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Lenze EVS 9300 series, System Manual

The Lenze EVS 9300 series System Manual is essential for understanding and operating this powerful drive system. Download the manual for free from our website to access detailed instructions and information on how to maximize the potential of your Lenze EVS 9300 series drive.

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Application examples

12.1

Speed control (C0005 = 1000)

12-3

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EDSVS9332S-K EN 3.0

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1

9300STD322

Fig. 12-1

Signal flow diagram for configuration 1000

Summary of Contents for EVS 9300 series

Page 1: ...L System Manual EDSVS9332S 31S Global Drive 9300 servo inverter 31S...

Page 2: ...L Fuse xx xxx V KV 5645 KZ 5971 Id No 33 93XX xx 3K 21 L Type Id No Type Input Hans Lenze Strasse 1 D 31855 Aerzen Made in Germany Output KU 5836 Overload Prod No Ser No UL Fuse xx xxx V KV 5645 KZ 59...

Page 3: ...GND A1 A2 A3 A4 ST1 ST2 59 3 4 7 63 LO HI E2 E4 E5 39 1 28 E1 E3 2 7 62 X1 X4 X3 X5 X6 X8 X9 X10 X7 LED 0 9300STD035...

Page 4: ...input and output signals X6 Terminal X6 Connection for analog input and output signals X7 Resolver connection X8 Sub D socket Connection for incremental encoder X9 Sub D socket Master frequency input...

Page 5: ...L System Manual Part A Contents Preface and general information EDSVS9332S A 31S Global Drive 9300 servo inverter 31S...

Page 6: ...L Fuse xx xxx V KV 5645 KZ 5971 Id No 33 93XX xx 3K 21 L Type Id No Type Input Hans Lenze Strasse 1 D 31855 Aerzen Made in Germany Output KU 5836 Overload Prod No Ser No UL Fuse xx xxx V KV 5645 KZ 59...

Page 7: ...1 3 3 EC Low Voltage Directive 1 5 1 3 4 EC Directive on electromagnetic compatibility 1 6 1 3 5 EC Machinery Directive 1 8 2 Safety instructions 2 1 2 1 General safety and application notes for Lenz...

Page 8: ...Control connections 4 39 4 2 12 STATE BUS X5 ST 4 46 4 2 13 Connection of feedback systems 4 47 4 2 14 Connection of the master frequency input X9 master frequency output X10 4 52 4 2 15 System bus c...

Page 9: ...nging and saving parameters 7 5 7 2 5 Parameter set loading 7 6 7 2 6 Parameter set transfer 7 7 7 2 7 Activation of password protection 7 9 7 2 8 Diagnostics 7 10 7 2 9 Menu structure 7 11 7 2 10 Tec...

Page 10: ...nalog signals ASW 9 69 9 2 14 Holding brake BRK 9 71 9 2 15 System bus CAN IN 9 76 9 2 16 System bus CAN OUT 9 77 9 2 17 Comparator CMP 9 78 9 2 18 Signal conversion CONV 9 82 9 2 19 Phase conversion...

Page 11: ...3 Signal adaptation for phase signals PHDIV 9 182 9 2 54 Phase integrator PHINT 9 183 9 2 55 First order delay element PT1 9 189 9 2 56 CW CCW QSP link R L Q 9 190 9 2 57 Homing function REF 9 191 9 2...

Page 12: ...s 10 6 10 4 Resetting fault indications 10 10 Part K 11 Selection help 11 1 11 1 See folder Planning 11 1 12 Application examples 12 1 12 1 Speed control C0005 1000 12 2 12 2 Torque control with speed...

Page 13: ...Manual helps to select and dimension the 93XX servo inverter and accessories to ensure a safe and trouble free operation It contains safety information which must be observed z The System Manual must...

Page 14: ...nverter O Contents Preface and general information Safety information B Technical data B Installation c Commissioning During operation c User Manual Oscilloscope function D1 1 Parameter setting Config...

Page 15: ...public and non public mains for operation in industrial premises and residential areas The user is responsible for the compliance of his application with the EC Directives Any other use shall be deem...

Page 16: ...will be determined by European harmonised standards 1 3 2 What does the CE marking imply After averification theconformity according to theEC Directives is certified by affixing aCEmarking Within the...

Page 17: ...equipment for use with a rated voltage between 50 V and 1000 V AC and between 75 and 1500 V DC under normal ambient conditions except for e g the use of electrical equipment in explosive atmospheres...

Page 18: ...e has evaluated the conformity of the controllers in defined drive systems In the following these evaluated drive systems are called CE typical drive system Therefore the user of the controllers can e...

Page 19: ...Preface and general information EC Directives Declaration of conformity 1 3 4 EC Directive on electromagnetic compatibility 1 7 L EDSVS9332S A EN 3 0 9300std002...

Page 20: ...Directive 98 37 EC 1 3 5 1 General For the purpose of the Machinery Directive machinery means an assembly of linked parts or components at least oneof whichmoves withtheappropriateactuators controland...

Page 21: ...rollers are components which are designed for installation in electrical systems or machinery They are not to be used as household appliances They are intended exclusively for professional and commerc...

Page 22: ...ts etc If necessary adapt the controllers to your application Please observe the corresponding information given in the Instructions After the controller has been disconnected from the supply voltage...

Page 23: ...connection of the controller supply voltage at L1 L2 L3 or UG UG may overload the internal input current limitation Allow at least 3 minutes between disconnection and reconnection Overspeed Drive syst...

Page 24: ...ng danger Consequences if disregarded Death or severe injuries Warning of a general danger Warning Warns of potential very hazardous situations Possible consequences if disregarded Death or severe inj...

Page 25: ...L System Manual Part B Technical data Installation EDSVS9332S B 31S Global Drive 9300 servo inverter 31S...

Page 26: ...L Fuse xx xxx V KV 5645 KZ 5971 Id No 33 93XX xx 3K 21 L Type Id No Type Input Hans Lenze Strasse 1 D 31855 Aerzen Made in Germany Output KU 5836 Overload Prod No Ser No UL Fuse xx xxx V KV 5645 KZ 59...

Page 27: ...cold plate technique 4 16 4 2 Electrical installation 4 19 4 2 1 Protection of persons 4 19 4 2 2 Controller protection 4 21 4 2 3 Motor protection 4 21 4 2 4 Mains types conditions 4 22 4 2 5 Interac...

Page 28: ...Contents ii L EDSVS9332S B EN 3 0...

Page 29: ...s connecting cables can be plugged z Integrated phase controller for driftfree standstill z Field oriented control for asynchronous and synchronous motors z Vector modulation z Digital synchronisation...

Page 30: ...5 1000 m above 1000 m amsl Mounting positions Vertical DC bus operation Possible General electrical data EMC Compliance with EN 61800 3 A11 Noise emission Requirements to EN 50081 2 EN 50082 1 EN 6180...

Page 31: ...puts bipolar Digital inputs digital outputs 5 inputs freely assignable 1 input for controller inhibit 4 outputs freely assignable 1 incremental encoder input 500 kHz TTL level Design 9 pole Sub D sock...

Page 32: ...put current 16 kHz 1 Imax16 A 1 7 2 7 4 4 7 8 14 6 Max standstill current 8 kHz I08 A 2 3 3 8 5 9 10 5 19 5 Max standstill current 16 kHz I016 A 1 7 2 7 4 4 7 8 14 6 Data for the operation on a mains...

Page 33: ...1 2 2 1 3 2 5 8 Output current 8 kHz 2 Ir8 A 1 5 2 5 3 9 7 0 Output current 16 kHz 2 Ir16 A 1 1 1 8 2 9 5 2 Max output current 8 kHz 1 Imax8 A 3 0 5 0 7 8 14 0 Max output current 16 kHz 1 Imax16 A 2...

Page 34: ...1 2 45 9 57 0 87 0 105 0 135 0 Max standstill current 8 kHz I08 A 23 5 32 0 47 0 52 0 80 0 110 0 126 0 Max standstill current 16 kHz I016 A 15 3 20 8 30 6 33 0 45 0 70 0 72 0 Data for the operation on...

Page 35: ...A 35 A 10 7 80 A 25 3 9328 50 A 50 A 16 5 80 A 25 3 9329 80 A 80 A 25 3 100 A 50 1 9330 100 A 100 A 50 0 2 80A 1 2 25 2 3 9331 125 A 125 A 70 2 0 2 100A 1 2 50 2 1 9332 160 A 175 A 95 3 0 3 80A 1 3 25...

Page 36: ...ZN3B0900H004 9324 7 A 5 mH EZN3A0500H007 EZN3B0500H007 9325 13 A 3 mH EZN3A0300H013 EZN3B0300H013 9326 24 A 1 5 mH EZN3A0150H024 EZN3B0150H024 9327 30 A 1 1 mH EZN3A0110H030 EZN3B0110H030 9328 42 A 0...

Page 37: ...Technical data 3 6 Dimensions 3 9 L EDSVS9332S B EN 3 0 3 6 Dimensions The dimensions of the controllers depend on the mechanical installation 4 11...

Page 38: ...Technical data 3 6 Dimensions 3 10 L EDSVS9332S B EN 3 0...

Page 39: ...several controllers next to each other without free space in a control cabinet Ensure unimpeded ventilation of cooling air and outlet of exhaust air Allow a free space of 100 mm at the top and at the...

Page 40: ...402 350 22 206 370 24 250 230 6 5 24 11 9330 C 340 672 591 28 5 283 624 38 285 265 11 28 18 9331 9332 C 450 748 5 680 28 5 393 702 38 285 265 11 28 18 When using a plug on fieldbus module please obse...

Page 41: ...need an assembly frame with a seal can be ordered from Lenze z Distribution of the power loss approx 65 via the separated cooler heatsink fan approx 35 inside the controller z The class of protection...

Page 42: ...b1 c c1 d d1 e f g 9321 9322 112 5 385 5 350 60 95 5 365 5 105 5 250 92 6 5 9323 9324 131 5 385 5 350 79 114 5 365 5 105 5 250 92 6 5 9325 9226 169 5 385 5 350 117 152 5 365 5 105 5 250 92 6 5 When u...

Page 43: ...3 Dimensions for assembly with thermally separated power stage Type a b c1 c2 c3 d1 d2 d3 d4 e f g h 9327 9328 9329 280 379 28 140 252 41 141 238 338 250 90 6 9 When using a plug on fieldbus module pl...

Page 44: ...c a b d g Lenze b1 c2 a b d g Lenze b1 c K35 0059 Fig 4 4 Dimensions for assembly in cold plate technique Type a b b1 c c2 d e g 9321 Cx 9322 Cx 78 381 350 48 367 168 6 5 9323 Cx 9324 Cx 97 381 350 6...

Page 45: ...9327 9328 a a 1 g c c 1 e b 1 d b L c 2 K35 0056 Fig 4 5 Dimensions for assembly in cold plate technique Type a a1 b b1 c c1 c2 d e g 9327 Cx 9328 Cx 234 250 381 350 110 220 117 367 171 6 5 When usin...

Page 46: ...install the controllers on top of each other z The cooling path must not exceed the thermal resistances in the table Cooling path Type Power to be dissipated Ploss W Rthmax heatsink K W 9321 Cx 80 0...

Page 47: ...the protective function for the entire equipment being operated at this residual current circuit breaker Therefore we recommend pulse current sensitive RCCBs or all current RCCBs in systems equipped...

Page 48: ...against contact in the event of fault is ensured only by additional measures z If an external voltage supply 24V DC is used the insulation level of the controller depends on the insulation level of th...

Page 49: ...cally the controller can be switched on every three minutes as a maximum z The controllers 9324 9326 9328 and 9329 must only be operated with the appropriate mains filters 3 8 z In case of condensatio...

Page 50: ...lanced to PE The controller will be destroyed when earthing UG or UG 4 2 5 Interaction with compensation equipment z Controllers only consume very little reactive power of the fundamental wave from th...

Page 51: ...ations for the power connection 9321 9326 Remove the covers of the power connections Unlatch to the front by gentle pressure Pull upwards mains connection or downwards motor connection 9327 9332 Remov...

Page 52: ...ed bolt Screw on M5 nut and tighten hand tight Fit fixing bracket for shield sheet Fit serrated lock washer Fit PE cable with ring cable lug Fit washer Fit lock washer Screw on M5 nut and tighten with...

Page 53: ...eld with a large surface to mounting plate of control cabinet and fasten with shield clamp shield clamp is not included in the scope of supply The cable shielding is only required to comply with exist...

Page 54: ...ion For selection take into account the voltage drop when a load is applied to DIN 18015 Part 1 3 Cable and controller protection on the AC side L1 L2 L3 By means of standard commercial fuses Fuses in...

Page 55: ...eld sheet Fit serrated lock washer Fit PE cable with ring cable lug Fit washer Fit toothed lock washer Screw on M5 nut and tighten with 3 4 Nm 30 lb in Use two M4 screws to screw shield sheet onto fix...

Page 56: ...lamp motor cable shield and cable shield for motor temperature monitoring with clip The shielding of the motor cable is only required to comply with existing standards e g VDE 0160 EN50178 EN61800 3 C...

Page 57: ...imum motor cable length Connect motor cable shield with a large surface to shield sheet and fasten with shield clamps and M5 x 12 mm screws The shielding of the motor cable is only required to comply...

Page 58: ...the motor cables Fasten cable clamps with M4 12 mm screws Connect motor cable shield with a large surface to shield sheet and tighten with shield clamps and M5 x 12 mm screws The shielding of the moto...

Page 59: ...p to 4 mm2 Wire end ferrules Up to 6 mm2 Pin end connectors 25 mm2 Ring cable lugs The cable cross section is only limited by the cable bushing in the housing Motor cable length Ur 400 V 10 Ur 480 V 1...

Page 60: ...rent can be limited by using a downstream timing element TRANS1 TRANS2 This function can be implemented by interconnecting the corresponding function blocks Reactions Depending on the type of temperat...

Page 61: ...IT OH7 MONIT OH8 Possible reactions When selecting a motor via C0086 the following codes are preset Possible reactions TRIP C0583 0 OFF C0583 3 Warning C0584 2 OFF C0584 3 TRIP C0585 0 Warning C0585 2...

Page 62: ...9327 and 9329 U V W PE U V W X10 T1 T2 1 5 PE T1 T2 U V W Fig 4 14 Connections T1 and T2 at the controller Types 9330 and 9331 Type 9332 T1 T2 PE U V W T1 T2 PE U V W Fig 4 15 Connections T1 and T2 at...

Page 63: ...e detection C1190 0 Evaluation of the Lenze standard motor temperature sensor C1190 1 Evaluation of an application specific temperature sensor The operating point is in the almost linear range a of th...

Page 64: ...observe the corresponding Operating Instructions in all cases Stop z Design the circuit so that the following happens to all controllers connected to the braking unit via the DC bus if the temperature...

Page 65: ...L 1 L 2 L 3 F 1 9 3 2 X 9 3 3 X P E U G U G P E R B J U G U G 9 3 5 2 P E R B 2 R B 1 Z 1 X 1 Z 3 R B K 1 U V W M 3 P E L 1 L 2 L 3 9 3 2 X 9 3 3 X P E U G U G P E Z 2 F 7 F 8 F 9 F 1 0 O N O F F 2 8...

Page 66: ...L 1 L 2 L 3 9 3 2 X 9 3 3 X P E U G U G P E F 4 F 5 F 6 F 7 F 8 F 9 Z 2 F 1 Z 1 F 2 F 3 F 1 Z 1 F 2 F 3 K35 0114 Fig 4 18 Central supply for DC bus operation of several drives Z1 Mains filter Z2 Power...

Page 67: ...11 1 Installation of the control cables Fig 4 19 Collective shield sheet for control cables z We recommend a single ended shielding of all cables for analog signals to avoid signal distortion z Conne...

Page 68: ...put and output signals Screw terminal data Max cable cross sections Tightening torques rigid flexible Tightening torques 2 5 mm2 AWG 14 2 5 mm2 AWG 14 without wire end ferrule 2 5 mm2 AWG 14 with wire...

Page 69: ...IXED1 DIGOUT1 DIGOUT3 DIGOUT2 DIGOUT4 A2 A3 A4 ST ST 59 3k 3k 3k 3k 3k 3k 50mA 50mA 50mA 50mA 47k 9300STD336 Fig 4 21 Connection of the digital input signals with supply via internal voltage source Mi...

Page 70: ...for operation Tip Supplying the digital input signals via an external voltage source enables a backup operation in case of mains failure After switching off the mains voltage all actual values are con...

Page 71: ...et error message TRIP LOW inputs Once per ms average value X5 E5 Freely assignable Reset error message TRIP LOW HIGH edge X5 A1 Digital outputs Freely assignable Error message TRIP exists LOW LOW 0 3...

Page 72: ...AOUT2 2 3 4 AOUTx AOUTx 1 3 2 4 10k 10k 7 7 62 63 242R 1 2 3 4 5 6 100k 100k 100k 100k 3 3nF 9300VEC025 Fig 4 23 Connection of the analog input signals for internal voltage supply Configuration of th...

Page 73: ...ltage Main speed setpoint 6 4 2 5 3 1 10 V to 10 V Resolution 5 mV 11 bits sign Jumper X3 Differential input master current 6 4 2 5 3 1 20 mA to 20 mA Resolution 20 A 10 bits sign Jumper X3 X6 3 X6 4...

Page 74: ...ables to terminals X5 ST Stop Do not apply an external voltage across terminals X5 ST K 1 K 1 L 3 N P E L 1 L 2 U V W L 1 L 2 L 3 9 3 2 X 9 3 3 X P E U G U G P E K 1 U V W L 1 L 2 L 3 9 3 2 X 9 3 3 X...

Page 75: ...ver signal or encoder signal can be output for slaves at the master frequency output X10 The connection must be made as shown in the figures z Use twisted pair cables and shielded pair cables z Connec...

Page 76: ...and resolver cable are monitored for open circuit error message Sd2 REF REF COS SIN SIN COS PTC PTC 1 2 3 4 5 6 7 8 9 X7 l max 50 m 0 5 20 0 14 26 AWG mm 2 PTC 9300ST331 Fig 4 26 Resolver connection c...

Page 77: ...too high the encoder may be destroyed An incremental encoder or a sin cos encoder can be connected to this input z The controller supplies the encoder with voltage z Use C0421 to adjust the supply vol...

Page 78: ...is setting the number of increments 512 1024 2048 or 4096 is set simultaneously z The output VCC5_E X8 4 can maximally be loaded with 200 mA Features of the incremental encoder z Incremental encoders...

Page 79: ...al resistance Ri 221 z Voltage sine and cosine track 1 Vss 0 2 V z Voltage RefSIN and RefCOS 2 5 V B VCC5 _ E GND Z PTC PTC 1 2 3 4 5 6 7 8 9 A X8 l max 50 m 0 14 26 1 0 0 14 26 AWG 17 A A A mm 2 B Z...

Page 80: ...witched off in the meantime This enables the slave drive to monitor the master 9 pole Sub D socket Can also be used as incremental encoder input 0 500 kHz input frequency Current consumption per chann...

Page 81: ...se rotation Track A lags track B by 90 negative value at DFIN OUT C0427 1 Clockwise rotation Track A transmits the speed Track B LOW positive value at DFIN OUT Counter clockwise rotation Track A trans...

Page 82: ...provided in chapter Working with function blocks Five input channels and five output channels are available for data exchange and can be used independently Two parameter channels are included SDO Ser...

Page 83: ...nal Explanation X4 GND CAN GND System bus reference potential X4 LO CAN LOW System bus LOW data line X4 HI CAN HIGH System bus HIGH data line Please follow our recommendations on the use of the signal...

Page 84: ...ce X1 Various modules can be plugged onto the automation interface X1 z Keypad 9371BB z Fieldbus modules 210X Serial interfaces LECOM 211X INTERBUS 213X PROFIBUS DP modules 217X System bus CAN DeviceN...

Page 85: ...cy interferences which depend on the motor cable and its length Mains filters combine the functions of mains choke and RFI filter Shielding Connect the shield of the motor cable to the controller to t...

Page 86: ...2 3 4 7 63 7 62 Z1 X1 Z2 K1 OFF ON RFR RB T1 T2 R X7 F4 F5 K35 0124 PES PES PES PES PES PES PES PES PES PES PE PE PE Fig 4 31 Example for wiring according to EMC F1 F5 Fuse 3 7 and 4 24 K1 Mains cont...

Page 87: ...L System Manual Part C Commissioning During operation EDSVS9332S C 31S Global Drive 9300 servo inverter 31S...

Page 88: ...L Fuse xx xxx V KV 5645 KZ 5971 Id No 33 93XX xx 3K 21 L Type Id No Type Input Hans Lenze Strasse 1 D 31855 Aerzen Made in Germany Output KU 5836 Overload Prod No Ser No UL Fuse xx xxx V KV 5645 KZ 59...

Page 89: ...9 5 7 Change of the terminal assignment 5 10 5 7 1 Freely assignable digital inputs 5 10 5 7 2 Freely assignable digital outputs 5 12 5 7 3 Freely assignable analog inputs 5 12 5 7 4 Freely assignabl...

Page 90: ...Contents ii L EDSVS9332S C EN 3 0...

Page 91: ...olver incremental encoder z Control terminals Controller enable Terminal X5 28 reference potential X5 39 Direction of rotation terminal X5 E1 or X5 E2 reference potential X5 39 With external setpoint...

Page 92: ...essage OU is applied z the pulse inhibit is set and z the drive is torqueless The controller inhibit is evaluated by the holding brake BRK see chapter in the corresponding System Manual 9300 C0172 OV...

Page 93: ...en LED is lit if a HIGH signal 13 V 30 V is applied to X5 28 and no other source of the controller inhibit is active 14 For operation with a fieldbus module additional settings are necessary see Opera...

Page 94: ...e motor with similar data in C0086 see chapter 9 4 code table or chapter 9 5 3 motor selection list The following motor data must be altered manually C0006 Operating mode of the motor control C0022 Ad...

Page 95: ...ter motor from another manufacturer but also Lenze motors z a defective encoder has been replaced The following steps are required 1 Check the resolver polarity 2 Optimise the current controller Resol...

Page 96: ...current controller adjustment z Lay a motor phase to the current probe connected to an oscilloscope z Storage oscilloscope settings Time basis 200 or 500 s div Auto trigger z Select minimum speed set...

Page 97: ...roller again z The position adjustment program of the controller is started The rotor rotates a full revolution in several steps C0095 is reset to 0 after one revolution z The rotor displacement angle...

Page 98: ...V 13 V 30 V Keypad STOP key RUN key Inhibit with the STOP key is possible only if the STOP key is assigned with CINH under C0469 Error In case of TRIP In case of Message TRIP reset For check see chap...

Page 99: ...ore than approx 2 ms Function z The speed runs with the deceleration time set under C0105 default setting 0 s to zero The drive stands driftfree z The drive accelerates to its setpoint along the set r...

Page 100: ...dule is used or the menu Terminal I O with Global Drive Control or LEMOC2 Stop If you reassign an input the signal source that has been assigned up to now will not be overwritten The active connection...

Page 101: ...RL PAR x C0871 000 DCTRL TRIP SET DIGIN4 Term X5 E4 0054 LOW Controller sets TRIP EEr C0876 DCTRL TRIP RES DIGIN5 Term X5 E5 0055 Signal LOW HIGH Resets active trip C0920 000 REF ON FIXED0 1000 HIGH S...

Page 102: ...of the function block to be assigned to a new source in the code level Example Determine the source for the input Main setpoint NSET N in the function block Speed setpoint conditioning NSET under C07...

Page 103: ...ler inhibit switch on inhibit C0183 or C0168 1 Fail C0168 1 Warning fail QSP C0168 1 on off blinking 6 1 2 Display on the keypad Status indications in the display indicate the controller status Displa...

Page 104: ...Fig 6 1 Diagnosis 93xx dialog box 1 Type of fault 2 Actual speed 3 Actual motor voltage 4 Actual motor current 5 Motor torque 6 DC bus voltage 7 Heatsink temperature 8 Motor temperature 9 Drive load 1...

Page 105: ...al speed rpm C0052 Absolute motor voltage V C0053 Absolute DC bus voltage V C0054 Absolute motor current A C0060 Rotor position Inc rev C0061 Heatsink temperature C C0063 Absolute motor temperature C...

Page 106: ...L1 L2 L3 it is not important whether further controllers are supplied via the DC bus 6 2 1 Switching on the motor side z Switching on the motor side of the inverter is permissible for emergency switch...

Page 107: ...imised The function of the current derating follows the characteristic Imax 16 kHz see Fig 6 2 If a higher torque is required from the machine for example for acceleration the controller automatically...

Page 108: ...During operation Operating notes 6 6 l EDSVS9332S C EN 3 0...

Page 109: ...L System Manual Part D1 1 Parameter setting Configuration Function library EDSVS9332S D11 31S Global Drive 9300 servo inverter 31S...

Page 110: ...L Fuse xx xxx V KV 5645 KZ 5971 Id No 33 93XX xx 3K 21 L Type Id No Type Input Hans Lenze Strasse 1 D 31855 Aerzen Made in Germany Output KU 5836 Overload Prod No Ser No UL Fuse xx xxx V KV 5645 KZ 59...

Page 111: ...9 Menu structure 7 11 7 2 10 Technical data 7 12 8 Configuration 8 1 8 1 Configuration with Global Drive Control 8 1 8 2 Basic configurations 8 2 8 2 1 Speed control C0005 1XXX 1000 8 4 8 2 2 Torque...

Page 112: ...analog signals ASW 9 69 9 2 14 Holding brake BRK 9 71 9 2 15 System bus CAN IN 9 76 9 2 16 System bus CAN OUT 9 77 9 2 17 Comparator CMP 9 78 9 2 18 Signal conversion CONV 9 82 9 2 19 Phase conversion...

Page 113: ...9 2 51 Phase comparator PHCMP 9 179 9 2 52 Actual phase integrator PHDIFF 9 181 9 2 53 Signal adaptation for phase signals PHDIV 9 182 9 2 54 Phase integrator PHINT 9 183 9 2 55 First order delay elem...

Page 114: ...Contents iv L EDSVS9332S D11 EN 3 0...

Page 115: ...eir numbers and can be used as reference Parameter setting with the keypad XT or PC z For more detailed information about parameter setting with the keypad see the following chapters z For more detail...

Page 116: ...0 00 50 00 Hz 2 0 Y Z y z T V S U d 0050 00 50 00 Hz 2 0 d A B b c 0 1 2 3 9371BC018 c Connect keypad to the AIF interface on the front side of the basic controller It is possible to connect the keypa...

Page 117: ...d SHPRG In case of controller inhibit the parameter must be confirmed with Basic device operates with the new parameter value after the controller has been enabled none Display parameter Change not po...

Page 118: ...Change to the operation level Change to the code level Load predefined configurations in the menu Short setup 1 Accept parameter if SHPRG or SHPRG is displayed Change between menu points Change code...

Page 119: ...ter level p y p 5 If SHPRG is displayed inhibit controller The drive is idling 6 Change parameters A Move cursor under the digit to be changed B Change digit Change digit quickly 7 Accept changed para...

Page 120: ...fter connecting the supply voltage the controller always loads parameter set 1 into the RAM z You can also load other parameter sets into the RAM via the digital inputs or bus commands Step Keys Actio...

Page 121: ...parameter sets from the basic device into the keypad Step Key sequence Action 1 Connect the keypad to the basic device 1 2 Inhibit controller Terminal X5 28 LOW The drive coasts 3 Select C0003 in the...

Page 122: ...ll available parameter sets into the basic device and save them permanently Set 20 ext EEPROM Copy single parameter sets to the main memory Copy parameter set 1 Set 11 Load ext PS1 Copy parameter set...

Page 123: ...sing the arrow keys 2 Change to code level Display code C0051 MCTRL NACT 3 Select C0094 Display code C0094 User password 4 Change to parameter level Display 0 no password protection 5 Password setting...

Page 124: ...een keypad and controller 2 XXX TRIP Active TRIP contents of C0168 1 3 XXX MESSAGE Active message contents of C0168 1 4 Special controller status 4 Power up inhibit 5 Source for controller inhibit at...

Page 125: ...type of the basic controller frequency inverter servo inverter position controller Main FB Configuration of main function blocks NSET Setpoint processing NSET JOG Fixed setpoints NSET RAMP1 Ramp gene...

Page 126: ...fig Configuration of function blocks Func blocks Function block parameterisation The submenus contain all available function blocks FCODE Configuration of free codes Identify Identification Drive Soft...

Page 127: ...ration of your specific drive task Function block library GDC provides an easy to read library of available function blocks FB GDC also displays the complete assignment of an FB Signal configuration T...

Page 128: ...g apre defined basic configuration Thedefault setting canbeused to e g control the drive speed z A detailed description of the basic configurations with terminal assignments signal flow diagrams and a...

Page 129: ...of the analog and digital control inputs is to be supplied internally or externally Configuration C0005 Supply voltage xx0x External xx1x Internal via terminal X5 A1 and X6 63 Fourth digit Defines the...

Page 130: ...endsontheselected configurationC0005 The setpoint source can also be set under the configuration code C0780 in the NSET function block Master current If the analog main setpoint is to be entered as ma...

Page 131: ...shaped acceleration characteristic Under C0134 you can select two different characteristics for the ramp generator of the main setpoint z linear characteristic for all accelerations requiring a const...

Page 132: ...rotation results from the sign of the speed setpoint at the input MCTRL N SETof the function block MCTRL The sign of this speed setpoint results from z the sign of main and additional setpoint z the l...

Page 133: ...t may be necessary to add another torque setpoint Example adding acceleration in winding and positioning applications For this the input MCTRL M ADD is available In the default setting this input is n...

Page 134: ...n be stopped via the monitoring function when the LOW signal is applied at terminal X5 E4 This input is mainly used to evalulate external binary encoders The reaction on this input signal can be progr...

Page 135: ...nt input Torque setpoint The torque setpoint is entered via the analog terminal X6 3 4 When all motor data are entered correctly the drive provides 100 of the possible torque C0057 in the positive dir...

Page 136: ...oint e g in the threading in winding systems wire drawing machines etc Please observe z The torque cannot exceed the input at terminal X6 3 4 The input voltage must be set to 10 V if necessary z The v...

Page 137: ...frequency output The master frequency coupling is a purely digital setpoint transmission with all the advantages involved z driftfree z high precision z increased interference immunity A drive system...

Page 138: ...oint evaluation for slave 0 with a factor numerator denominator and gearbox adaptation numerator denominator Can be set via automation interface or system bus motor potentiometer other signal source z...

Page 139: ...or slave 0 included in the master drive i e for the entire drive system The master drive consists of the master integrator and the slave 0 Slave 0 is the first drive at the master frequency Master fre...

Page 140: ...ted via C0033 The numerator is selected in this configuration via the free control code C0032 but can be selected by every analog source by reprogramming reconfiguring Speed trimming additional speed...

Page 141: ...lerate with the value in C0050 to the speed setpoint at the setpoint integrator Unlike the configuration 5900 the phase synchronism between master and slave gets lost in the configuration 5000 QSP at...

Page 142: ...upstream to the speed controller z change the setpoint signal path to master frequency coupling for phase or speed synchronous operation Resolver R Slave 1 Slave2 Factor Resolver R SWI n controller M...

Page 143: ...itation is possible z QSP function for the individual drive The setpoint is continued to be output z CINH function for the individual drive The setpoint is continued to be output to the master frequen...

Page 144: ...point integrator in the setpoint channel z Change to the JOG value is not possible z The additional setpoint is not active z The CW CCW changeover must be performed via the sign of the gearbox factor...

Page 145: ...control which is upstream to the speed controller z change the setpoint signal path to master frequency coupling for speed ratio synchronism X10 X6 X9 X10 X9 X10 X9 Resolver R Slave 1 Slave2 Factor Re...

Page 146: ...be set via an analog signal source standard code C0032 C0033 z External torque limitation is possible z The QSP or CINH function in the individual drive do not influence the setpoint for the cascade...

Page 147: ...onding slave can be set via the evaluation factors Differences compared to the speed control z As standard there is no setpoint path in the setpoint integrator z Change to the JOG value is not possibl...

Page 148: ...f controller inhibit is released dueto short term mains undervoltage 500 ms thephasedifference is not reset After mains recovery the drive can follow again its set phase A phase difference which emerg...

Page 149: ...ystem bus The correction value is provided in of C0011 nmax Deactivate the phase controller for the speed synchronism This means that thephase synchronous running becomes a speed synchronous running w...

Page 150: ...e gain set in C0254 Special features The difference between setpoint and actual phase is supplied to the phase controller With reference to the phase it is designed as P controller Its influence can b...

Page 151: ...t in absolute values in increments via C0255 The setting range is 0 1 8 109 increments When reaching thefollowing error limit asignal is generated which is evaluated via Monitoring This signal can be...

Page 152: ...n acceleration or deceleration dependsonthedetected phaseoffset If therotorisleading intherangefrom 0 to 180 the drive is synchronised by deceleration If the rotor is lagging in the range from 0 to 18...

Page 153: ...puts X5 E4 and X5 E5 are assigned with TRIP Set or TRIP Reset as standard In this case the input terminals must be removed from the function block DCTRL drive control Use of zero pulse for the setpoin...

Page 154: ...ing process can also be set The home position is defined as follows Next zero pulse after the negative edge of the reference switch plus the home position offset C09334 If the position feedback is don...

Page 155: ...K Travel path C0934 Fig 8 7 Referencing with zero pulse zero position approaching the home position with clockwise rotation Mode 1 Homing with zero pulse zero position Travel in counter clockwise rota...

Page 156: ...on Mode 7 Referencing with touch probe Travelincounter clockwiserotationto thehomeposition Thehomepositionliesat theTPsignalafter the negative edge of the reference switch plus the home position offse...

Page 157: ...homing process C0935 Homing speed 0 0001 100 0000 nmax Motor speed during the homing process C0936 Homing Ti time 0 01 990 00 sec Acceleration and deceleration time during the homing process Referenc...

Page 158: ...0935 Fig 8 11 Approaching the home position case 2 If the parameter setting or the position of the reference switch have been selected unfavourably the driveisunableto directlyapproachthehomepositiond...

Page 159: ...alue encoder e g resolver is used as actual value encoder the drive traverses as described in Fig 8 12 Approaching via the set ramp to its home position Acceleration and deceleration time The decelera...

Page 160: ...nputs of the function blocks are to be controlled via an interface proceed as follows z Assign the function block inputs to be controlled to control objects depending on the interface used see System...

Page 161: ...erminal I O for the keypad 9371BB or the menu Terminal I O for Global Drive Control or LEMOC2 Stop If you reassign an input the signal source that has been assigned up to know will not be overwritten...

Page 162: ...set with DCTRL PAR x C0871 000 DCTRL TRIP SET DIGIN4 Term X5 E4 0054 LOW Controller sets TRIP EEr C0876 DCTRL TRIP RES DIGIN5 Term X5 E5 0055 Signal LOW HIGH Resets active trip C0920 000 REF ON FIXED...

Page 163: ...output terminal Change to the code level with PRG 3 Determine the polarity HIGH active or LOW active via the subcode of the output under C0118 4 Repeat step 1 to 3 until all outputs desired are assig...

Page 164: ...rtant codes can be found in the submenu AOUT1 X6 62 or AIN2 X6 63 analog output 1 X6 62 or analog output 1 X6 63 Change assignment 1 Select the output to be assigned to another signal source e g C0431...

Page 165: ...Quasi analog signals Symbol Unit Designation a Value range 16384 100 Resolution 16 bits rating 16384 100 z Digital signals Symbol Unit binary with HIGH or LOW level Designation d Resolution 1 bit z Sp...

Page 166: ...B name Clearly identifies the FB The FB name is followed by a number distinguishing the function of the FB Each FB is defined via its selection number For calculating the FB the input of the selection...

Page 167: ...e Fig 9 1 Parameter setting code Adaptation of the function or behaviour to the drive task Possible settings are described in the text editor and or the line diagrams 9 48 Output symbol Designates the...

Page 168: ...ted to the analog input of the other function block Stop Existing connections which are not required must be removed by reconfiguration Otherwise the drive cannot perform the desired function AND1 AND...

Page 169: ...if any For this select the corresponding signal assignment of the input via the configuration code e g FIXED 0 FIXED 1 FIXED 0 6 Repeat 1 to 5 until the desired configuration is set 7 Save modified c...

Page 170: ...ing SH PRG Change to the code level again using PRG 3 Parameterise ARIT2 Select C0600 using Change to the parameter level using PRG Select multiplication selection number 3 Confirm using SH PRG Change...

Page 171: ...T1 GAIN AOUT1 OFFSET C0434 3 C0434 2 C0431 C0433 C0432 3 4 AIN2 AIN2 OUT AIN2 GAIN AIN2 OFFSET C0409 1 C0409 2 C0407 C0408 C0108 1 C0109 1 C0027 2 C0026 2 ASW1 IN1 C0812 1 1 0 C0812 2 ASW1 SET ASW1 IN...

Page 172: ...ant for applications with high response In general the most favourable sequence is adapted to the signal flow Example AND1 AND1 IN1 AND1 IN2 AND1 IN3 AND1 OUT C0821 1 C0821 2 C0821 3 C0820 1 C0820 2 C...

Page 173: ...ll free codes z MCTRL z fixed signal sources FIXED0 FIXED0 etc Frequent faults in the configuration Malfunction Cause Remedy FB does not supply an output signal FB was not entered into the processing...

Page 174: ...3 12 ARIT1 Arithmetic block 1 11 ARIT2 Arithmetic block 2 11 ARITPH1 32 Bit arithmetic block 15 ASW1 Analog changeover 1 4 ASW2 Analog changeover 2 4 ASW3 Analog changeover 3 ASW4 Analog changeover 4...

Page 175: ...NOT2 Logic NOT block2 4 NOT3 Logic NOT block3 NOT4 Logic NOT block4 NOT5 Logic NOT block5 NSET Speed setpoint conditioning 70 OR1 Logic OR block1 6 OR2 Logic OR block2 6 OR3 Logic OR block3 OR4 Logic...

Page 176: ...FCODE 32 FCODE 37 FCODE 108 1 FCODE 108 2 FCODE 109 1 FCODE 109 2 FCODE 135 FCODE 141 FCODE 250 FCODE 471 FCODE 472 1 FCODE 472 2 FCODE 472 3 FCODE 472 4 FCODE 472 5 FCODE 472 6 FCODE 472 7 FCODE 472...

Page 177: ...erator ABS Purpose This FB is used to convert bipolar signals into unipolar signals ABS1 ABS1 OUT ABS1 IN C0662 C0661 Fig 9 6 Absolute value generator ABS1 Signal Source Note Name Type DIS DIS format...

Page 178: ...1 0 2 C 0 6 1 1 3 A D D 1 I N 3 C 0 6 1 0 3 Fig 9 7 Addition block ADD1 Signal Source Note Name Type DIS DIS format CFG List Lenze ADD1 IN1 a C0611 1 dec C0610 1 1 1000 Addition input ADD1 IN2 a C0611...

Page 179: ...A I F C T R L B 1 2 A I F C T R L B 1 3 A I F C T R L B 1 4 A I F C T R L B 1 5 B y t e 3 4 B y t e 5 6 B y t e 7 8 A u t o m a t i o n I n t e r f a c e X 1 A I F I N B i t 0 B i t 1 5 C o n t r o l...

Page 180: ...c inc 65536 1 rev AIF IN B0 d C0855 1 hex AIF IN B1 d C0855 1 hex AIF IN B2 d C0855 1 hex AIF IN B3 d C0855 1 hex AIF IN B4 d C0855 1 hex AIF IN B5 d C0855 1 hex AIF IN B6 d C0855 1 hex AIF IN B7 d C0...

Page 181: ...for the controller The bits 3 8 9 10 and 11 of these bytes are directly transferred into the function block DCTRL where they are linked with further signals The other 11 bits can be used to control fu...

Page 182: ...t L o w W o r d 1 6 B i t H i g h W o r d C 0 8 5 9 F D O 0 A I F O U T W 1 C 0 8 5 0 1 C 0 8 5 8 1 F D O 1 5 A I F O U T W 2 C 0 8 5 0 2 A I F O U T W 3 C 0 8 5 0 3 C 0 8 5 8 2 C 0 8 5 8 3 S T A T B...

Page 183: ...f AIF OUT D2 is output Byte 5 and 6 z C0852 0 The analog signal at AIF OUT W2 is output to bytes 5 and 6 z C0852 1 The bits 0 15 of FDO are output z C0852 2 The LOW WORD of AIF OUT D1 is output z C085...

Page 184: ...9502 AIN1 GAIN O C0404 2 dec C0403 1 19504 AIN1 OUT O C0400 Special feature of the input terminals 1 2 z A dead travel element can be integrated into the output signal at AIN1 via code C0034 Together...

Page 185: ...ut value is added to the value at input AINx OFFSET z The result of the subtraction is limited to 200 z The limited value is multiplied by the value which is applied to input AINx GAIN z Then the sign...

Page 186: ...20 2 C0820 3 Fig 9 13 AND function AND1 Signal Source Note Name Type DIS DIS format CFG List Lenze AND1 IN1 d C0821 1 bin C0820 1 2 1000 AND1 IN2 d C0821 2 bin C0820 2 2 1000 AND1 IN3 d C0821 3 bin C0...

Page 187: ...D4 IN1 AND4 IN2 AND4 IN3 AND4 OUT C0827 1 C0827 2 C0827 3 C0826 1 C0826 2 C0826 3 Fig 9 16 AND function AND4 Signal Source Note Name Type DIS DIS format CFG List Lenze AND4 IN1 d C0827 1 bin C0826 1 2...

Page 188: ...at CFG List Lenze AND6 IN1 d C1176 1 bin C1175 1 2 1000 AND6 IN2 d C1176 2 bin C1175 2 2 1000 AND6 IN3 d C1176 3 bin C1175 3 2 1000 AND6 OUT d A N D 7 A N D 7 I N 1 A N D 7 I N 2 A N D 7 I N 3 A N D 7...

Page 189: ...0 0 1 1 0 1 1 1 1 The function corresponds to a series connection of normally open contacts in a contactor control ANDx IN1 ANDx IN2 ANDx IN3 ANDx OUT Fig 9 20 AND function as a series connection of...

Page 190: ...G1 OUT ANEG1 IN C0701 C0700 Fig 9 21 Inverter ANEG1 Signal Source Note Name Type DIS DIS format CFG List Lenze ANEG1 IN a C0701 dec C0700 1 19523 ANEG1 OUT a ANEG2 1 ANEG2 OUT ANEG2 IN C0704 C0703 Fig...

Page 191: ...1 AOUT2 IN AOUT2 GAIN AOUT2 OFFSET C0439 3 C0439 2 C0436 C0438 C0437 Fig 9 24 Analog output via terminal X6 63 AOUT2 Signal Source Note Name Type DIS DIS format CFG List Lenze AOUT2 IN a C0439 1 dec...

Page 192: ...utput via terminal 62 63 AOUT 9 66 L EDSVS9332S D11 EN 3 0 Example for an output value AOUT1 IN 50 AOUT1 GAIN 100 AOUT1 OFFSET 10 Output terminal 62 50 100 50 10 60 6 V AOUT GAIN AOUT IN OUT AOUT OFFS...

Page 193: ...I T 2 A R I T 2 O U T C 0 6 0 2 1 1 9 9 9 9 C 0 6 0 2 2 A R I T 2 I N 1 A R I T 2 I N 2 C 0 6 0 1 1 C 0 6 0 1 2 Fig 9 27 Arithmetic block ARIT2 Signal Source Note Name Type DIS DIS format CFG List Len...

Page 194: ...IN1 ph C1012 1 dec inc C1011 1 3 ARITPH1 IN2 ph C1012 2 dec inc C1011 2 3 ARITPH1 OUT ph Function z Selection of the arithmetic function with the code ARITPH mode z The function block limits the resu...

Page 195: ...a C0812 2 dec C0810 2 1 1000 ASW1 SET d C0813 bin C0811 2 1000 ASW1 OUT a ASW2 IN1 C0817 1 1 0 C0817 2 ASW2 SET ASW2 IN2 ASW2 ASW2 OUT C0818 C0815 1 C0815 2 C0816 Fig 9 30 Changeover switch for analog...

Page 196: ...Note Name Type DIS DIS format CFG List Lenze ASW4 IN2 a C1167 1 dec C1165 1 1 1000 ASW4 IN1 a C1167 2 dec C1165 2 1 1000 ASW4 SET d C1168 bin C1166 2 1000 ASW4 OUT a Function This FB is controlled vi...

Page 197: ...ld set at the brake chopper or brake module is not adapted correctly Code C0172 is a pre stage of the monitoring function OU overvoltage of the DC bus voltage Code C0172 defines which differential mod...

Page 198: ...00 BRK NX a C0458 1 dec C0450 1 1000 Speed threshold from which the drive may output the signal Close brake The signal source for this input can be a control code a fixed value or any other analog FB...

Page 199: ...n be used to generate a defined torque against the brake The drive thus takes over the torque while the brake is released The signal is only reset after the time set under C0196 is elapsed t BRK SET B...

Page 200: ...Function library Function blocks 9 2 14 Holding brake BRK 9 74 L EDSVS9332S D11 EN 3 0 9 2 14 3 Setting controller inhibit Purpose Controller inhibit can be set e g in case of a fault LU OU...

Page 201: ...l falls below the threshold value BRK Nx the BRK OUT signal is set immediately to LOW The drive is synchronised to the actual speed and follows its setpoint If the value falls below the threshold the...

Page 202: ...unction library Function blocks 9 2 15 System bus CAN IN 9 76 L EDSVS9332S D11 EN 3 0 9 2 15 System bus CAN IN A detailed description of the system bus CAN can be found in the Communication Manual CAN...

Page 203: ...nction library Function blocks 9 2 16 System bus CAN OUT 9 77 L EDSVS9332S D11 EN 3 0 9 2 16 System bus CAN OUT A detailed description of the system bus CAN can be found in the Communication Manual CA...

Page 204: ...enze CMP1 IN1 a C0684 1 dec C0683 1 1 5001 CMP1 IN2 a C0684 2 dec C0683 2 1 19500 CMP1 OUT a C0686 C0687 C0689 1 CMP2 CMP2 OUT CMP2 IN1 C0689 2 CMP2 IN2 C0688 1 C0688 2 C0685 Fig 9 37 Comparator CMP2...

Page 205: ...2 9 2 17 1 Function 1 CMP1 IN1 CMP1 IN2 This function is used to find out whether two signals are equal z Via code C0682 the window of equality can be set z Via code C0681 a hysteresis can be set if t...

Page 206: ...IN2 Example This function is used to obtain the comparison Actual speed is higher than a limit value nact nx for a direction of rotation 9 2 17 3 Function 3 CMP1 IN1 CMP1 IN2 z If the value at input C...

Page 207: ...Function 5 CMP1 IN1 CMP1 IN2 This function is the same as function 3 Before signal processing the amount of the input signals without sign is generated Example This function is used to obtain the com...

Page 208: ...format CFG List Lenze CONV1 IN a C0943 dec C0942 1 1000 CONV1 OUT a Limited to 199 99 This function block is used to multiply or divide analog signals The conversion is done according to the formula C...

Page 209: ...C0955 C0956 Fig 9 45 Function block CONV4 Signal Source Note Name Type DIS DIS format CFG List Lenze CONV4 IN phd C0958 dec rpm C0957 4 1000 CONV4 OUT a Limited to 199 99 This function block is used t...

Page 210: ...1 1 7 2 C 1 1 7 0 C 1 1 7 1 Fig 9 47 Function block CONV6 Signal Source Note Name Type DIS DIS format CFG List Lenze CONV6 IN a C1173 dec C1172 1 1000 CONV6 OUT phd Limited to 29999 rpm This function...

Page 211: ...1 9 9 9 9 O U T 2 O U T Fig 9 48 Phase conversion CONVPHA1 Signal Source Note Name Type DIS DIS format CFG List CONVPHA1 IN ph C1002 dec inc C1001 3 CONVPHA1 OUT O Limited to 199 99 remainder conside...

Page 212: ...9 49 Phase conversion CONVPHPH1 Signal Source Note Name Type DIS DIS format CFG List CONVPHPH1 IN ph C1247 dec inc C1242 3 CONVPHPH1 NUM a C1245 1 dec C1240 1 1 Numerator CONVPHPH1 DEN a C1245 2 dec C...

Page 213: ...1 2 5 4 2 C 1 2 5 1 2 1 x y Fig 9 50 Speed conversion CONVPP1 Signal Source Note Name Type DIS DIS format CFG List CONVPP1 IN phd C1253 dec rpm C1250 4 CONVPP1 NUM ph C1254 1 dec inc C1251 1 3 Numerat...

Page 214: ...CURVE1 Fig 9 51 Characteristic function CURVE1 Signal Source Note Name Type DIS DIS format CFG List Lenze CURVE1 IN a C0968 dec C0967 1 5001 CURVE1 OUT a Range of functions Under C0960 you can select...

Page 215: ...co ordinates Set C0960 1 y CURVE1 OUT x CURVE1 IN C0961 C0964 100 C0961 C0964 100 y0 y100 Fig 9 52 Line diagram with 2 co ordinates 9 2 22 2 Characteristic with three co ordinates Set C0960 2 y CURVE...

Page 216: ...90 L EDSVS9332S D11 EN 3 0 9 2 22 3 Characteristic with four co ordinates Set C0960 3 y CURVE1 OUT x CURVE1 IN C0961 C0962 C0963 C0964 C0965 C0966 100 C0963 C0961 C0962 C0964 C0965 C0966 100 y0 y2 y1...

Page 217: ...nalog input voltages to digital zero D B 1 D B 1 O U T D B 1 I N C 0 6 2 3 C 0 6 2 2 1 9 9 9 9 C 0 6 2 1 C 0 6 2 0 Fig 9 55 Dead band element DB1 Signal Source Note Name Type DIS DIS format CFG List L...

Page 218: ...TRL B8 CAN CTRL B8 1 C135 B9 AIF CTRL B9 CAN CTRL B9 1 C135 B10 AIF CTRL B10 CAN CTRL B10 1 C135 B11 AIF CTRL B11 CAN CTRL B11 1 C0876 DCTRL TRIP RESET DCTRL STAT MCTRL QSP DISABLE TRIP SET TRIP RESET...

Page 219: ...e fault DCTRL WARN d HIGH Active warning DCTRL MESS d HIGH Active message DCTRL FAIL d DCTRL CW CCW d LOW CW rotation HIGH CCW rotation DCTRL NACT 0 d HIGH Motor speed C0019 DCTRL STAT 1 d general sta...

Page 220: ...The power output stages will be inhibited All controllers will be reset z The function can be controlled by six inputs Terminal X5 28 LOW controller inhibit Control word CAN CTRL bit 9 of CAN IN1 Con...

Page 221: ...function can be controlled by four inputs Control word CAN CTRL bit 11 of CAN IN1 Control word AIF CTRL bit 11 of AIF IN Control word C0135 bit 11 Free input DCTRL TRIP RESET z All inputs are linked...

Page 222: ...ltage there is no need for the LOW HIGH edge at the input DCTRL PAR LOAD In this case the controller loads the selected parameter set automatically z The controller is not ready for operation for appr...

Page 223: ...t DFIN Signal Source Note Name Type DIS DIS format CFG List DFIN OUT phd C0426 dec rpm Function z The input is designed for signals with TTL level 4 52 z In the event of digital frequency cascade or d...

Page 224: ...IGH negative value at DFIN OUT C0427 2 O O B B Z Z Fig 9 61 Control of speed and direction of rotation via track A or track B CW rotation Track A transmits the speed and direction of rotation positive...

Page 225: ...ple The FB CONV3 converts the speed signal into a quasi analog signal The conversion is done according to the following formula CONV3 OUT f Hz 0 4 C0425 C0950 C0951 CONV3 CONV3 OUT CONV3 IN C0953 C095...

Page 226: ...8 C0544 DFOUT SYN RDY DFOUT OUT DFOUT C0545 1 0 2 3 4 5 X8 X9 X10 C0540 E5 X5 C0429 Fig 9 63 Digital frequency output DFOUT Signal Source Note Name Type DIS DIS format CFG List DFOUT DF IN phd C0549 d...

Page 227: ...e function set in C0540 z With C0030 the encoder constant of the encoder simulation is set z The function of the digital frequency output X10 is defined via C0540 Stop C0540 0 to C0540 3 cannot be set...

Page 228: ...he index pulse After this every 360 an index pulse is generated according to C0030 3 The index pulse is automatically shifted by the value C0545 Tip This procedure must be done after every mains switc...

Page 229: ...Set input DFOUT SYN RDY to HIGH z 360 later a LOW HIGH edge generates the index pulse After this every 360 an index pulse is generated according to C0030 z The index pulse can be shifted by 360 via C0...

Page 230: ...1 F A I L D F R F G 1 S Y N C C T R L C 0 7 5 3 E 5 X 5 1 0 C 0 7 5 7 C 0 7 5 6 C 0 7 5 5 0 C 0 7 6 6 Fig 9 65 Digital frequency ramp function generator DFRFG1 Signal Source Note Name Type DIS DIS for...

Page 231: ...z When distance and speed reach their setpoints the output switches DFRFG1 SYNC HIGH At the same time the FB switches the profile generator to inactive z Set the switching point via C0755 Stop Do not...

Page 232: ...hase via the profile generator after resetting the quick stop request t DFRFG IN C0752 C0751 C0751 DFRFG QSP t DFRFG OUT C0753 Fig 9 68 Quick stop DFRFG 9 2 27 3 Ramp function generator stop Maintains...

Page 233: ...the profile generator z HIGH LOW edge at DFRFG RESET Detecting the setpoint phase 9 2 27 5 Detect phase difference Monitoring the phase difference between input DFRFG IN and output DFRFG OUT z Set li...

Page 234: ...assigned to another function Function z Set C0757 1 z The function is activated by simultaneously setting the inputs DFRFG QSP and DFRFG RESET HIGH z Starting procedure Signals at DFRFG QSP and DFRFG...

Page 235: ...facturer 9 2 27 8 Offset setting The offset can be set with the code C0756 see chapter 9 4 code list The offset refers to the digital frequency input and is scaled to one revolution 65536 increments T...

Page 236: ...6 C 0 5 3 4 C 0 4 2 9 C 0 5 2 8 3 C 0 5 2 8 4 Fig 9 71 Digital frequency processing DFSET Signal Source Note Name Type DIS DIS format CFG List DFSET IN phd C0539 dec rpm C0520 4 Speed Phase setpoint D...

Page 237: ...POUT outputs the result z The stretching factor results from numerator and denominator Numerator is variable from analog signal source or fixed value by the code Input of the denominator under C0533...

Page 238: ...he rotor position to the setpoint with the number of increments provided in either direction drive is leading or lagging The phaseis trimmed within arangeof 32767 increments 1 2 rev Everyanalog signal...

Page 239: ...erminals with a basic setting Synchronisation mode For the synchronisation different modes are available which can be set under C0534 C0534 Synchronisation mode Note 0 Inactive Function inactive 1 Con...

Page 240: ...tual pulses at X5 E4 d Setpoint pulses at X5 E5 e Interference pulse in the masked area is filtered out f Interference pulse in a non masked area causes transients Setting of masking window 1 Measure...

Page 241: ...DIGDEL1 C0721 C0720 C0723 Fig 9 73 Delay element DIGDEL1 Signal Source Note Name Type DIS DIS format CFG List Lenze DIGDEL1 IN d C0724 bin C0723 2 1000 DIGDEL1 OUT d t 0 DIGDEL2 IN C0729 DIGDEL2 OUT...

Page 242: ...726 has elapsed the output DIGDELx OUT is set to HIGH z The time element is reset and the output DIGDELx OUT is set to LOW with a HIGH LOW edge at the input DIGDELx IN 9 2 29 2 Dropout delay A dropout...

Page 243: ...be passed to the output DIGDELx OUT only after the time set under C0721 or C0726 has elapsed t t DIGDEL1 IN DIGDEL1 OUT t DIGDEL1 TIMER C0721 Fig 9 77 General delay z The time element is started with...

Page 244: ...le digital inputs DIGIN Signal Source Note Name Type DIS DIS format CFG List Lenze DIGIN CINH d dec Controller inhibit acts directly on the DCTRL control DIGIN1 d C0443 dec DIGIN2 d C0443 dec DIGIN3 d...

Page 245: ...1 Fig 9 79 Freely assignable digital outputs DIGOUT Signal Source Note Name Type DIS DIS format CFG List Lenze DIGOUT1 d C0444 1 bin C0117 1 2 15000 DIGOUT2 d C0444 2 bin C0117 2 2 10650 DIGOUT3 d C04...

Page 246: ...C0650 fb_dt1 1 Fig 9 80 First order derivative action element DT1 1 Signal Source Note Name Type DIS DIS format CFG List Lenze DT1 1 IN a C0654 dec C0652 1 1000 DT1 1 OUT a limited to 199 99 Function...

Page 247: ...by 1 FCNT1 CLKDWN d C1104 2 bin C1102 2 2 LOW HIGH edge counts down by 1 FCNT1 LD VAL a C1103 1 dec C1101 1 1 Starting value FCNT1 LOAD d C1104 3 bin C1102 3 2 HIGH Accept start value The input has t...

Page 248: ...FDO 1 FDO C0151 AIF OUT CAN1 OUT FDO 6 FDO 7 FDO 8 FDO 9 C0116 10 FDO 10 FDO 11 FDO 12 FDO 13 FDO 16 FDO 18 FDO 19 FDO 20 FDO 21 FDO 30 FDO 31 FDO 17 FDO 22 FDO 23 FDO 24 FDO 25 FDO 26 FDO 27 FDO 28 F...

Page 249: ...ex C0116 16 2 1000 FDO 16 d C0151 hex C0116 17 2 1000 FDO 17 d C0151 hex C0116 18 2 1000 FDO 18 d C0151 hex C0116 19 2 1000 FDO 19 d C0151 hex C0116 20 2 1000 FDO 20 d C0151 hex C0116 21 2 1000 FDO 21...

Page 250: ...bin C1097 1 2 A LOW HIGH edge transmits the converted signal to the target code FEVAN1 BUSY d HIGH transmitting FEVAN1 FAIL d HIGH transmission failed A LOW HIGH edge at FEFAN1 LOAD sets FEFAN1 FAIL...

Page 251: ...C o r r e c t t r a n s m i s s i o n w r o n g t r a n s m i s s i o n Fig 9 86 Signal flow Transmission errors may occur if z no target code is available z no target subcode is available z the data...

Page 252: ...e data format of the target code C1093 numerator C1094 denominator z C1094 also fixes the decimal positions of the target code Set C1094 according to the existing decimal positions of the target code...

Page 253: ...format with scaling Task z C0472 1 1 05 Write this value to C0141 Configuration z Connect FEVAN1 IN C1096 with FCODE 472 1 19521 z Connect FEVAN1 LOAD C1097 1 with FCODE 471 B0 19521 Parameter settin...

Page 254: ...setting z Set C1091 11 C0011 z Set C1092 0 no subcode available z Set C1093 1 0 z Set C1094 0 0001 no decimal position z Set C1095 0 no offset The source code has no unit The scaling factor is droppe...

Page 255: ...1 1000 The input is switched to the output if a LOW level is applied to all selection inputs FIXSET INx FIXSET1 IN1 1 d C0564 1 bin C0562 1 2 1000 The number of the inputs to be assigned FIXSET1 IN2...

Page 256: ...least 3 8 15 4 System for decoding the binary input signals Output signal FIXSET1 OUT 1st input FIXSET1 IN1 2nd input FIXSET1 IN2 3rd input FIXSET1 IN3 4th input FIXSET1 IN4 FIXSET1 Ain 0 0 0 0 C0560...

Page 257: ...ze FLIP1 D d C0773 1 bin C0770 2 1000 FLIP1 CLK d C0773 2 bin C0771 2 1000 evaluates LOW HIGH edges only FLIP1 CLR d C0773 3 bin C0772 2 1000 evaluates the input level only input has highest priority...

Page 258: ...000 evaluates LOW HIGH edges only FLIP3 CLR d C1061 3 bin C1060 3 2 1000 evaluates the input level only input has highest priority FLIP3 OUT d FLIP4 D FLIP4 CLR FLIP4 FLIP4 OUT D CLR Q C1061 4 C1061 6...

Page 259: ...s has priority z If a HIGH level is applied at the input FLIPx CLR the output FLIPx OUT is set to a LOW level and maintained until this input is applied to a HIGH level z With a LOW HIGH edge at the i...

Page 260: ...e Note Name Type DIS DIS format CFG List GEARCOMP TORQUE a C1268 dec C1265 2 Input value GEARCOMP PHI IN ph C1269 dec inc C1266 3 A LOW HIGH edge transmits the converted signal to the target code GEAR...

Page 261: ...C0633 C0630 C0631 C0632 Fig 9 96 Limiter LIM1 Signal Source Note Name Type DIS DIS format CFG List Lenze LIM1 IN1 a C0633 dec C0632 1 1000 LIM1 OUT a Function z If the input signal exceeds the upper...

Page 262: ...2 M C T R L N M S W T 1 0 M C T R L H I M L I M M C T R L L O M L I M C 0 0 5 1 C 0 0 5 0 C 0 0 1 8 C 0 0 0 6 C 0 0 8 4 C 0 0 8 5 C 0 0 8 6 C 0 0 2 5 M C T R L M M A X M C T R L I M A X C 0 9 0 9 C 0...

Page 263: ...CTRL I SET a C0906 8 dec C0901 1 1006 Input for setting the I component of the speed controller MCTRL P ADAPT a C0906 9 dec C0903 1 1006 Influence in on VP of C0254 the absolute value is processed wit...

Page 264: ...y set correctly 9 2 40 2 Additional torque setpoint The input MCTRL M ADD serves as torque setpoint or additional torque setpoint depending on the control of the input MCTRL N M SWT The additional tor...

Page 265: ...torques for the quadrants driving and braking z MCTRL HI M LIM is the upper torque limit in of the max possible torque C0057 z MCTRL LO M LIM is the lower torque limit in of the max possible torque C...

Page 266: ...071 until the drive becomes unstable observe motor noises increase C0071 until the drive runs stable again set C0071 to the double value z For parameter setting of the derivative gain Td in C0072 incr...

Page 267: ...upper speed limit is selected at the input MCTRL N SET in of nmax C0011 pos sign for CW rotation The upper speed limit is only to be used for CW rotation z The n controller auxiliary speed controller...

Page 268: ...with HIGH e g with FIXED1 4 Set gain of the phase controller C0254 0 see chapter 9 2 40 4 Before setting C0254 select a P gain C0070 of the n controller as high as possible Increase C0254 during opera...

Page 269: ...ion z If torque control has been selected it will be deactivated The drive is controlled by the speed controller z The speed runs with the deceleration time set under C0105 to zero speed z The torque...

Page 270: ...duced by the field weakening 9 2 40 10 Switching frequency changeover The switching frequency of the inverter can be selected z 8 kHz fixed for power optimised operation C0018 1 maximum power output o...

Page 271: ...IL N SET a C0988 1 dec C0970 1 1000 Speed setpoint in of C0011 MFAIL ADAPT a C0988 2 dec C0973 1 1000 Dynamic adaptation of the proportional gain of the UGset controller in of C0980 MFAIL CONST a C098...

Page 272: ...ailure detection to be used depends on the drive system used DC bus voltage evaluation Use with single drives or multi axis drives which do not use external monitoring systems z For this you can use a...

Page 273: ...ailure detection by an external monitoring system Combination of the two methods z The methods are combined by means of an OR link and an internal function block OR5 is used in the example Set the sig...

Page 274: ...000 1 Create speed setpoint channel C0970 5050 NSET NOUT to MFAIL N SET C0890 6100 MFAIL NOUT to MCTRL N SET 2 Start value selection here act speed value C0977 6100 MFAIL NOUT to MFAIL SET 3 Selection...

Page 275: ...internally generated speed setpoint is output at the MFAIL N OUT output The drive can thus be braked to zero speed via the speed setpoint The value at input MFAIL SET is the start value for the contro...

Page 276: ...e the speed with an oscilloscope channel 2 by supplying the speed on terminal X6 62 for instance standard setting For this set C0431 5001 MCTRL NACT 10 V at terminal X6 62 nmax C0011 4 Provide the thr...

Page 277: ...must be below the threshold of any brake unit which may be connected If a connected brake unit is activated the drive is braked with the maximum possible torque Imax The desired operating behaviour is...

Page 278: ...re detection by detecting the DC bus voltage level Set measured deceleration time from item 2 under C0983 z In case of mains failure detection via an external system e g supply module 934X Under C0983...

Page 279: ...nd increases the deceleration time An increase of the adjustment time MFAIL Tn C0981 reduces the brake torque and increases the deceleration time If the adjustment times under C0981 are too long the c...

Page 280: ...ailure control is reset with MFAIL RESET HIGH in the example with terminal X5 E5 z The reset pulse is always required if the restart protection is active the restart protection is used and the supply...

Page 281: ...ster frequency a master and one or more slaves z the mains failure detection may only be activated for the master the mains failure control must be integrated correspondingly into the signal flow z Al...

Page 282: ...ction Important C0597 MONIT LP1 3 0 Trip 2 Warning 3 Off Conf LP1 Configuration of monitoring motor phase failure C0599 LIMIT LP 1 5 0 1 0 0 1 10 0 Current limit LP1 Current limit for motor phase fail...

Page 283: ...signals respond dynamically i e z depending on the state of the monitoring function but z independent of the selected fault reaction trip fail QSP Example MONIT LP1 motor phase monitoring responds if...

Page 284: ...C0263 C0261 C0267 1 C0268 C0267 2 C0265 Fig 9 107 Motor potentiometer MPOT1 Signal Source Note Name Type DIS DIS format CFG List Lenze MPOT1 UP d C0269 1 bin C0267 1 2 1000 MPOT1 INACT d C0269 3 bin...

Page 285: ...and MPOT1 DOWN another digital input exists MPOT1 INACT Theinput MPOT1 INACTis used to activateor deactivatethemotor potentiometer function Logic 1 at this input deactivates the motor potentiometer f...

Page 286: ...the set limit values of the MPOT z the control signals UP and DOWN If the output value is out of the set limits the MPOT approaches the next limit with the set Ti times This function is independent of...

Page 287: ...ig 9 110 Logic NOT NOT1 Signal Source Note Name Type DIS DIS format CFG List Lenze NOT1 IN d C0841 bin C0840 2 1000 NOT1 OUT d NOT2 1 NOT2 OUT NOT2 IN C0843 C0842 Fig 9 111 Logic NOT NOT2 Signal Sourc...

Page 288: ...47 bin C0846 2 1000 NOT4 OUT d NOT5 1 NOT5 OUT NOT5 IN C0849 C0848 Fig 9 114 Logic NOT NOT5 Signal Source Note Name Type DIS DIS format CFG List Lenze NOT5 IN d C0849 bin C0848 2 1000 NOT5 OUT d Funct...

Page 289: ...C 0 0 4 6 C 0 0 4 9 N S E T N A D D N S E T N 1 0 1 0 D M U X 0 3 0 1 5 N S E T N A D D I N V N S E T J O G 1 N S E T J O G 2 N S E T J O G 4 N S E T J O G 8 D M U X 0 3 0 1 5 N S E T T I 1 N S E T T...

Page 290: ...he main setpoint NSET NADD INV d C0799 2 bin C0783 2 1000 Control of the signal inversion for the additional setpoint NSET RFG 0 d C0799 12 bin C0789 2 1000 The main setpoint integrator is led to zero...

Page 291: ...T JOG 2 3rd input NSET JOG 4 4th input NSET JOG 8 NSET N 0 0 0 0 JOG 1 1 0 0 0 JOG 2 0 1 0 0 JOG 3 1 1 0 0 JOG 4 0 0 1 0 JOG 5 1 0 1 0 JOG 6 0 1 1 0 JOG 7 1 1 1 0 JOG 8 0 0 0 1 JOG 9 1 0 0 1 JOG 10 0...

Page 292: ...eceleration times can be activated via the inputs NSET TI x 16 for table and function see JOG setpoints the decoding must be done according to the signal graphic The Ti times can only be activated in...

Page 293: ...PT1 element is switched on and off via C0134 z The time constant is set via C0182 9 2 46 5 Arithmetic operation Theoutput valueisled to anarithmetic module Thismodulelinksthemainsetpoint and theadditi...

Page 294: ...0 2 C0830 3 Fig 9 118 OR operation OR1 Signal Source Note Name Type DIS DIS format CFG List Lenze OR1 IN1 d C0831 1 bin C0830 1 2 1000 OR1 IN2 d C0831 2 bin C0830 2 2 1000 OR1 IN3 d C0831 3 bin C0830...

Page 295: ...1 OR4 IN1 OR4 IN2 OR4 IN3 OR4 OUT C0837 1 C0837 2 C0837 3 C0836 1 C0836 2 C0836 3 Fig 9 121 OR operation OR4 Signal Source Note Name Type DIS DIS format CFG List Lenze OR4 IN1 d C0837 1 bin C0826 1 2...

Page 296: ...0 0 1 1 1 0 1 1 0 1 1 1 1 1 1 1 The function corresponds to a connection in parallel of NO contacts in a contactor control ORx IN2 ORx IN1 ORx IN3 ORx OUT Fig 9 123 Function of the OR operation as a...

Page 297: ...7 4 9 C 7 4 4 C 7 3 8 C 7 4 0 C 7 4 1 M e w e r t s p e i c h e r 1 2 3 4 C T R L Fig 9 124 Oscilloscope function OSZ Signal Source Note Name Type DIS DIS format CFG List Lenze OSC CHANNEL1 a C0732 1...

Page 298: ...nding signal number into C0732 1 C0732 4 Always start linking with channel 1 then channel 2 and so on Unused channels are automatically assigned with signal FIXED 0 Configuration OSC trigger C0733 1 L...

Page 299: ...measured at the same time as a measured value at channel 2 3 or 4 The sampling period can be set in steps of 1 2 and 5 Number of Channels C0739 Number of channels used for measurements Read data The c...

Page 300: ...ory The FB saves the data in a ring format For reconstructing the chronological signal sequence the following three graphic points are marked C0749 1 Measured value no of the instant of abortion C0749...

Page 301: ...PCTRL1 Signal Source Note Name Type DIS DIS format CFG List Lenze PCTRL1 SET a C0808 1 dec C0800 1 1000 Input of the process setpoint Possible value range 200 The time of step change signals can be d...

Page 302: ...for the provision of the P gain is selected under C0329 C0329 0 The P gain is entered under C0222 C0329 1 The P gain is entered via the PCTRL ADAPT input The input value is led via a linear characteri...

Page 303: ...T HIGH The ramp generator is immediately set to zero 9 2 49 3 Value range of the output signal z The process controller operates in bipolar mode in the default setting The output value is limited to 1...

Page 304: ...ck PHADD1 Signal Source Note Name Type DIS DIS format CFG List Lenze PHADD1 IN1 ph C1200 1 dec inc C1201 1 3 1000 Addition input PHADD1 IN2 ph C1200 2 dec inc C1201 2 3 1000 Addition input PHADD1 IN3...

Page 305: ...1 2 0 6 1 P H C M P 2 P H C M P 2 O U T P H C M P 2 I N 1 C 1 2 0 6 2 P H C M P 2 I N 2 C 1 2 0 5 1 C 1 2 0 5 2 Fig 9 133 Phase comparator PHCMP2 Signal Source Note Name Type DIS DIS format CFG List L...

Page 306: ...MPx IN1 PHCMPx IN2 PHCMPx OUT HIGH If PHCMPx IN1 PHCMPx IN2 PHCMPx OUT LOW PHCMP3 C1272 0 C C C OU O PHCMP1 C0695 1 If PHCMPx IN1 PHCMPx IN2 PHCMPx OUT HIGH Compares the amount of PHCMP2 C1207 1 If PH...

Page 307: ...gnal Source Note Name Type DIS DIS format CFG List PHDIFF1 IN phd C1236 dec rpm C1231 4 PHDIFF1 SET ph C1237 1 dec inc C1232 1 3 PHDIFF1 ADD ph C1237 2 dec inc C1232 2 3 PHDIFF1 EN d C1235 1 bin C1230...

Page 308: ...evolution Fig 9 137 Signal adaptation for phasae signals PHDIV1 Signal Source Note Name Type DIS DIS format CFG List Lenze PHDIV1 IN ph C0997 dec inc C0996 3 1000 PHDIV1 OUT ph 65536 inc one encoder r...

Page 309: ...1 IN phd C0992 dec rpm C0990 4 1 revolution 65536 increments PHINT1 RESET d C0993 bin C0091 2 HIGH sets the phase integrator to 0 and PHINT1 FAIL LOW PHINT1 OUT ph 65536 inc 1 encoder revolution overf...

Page 310: ...Signal Source Note Name Type DIS DIS format CFG List PHINT3 IN phd C1157 dec rpm C1153 4 1 revolution 65536 increments PHINT3 LOAD d C1158 bin C1154 2 HIGH sets the phase integrator to the input signa...

Page 311: ...ts the integrator count is increased A negative value at PHINTx IN decrements the integrator count is reduced z If the count exceeds the value of 32767 encoder revolutions 2147483647 inc an overflow o...

Page 312: ...v 3 2 7 6 7 r e v C 1 1 5 1 C 1 1 5 1 t t P H I N T 3 S T A T U S Fig 9 142 Function of PHINT3 with constant input value at C1150 0 and C1150 1 z The FB integrates speed or velocity values at PHINT3 I...

Page 313: ...on of PHINT3 with sign reversal of the input value at C1150 2 z The FB integrates speed or velocity values at PHINT3 IN to a phase distance z PHINT3 OUT outputs the count of the bipolar integrator A p...

Page 314: ...x IN rpm t s 65536 inc rev t Integration time Example You want to determine the count of the integrator with a certain speed at the input and a certain integration time z Given values PHINTx IN 1000 r...

Page 315: ...d delay analog signals PT1 1 PT1 1 OUT PT1 1 IN C0642 C0640 C0641 Fig 9 144 First order delay element PT1 1 Signal Source Note Name Type DIS DIS format CFG List Lenze PT1 1 IN a C0642 dec C0641 1 1000...

Page 316: ...IS DIS format CFG List Lenze R L Q R d C0889 1 bin C0885 2 51 R L Q L d C0889 2 bin C0886 2 52 R L Q QSP d R L Q R L d Function z After mains connection and simultaneous HIGH level at both inputs the...

Page 317: ...Source Note Name Type DIS DIS format CFG List Lenze REF N IN O C0929 dec C0923 1 1000 Speed setpoint in of nmax C0011 REF PHI IN ph C0928 C0926 2 dec inc C0922 3 1000 Phase setpoint following error f...

Page 318: ...zero track or touch probe Depending on the mode selected C0934 Home position offset Number of increments after the zero pulse has occurred The reference is 65536 inc 1 revolution Selection is possible...

Page 319: ...negative edge of the reference switch REF MARK at the next zero pulse zero position plus the home position offset z Mode 0 C0932 0 Move to the home position in CW rotation Select a positive home posi...

Page 320: ...0 9 3 4 H o m e p o s i t i o n S t a r t D i r e c t i o n D i s t a n c e 9300STD220 Fig 9 151 Referencing with touch probe approach the home position with clockwise rotation z Mode 7 C0932 7 Move...

Page 321: ...h the home position with clockwise rotation z Mode 21 C0932 21 like mode 20 but in addition The actual position value REF ACTPOS is stored when the mains is disconnected and reloaded when the mains is...

Page 322: ...a following error is present it is transferred into the function block DFSET and corrected see chapter 9 2 57 5 provided that the drive is not operated within the torque limitation z REF OK LOW Homin...

Page 323: ...671 C0672 C0676 1 RFG1 RFG1 OUT RFG1 IN C0676 2 1 0 RFG1 SET C0677 RFG1 LOAD C0673 C0674 C0675 Fig 9 153 Ramp function generator RFG1 Signal Source Note Name Type DIS DIS format CFG List Lenze RFG1 IN...

Page 324: ...if 100 w2 w1 Fig 9 154 Acceleration and deceleration times of the ramp generator tir and tif are the times for the change between w 1 and w2 The values for Tir and Tif can be set under C0671 and C0672...

Page 325: ...IS format CFG List Lenze S H1 IN a C0572 dec C0570 1 1000 S H1 LOAD d C0573 bin C0571 2 1000 LOW save S H1 OUT a Function z With S H1 LOAD HIGH the signal at the input S H1 IN is switched to the outpu...

Page 326: ...SRFG1 SET O C1045 2 dec C1043 1 Starting value for the ramp function generator acceptance when SRFG1 LOAD High SRFG1 LOAD d C1046 bin C0144 2 HIGH accepts the value at SRFG1 SET and outputs it at SRF...

Page 327: ...U T t t t t C 1 0 4 0 C 1 0 4 0 C 1 0 4 1 S R F G 1 D I F F A c c e l e r a t i o n Fig 9 157 Line graph z Max acceleration C1040 applies to the positive and negative acceleration The setting is perfo...

Page 328: ...tatusword Fig 9 158 Output of digital status signals STAT Signal Source Note Name Type DIS DIS format CFG List Lenze STAT B0 d bin C0156 1 2 2000 STAT B2 d bin C0156 2 2 5002 STAT B3 d bin C0156 3 2 5...

Page 329: ...ormat CFG List Lenze STATE BUS d C0441 bin C0440 2 1000 STATE BUS O d TERMINA X5 ST d Function The STATE BUS is a device specific bus system which is designed for Lenze controllers only The function b...

Page 330: ...e g 2 R C S H R C S T O R E 1 P H D I F F S T O R E 1 P H 1 S T O R E 1 P H 2 S T O R E 1 A C T S T O R E 1 T P I N H S T O R E 1 S T O R E 1 L O A D 0 Fig 9 160 Storage block STORE1 Signal Source Not...

Page 331: ...E i n g a n g E 4 0 R e g 1 R C R e g 2 R C S T O R E 2 P H 1 S T O R E 2 P H 2 S T O R E 2 A C T S T O R E 2 T P I N H S T O R E 2 M C T R L P H I A C T Fig 9 161 Storage block STORE2 Signal Source N...

Page 332: ...ng is deactivated and must be reset to the active state This can be done via z STORE1 RESET HIGH z STORE1 ENTP LOW HIGH edge z STORE1 ENWIN HIGH and the comparison of phase signals Comparison of phase...

Page 333: ...PHDIFF z Every second triggering via the TP input results in a new output to STORE1 PHDIFF z STORE1 LOAD0 HIGH resets the counter Additional control 1 STORE1 LOAD1 LOW HIGH edge sets the counter to th...

Page 334: ...C 1 O U T 3 C L K X 4 C 1 1 2 3 1 C 1 1 2 3 2 C 1 1 2 1 2 C 1 1 2 2 C 1 1 2 1 1 C 1 1 2 0 C 0 3 6 3 Signal Source Note Name Type DIS DIS format CFG List Lenze SYNC1 IN1 a C1127 dec inc C1124 1 1000 S...

Page 335: ...sible axis synchronisations Operating mode Code Value Function C1120 0 FB without function Assigns the data at the inputs directly to the outputs 1 CAN Sync active Synchronises the controllers to the...

Page 336: ...C 0 8 6 3 6 P O S P S E T E X T S Y N C 1 S Y N C 1 I N 1 S Y N C 1 I N 2 S Y N C 1 I N 3 S Y N C 1 S T A T C 1 1 2 7 C 1 1 2 8 C 1 1 2 9 C 1 1 2 4 C 1 1 2 5 C 1 1 2 6 C 1 1 2 1 C 1 1 2 2 C 1 1 2 0 X...

Page 337: ...1 Designation for the synchronisation via system bus CAN 2 Designation for the synchronisation via terminal Code Value Function C1121 1 1 13 ms Definition of the cycle time of the sync telegram sync s...

Page 338: ...on C1121 2 1 13 ms Definition of the interpolation cycle steps C1120 1 C1121 2 has no effect The interpolation cycles are derived from the sync cycle C1121 1 C1120 2 The interpolation cycle can be sel...

Page 339: ...nt between the sync signal and the start of the internal control program e g for compensating the effects of signal propagation delays dead times for the sync signal of the single slave drives 9 2 64...

Page 340: ...64 6 Fault indications Fault indications for the synchronisation via system bus Fault Cause Remedy P16 Controller was enabled in an unsynchronised state SYNC1 STAT LOW Only enable the controller when...

Page 341: ...detect signal of SYNC1 STAT 13 Only enable the controller when SYNC1 STAT HIGH Configuration example TERMINAL SYNC Observe the following order for commissioning Step Where Operation 1 Commission cont...

Page 342: ...S2 OUT TRANS2 C0716 C0715 C0718 Fig 9 166 Edge evaluation TRANS2 Signal Source Note Name Type DIS DIS format CFG List Lenze TRANS2 IN d C0719 bin C0718 2 1000 TRANS2 OUT d t 0 T R A N S 3 I N C 1 1 4...

Page 343: ...Evaluation of positive edges TRANS1 z The output TRANSx OUT is set to HIGH as soon as a LOW HIGH edge is sent to the input z After the time set under C0711 or C0716 has elapsed the output changes agai...

Page 344: ...IN TRANS1 OUT C0711 C0711 Fig 9 171 Evaluation of positive and negative edges TRANS1 z The output TRANSx OUT is set to HIGH as soon as a HIGH LOW edge or a LOW HIGH edge is sent to the input z After...

Page 345: ...s U V W to a high resistance until TRIP is reset The drive is idling no control After TRIP reset the drive accelerates to its setpoint along the set ramps 10 10 Message Switches the power outputs U V...

Page 346: ...Open the Dialog diagnosis menu by a double click Fig 9 172 Dialog box Diagnosis 93xx 3 Click the button Monitorings Fig 9 173 Monitoring configuration 93xx dialog box 4 Click on the required monitorin...

Page 347: ...t be entered in C0465 9 9 C0597 LU Undervoltage Nmax Maximum speed exceeded C0596 nErr Speed monitoring 9 9 9 C0576 OC1 Short circuit OC2 Earth fault OC5 I x t overload OH Heatsink temperature 1 max p...

Page 348: ...R1 Fault in parameter set 1 Sd2 Resolver error 9 9 C0586 Sd3 Encoder error at X9 PIN 8 9 9 C0587 Sd5 Encoder error at X6 1 X6 2 C0034 1 9 9 C0598 Sd6 Sensor error motor temperature X7 or X8 9 9 C0594...

Page 349: ...stem fault CCr Purpose Controller protection Function The processor was disturbed in its program sequence For safety reasons the operation is interrupted Remedy z Check PE connections z Shield control...

Page 350: ...D11 EN 3 0 9 3 3 2 Communication error CE0 Purpose Process monitoring Function The communication between an automation interface X1 and a fieldbus module is interfered Remedy Plug in fieldbus module c...

Page 351: ...format CFG List Lenze DCTRL TRIP d C0884 3 bin C0871 2 54 MONIT EEr d Function The signal EEr is obtained from the signal at the input DCTRL TRIP SET level evaluation With default setting this signal...

Page 352: ...ion This monitoring is only effective if a control system with history buffer is used It does not provide an additional binary output This message is generated if a fault occurs in the resolver driver...

Page 353: ...nitoring is only effective if a control type with history buffer is used It does not provide an additional binary output If this monitoring reacts the controller has detected an incorrect power stage...

Page 354: ...ction This monitoring is only effective if a control type with history buffer is used It does not provide an additional binary output This indication is generated if an internal automatic adjustment h...

Page 355: ...MONIT LP1 Imotor const Fig 9 175 Monitoring for failure of a motor phase LP1 Signal Source Note Name Type DIS DIS format CFG List Lenze IMOTOR MONIT LP1 d Function This monitoring reacts if a power in...

Page 356: ...reshold LU determines the voltage level of the DC bus voltage where the pulse inhibit is activated The selection number is also effective for the overvoltage monitoring OU Adapt the setting of the cod...

Page 357: ...MONIT NMAX d Function A maximum system speed can be entered under code C0596 independent of the direction of rotation The monitoring is released if z the actual speed exceeds the limit C0596 z the act...

Page 358: ...Name Type DIS DIS format CFG List Lenze IMOTOR MONIT OC1 d Function This monitoring reacts when themotor phases areshort circuited It can also be ashort circuit of the windings in the machine This mo...

Page 359: ...S format CFG List Lenze IMOTOR MONIT OC2 d Function The controllers of the 93XX series are equipped with an earth fault detection as a standard When the monitoring reacts the controller must be discon...

Page 360: ...00 70 10s 60s 120s 180s time Controller output current Ixt diagram 100 load for C0022 150 Irx 70 thermal continuous current for C0022 150 Irx rated controller current 100 x depending on the chopping f...

Page 361: ...OH d Function The signal OH is derived from a comparator with hysteresis The switch off threshold is 85 C and is fixed The hysteresis is also fixed and amounts to 5K i e the reclosing point is 80 C Fe...

Page 362: ...ved from a comparator with hysteresis The switch off threshold is 150 C and is fixed The hysteresis is also fixed and amounts to 15 K i e the reclosing temperature is 135 C This monitoring is only eff...

Page 363: ...example fans which would cause an inacceptable noise in continuous operation can also be triggered MONIT TEMP COOLER MONIT OH4 C0061 C0122 Fig 9 183 Heatsink monitoring OH4 with adjustable threshold...

Page 364: ...ptable noise in continuous operation can also be triggered MONIT TEMP MOTOR MONIT OH7 C0063 C0121 Fig 9 184 Motor temperature monitoring OH7 with adjustable threshold Signal Source Note Name Type DIS...

Page 365: ...IS DIS format CFG List Lenze T1 T2 MONIT OH8 d Function The signal OH8 is derived from the digital signal via the terminals T1 T2 next to the power terminals UVW The threshold and the hysteresis depen...

Page 366: ...V without brake chopper 3 770 V 755 V Operation with brake chopper up to 480 V 4 800 V 785 V Function The monitoring indicates a message if the DC bus voltage terminals UG and UG exceeds the threshold...

Page 367: ...imensioning This means that the braking energy is too high Remedy z Use supply module 934X or z use additional brake choppers type 935X When several controllers are operated simultaneously an operatio...

Page 368: ...e centrifugal mass is too large for the set acceleration or deceleration time or z the torque limit is reached load torque drive torque Remedy z Unload drive or z increase torque limit at the servo co...

Page 369: ...PSET const Fig 9 188 Phase controller overflow P13 Signal Source Note Name Type DIS DIS format CFG List Lenze DFSET PSET MONIT P13 d Function If this monitoring reacts the phase deviation which can be...

Page 370: ...oller e g the settings of the motors do not match with the controller In this case please contact Lenze The values of the codes C0300 and C0301 should be communicated to Lenze Function of LECOM no 75...

Page 371: ...the same time the default setting is loaded but not saved after TRIP RESET the controller operates with the default settings until the setting is changed The cause can be a transmission error during t...

Page 372: ...ds potential destruction of the motor and the driven machine in case of fault e g system cables disconnected or incorrectly bolted The same applies if this monitoring is changed to WARNING The possibi...

Page 373: ...ONIT SD3 4 V X10 Fig 9 190 Dig Set monitoring Sd3 Signal Source Note Name Type DIS DIS format CFG List Lenze X10 MONIT SD3 d Function The monitoring Sd3 reacts if pin 8 at the digital frequency input...

Page 374: ...idual indication 1 Select digital output in the code level under C0117 and subcode 2 Assign TRIP or Message or Warning in the parameter level Display TRIP Message Warning collectively collective indic...

Page 375: ...L System Manual Part D1 2 Code table Selection lists EDSVS9332S D12 31S Global Drive 9300 servo inverter 31S...

Page 376: ...L Fuse xx xxx V KV 5645 KZ 5971 Id No 33 93XX xx 3K 21 L Type Id No Type Input Hans Lenze Strasse 1 D 31855 Aerzen Made in Germany Output KU 5836 Overload Prod No Ser No UL Fuse xx xxx V KV 5645 KZ 59...

Page 377: ...Contents i L EDSVS9332S D12 EN 3 0 9 4 Code table 9 253 9 5 Selection lists 9 296 9 5 1 Selection list of signal links 9 296 9 5 2 Table of attributes 9 301 9 5 3 Motor selection lists 9 315...

Page 378: ...Contents ii L EDSVS9332S D12 EN 3 0...

Page 379: ...eter set 0 Default setting Load default setting into RAM 1 2 3 4 Load parameter set 1 Load parameter set 2 Load parameter set 3 Load parameter set 4 Load parameter set x into the RAM and activate it P...

Page 380: ...control terminals xx0x External supply voltage xx1x Internal supply voltage The fourth digit indicates the predefined device control xxx0 Terminal control xxx1 RS232 RS485 or optical fibre xxx3 INTERB...

Page 381: ...C0086 Change of C0086 resets value to the assigned default setting 3 Servo control synchronous motors in star connection default setting Change of C0006 sets C0086 0 11 SSC standard motor sensorless i...

Page 382: ...level 111 IT 1024 5V 112 IT 2048 5V 113 IT 4096 5V 210 IS 512 5V Sin cos encoder 211 IS 1024 5V 212 IS 2048 5V 213 IS 4096 5V 310 AS 512 8V Stegmann single turn sine cosine encoder with RS485 interfac...

Page 383: ...99 99 NSET Main setpoint C0049 NSET NADD 199 99 0 01 199 99 NSET Additional setpoint C0050 MCTRL NSET2 100 00 0 01 100 00 MCTRL nset at speed controller input C0051 MCTRL NACT 30000 1 rpm 30000 Actual...

Page 384: ...ult setting C0085 MOT LS 0 00 0 01 mH 200 00 Motor leakage inductance depending on C0086 Change of C0086 resets value to the assigned default setting C0086 MOT TYPE See motor selection list Motor type...

Page 385: ...ion of 0 n referring to speed variation of 0 nmax 15 ADD TIF 0 000 C0105 QSP TIF 0 000 0 000 0 001 s 999 900 QSP deceleration time Deceleration time for quick stop QSP Ref to speed change 0 nmax C0108...

Page 386: ...tart Start option Start conditions are executed after mains connection after message t 0 5s after TRIP C0150 STATUS WORD 0 1 65535 Status word when networked with automation interfaces Binary interpre...

Page 387: ...efore OU fault C0173 UG LIMIT 1 Overvoltage shutdown threshold OU Check during commissioning and adapt if necessary All drive components in DC bus connections must have the same thresholds 0 Mains 400...

Page 388: ...N 141 Switch on inhibit Restart protection active 142 IMP inhibit Pulse inhibit High resistance power outputs 151 QSP terminal Ext quick stop QSP via MCTRL QSP 152 QSP C135 quick stop QSP via STOP key...

Page 389: ...1 inc 245760000 DFSET Phase offset Fixed phase offset for digital frequency configuration 1 rev 65536 inc C0253 ANGLE N TRIM 32767 1 inc 32767 DFSET Speed dependent phase trimming depending on C0005...

Page 390: ...ontroller Adjustment time frequency controller depending on C0086 C0296 DYNAMIC CONST 100 0 0 1 32767 Dynamic constant C0325 VP2 ADAPT 1 0 0 1 0 1 500 0 PCTRL Process controller adaptation gain Vp2 C0...

Page 391: ...resses 3 CAN ADDR SEL3 0 CAN IN3 OUT3 addresses C0354 1 1 512 CAN 1 IN1 ADDR2 1 CAN bus IN OUT node addresses 2 2 OUT2 ADDR2 129 3 IN2 ADDR2 257 4 OUT2 ADDR2 258 5 IN3 ADDR2 385 6 OUT2 ADDR2 386 C0355...

Page 392: ...to CAN OUT3 6 LOAD POUT1 sent to parameter channel 1 7 LOAD POUT2 sent to parameter channel 2 8 LOAD IN1 received from CAN IN1 9 LOAD IN2 received from CAN IN2 10 LOAD IN3 received from CAN IN3 11 LO...

Page 393: ...CONST 3 0 1 2 3 4 5 6 256 inc rev 512 inc rev 1024 inc rev 2048 inc rev 4096 inc rev 8192 inc rev 16384 inc rev DFIN Increment of the digital frequency input C0426 DFIN OUT 32767 1 rpm 32767 Output s...

Page 394: ...nfiguration analog input signal C0458 199 99 0 01 199 99 1 C0450 2 C0452 C0459 C0451 C0464 CUSTOMER I F 0 1 original changed Customer interface Status of selected basic configuration Reassignment of t...

Page 395: ...s DIGIN DIGOUT AIF IN CAN IN and MCTRL are always processed and 10 0 CAN IN and MCTRL are always processed and do not have to be entered into the list 11 0 do not have to be entered into the list 12 0...

Page 396: ...r phase difference signals 2 0 signals 1 rev 65536 inc C0490 FEEDBACK POS 0 Position feedback system Feedback system for position controller 0 Resolver at X7 Feedback system can be mixed with C0495 0...

Page 397: ...ord 32 USER MENU 3 00 C0003 0 Par save C0520 IN 1000 FIXEDPHI 0 Selection list 4 DFSET Input signal configuration C0521 VP DIV 1000 FIXED0 Selection list 1 DFSET Configuration gain factor of numerator...

Page 398: ...ut Resolver simulation index pulse Resolver simulation without index pulse X10 X9 X10 X8 DFOUT Function of the encoder outputs X9 is inhibited if 0 1 2 or 3 are selected The input signals are buffered...

Page 399: ...ion between actual speed and speed setpoint C0577 VP FLD WEAK 3 00 0 00 0 01 15 99 Field weakening controller Vpgain C0578 TN FLD WEAK 50 0 2 0 0 5 ms 8192 0 Field weakening controller Reset time Tn C...

Page 400: ...E3 monitoring Configuration monitoring of CAN IN3 fault C0594 MONIT SD6 0 2 3 TRIP Warning Off SD6 monitoring Configuration monitoring of motor temperature sensor depending on C0086 C0595 MONIT CE4 3...

Page 401: ...GAIN 1 00 320 00 0 01 320 00 DT1 1 Gain C0651 DELAY T 1 00 0 005 0 01 s 5 000 DT1 1 Time constant C0652 IN 1000 FIXED0 Selection list 1 DT1 1 Configuration analog input signal C0653 SENSIBILITY 1 1 2...

Page 402: ...the inputs IN1 and IN2 C0686 HYSTERESIS 1 00 0 00 0 01 100 00 CMP2 Hysteresis C0687 WINDOW 1 00 0 00 0 01 100 00 CMP2 Window C0688 Selection list 1 CMP2 1 CMP2 IN1 1000 FIXED0 Configuration analog inp...

Page 403: ...st 2 TRANS2 Configuration digital input signal C0719 C0718 C0720 FUNCTION 2 0 1 2 On delay Off delay On off delay DIGDEL1 Function selection C0721 DELAY T 1 000 0 001 0 001 s 60 000 DIGDEL1 Delay time...

Page 404: ...tion of the sampling period C0739 NUMBER OF CHANNELS 4 1 1 4 OSZ Number of channels to be measured C0740 0 OSZ 1 START 0 0 1 16383 Defining the starting point for reading the data memory This makes a...

Page 405: ...FRFG1 Synchronisation window C0756 OFFSET 0 1 109 1 inc 1 109 DFRFG1 offset C0757 FUNCTION 0 0 1 No TP start With TP start DFRFG1 Function selection C0758 IN 1000 FIXEDPHI 0 Selection list 4 DFRFG1 In...

Page 406: ...figuration output signal with controller inhibited C0785 SET 5000 MCTRL NSET2 Selection list 1 NSET Configuration ramp function generator C0786 LOAD 5001 MCTRL QSP OUT Selection list 2 NSET Digital in...

Page 407: ...tion list 2 PCTRL1 Configuration inactivation input signal C0805 I OFF 1000 FIXED0 Selection list 2 PCTRL1 Configuration input signal switch off I component C0808 199 99 0 01 199 99 1 C0800 2 C0801 3...

Page 408: ...C0824 1 2 C0824 2 3 C0824 3 C0826 Selection list 2 AND4 1 IN 1000 FIXED0 Configuration digital input signals 2 IN 1000 FIXED0 3 IN 1000 FIXED0 C0827 1 C0826 1 2 C0826 2 3 C0826 3 C0828 Selection list...

Page 409: ...FIXED0 Selection list 2 NOT3 Configuration digital input signals C0845 C0844 C0846 IN 1000 FIXED0 Selection list 2 NOT4 Configuration digital input signals C0847 C0846 C0848 IN 1000 FIXED0 Selection l...

Page 410: ...T 1 OUT1 W1 5001 Configuration process output words 2 OUT1 W2 1000 FIXED0 3 OUT1 W3 1000 FIXED0 4 OUT2 W1 1000 FIXED0 5 OUT2 W2 1000 FIXED0 6 OUT2 W3 1000 FIXED0 7 OUT2 W4 1000 FIXED0 8 OUT3 W1 1000 F...

Page 411: ...2 10 OUT3 W3 11 OUT3 W4 C0869 2147483648 1 2147483647 CANx OUT 1 OUT1 D1 32 bit phase information 2 OUT2 D1 3 OUT3 D1 C0870 Selection list 2 DCTRL 1 CINH1 1000 FIXED0 Inhibit controller Config ration...

Page 412: ...figuration rotor position setpoint C0895 PHI LIM 1006 FIXED100 Selection list 1 MCTRL Configuration phase controller limit C0896 N2 LIM 1000 FIXED0 Selection list 1 MCTRL Configuration 2nd speed limit...

Page 413: ...IXED0INC Selection list 3 REFC Position set position C0926 2147483647 1 inc 2147483647 1 C0925 2 C0922 3 ACTPOS Actual position 4 TARGET Target position C0927 1 C0920 2 C0921 3 C0924 C0928 C0922 21474...

Page 414: ...ONV4 Configuration analog input C0958 C0957 32767 1 rpm 32767 C0960 FUNCTION 1 1 2 3 Characteristic 1 Characteristic 2 Characteristic 3 CURVE1 Selection of the characteristic function C0961 Y0 0 00 0...

Page 415: ...DC bus voltage C0980 MFAIL VP 0 500 0 001 0 001 31 000 MFAIL Setting of gain Vp C0981 MFAIL TN 100 20 1 ms 2000 MFAIL Setting of reset time Tn C0982 MFAIL TIR 2 000 0 001 0 001 s 16 000 MFAIL Setting...

Page 416: ...1 SRFG1 Input signal configuration C1043 SET 1000 FIXED0 Selection list 1 SRFG1 Input signal configuration C1044 LOAD 1000 FIXED0 Selection list 2 SRFG1 Input signal configuration C1045 199 99 0 01 1...

Page 417: ...e and bus load C1123 0 450 0 001 ms 0 450 SYNC1 1 PHASE SHIFT 0 000 Phase shift between Terminal Sync and internal control program cycle for Terminal Sync only 2 SYNC WINDOW 0 000 Synchronisation wind...

Page 418: ...7483647 1 2147483647 C1160 Selection list 1 ASW3 1 IN1 1000 FIXED0 Configuration analog input signals 2 IN2 1000 FIXED0 C1161 SET 1000 FIXED0 Selection list 2 ASW3 Configuration digital input signal C...

Page 419: ...C1200 1 2 C1200 2 3 C1200 3 C1205 Selection list 3 PHCMP2 1 PHCMP2 IN1 1000 FIXED0INC Input signal configuration 2 PHADD1 IN2 1000 FIXED0INC C1206 2147483647 1 2147483647 1 C1205 1 2 C1205 2 C1207 FU...

Page 420: ...1 2 C1240 2 C1246 C1241 C1247 C1242 2147483647 2147483647 C1250 IN 1000 FIXEDPHI 0 Selection list 4 CONVPP1 Input signal configuration C1251 1000 Selection list 3 CONVPP1 1 CONVPP1 NUM FIXED0INC Inpu...

Page 421: ...C1502 SUBCODE 0 0 1 255 FEVAN2 Target subcode FEVAN2 C1503 NUMERATOR 1 1 1 100000 FEVAN2 Numerator C1504 DENOMINATOR 0 0001 0 0001 0 0001 100000 0000 FEVAN2 Denominator C1505 OFFSET 0 0 1000000000 FE...

Page 422: ...F IN W3 005051 NSET RFG I 019521 FCODE 472 1 005100 MPOT1 OUT 019522 FCODE 472 2 005150 PCTRL1 OUT 019523 FCODE 472 3 005200 REF N SET 019524 FCODE 472 4 005500 ARIT1 OUT 019525 FCODE 472 5 005505 ARI...

Page 423: ...UT 015023 MONIT P03 019537 FCODE 471 B16 002002 DCTRL PARBUSY 010600 NOT1 OUT 015024 MONIT P13 019538 FCODE 471 B17 005001 MCTRL QSP OUT 010605 NOT2 OUT 015026 MONIT CE0 019539 FCODE 471 B18 005002 MC...

Page 424: ...IN2 B16 020317 CAN IN3 B16 025106 AIF IN B5 020107 CAN IN1 B6 020218 CAN IN2 B17 020318 CAN IN3 B17 025107 AIF IN B6 020108 CAN IN1 B7 020219 CAN IN2 B18 020319 CAN IN3 B18 025108 AIF IN B7 020109 CAN...

Page 425: ...505 ARIT2 010570 OR5 014000 PHDIFF1 OUT 005520 ARITPH1 010600 NOT1 014050 STORE1 PHACT 005550 ADD1 010605 NOT2 014051 STORE1 PH1 005580 PHADD1 010610 NOT3 014052 STORE1 PH2 005600 RFG1 010615 NOT4 014...

Page 426: ...arning 000032 LP1 trip 000163 P13 trip 000075 Pr0 trip 002082 Sd2 warning 000050 OH trip 000166 P16 trip 000077 Pr3 trip 002083 Sd3 warning 000053 OH3 trip 000200 NMAX trip 000078 Pr4 trip 002085 Sd5...

Page 427: ...e di fi ldb d l 2102 VH ASCII hexadecimal format see a so Ope a g s uc o s o e corresponding fieldbus module 2102 VS String format VO Octet string format for data blocks DL Data length in byte The col...

Page 428: ...BFh E 1 FIX32 VD 4 Ra C0067 24508 5FBCh E 1 FIX32 VD 4 Ra C0070 24505 5FB9h E 1 FIX32 VD 4 Ra Wa C0071 24504 5FB8h E 1 FIX32 VD 4 Ra Wa C0072 24503 5FB7h E 1 FIX32 VD 4 Ra Wa C0075 24500 5FB4h E 1 FIX...

Page 429: ...170 24405 5F55h A 8 FIX32 VD 4 Ra C0172 24403 5F53h E 1 FIX32 VD 4 Ra Wa C0173 24402 5F52h E 1 FIX32 VD 4 Ra Wa C0178 24397 5F4Dh E 1 U32 VH 4 Ra C0179 24396 5F4Ch E 1 U32 VH 4 Ra C0182 24393 5F49h E...

Page 430: ...3 24242 5EB2h E 1 FIX32 VD 4 Ra Wa C0336 24239 5EAFh E 1 FIX32 VD 4 Ra C0337 24238 5EAEh E 1 FIX32 VD 4 Ra Wa C0338 24237 5EADh E 1 FIX32 VD 4 Ra Wa C0339 24236 5EACh A 2 FIX32 VD 4 Ra W CINH C0340 24...

Page 431: ...4 FIX32 VD 4 Ra C0450 24125 5E3Dh E 1 FIX32 VD 4 Ra W CINH C0451 24124 5E3Ch E 1 FIX32 VD 4 Ra W CINH C0452 24123 5E3Bh E 1 FIX32 VD 4 Ra W CINH C0458 24117 5E35h A 2 FIX32 VD 4 Ra C0459 24116 5E34h E...

Page 432: ...A 4 FIX32 VD 4 Ra W CINH C0563 24012 5DCCh E 1 FIX32 VD 4 Ra C0564 24011 5DCBh A 4 FIX32 VD 4 Ra C0570 24005 5DC5h E 1 FIX32 VD 4 Ra W CINH C0571 24004 5DC4h E 1 FIX32 VD 4 Ra W CINH C0572 24003 5DC3h...

Page 433: ...Dh E 1 FIX32 VD 4 Ra C0661 23914 5D6Ah E 1 FIX32 VD 4 Ra W CINH C0662 23913 5D69h E 1 FIX32 VD 4 Ra C0671 23904 5D60h E 1 FIX32 VD 4 Ra Wa C0672 23903 5D5Fh E 1 FIX32 VD 4 Ra Wa C0673 23902 5D5Eh E 1...

Page 434: ...20 5D0Ch E 1 FIX32 VD 4 Ra Wa C0756 23819 5D0Bh E 1 I32 VH 4 Ra Wa C0757 23818 5D0Ah E 1 FIX32 VD 4 Ra Wa C0758 23817 5D09h E 1 FIX32 VD 4 Ra W CINH C0759 23816 5D08h E 1 FIX32 VD 4 Ra W CINH C0760 23...

Page 435: ...CC7h A 3 FIX32 VD 4 Ra W CINH C0825 23750 5CC6h A 3 FIX32 VD 4 Ra C0826 23749 5CC5h A 3 FIX32 VD 4 Ra W CINH C0827 23748 5CC4h A 3 FIX32 VD 4 Ra C0828 23747 5CC3h A 3 FIX32 VD 4 Ra W CINH C0829 23746...

Page 436: ...h E 1 FIX32 VD 4 Ra W CINH C0886 23689 5C89h E 1 FIX32 VD 4 Ra W CINH C0889 23686 5C86h A 2 FIX32 VD 4 Ra C0890 23685 5C85h E 1 FIX32 VD 4 Ra W CINH C0891 23684 5C84h E 1 FIX32 VD 4 Ra W CINH C0892 23...

Page 437: ...VD 4 Ra Wa C0957 23618 5C42h E 1 FIX32 VD 4 Ra W CINH C0958 23617 5C41h E 1 FIX32 VD 4 Ra C0960 23615 5C3Fh E 1 FIX32 VD 4 Ra Wa C0961 23614 5C3Eh E 1 FIX32 VD 4 Ra Wa C0962 23613 5C3Dh E 1 FIX32 VD 4...

Page 438: ...h E 1 FIX32 VD 4 Ra Wa C1092 23483 5BBBh E 1 FIX32 VD 4 Ra Wa C1093 23482 5BBAh E 1 FIX32 VD 4 Ra Wa C1094 23481 5BB9h E 1 FIX32 VD 4 Ra Wa C1095 23480 5BB8h E 1 I32 VH 4 Ra Wa C1096 23479 5BB7h E 1 F...

Page 439: ...h A 3 FIX32 VD 4 Ra W CINH C1176 23399 5B67h A 3 FIX32 VD 4 Ra C1178 23397 5B65h A 3 FIX32 VD 4 Ra W CINH C1179 23396 5B64h A 3 FIX32 VD 4 Ra C1190 23385 5B59h E 1 FIX32 VD 4 Ra Wa C1191 23384 5B58h A...

Page 440: ...h E 1 FIX32 VD 4 Ra W CINH C1262 23313 5B11h E 1 FIX32 VD 4 Ra W CINH C1265 23310 5B0Eh E 1 FIX32 VD 4 Ra W CINH C1266 23309 5B0Dh E 1 FIX32 VD 4 Ra W CINH C1268 23307 5B0Bh E 1 FIX32 VD 4 Ra C1269 23...

Page 441: ...DSKAXX090 22 2 60 2300 5 5 80 19 MDFKA90 120 MDFKAXX090 22 6 90 3480 15 8 120 20 MDSKA90 140 MDSKAXX090 22 4 10 4110 10 2 140 350 21 MDFKA100 60 MDFKAXX100 22 6 40 1700 13 9 60 22 MDSKA100 80 MDSKAXX1...

Page 442: ...2 11 00 1710 22 5 60 66 DSVA112 85 DSVAXX112 22 6 40 2490 13 5 85 390 67 DFVA112 120 DFVAXX112 22 20 30 3520 42 5 120 390 68 DSVA112 140 DSVAXX112 22 7 40 4160 19 8 140 320 108 DSKS36 13 200 MDSKSXX03...

Page 443: ...33 39 112 5 10 0 95 7 2 34 5 780 3 40 39 325 1 00 3 20 2 5 1 5 1005 MDSKS071 33 41 112 2 25 0 45 16 3 68 820 1 50 41 330 1 00 2 20 2 5 1 5 1076 MDSKS071 33 90 112 5 85 1 60 3 67 17 7 1800 3 90 90 310...

Page 444: ...50 DXRAXX090 12 1 10 1420 2 7 215 DXRAXX090 32 50 DXRAXX090 32 1 50 1415 3 6 216 DXRAXX100 22 50 DXRAXX100 22 2 20 1425 4 8 Asynchronous 217 DXRAXX100 32 50 DXRAXX100 32 3 00 1415 6 6 50 400 Asynchro...

Page 445: ...100 22 3 9 2535 8 3 257 DXRAXX100 32 87 DXRAXX100 32 5 35 2530 11 4 Thermal contact 258 DXRAXX112 12 87 DXRAXX112 12 7 10 2545 14 3 Asynchronous Thermal contact 259 DXRAXX132 12 87 DXRAXX132 12 9 7 25...

Page 446: ...258 22 20 7 10 1 5 10 80 2540 14 80 87 400 0 78 6 300 1 5 10 449 MDXMAXM 112 32 259 18 75 5 50 2 45 21 40 1440 12 50 50 400 0 78 6 300 1 5 10 450 MDXMAXM 132 22 259 25 20 7 50 1 42 15 00 1460 16 80 5...

Page 447: ...0 0 82 6 300 1 5 10 1057 MDXMAXM 080 11 213 2 85 0 75 11 36 47 4 2850 1 90 50 400 0 80 6 300 1 5 10 1058 MDXMAXM 080 31 214 4 20 1 10 6 86 33 4 2810 2 80 50 400 0 82 6 300 1 5 10 1059 MDXMAXM 090 11 2...

Page 448: ...00 1 2 1096 MDEBAXM 100 12 216 7 20 2 20 2 90 20 00 1425 4 80 50 400 0 80 6 300 1 1 5 1097 MDEBAXM 100 12 256 12 45 3 90 2 90 20 00 2535 8 30 87 400 0 80 6 300 0 8 1 5 1098 MDEBAXM 100 32 217 9 90 3 0...

Page 449: ...L System Manual Part E Troubleshooting and fault elimination EDSVS9332S E 31S Global Drive 9300 servo inverter 31S...

Page 450: ...L Fuse xx xxx V KV 5645 KZ 5971 Id No 33 93XX xx 3K 21 L Type Id No Type Input Hans Lenze Strasse 1 D 31855 Aerzen Made in Germany Output KU 5836 Overload Prod No Ser No UL Fuse xx xxx V KV 5645 KZ 59...

Page 451: ...nd fault elimination 10 1 10 1 Troubleshooting 10 1 10 2 Fault analysis with the history buffer 10 3 10 2 1 Structure of the history buffer 10 4 10 2 2 Working with the history buffer 10 4 10 3 Fault...

Page 452: ...Contents ii L EDSVS9332S E EN 3 0...

Page 453: ...t indications 10 6 z The list Fault indications indicates how to eliminate faults 10 1 Troubleshooting Display on the controller Two LEDs at the front of the controller indicate the controller status...

Page 454: ...Bit Meaning 0 FREE 0 freely linkable 1 IMP pulse inhibit 0 enables pulses for power stage 1 inhibits pulses for power stage 2 FREE 2 freely linkable 3 FREE 3 freely linkable 4 FREE 4 freely linkable 5...

Page 455: ...EDSVS9332S E EN 3 0 10 2 Fault analysis with the history buffer z The history buffer is used to trace faults z Fault messages are stored in the order of their occurrence Double click Dialog Diagnosti...

Page 456: ...ory buffer and cannot be called anymore z The history buffer contains three information items for every fault occurred c d e c Fault recognition and reaction d Time of the fault e Frequency of the fau...

Page 457: ...the same time with the same reaction e g 2 messages Only the fault which occurred first is entered into the history buffer Time d z Contains the times for how long the faults have occurred e g 1234567...

Page 458: ...ocess data input object CAN_IN_3 CAN_IN_3 object receives faulty data or communication is interrupted Check cable at X4 Check transmitter Increase monitoring time under C0357 3 if necessary CE4 x065 B...

Page 459: ...terminals T1 T2 indicates motor Motor too hot because of excessive current or frequent and overlong acceleration Check drive dimensioning indicates motor overheat Terminals T1 T2 are not assigned Con...

Page 460: ...s C0362 displays the interval between two 2 sync telegrams C0362 0 communication interrupted P17 x167 TP control error Different function blocks use the TP input at the same time e g FB DFSET and POS...

Page 461: ...loaded automatically Set the required parameters and store them under C0003 For PRO the supply voltage must be switched off additionally Sd2 x082 Resolver fault Resolver cable interrupted Check the re...

Page 462: ...Control Click Trip reset in dialog box Diagnostics 9300 10 4 Working with the history buffer XT keypad Press Then press to enable the controller Fieldbus module Set C0043 0 Control word C0135 Terminal...

Page 463: ...L System Manual Part K Selection help Application examples EDSVS9332S K 31S Global Drive 9300 servo inverter 31S...

Page 464: ...L Fuse xx xxx V KV 5645 KZ 5971 Id No 33 93XX xx 3K 21 L Type Id No Type Input Hans Lenze Strasse 1 D 31855 Aerzen Made in Germany Output KU 5836 Overload Prod No Ser No UL Fuse xx xxx V KV 5645 KZ 59...

Page 465: ...12 Application examples 12 1 12 1 Speed control C0005 1000 12 2 12 2 Torque control with speed limitation C0005 4000 12 5 12 3 Master frequency Master Drive C0005 5000 12 7 12 4 Master frequency bus s...

Page 466: ...Contents ii L EDSVS9332S K EN 3 0...

Page 467: ...Selection help 11 1 l EDSVS9332S K EN 3 0 Part K 11 Selection help 11 1 See folder Planning...

Page 468: ...Selection help 11 2 l EDSVS9332S K EN 3 0...

Page 469: ...etting of the motor data and the adaptation of the motor control is generally independent of the configuration and is described in chapter Commissioning 5 1 Configuration Basic function 1xxx Speed con...

Page 470: ...tor C0173 xxx Enter UG limit mains voltage C0086 000 Enter motor data manually Enter maximum motor current C0022 xxxA Determine Imax Enter controller configuration C0005 1000 Select speed control C002...

Page 471: ...MCTRL PHI ANG C0075 C0076 C0077 C0078 MCTRL IACT C0030 C0540 CTRL DFOUT AN IN C0547 C0541 DFOUT DF IN C0549 C0542 C0548 C0544 DFOUT SYN RDY DFOUT OUT DFOUT C0545 1 0 2 3 4 5 X8 X9 X10 C0540 E5 X5 C013...

Page 472: ...R B 2 R B 1 P E P E P E P E K 1 K 1 R B J N O F F O N K 1 R B J F 1 F 2 T R I P S E T 9300std016 Fig 12 2 Connection diagram of configuration 1000 Tip A braking unit is only required if the DC bus vo...

Page 473: ...ins all nameplate data of the motor C0173 xxx Enter UG limit mains voltage C0086 000 Enter motor data manually Enter maximum motor current C0022 xxxA Determine Imax Enter controller configuration C000...

Page 474: ...42 MCTRL PHI ANA CONST C0497 X7 X8 MCTRL PHI ANG C0075 C0076 C0077 C0078 MCTRL IACT C0030 C0540 CTRL DFOUT AN IN C0547 C0541 DFOUT DF IN C0549 C0542 C0548 C0544 DFOUT SYN RDY DFOUT OUT DFOUT C0545 1 0...

Page 475: ...onfiguration C0005 5000 Master frequency master general drive 5900 with emergency stop for the drive system with QSP C0025 xxx Enter feedback system Speed setpoint settings C0011 xxx rpm Determine max...

Page 476: ...45 1 0 2 3 4 5 X8 X9 X10 C0540 E5 X5 a b b a a b b a 1 0 C0537 C0536 2 C0536 1 C0033 C0533 C0530 C0252 C0536 3 C0538 2 C0539 DFSET DFSET NOUT DFSET A TRIM DFSET N TRIM DFSET RAT DIV DFSET RESET DFSET...

Page 477: ...d controller Speed limitation Torque limitation Current controller Encoder 1 0 C0105 C0254 C0908 C0070 C0071 C0072 1 1 0 C0022 C0081 C0087 C0088 C0089 C0090 C0091 PWM C0420 C0490 C0495 MCTRL PHI SET M...

Page 478: ...Enter UG limit mains voltage C0086 000 Enter motor data manually Enter maximum motor current C0022 xxxA Determine Imax Enter controller configuration C0005 6000 Select digital frequency cascade slave...

Page 479: ...DIGIN CINH 1 REF REF N IN REF PHI IN REF N SET REF PSET REF ON REF BUSY REF OK REF MARK C0929 C0923 C0928 C0922 C0927 2 C0921 C0927 1 C0920 CTRL C0935 C0936 C0931 C0932 C0930 C0934 C0933 REF POS LOAD...

Page 480: ...oltage C0086 000 Enter motor data manually Enter maximum motor current C0022 xxxA Determine Imax Enter controller configuration C0005 7000 Select digital frequency cascade slave Speed setpoint setting...

Page 481: ...GIN5 C0443 28 DCTRL X5 28 X5 DIGIN CINH 1 REF REF N IN REF PHI IN REF N SET REF PSET REF ON REF BUSY REF OK REF MARK C0929 C0923 C0928 C0922 C0927 2 C0921 C0927 1 C0920 CTRL C0935 C0936 C0931 C0932 C0...

Page 482: ...g h t T R I P R e s e t T R I P Q S P n i s t 0 R F R R i g h t T R I P R e s e t T R I P Q S P 9 3 0 0 M a s t e r 9 3 0 0 S l a v e 9 3 0 0 S l a v e P L C P r o c e s s c o n t r o l E 4 E 3 S t r...

Page 483: ...L System Manual Part L Signal flow diagrams EDSVS9332S L 31S Global Drive 9300 servo inverter 31S...

Page 484: ...L Fuse xx xxx V KV 5645 KZ 5971 Id No 33 93XX xx 3K 21 L Type Id No Type Input Hans Lenze Strasse 1 D 31855 Aerzen Made in Germany Output KU 5836 Overload Prod No Ser No UL Fuse xx xxx V KV 5645 KZ 59...

Page 485: ...Contents i L EDSVS9332S L EN 3 0 13 Signal flow diagrams 13 1...

Page 486: ...Contents ii L EDSVS9332S L EN 3 0...

Page 487: ...nal flow charts 13 1 L EDSVS9332S L EN 3 0 Part L 13 Signal flow diagrams Dear user the signal flow diagrams of the basic configurations and function blocks can be obtained from your Lenze representat...

Page 488: ...Signal flow charts 13 2 L EDSVS9332S L EN 3 0...

Page 489: ...L System Manual Part M Glossary Table of keywords EDSVS9332S M 31S Global Drive 9300 servo inverter 31S...

Page 490: ...L Fuse xx xxx V KV 5645 KZ 5971 Id No 33 93XX xx 3K 21 L Type Id No Type Input Hans Lenze Strasse 1 D 31855 Aerzen Made in Germany Output KU 5836 Overload Prod No Ser No UL Fuse xx xxx V KV 5645 KZ 59...

Page 491: ...Contents i L EDSVS9332S M EN 3 0 14 Glossary 14 1 14 1 Index 14 3...

Page 492: ...Contents ii L EDSVS9332S M EN 3 0...

Page 493: ...utput FPDE Freely programmable digital input GDC Global Drive Control PC program for Lenze controllers Windows INTERBUS Industrial communication standard to DIN E19258 JOG JOG speed or input for JOG s...

Page 494: ...Glossary abc 14 2 L EDSVS9332S M EN 3 0...

Page 495: ...justment H30 9 228 Automation interface 4 56 Automation interface AIF IN 9 53 Automation interface AIF OUT 9 56 B basic function 9 254 Baud rate system bus CAN Braking unit 4 36 Bus connection 4 54 C...

Page 496: ...lement PT1 9 189 Delay elements DIGDEL 9 115 Derivative action element DT1 9 120 Device control 9 254 Diagnostics with keypad EMZ9371BC 7 10 Dig Set monitoring Sd3 9 247 Digital frequency output DFOUT...

Page 497: ...Arithmetic blocks ARIT 9 67 Automation interface AIF IN 9 53 Automation interface AIF OUT 9 56 Changeover switch for analog signals ASW 9 69 Characteristic function CURVE 9 88 Comparator CMP 9 78 Conf...

Page 498: ...200 Sample and hold function S H 9 199 Signal conversion CONV 9 82 Signal types 9 39 speed setpoint conditioning NSET 9 163 State bus connection 9 203 storage block STORE 9 204 system bus CAN IN 9 76...

Page 499: ...135 Logic NOT 9 161 Low voltage LU 9 230 M Main setpoint 8 4 Main setpoint path 9 164 Mains conditions 4 22 Mains connection 4 24 Protection 4 26 Mains failure control MFAIL 9 145 Fast mains recovery...

Page 500: ...x 9 231 Motor cable Cable cross sections 4 31 Max permissible length 4 31 Screw tightening torques 4 31 Motor connection 4 27 Motor phase failure detection MLP 9 156 motor pot 9 263 Motor potentiomete...

Page 501: ...put words 9 284 Process output words 9 283 Processing times system bus CAN 4 54 Profile generator 8 28 8 31 9 192 gearbox ratio 8 31 home position offset 8 31 homing speed 8 31 homing Ti time 8 31 Pro...

Page 502: ...times 8 5 Additional acceleration and deceleration times 8 5 Additional setpoint 8 5 Additional torque setpoint 8 7 Controller inhibit 8 7 Fault reset 8 8 Input of the direction of rotation 8 6 Invert...

Page 503: ...t 3 2 Tightening torques power terminals 4 26 Tni current controller 9 258 Tnn speed controller 9 258 Torque control 8 9 Setpoint input 8 9 Speed limitation 8 10 with speed limitation 9 141 Torque lim...

Page 504: ...Index abc 14 12 L EDSVS9332S EN 3 0...

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