I528 E1 1 SYSDRIVE 3G3JV Compact Simplified Inverter USER S MANUAL...

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